Product catalog Service Power Technologies …1-4 Product catalog | Service Power Technologies ... are tailored to manu facturers' speciﬁ ca-tions and the existing design documenta-tion. ·

Service Power TechnologiesSustainable solutions for the lifecycle of installations and products

Product catalog

3 Product catalog | Service Power Technologies

Contents

1 Introduction

2 Service for medium-voltage products

and installations rated between 6 and 50 kV

3 Service for high-voltage products

and installations > 50 to 420 kV

– Gas-insulated switchgear



– Circuit breaker operating mechanisms



– Life tank circuit breakers

6 Service for products and installations

for high-current systems

7 Service for medium- and high-voltage products


– Diagnosis services

8 Servicetools for medium-voltage and high-voltage

products and installations rated between 6 and 420 kV

9 System service for installations rated up to 420 kV

10 Training seminars for medium-voltage

and high-voltage products and installations

rated between 6 and 420 kV

11 System service for offshore installations

12 Electrical system consulting

13 Range of services

14 Contacts for Service Power Technologies

Service Power Technologies | Product catalog 1-1

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Chapter 1Service Power Technologies

We are a global technology company and manufacturer of power technology products and systems. We supple-ment these by providing a comprehen-sive range of services round the clock 24/7. Our aim is to increase the avail-ability of our customers’ plants, even after many years of operation, and thus extend the equipments service life.

As the Service Power Technologies, we not only work on standardized offers to optimize maintenance pro-cedures, but also on innovative retrofi t solutions which make the service more reliable, and therefore, even more cost effi cient.

1-2 Product catalog | Service Power Technologies

Intelligent solutionsfor your success

Service Power Technologies | Product catalog 1-3

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Our spectrum of products and services for Service Power Technologies rang-es from network planning, various maintenance measures and tool management through to service for offshore grid connections. These are completed by training options for our products and services.

1-4 Product catalog | Service Power Technologies

Maintenance measures aim to ensure

that equipment is able to operate through-

out its service life. The priorities are

optimizing the plants, increasing avail-

ability and maintaining functional and

personal safety.

The Scope and type of the measures

depend on various factors:

– The number of short-circuit switch offs

– The number of switching operations

– Environment conditions

– Operating period

Service Power Technologies

General

Service and spare part packages for

maintenance on high- and medium-volt-

age products and installations are tai-

lored to the lifecycle of the product.

They include technical improvements as

well as retrofi t solutions to extend the

service life of equipment.

All the procedures of our maintenance

measures are individually coordinated with

the customer for the particular switching

system and associated products.

Sales release End of serial production and transfer to the service

End of single-pieceproduction

Information to customers – end of service support

Product service life

Pro

du

ct s

up

po

rt

Product service life over time

“Active”Responsibility taken bymanufacturer

“Restricted”Full responsibility for service

“Obsolete”No more servicesupport

“Legacy”Limitedservicesupport

Service Power Technologies | Product catalog – Medium-voltage service 2-1

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Energy efficiency in focus

2-2 Product catalog – Medium-voltage service | Service Power Technologies

We provide services that are specially

designed for circuit breakers, isolators

and installations. Our solutions are

based on our extensive experience and

are tailored to manu facturers' specifi ca-

tions and the existing design documenta-

tion.

The various graded packages for spare

parts and services, as well as specially

Chapter 2

Service for medium-voltage products and installations


developed retrofit concepts, help to

ensure the safety, maximum availability

and reliability of your medium-voltage

installation throughout the entire service

life of your switchgear.

Of course, we are an authorized service

partner and qualified according to

ISO 9001 and SCC.


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Spare parts packages for maintenance measures on medium-

voltage products and installations rated between 6 and 50 kV

Medium-voltage minimum-oil-volume circuit breakers

Name Type Article number Description Service directory

Spare parts package

– Trip unit on the OD3 / SD / SG 1HDS739201R0101 Highly stressed mechanical

operating mechanism OD4 / SCA parts of the tripping unit.

OD5

from manufacturers BBC,

ABB and Calor Emag

Year of manufacture: all

Spare parts package

– Gasket kit OD2 / OK2 / SC GCEH179000R0101 Contains outer and inner

Pole parts from manufacturers BBC, gaskets and the corresponding

ABB and Calor Emag fastenings.


Spare parts package

– Gasket kit OD3 / SD / SG GCEH179504R0110 Contains outer and inner

Pole parts from manufacturers gaskets and the corresponding

BBC, ABB, Calor Emag fastenings.

Ratings: 12 kV / 24 kV,

up to 1250 A

Year of manufactur: all

Spare parts package

– Gasket kit OD3 / OK3 / SE GCEH179521R0110 Contains outer and inner

Pole parts from manufacturers BBC, gaskets and the corresponding

ABB and Calor Emag fastenings.

Ratings:

30 kV, 1250 A


Spare parts package

– Gasket kit OD3 high current D26, GCEH179522R0111 Contains outer and inner

Pole parts SE gaskets and the corresponding

from manufacturers BBC, fastenings.

ABB and Calor Emag

Ratings:

12 kV, from 1250 A

up to 750 MVA

24 kV from 1600-2000 A

Spare parts packages always contain all the manufacturer’s

original spare parts that are required to fully carry out the

maintenance measures.

Auxiliaries, tools and services are not included.






Spare parts package

– Gasket kit OD3 high current D35 GCEH179522R0112 Contains outer and inner

for the pole parts Ratings: gaskets and the corresponding

12 kV, from 1250 A fastenings.

up to 600 MVA

24 kV, 2500 up to 3000 A

Spare parts package

– Gasket kit OD3 / SE GCEH179542R0110 Contains outer and inner

for the pole parts from manufacturers ABB, gaskets and the corresponding

BBC und Calor Emag fastenings.

Ratings:

30 kV, from 1000 A


Spare parts package

– Gasket kit OD4 / OK4 GCEH179541R0110 Contains outer and inner

for the pole parts Ratings: gaskets and the corresponding

12 kV / 24 kV fastenings.



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Spare parts package

– Operating mechanism OD3 / OD4 / OD5 GCEH179485R0128 Brings the operating mechanism

modernization SD / SE / SCA / SDA up to latest level of the outphased

Upgrade kit I Year of manufacture: all discontinued production and

for circuit breaker increases the number of possible

operating mechanism switching operations.

Spare parts package

– Plastic parts for OD3 / OD4 / OD5 GCEH179485R0196 Plastic parts are subject to an

operating mechanism SD / SE / SCA aging process. The spare parts

Upgrade kit II SDA package contains all plastic parts

for circuit breaker Year of manufacture: all and the small parts required for

operating mechanism the replacement.


Spare parts packages for maintenance measures

on medium-voltage products and installations


Medium-voltage vacuum circuit breakers


Spare parts package

– Storage and VD4 / VBL GCEH990123R0100 Highly stressed mechanical

fusing of the VD5 parts of the tripping unit.

main trip shaft from manufacturers ABB,

BBC and Calor-Emag

with mechanical

operating mechanism



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Medium-voltage switch disconnectors


Upgrade kit for CK2 / CR2 GCE9270318R0180 Contains all plastic parts,

switch disconnectors All years of manufacture that are exposed to dielectric and

and pole parts from manufacturers mechanical stress and are

Rated ABB, BBC, Calor Emag subject to component aging.

voltage: 12 kV

Upgrade kit for CK2 / CR2 GCE9270319R0180 Contains all plastic parts,

switch disconnectors All years of manufacture that are exposed to dielectric

and pole parts from manufacturers and mechanical stress and are

Rated ABB, BBC, Calor Emag subject to component aging.

voltage: 24 kV

Spare parts package for CK3 / CR3 / CS3 GCEH363491R0130 Required measures for all process

pole parts and contact All years of manufacture equipment manufactured before 1993

fastening on the switch from manufacturers which has not yet been upgraded

disconnetors – 630 A. ABB, BBC, Calor Emag as well as for switches used

Rated voltage: to prevent fatigue, which have

10 and 20 kV already been updated.

Upgrade kit for CK3 / CR3 / CS3 GCEH260471R0120 Required measures for all process

switch disconnectors All years of manufacture equipment manufactured before 1993

and pole parts. from manufacturers which has not yet been upgraded

Rated current: 630 A ABB, BBC, Calor Emag as well as for switches used to

At the current status prevent fatigue, which have already

of production. been upgraded.


Service packages for maintenance measures




Service packages for small-oil-volume circuit breakers prevent

component aging. They always include all labor and the

necessary original spare parts according to the manufacturer’s

specifications. All maintenance measures are carried out

and performed by our certified personnel.

This safeguards the reliability and availability of the circuit breaker

and reduces down-time.

The measures carried out on site include all higher-level

tasks, such as a visual inspection, dismantling and assembly

of components, cleaning and lubricating, as well a functional

check and a maintenance report.


Service package

– Standard maintenance OD2 / OK2 1HDS732101R1001 – Inspection of the switching pins,

for circuit breaker from manufacturers ABB, quenching heads, tulip contacts

operating mechanism BBC and Calor Emag and rockers

including pole parts. Year of manufacture: all – Gasket replacement, filling with

new insulating and quenching oil

Spare parts packages – Checks of the switch settings,

included: contact points and all screw

GCE8495070R0102 connections

GCEH179000R0101

Service package

– Standard maintenance OD3 / SG / SD 1HDS733101R1001 – Inspection of the switching pins, for



including pole parts. Ratings: – Gasket replacement, filling with

12 kV / 24 kV, new insulating and quenching oil

Spare parts packages up to 1250 A – Checks of the switch settings,

included: Year of manufacture: all contact points and all screw

GCE8495070R0102 connections

GCEH179504R0110

1HDS739201R0101

Service package




including pole parts. Ratings: – Gasket replacement, filling

30 kV, up to 1250 A with new insulating and

Spare parts packages quenching oil

included: – Checks of the switch

GCE8495070R0102 (2x) settings, contact points and

GCEH179521R0110 all screw connections

1HDS739201R0101

GCEH179542R0110

Service package

– Standard maintenance OD3 high current 1HDS733101R1002 – Inspection of the switching pins,

for circuit breaker Ratings: quenching heads, tulip contacts

operating mechanism 12 kV, from 1250 A, and rockers

including pole parts. 750 MVA – Gasket replacement, filling

24 kV, 1600-2000 A with new insulating and

Spare parts packages quenching oil


GCE8495070R0102 (2x) settings, contact points and all

GCEH179522R0111 screw connections

GCEH179542R0110


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Service package

– Standard maintenance OD3 high current 1HDS733101R1003 – Inspection of the switching pins,

for circuit breaker D35 >1250 quenching heads, tulip contacts

operating mechanism Ratings: and rockers

including pole parts 12 kV, from 1250 A – Gasket replacement,

up to 600 MVA filling with new insulating

Spare parts packages 24 kV, 2500 – 3000 A and quenching oil

included: Year of manufacture: all – Checks of the switch

GCE8495070R0102 settings, contact points and


1HDS739201R0101

Service package


for circuit breaker Ratings: quenching heads, tulip contacts

operating mechanism 12 kV, 24 kV and rockers

including pole parts Year of manufacture: all – Gasket replacement,

filling with new insulating

Spare parts packages and quenching oil


GCE8495070R0102 settings, contact points and


1HDS739201R0101

Service package

– Upgrade kit I OD3 / OD4 / OD5 1HDS739203R1001 – Replacement of the components

Circuit breaker from manufacturers ABB, contained in the spare parts

operating mechanism BBC and Calor Emag package

Year of manufacture: all – Adjustments

Spare parts package

included:

GCEH179485R0128

Service package

– Upgrade kit II OD3 / OD4 / OD5 1HDS739203R1010 – Replacement of the

Circuit breaker from manufacturers ABB, components contained

operating mechanism BBC and Calor Emag in the spare parts package

Year of manufacture: all – Adjustments

Spare parts package

included:

GCEH179485R0196





Medium-voltage vacuum circuit breakers


Service package

– Standard maintenance VD4 / VBC / VD5 1HDS744101R1001 – Voltage drop measurement and

for circuit breaker with mech. operating vacuum test

mechanism – Provision of special measuring

Year of manufacture: all devices, such as voltage

drop measuring device

and vacuum tester

Service package

– Inspection of circuit VM1 1HDS741102R1001 – Voltage drop measurement

breaker unit Year of manufacture: all and vacuum test

– Provision of special measuring

devices, such as voltage

drop measuring device

and vacuum tester

No spare parts!! Inspection only!

Service package

– Replacement of highly VD4 / VBC / VD5 1HDS744204R1001 – Installing the mechanical parts

stressed components with mech. operating of the tripping unit

mechanism


Service packages for medium-voltage vacuum circuit breakers

prevent component aging. They always include all labor and

the necessary original spare parts according to the manufac-

turer’s specifications. All maintenance measures to be

carried out are performed by our certified personnel.

This safeguards the reliability and availability of the circuit breaker

and reduces down-time. The measures carried out on site

include all higher-level tasks, such as a visual inspection, dis-

mantling and assembly of components, cleaning and lubricat-

ing, as well as functional check and a maintenance report.

“Service only”

“Service only”


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Name Type Article number Description

Service directory

Service package

– Standard maintenance CK2 / CR2 1HDS722101R1001 – Inspection of the contact system

operating mechanism Rated voltage: – Inspection of the rockers

and contact system 12 kV – Visual inspection of the

Year of manufacture: all switch disconnector

Spare parts package – Setting check

included: – Contact points check

GCE9270318R0180

Service package

– Standard maintenance CK2 / CR2 1HDS722101R1002 – Inspection of the contact system

operating mechanism Rated voltage: – Inspection of the rockers

and contact system 24 kV – Visual inspection of the

Year of manufacture: all switch disconnector

Spare parts package – Setting check

included: – Contact point check

GCE9270319R0180

Service package

– Standard maintenance CR3 / CK3 / CS3 1HDS723101R1001 – Inspection of the contact system

contact system and series 10 / 20 – Inspection of the rockers

contact fastening Ratings: – Visual inspection of the

12 / 24 kV, up to 630 A switch disconnector

Spare parts package Year of manufacture: all – Setting check

included: – Contact points check

GCEH360491R0130

Service package

– Upgrade kit to bring CR3 / CK3 / CS3 1HDS723303R1001 – Inspection of the contact system

contact system up to Ratings: – Inspection of the rockers

latest technical 12 / 24 kV, up to 630 A – Visual inspection of the

standard Year of manufacture: all switch disconnector

– Setting check

Spare parts package – Contact points check

included:

GCEH260471R0120

Service packages for medium-voltage switch disconnectors

prevent component aging. They always include all labor and

necessary original spare parts according to the manufac-

turer’s specifications. All maintenance measures are carried

out and performed by our certified personnel.

This safeguards the reliability and availability of the circuit

breaker and reduces down-time.


tasks, such as a visual inspection, dismantling and

assembly of components, cleaning and lubricating, as well

as function inspections and a maintenance report.







Service package

– Inspection of the CK2 / CR2 1HDS722102R1001 – Inspection of the contact system

operating mechanism Series 10 / 20 – Inspection of the rockers

unit of the contact Rated voltage: – Visual inspection of the

system 12 / 24 kV switch disconnector

Year of manufacture: all operating mechanism

– Settings check

– Contact points check

Service package

– Standard maintenance CK2 / CR2 1HDS722101R1011 – Dismantling of the contact system

of the operating Series 10 / 20 – Inspection of the rockers

mechanism unit Rated voltage: – Visual inspection of the

of the contact system 12 / 24 kV switch disconnector

Year of manufacture: all operating mechanism

– Settings check


Service package

– Standard maintenance NAL 1HDS727501R1001 – Inspection of the contact system

of the operating Year of manufacture: all – Inspection of the rockers

mechanism unit – Visual inspection of the

of the contact system switch disconnector

operating mechanism

– Settings check


Service package

– Standard maintenance BK / BR 1HDS723501R1001 – Inspections of the contact system

of the operating Year of manufacture: all – Inspection of the rockers

mechanism unit – Visual inspection of the

of the contact system switch disconnector

operating mechanism

– Settings check


“Service only”

“Service only”

“Service only”

“Service only”


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Medium-voltage air-insulated switchgear


Service package

– Standard maintenance ZS1 classic / Switching panel, general

for air-insulated Unigear ZS1 1HDS771101R1001 – Check pressure relief dampers

switchgear, excluded for easy motion and cabin doors

maintenance for for correct closure.

circuit breakers and ZS2 1HDS772101R1001 – Inspection of warning and

switch disconectors information signs, short-circuit and

grounding equipment as well as “Service only”

ZS4 1HDS774101R1001 bus bar component and manual

control elements of the installation.

– Inspection of screws on primary

ZK8 1HDS778101R1001 conductors with appropriate

tightening torques.

– Inspection of insulation on the

ZS8 / ZS8.4 1HDS778101R1002 bus bars and their outlets as well

as inspection of the bus bar

conduits, cable connection

ZE 1HDS773101R1001 compartment.

– Inspection of screws on current

and voltage transformers,

primary and secondary switches.

– Inspection of screws on the cable

flying leads and cable connection

compartment.

– Inspection of screws on current

and voltage transformers, primary

and secondary circuits (3-phase

and grounding conductor) and

lower insertion contacts.

– Check setting in the circuit

breaker compartment.

– Check movement device for

easy motion.

– Check connections on terminals

and devices.

– Inspection of terminal screws in

the circuit breaker socket.

Service packages for medium-voltage air-insulated switch-

ing systems prevent component aging. They always include

all labor and the necessary original spare parts according to

the manufacturer’s specifi cations. All maintenance measures

are carried out and performed by our certified personnel.

This safeguards the reliability and availability of the switch-

gear and reduces down-time.


tasks, such as a visual inspection, dismantling and

assembly of components, cleaning and lubricating,

as well as function inspections and a maintenance report.


Service packages for maintenance measures on medium-voltage


Medium-voltage gas-insulated switchgear


Service packages

– Standard maintenance ZV2 1HDS762101R1001 – Check of the SF6-insulating gas

for gas insulated – Measurements:

switchgear excluded Dew point measurement

maintenance for circuit ZL4 1HDS764101R1001 (humidity content)

breakers and switch Percentage measurement

disconnectors (proportion of air)

Measurement of the

decomposition products

Gas pressure check

– Bursting disk check

– Check of the isolator and grounding “Service only”

operating mechanism with

functional check and test switching.

– Inspection of connections

on terminals and devices

– Cable connector check

– Inspection of screws

– Check of cabin doors for correct

closure.

– Inspection and check of warning

and information signs,

short-circuiting and grounding

equipment as well as manual

control elements of the installation.

Service packages for medium-voltage gas-insulated switching

systems prevent component aging. They always include labor

and the necessary original spare parts according to the

manufacturer’s specifications. All maintenance measures are

carried out and performed by our certified personnel.

This safeguards the reliability and availability of the switchgear

and reduces down-time.

The measures carried out on site include all higher-level tasks,

such as a visual inspection, dismantling and assembly of

components, cleaning and lubricating, as well as function

inspections and a maintenance report.


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Retrofit solutions for medium-voltage switchgear


Type

Rated

current

I r (A)

Rated

voltage

U r (kV)

Rated

lightning

impulse

voltage

U p (kV)

Rated short-circuit

breaking current

I sc

(kA)

Rated short-circuit

making current

i p (kV)

Rated

short-time withstand

current

i p (kV) 3 sec

VD4 630...

4000

12 75 16...40 40...100 16...40

VD4 630...

4000

17.5 95 16...40 40...100 16...40

VD4 630...

2500

24 125 16...25 40...63 16...25

Standards VDE 0670, Section 10 IEC 60694 and VDE 0671, Section 100 / IEC 62271-100

and IEC 60068-2-30, 0721-2-1

Rated switching sequence O - 0.3 s - CO - 3 s - CO

Rated frequency fr (Hz) 50 / 60

Technical specification for the VD4 / VM1 in retrofit solutions

In many cases, from economical point of

view, it makes more sense to upgrade

existing switchgear than to carry out

the necessary regular maintenance or

replace old switching gear with new

equipment. This is why our retrofi t solu-

tions enable you to upgrade your system

retrospectively by integrating customized,

new, modern components, such as

maintenance-free vacuum circuit break-

ers VD4 and VM1 on the primary side

and of course using of the latest

protection and control technology on

the secondary side.

This ensures the maximum availability

and optimum performance of the

switchgear and also extends its life

time.



Retrofit solution

– Circuit breaker BA, BB, ZE, ZP, ZW 1HDS8001897G0100 Rated voltage: 17.5 kV

OD3, OD4, SE Rated current: 1600 – 3000 A

Rated short-circuit current: 40 kA

Retrofit solution

– Circuit breaker BA, BB, ZE, ZP, ZW 1HDS8001731G0200 Rated voltage: 17.5 kV

OD, SJ Rated current: 1250 A


Retrofit solution

– Circuit breaker BA, BB, ZE, ZP, ZW 1HDSCE800715G0300 Rated voltage: 12 kV

OD, SJ, GK1 Rated current: 1250 A

Rated short-circuit current: 31.5 kA

Retrofit solution

– Circuit breaker BA, BB, ZE, ZP, ZW, ZP 1HDS8001897G0400 Rated voltage: 17.5 kV

OD3, OD4, GD, HB Rated current: 1600 A




Retrofit for circuit breakers VD4 / VM1


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Retrofit solution

– Circuit breaker HKK GCER007560R0101 Rated voltage: 12 kV / 24 kV

ASEA VHE / VHD Rated current: 1200 – 3100 A

Rated short-circuit current: 25 – 40 kA

Retrofitsolution

– Circuit breaker HKK GCER007560R0101 Rated voltage:: 12 kV / 75 kV

ASEA VHE / VHD Rated current: 630 - 1250 A

with PTI-Polteil Rated short-circuit current:: 31,5 kA

Retrofit solution

– Circuit breaker OD1 M GCER007560R0101 Rated voltage: 17.5 kV

ZK4 Rated current: 1600 A




Retrofit for circuit breakers VD4 / VM1



Retrofit solution

– Earthing switchgear BA1 – Swiss version GCER006800P0101 Rated voltage: 12 kV

including Rated current: 1250 A

capacitive voltage Rated short-circuit current: 25 kA

indication and

voltage lock



Retrofit for earthing switches


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Ultra fast earthing switch UFES

The innovative combination of the vacuum interrupter and

IS limiter – ABB products that have proved their worth over

decades – enabled the development of a new arc fault

protection system with the ultra fast grounding switch UFES.

The principle of the system comprises three-phase grounding

immediately after an internal arc fault occurs. The extremely

short operating time of the special vacuum device, in

conjunction with rapid and reliable detection of fault current

and light, ensures immediate extinguishing of an internal arc

(within 4 ms) after detection.

This effectively prevents thermal and mechanical damage

inside the switchgear to be protected. The system offers

benefits for all air-insulated medium-voltage switching

system, independent of their test classification.

The time-proven ABB light monitoring system TVOC-2 is

used for optical detection of the arc fault. It can monitor

up to 50 additional fields.

Type Rated voltage Ratedshort-circuit current (3s)

Switching panel width

UFES Service box < 12 kV 25 kA –

31.5 kA –

40 kA –

50 kA –

< 17.5 kV 25 kA –

31.5 kA –

40 kA –

50 kA –

< 24 kV 25 kA –

UFES on draw-out < 12 kV 25 kA 650 mm / 800 mm

31.5 kA 650 mm

50 kA 800 mm

< 17.5 kV < 25 kA 650 / 800 mm

31.5 kA 650 mm

50 kA 800 mm

< 24 kV 25 kA 800 mm

Standards IEC 62271-1, IEC 62271-102, IEC 62271-200 - IEC 60255-1



Retrofit solution Ratings:

– UFES on thrust 12 / 17.5 kV, 1HDS711699R0100 Standard solution including

Unigear ZS1 25 kA, 650 mm light monitoring system for

ZS1 classic 12 / 17.5 kV, 1HDS711699R0111 three panels. Can be

ZS2 25 kA, 800 mm extended up to 50 panels.

ZS4 12 / 17.5 kV, 1HDS711699R0112

PowerBloc 31.5 kA, 650 mm

12 / 17.5 kV, 1HDS711699R0113

31.5 / 40 kA, 800mm

12 / 17.5 kV, 1HDS711699R0114

50 kA, 800 mm

24 kV, 25 kA, 800 mm 1HDS711699R0121

Retrofit solution Ratings:

– UFES service box 12 / 17.5 kV, 25 kA 1HDS710699R0111 Including light monitoring

non-proprietary 12 / 17.5 kV, 31.5 kA 1HDS710699R0112 system for three switching panels.

12 / 17.5 kV, 40 kA 1HDS710699R0113 Can be extended for up to

12 / 17.5 kV, 50 kA 1HDS710699R0114 50 fields.

24 kV, 25 kA 1HDS710699R0121

Retrofit solution

– TVOC-2 1HDS710099R1001 Package for three additional fields

Installation 1HDS710099R0101 (material)

1HDS710099R1002 Package for six additional fields

1HDS710099R1003 (material)

Package for ten additional fields

(material)

Installation per additional field

(service)

Installation Including Installation and

– UFES service box commissioning plus the relevant

Installation 1HDS710699R1001 primary and secondary engineering “Service only”

Installation Including Installation and

– UFES on draw out 1HDS710699R1002 commissioning plus the relevant

primary and secondary engineering “Service only”



Ultra fast earthing switch UFES

No images are available

at present.


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Capacitive voltage test system CAPDIS-PI


Retrofit solution

– Capacitive voltage- CAPDIS-PI Upon request as – 3-phase ongoing voltage test

test system for it depends – Integrated repeat test removes

special adjustment on the project the obligation to carry out the

to the existing specified 6-year repeat cycle

operating systems – Integrated function tests

technology. – Integrated measurement point

for phase comparison

The CAPDIS–PI is a capacitive voltage test system

based on the IEC61245-6 or VDE 0682T415 standard for

voltage testing in medium-voltage installations rated up to

50 kV and can be retrofitted on existing HR and LRM

interfaces.

The CAPDIS-PI can also be tested when disconnected from

the power supply using a function test button and is thus

instrinsically safe.

Retrofi t can be carried out on all capacitive interfaces, even

when live the system is under-tension without mechanical

intervention to the switching gear construction.




Protection and control units SCU and REF 542

In 1993, ABB introduced the combined bay control and

protection unit SCU (later REF 542), which combines the

functions of a protective relay and a bay control unit. Since

the device was introduced, it has been implemented in

numerous power distribution systems worldwide.

The extended requirements concerning connections to the

station level resulted in a re-worked and improved version

of the previous SCU / REF 542. With significantly increased

functionality and modern design, the multifunctional bay

control and protection unit REF 542 plus is fully compatible

with the previous SCU / REF 542 in terms of functionality.


Upgrade kit

– Protection and For all switching system Upon request as – Various models available for

control types with SCU or depends on the project the different versions of the

REF 542 REF542 plus.

– Simple to assemble mechanically,

with no special tools required.

– Exchange within short

down-time < 3 hours

(without testing).


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3-1 Product catalog – High-voltage service | Service Power Technologies

Skilled and reliable

Service Power Technologies | Product catalog – High-voltage service 3-2

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We perform all services throughout the entire service life of a switchgear and its components. This safe-guards the end-to-end continuity and availability of all of our customers’ equipment.


ABB’s gas-insulated switchgear have

become an essential feature of electric

power distribution. Gas-insulated switch-

gear have been produced and success-

fully installed since the mid 1960s. They

are an integral part of electric power

distribution for millions of people across

the globe, as well as for the industry.

As a result of ongoing developments to

the switchgear, it can not only control

Chapter 3

Service for high-voltage products


Gas-insulated switchgear

current fl ows at rated conditions, but

also incidents with up to 63 kA. In order

to ensure that this vast level of output

is controlled, even for circuit breakers that

have been in use for more than 35 years,

low-maintenance gas-insulated switch-

ing systems also need to be kept in good

condition. This work is carried out by

the ABB Service Power Technologies.


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General


Spare parts package

– Construction site safety Gas-insulated 1HDS112025R0004 Personal protective equipment

switchgear (PPE) for work on construction sites.

Spare parts package

– Consumables Gas-insulated 1HDS619060R0100 Consumables for an

switchgear installation inspection.

In order to properly carry out maintenance measures, additional

consumables are also required for the scope of the mainte-

nance. These include lubricants and cleaning agents as well

as work safety materials.

Our spare parts packages contain the original spare parts

required to fully carry out the maintenance measures.

On-site work should be carried out by certified experts.



Gas-insulated switchgear EBK-010

EBK-010 switchgear were produced between 1972 and 1974.

These switchgear have a three-phase encapsulated bus bar.

In contrary, the dual-pressure circuit breakers and bay outlets

are encapsulated with a single-phase configuration. The

EBK-010 dual-pressure circuit breakers are driven by a

hydraulic operating mechanism with a nitrogen accumulator.


Spare parts package

– Rotary feedthrough EBK-010 1HDS601260R0500 Material for exchanging the

for make-proof rotary feedthrough on the make-proof

grounding switch grounding conversion of the

switch lock

Spare parts package

– Rotary feedthrough EBK-010 1HDS601360R0500 Material for exchanging the

for isolators rotary feedthrough on the isolator.


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Spare parts package

– Hydraulic operating EBK-020 1HDS602960R0100 Material for complete

mechanism maintenance of the hydraulic

operating mechanism.

Spare parts package

– Isolators, EBK-020 Material for maintenance

2000 A Control voltage: of the complete isolator

110 V - 125 V 1HDS602360R0110 operating mechanism, 2000 A.

220 V - 250 V 1HDS602360R0220

Spare parts package

– Isolators, EBK-020 Materia for maintenance

3000 A Control voltage: of the complete make-proof

110 V - 125 V 1HDS603360R0110 grounding switch, 3000 A.

220 V - 250 V 1HDS603360R0220

Spare parts package

– Upgrade for EBK-020 Material for maintenance

make-proof Control voltage: of the complete make-proof

grounding switch 110 V - 125 V 1HDS602290R0110 grounding conversion of the

with gear system 220 V - 250 V 1HDS602290R0220 switch lock

Spare parts package

– Upgrade for EBK-020 Material for maintenance

make-proof Control voltage: of the complete make-proof

grounding switch 110 V - 125 V 1HDS602291R0110 grounding switch. einschließ

without gear system 220 V - 250 V 1HDS603291R0220 Umbau Schaltschloss

Spare parts package

– Electronic EBK-020 1HDS602910R0100 Modernization of the existing

pressure switch unit gas-pressure control of the

DS 6.1 double pressure circuit breaker

(HD / ND)

Spare parts package


pressure switch unit oil-pressure switch to regulate the

DS 6.3 pressure of the operating energy

of gas insulated switchgear.



With a three-phase bus bar and single-phase circuit breaker

and bay outlet, the switchgear of the EBK-020 series was the

same bay section as the system in the EBK-010 series.

However, the isolators, make-proof grounding switches and

circuit breakers in this series have been developed and

improved.

The EBK-020 was installed between 1972 and 1977 and

was the last series to have dual-pressure circuit breakers.



Spare parts package

– ELKX Hydraulic EBK-030 1HDS603960R0100 Material for complete

operating mechanism maintenance of the hydraulic


Spare parts package

– Isolators, EBK-030 Material for maintenance


110 V - 125 V 1HDS602360R0110 operating mechanism, 2000 A

220 V - 250 V 1HDS602360R0220

Spare parts package

– Isolators, EBK-030 / 110 V Material for maintenance


110 V - 125 V 1HDS603360R0110 operating mechanism, 3000 A.

220 V - 250 V 1HDS603360R0220

Spare parts package

– Upgrade for EBK-030 Material for maintenance of the

make-proof Control voltage: complete make-proof grounding

grounding switch 110 V - 125 V 1HDS602290R0110 switch operating mechanism

with gear system 220 V - 250 V 1HDS602290R0220 including conversion of switch lock.

Spare parts package

– Upgrade of fast-acting EBK-030 Material for maintenance of the

grounding switch Control voltage: complete fast-acting grounding

without gear system 110 V - 125 V 1HDS602291R0110 switch operating mechanism

220 V - 250 V 1HDS603291R0220 including conversion of switch lock.

Spare parts package


pressure switch unit Control voltage: oil-pressure switch to regulate the



The EBK-030 switchgear differs from EBK-020 basically only

from its circuit breaker. In contrast to the EBK-020, this circuit

breaker is a Single-pressure breaker and it operates according

to the blast piston principle.

Furthermore, these assets, compared to the switchgears of the

fi rst generation of the EBK-010 series, have an unchanged bay

section. The switchgears were produced from 1977 to 1981.

As well as having the same compartment module layout,

EBK-020 and EBK-030 also have identical isolators and fast

acting grounding switches. This means that the isolators and fast

acting grounding switches of both series can be maintained in

the same manner.




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Gas-insulated switchgear ELK-01

In contrary to the EBK-0 series, EBK-01 gas-insulated switchgear

has a three-phase system module. In order to encapsulate the

asset, aluminum casting was used. Due to a signifi cantly reduced

weight compared to a steel capsule no complex/ extensive

grounding/base is needed.


Spare parts package

– Isolators, without ELK-01 Material for maintenance of the

rotary feedthrough Control voltage: complete isolator operating

110 V - 125 V 1HDS604361R0125 mechanism

220 V - 250 V 1HDS604361R0220

Spare parts package

– Renewal make-proof ELK-01 Material for exchanging the complete

grounding switch Control voltage: make-proof grounding switch

rotary feedthrough 110 V - 125 V 1HDS604291R0125 including conversion of the

220 V - 250 V 1HDS604291R0220 switch lock

Spare parts package

– Electronic ELK-01 1HDS603910R0100 Modernization of the existing

pressure switch unit Control voltage: oil-pressure switch to regulate the



One bay of an asset with a double bus bar weighs up to 3.500

kg. The switchgear was produced from 1987 to the mid

1980s.


at present.


at present.




ELK-02 switchgears were produced between 1981 and 1986.

In contrary to the EBK series, the ELK series has a complete

three-phase encapsulated bay section.


Spare parts package

– Hydraulic operating ELK-02 HA 1HDS605960R0100 Material for a complete maintenance

mechanism HA of the hydraulic operating

mechanism HA

Spare parts package

– Hydraulic operating ELK-02 HKA-4 1HDS605960R0200 Material for a complete maintenance

mechanism HKA of the hydraulic operating

mechanism HKA.

Spare parts package


mechanism HKA-8 ( bis1993 ) of the hydraulic operating

mechanism HKA-8.

Spare parts package


mechanism HKA-8 ( ab 1993 ) of the hydraulic operating

mechanism HKA-8.

Spare parts package

– fast-acting grounding ELK-02 Material for a complete maintenance

switches Control voltage: of the fast-acting grounding switches

110 V - 125 V 1HDS605260R0110

220 V - 250 V 1HDS605260R0220

Spare parts package

– Isolators ELK-02 Material for a complete maintenance

Control voltage: of the Isolators

110 V - 125 V 1HDS605360R0110

220 V - 250 V 1HDS605360R0220


at present.

Until 1985, the switchgears were driven by a hydraulic

operating mechanism. From 1985 onwards, the circuit

breakers were equipped with compact hydraulic operating

mechanisms.


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Spare parts package

– Electronic pressure EBK-02 1HDS605910R0100 Modernization of the existing

switch unit DS 6.3 Control voltage: oil-pressure switch to regulate the

for HA/HKA operating pressure of the operating energy

mechanism of gas insulated switchgear.

Spare parts package

– Electronic pressure EBK-02 1HDS605915R0100 Modernization of the existing

switch unit DS 8.3 Control voltage: oil-pressure switch to regulate the

for HA/HKA operating pressure of the operating energy

mechanism of gas insulated switchgear.





Spare parts package

– Combined isolator ELK-03 Technical improvement of the

and grounding switch Control voltage: mechanical locking by installing

locking 110 V - 125 V 1HDS606391R0110 a double actuation lock for the

220 V - 250 V 1HDS606391R0220 combined isolator and grounding

switch mechanism.

Spare parts package

– Motordrive AHMA1 ELK-03 Technical improvement of the

at ELK-03 Control voltage: mechanical locking by installing

110 V - 125 V 1HDS606960R0125 a double actuation lock for the

220 V - 250 V 1HDS606960R0220 combined isolator and grounding

switch mechanism.

Spare parts package

– make-proof grounding ELK-03 1HDS606260R0999 Installing technically improved

switch material for the rubber dampers

Single-pressure breaker

damping unit.

Spare parts package

– make-proof grounding ELK-03

switch, with pinion Control voltage:

and Rotary bushing 110 V - 125 V 1HDS606260R0110

220 V - 250 V 1HDS606260R0220

Spare parts package

– Make-proof high-speed ELK-03 1HDS606260R0999 Replacing Rubber dampeers for

grounding switch the ON movement


at present.


at present.

The switchgear of the ELK-03 series has a bay section which

was changed compared to that of their direct predecessors the

ELK-02 in such a way that the separate isolators and ground-

ing switches were integrated into the bus bar by a combined

isolator and grounding switch unit.

These series were produced between 1987 and 1993 and were

the fi rst series of switchgear having a hydro-mechanic operat-

ing mechanism.

The motor drive energy savings of more than 80% enables

the usage of the smaller AHMA1 motor drive.

From 1991 onwards, the fi rst generation of auto-puffer

chambers for circuit breakers was integrated into the asset

series and were admitted for a rated voltage up to 170 kV.


at present.


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The switchgear of the ELK-04 series have been in production

since 1992. They have a signifi cantly more compact three-

phase bay section and use HMB1 second-generation spring

operating mechanisms.


Spare parts package

– Flange connection ELK-04 1HDS607594R0102 Material for opening the

for the circuit breaker circuit breaker cover in the

cover case of outdoor erection.

(outdoor erection)

Spare parts package

– Combined isolator ELK-04 1HDS607391R0110 Technical improvement of the

and grounding switch Control voltage: mechanical locking by installing

locking 110 V - 125 V a double actuation lock for the

(rotary disconnector) isolator and grounding mechanism.

Spare parts package

– Make-proof ELK-04 1HDS606260R0999 Installing technical material

high-speed grounding of the rubber dampers.

switch, replacing the

damping unit

Spare parts package

– Make-proof ELK-04 1HDS606260R0199 Replacing rubber rings in the event

high-speed grounding of material embrittlement.

switch, replacing the

rotary bushing.

Spare parts package

– Make-proof ELK-04 1HDS606260R0110

high-speed grounding Control voltage:

switch, replacing, 110 V - 125 V

with pinion

Spare parts package

– Make-proof high ELK-03 1HDS606260R0999 Replacing rubber damper for

speed grounding switch the ON movement

replacing the rubber

damper


at present.


at present.


at present.


at present.

The great success of this series resulted in several updates

so that, upon request, it can deal with and manage faults of

up to 63,000 A and rated currents of up to 4,000 A.





Service package

– Standard maintenance EBK-010 1HDS601560R1000 – Measurement of switching speed

for circuit breakers from manufacturers or switching time

BBC, ABB – Visual inspection of the plug-in

connections of the control cables

– Reading of operation counter

Service package

– Standard maintenance EBK-010 1HDS601260R1000 – Replacement of the components

of make-proof from manufacturers contained in the spare parts

grounding switch BBC, ABB package, visual inspection

– Measurement of motor current

Spare parts package – Inspection of the auxiliary switch

included: and end position switch

1HDS601260R0500 – Functional check of the

condensation-water

heating (if installed)

Service packages for gas-insulated switchgear prevent

component aging. The spare parts contained in the packages

are original spare parts by our certifi ed ABB employees

according to the manufacturers instructions and will replace

the existing parts in the switchgear.

This safeguards the maximum availability of the gas-insulated

switchgear and increases supply reliability.

The measures carried out on site include all higher-level work,

such as construction site setup, general functional checks

and visual inspection of equipment. Once the maintenance

measures have been carried out, the switchgear is started

up again and a corresponding maintenance report is issued.


at present.

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Service Power Technologies | Product catalog – high-voltage service 3-14


at present.


at present.




Service package


of the isolator from manufacturers contained in the spare parts

BBC, ABB package

Spare parts package – Visual inspection

included: – Inspection of operating

1HDS601360R0500 mechanism linkage


– Inspection of the auxiliary switch

and the end position switches

Service package

– Standard maintenance EBK-010 1HDS601160R1000 – Check of the SF6 pressure

of the SF6 gas supply from manufacturers – Measurement of the gas moisture

BBC, ABB (dewpoint) volume percentage,

measurement (proportion of air)

– Measurement of the decompo-

sition products (SO2)

– Gas density check

– Check of the density-monitor

alarm pressures

Service package


of the control cabinet from manufacturers contained in the spare parts

BBC, ABB package

– Check of status signals / alarms

– Inspection of switch setting

indicators

– Check of the bay locking

– Inspection of the blocking for the

circuit breaker operating mechanism

– Inspection of the protection

release on the relay or terminal strip

– Functional check of the conden-

sation-water heating (if installed)

– Functional check of the controls

according to the circuit diagram



at present.




Service package


of circuit breakers from manufacturers or switching time

BBC, ABB – Reading of operation counter

Service package


of the circuit breaker contained in the spare parts

operating mechanism from manufacturers package.

BBC, ABB – Inspection of the auxiliary switch

Spare parts package – Functional check of the spring

included: deflection switch

1HDS602960R0100 – Measurement of charging time

for the hydraulic pump from

atmospheric pressure to the end

of pumping

– Reading of pump-start counter

– Check of the stored

switching sequence

– Functional check of the

condensation-water

heating (if installed)

Service package


of make-proof from manufacturers contained in the spare parts

grounding switch package

BBC, ABB – Measurement of motor current


Spare parts packages and the end position switches

included: – Functional check of the

1HDS602290R0110 110 V / 125 V water-condensation

1HDS603290R0220 110 V / 250 V heating (if installed)

1HDS602291R0110 110 V / 125 V

1HDS603291R0220 220 V / 250 V









work, such as construction site setup, general functional

checks and visual inspection of equipment. Once the

maintenance measures have been carried out, the switch-

gear is started up again and a corresponding maintenance

report is issued.


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at present.


at present.




Service package


for isolators from manufacturers contained in the spare parts

BBC, ABB package

– Visual inspection

– Inspection of operating

Spare parts packages mechanism linkage

included: Control voltage: – Measurement of motor current

1HDS602360R0110 110 V / 2000 A – Inspection of the auxiliary switch

1HDS603360R0110 110 V / 3000 A and the end position switches

1HDS602360R0220 220 V / 2000 A

1HDS603360R0220 220 V / 3000 A

Service package

– Standard maintenance EBK-020 1HDS602160R1000 – Check of the SF6 pressure and

of the SF6 gas supply from manufacturers filling (if necessary *)

BBC, ABB – Measurement of the gas moisture

(air proportion point)

– Volume percentage measurement

(proportion of air)

– Measurement of the

decomposition products (S02)



alarm pressures

Service package

– Standard maintenance EBK-020 1HDS602860R1000 – Visual inspection package

of the control cabinet from manufacturers – Check status signals / alarms

BBC, ABB – Inspection of switch setting

indicators




– Inspection of the protection release

on the relay or terminal strip

– Functional check of the condensa-

tion-water heating (if installed)

– Inspection of the controls






Service package



BBC, – Reading of the operation counter

Service package


of the circuit breaker from manufacturers contained in the spare parts

operating mechanism BBC, ABB package


Spare parts package – Functional check of the spring

included: deflection switch

1HDS603960R0100 – Measurement of charging time



of pumping

– Reading of the pump-start counter


switching sequence


sation-water heating ( if installed )

Service packages for gas-insulated switchgear prevent compo-

nent aging. The spare parts contained in the packages are

original spare parts by our certifi ed ABB employees according

to the manufacturers instructions and will replace the existing

parts in the switchgear.




at present.



checks and visual inspection of equipment. Once the



report is issued.


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at present.




Service package

– Standard maintenance EBK-030 1HDS603160R1000 – Check of the SF6 pressure and

of the SF6 -gas supply from manufacturers filling (if required *)


(dew point)


(proportion of air)

– Measurement of decomposition

products (S02)



alarm pressures

Service package



BBC, ABB package

– Visual inspection



indicators











at present.



at present.


at present.


at present.


at present.




Service package

– Standard maintenance ELK-01 1HDS604560R1000 – Measurement of switching speed




– Reading of the operation counter

Service package

– Standard maintenance ELK-01 1HDS604960R1000 – Inspection of the auxiliary switch

for the circuit breaker from manufacturers – Functional check of the

operating mechanism BBC, ABB pressure switch

(Retrofit solution with – Measurement of the charging time

HMB-4 available) for the hydraulic pump from

atmospheric pressure to

the end of pumping



switching sequence

– Visual inspection of oil density /

switch linkage



Service package

– Standard maintenance ELK-01 1HDS604260R1000 – Replacement of the components

of the make-proof from manufacturers contained in the spare parts package

grounding switch BBC, ABB – Measurement of motor current

Depending on confi guration, – Inspection of the auxiliary switch

Spare parts packages and the end position switches

included: Control voltage: – Functional check of condensation-

1HDS604291R0125 110 V up to 125 V water heating (if installed)

1HDS604291R0220 220 V up to 250 V – including conversion of the switch lock

Service package


of isolators from manufacturers contained in the spare parts package

BBC, ABB – Measurement of motor current

Depending on confi guration, – Inspection of the operating


included: Control voltage: – Inspection of the auxiliary switch

1HDS604361R0125 110 V up to 125 V and the end position switches

1HDS604361R0220 220 V up to 250 V – Functional check of condensation-

water heating (if installed)


nent aging. The spare parts contained in the packages will be

replaced by new original spare party, according to the manufac-

turer’s instructions, by our certifi ed ABB employees.




such as construction site setup, general functional checks and

visual inspection of the equipment. Once the maintenance

measures have been carried out, the switchgear is started up

again and a corresponding maintenance report is issued.


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at present.


Service package

– Standard maintenance ELK-01 1HDS604160R1000 – Check of the SF6 pressure

of the SF6 gas supply from manufacturers and filling (if required *)


(dew point)


(proportion of air)


products (S02)



alarm pressures

Service package



BBC, ABB package


– Inspection of the switch setting

indicators


– Inspection of the blocking

for the circuit breaker

operating mechanism








at present.



at present.




Service package

– Standard maintenance ELK-02 1HDS605560R1000 – Measurement of switching speed





Service package

– Standard maintenance ELK-02 1HDS605960R1000 – Replacement of components con-

of the circuit breaker from manufacturers tained in the spare parts package

operating mechanism BBC, ABB – Functional check pressure switch

– Visual inspection of oil level indicator

Spare parts packages – Visual inspection of motor brushes

included: – Inspection of the auxiliary switch

1HDS605960R0100 – Functional check of the spring

( Retrofit solution with deflection switch

HMB-4 available ) – Pressure switch

– Measurement of charging time



of pumping



switching sequence


longitudinal gasket

– Functional check of condensation-

water heating (if installed)

– Visual inspection of the plug-in


Service package



grounding switch BBC, ABB – Visual inspection, functional check

– Measurement of the motor current

Spare parts packages – Inspection of the auxiliary switch

included: Control voltage: and the end position switches

1HDS605260R0110 110 V - 125 V – Functional check of the conden-

1HDS605260R0220 220 V - 250 V sation-water heating (if installed)




nent aging. The spare parts contained in the packages are








checks and visual inspection of the equipment. Once the



report is issued.


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at present.


at present.


Service package


of isolators from manufacturers contained in the spare parts package

BBC, ABB – Visual inspection, functional check

– Inspection of operating



1HDS605360R0110 110 V - 125 V Inspection of the auxiliary switch

1HDS605360R0220 220 V - 250 V and the end position switches



Service package

– Standard maintenance ELK-02 1HDS605160R1000 – Check of the SF6 pressure and

of the SF6 gas supply from manufacturers filling (if required *)


(dew point)


(proportion of air)


products (S02)



alarm pressures

Service package


control cabinet from manufacturers contained in the spare parts package

BBC, ABB – Visual inspection


– Inspection of switch setting indicators




– Inspection of the protection release

on the relay or terminal strip






connectors of the control cables



at present.


at present.


at present.




Service package

– Standard maintenance ELK-03 1HDS606560R1000 – Visual inspection, functional check

of circuit breakers from manufacturers – Measurement of switching speed

BBC, ABB or switching time




Service package


of the circuit breaker from manufacturers contained in the spare parts package

operating mechanism BBC, ABB – Visual inspection, functional check



included: Control voltage: – Inspection of the auxiliary switch

1HDS606960R0125 110 V - 125 V – Functional check of the spring

1HDS606960R0220 220 V - 250 V deflection switch

– Measurement of charging time for

the hydraulic pump from atmospheric

pressure to the end of pumping



switching sequence


longitudinal gasket





Service package









1HDS606260R0999 – Visual inspection of the plug-in

connection of the control cables










and visual inspection of the equipment. Once the maintenance


up again and a corresponding maintenance report is is-

sued.


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at present.


at present.




Service package


of the isolator and from manufacturers contained in the spare parts package


(Rotating isolator) – Inspection of operating

Depending on confi guration, mechanism linkage

Spare parts packages – Measurement of motor current

Included: Control voltage: – Inspection of the auxiliary switch

1HDS606391R0110 110 V - 125 V and the end position switches

1HDS606391R0220 220 V - 250 V – Visual inspection of the plug-in


Service package

– Standard maintenance ELK-03 1HDS606160R1000 – Check of the SF6 pressure and

of the SF6 gas supply from manufacturers filling (if required *)


(dew point)


(proportion of air)

– Measurement of the

decomposition products (S02)



alarm pressures

Service package

– Standard maintenance ELK-03 1HDS606860R1000 – Visual inspection

of the control cabinet from manufacturers package

BBC, ABB – Check of the status signals / alarms

– Inspection of the switch setting

indicators














at present.


at present.


at present.




Service package

– Standard maintenance ELK-04 1HDS607560R1000 – Visual inspection, functional check

of the circuit breaker from manufacturers – Measurement of the switching

BBC, ABB speed or switching time




Service package


of the circuit breaker from manufacturers contained in the spare parts package

operating mechanism BBC, ABB – Visual inspection, functional check



included: – Inspection of the auxiliary switch

1HDS699900R0100 – Functional check of the spring

1HDS699900R0102 deflection switch

1HDS699900R0103 – Measurement of charging time for

1HDS699900R0104 the hydraulic pump from atmospheric

1HDS699900R0105 pressure to the end of pumping

1HDS699900R0106 – Reading of the pump-start counter

1HDS699900R0107 – Check of the stored

1HDS670930R0102 switching sequence

1HDS670900R0124 – Visual inspection of oil density /

switch linkage





Service package




Depending on confi guration, – Measurement of the motor current





1HDS606260R0999 – Visual inspection of the plug-in



nent aging.The spare parts contained in the packages are








and visual inspection of the equipment. Once the maintenance


up again and a corresponding maintenance report is is-

sued.


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at present.




Service package


of the isolator and from manufacturers contained in the spare parts package


– Inspection of the operating



1HDS607391R0110 110 V - 125 V – Inspection of the auxiliary switch

and the end position switches



Service package

– Standard maintenance ELK-04 1HDS607160R1000 – Check of the SF6 pressure

of the SF6 gas supply from manufacturers and filling (if required *)


(dew point)


(proportion of air)


products (S02)



alarm pressures

Service package

– Standard maintenance ELK-04 1HDS607860R1000 – Visual inspection

of the control cabinet from manufacturers package, visual inspection

BBC, ABB – Check of status signals / alarms


indicators













Retrofit solutions for gas-insulated switchgear


Retrofitting is retroactive upgrading of

older equipment in energy transmission

and dis tribution systems with the latest

state-of-the art components. Further-

more, the focus is on environmental

protection requirements, systemoptimiza-

tion systems engineering and increasing

personal safety.

This is why our engineers have devel-

oped retrofi t solutions. These solutions

enable the use of modern SF6-auto

puffer switches with hydraulic spring

operating mechanisms to replace

older technology in existing gas-

insulated switchgear.


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EBK Retrofit solutions for single-phase

gas-insulated switchgear

The EBK retrofi t solutions are adapted to

meet the customer’s technical and

economic requirements, without shutting

down the entire substation.

Existing switchgear with obsolete

circuit breaker quenching principles,

high-maintenance circuit breaker

operating mechanism and older

graphite bursting disks can be up-

graded with relatively little effort.


Retrofit solutions for single-phase gas-insulated switchgear

EBK-010


The dual-pressure circuit breakers are first generation and can

be exchanged without any problems through an adaptive

retrofit solution, requiring no major modifications.


Retrofit solutions with EBK-010, GPFL021000 – Retrofit solution without

EBK-SW21 for circuit double busbar, current transformer

breakers with extension from manufacturers in “horizontal” design

and without integrated BBC, ABB

current transformer

Retrofit solutions with EBK-010, GPFL021000 – Retrofit solution including

EBK-SW21 single busbar integrated current transformer

for circuit breakers in “horizontal” design

with “vertical” operating

mechanism

The new EBK-SW21 retrofit circuit breaker is operated by a

latest-generation hydro-mechanical HMB operating mechanism.


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EBK-020


Retrofit solutions with EBK-020, GPFL021000 – Retrofit solution

EBK-SW21 for circuit double busbar, without current transformer

breakers with extension from manufacturers in “horizontal” design

and without integrated BBC, ABB

current transformer

Retrofit solutions with EBK-020, GPFL021000 – Retrofit solution

EBK-SW21 and integrated single busbar including integrated

current transformer for circuit breakers current transformer

in “horizontal” design

with “vertical” operating

mechanism


The dual-pressure circuit breakers were essentially a further

development of the first-generation circuit breakers. They can



The new EBK-SW21 retrofit circuit breaker is operated by

a latest-generation hydro-mechanical HMB operating

mechanism.



EBK-030


Retrofit solutions with EBK-030, double GPFL021000 – Retrofit solution

EBK-SW21 for circuit busbar horizontal model

breakers with extensions

without integrated

current converter

Retrofit solutions with EBK-030, GPFL021000 – Retrofit solutions

EBK-SW1 single busbar vertical model

for circuit breakers


The dual-pressure circuit breakers were essentially a further

development of the fi rst-generation circuit breakers. They can



The new EBK-SW21 retrofit circuit breaker is operated

by a latest-generation hydro-mechanical HMB operating

mechanism.


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Retrofit solutions for three-phase gas-insulated switchgear

ELK-0

Using the ELK-0 retrofit solutions, ex-

isting ELK-0 switchgear are modernized

and components are upgraded to state-

of-the-art during operation.

The components being replaced can

be overhauled by the ABB Service

Power Technologies and saved as

spare parts on a long-term basis.



ELK-01

In the early 1980s, ELK-01 switchgear were among the first

three-phase encapsulated switchgear. The switchgear were

operated using a hydraulic operating mechanism (ELKX).

A modern ELK-SW01 circuit breaker retrofit solution allows

you to replace the complete circuit breaker, including the



Retrofit solution ELK-01, 40 kA, GPFL050100 – Replacement of the existing

for circuit breakers from manufacturers circuit breaker and the

ELK-SW01 BBC, ABB components contained in the

spare parts package

– Functional check

– Measurement of the switching

speed or switching time

– Inspection of the plug-in


Retrofit solution ELK-01, 40 kA, GPFL050100 – Replacement of the existing

ELK-SW01 with from manufacturers circuit breaker and the

voltage transformer BBC, ABB components contained

connection to the in the spare parts package

circuit breaker – Functional check

– Measurement of switching speed

or switching time



Retrofit solution ELK-01, GPFL050600 – Replacement of the circuit

for circuit breaker from manufacturers breaker operating mechanism

operating mechanisms BBC, ABB with HMB-4 and the components

contained in the spare parts

package



or switching time



Special modifications make it possible to replace the operat-

ing mechanism on existing circuit breakers with a latest-

generation HMB hydro-mechanical operating mechanism.


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ELK-02


Retrofit solution ELK-02, 40 kA GPFL051800 – Replacement of the existing

ELK-SW02 with busbar circuit breakers and the

for replacement at bottom side, components contained

on circuit breakers from manufacturers in the spare parts package

ELK-02 BBC, ABB – Functional check


or switching time



Retrofit solution ELK-02, 40 kA with GPFL051800 – Replacement of the existing

ELK-SW02 busbar at top side, circuit breakers and the

for replacement from manufacturers components contained

on circuit breakers BBC, ABB in the spare parts package

ELK-02 – Functional check

– Measurement of the switching

speed or switching time



Retrofit solution of an ELK-02 GPFL051600 – Replacement of the existing

ELK-02-HA hydraulic from manufacturers circuit breaker operating mechanism

operating mechanism by BBC, ABB and the components contained

a new hydromechanical in the spare parts package

operating mechanisms – Functional check

HMB4 – Measurement of switching speed

or switching time



Retrofit solution of an ELK-02 GPFL051001 – Replacement of the existing

ELK-02-HKA hydraulik HMB4 circuit breaker and the

operating mechanism by components contained

a new hydromechanical in the spare parts package

operating mechanisms – Functional check

HMB4 – Measurement of switching speed

or switching time



ELK-02 switchgear were produced between 1981 and 1986.

The switchgear were operated using hydraulic operating

mechanisms until 1985. From 1985 onwards, the switches

were fi tted with compact hydraulic operating mechanisms.

The ELK-SW02 retrofit circuit breaker allows you to exchange

the existing circuit breaker without any problems and with no

major modifications required.

Special modifications give you the option of adapting the

older hydraulic operating mechanisms smoothly with a

latest-generation HMB hydro-mechanical operating

mechanism.



ELK-02


Retrofit solution for ELK-02, GPFL051500 – Replacement of the existing

isolator and grounding from manufacturers isolator and grounding switches

switches BBC, ABB with a retrofit isolator /

grounding switch without a fast

acting grounding switch and

the components contained

in the spare parts package



or switching time




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Retrofit solution for three-phase gas-insulated switchgear

ELK-03


Retrofit solution ELK-03 GPFL051800 – Replacement of the existing

for circuit breakers circuit breakers, circuit breaker and the

ELK-SW03 40 kA components contained

with double busbar, in the spare parts package

from manufacturers – Functional check

BBC, ABB – Measurement of switching speed

or switching time



Retrofit solution ELK-03 GPFL051800 – Replacement of the existing

for circuit breakers circuit breakers, circuit breaker in Z form

ELK-SW03 40 kA and the components contained

with single busbar, in the spare parts package

from manufacturers – Functional check

BBC, ABB – Measurement of switching speed

or switching time



Retrofit solution ELK-03, GPFX053050 – Replacement of the existing

for HMB-1 operating from manufacturers circuit breaker operating

mechanism including BBC, ABB mechanism and the components

control cabinet contained in the spare parts package

to replace the existing – Functional check

operating mechanisms – Measurement of switching speed

AHMA-1 or switching time



Retrofit solution ELK-03, 1HDH111000 – Replacement of the existing

for integrated operating from manufacturers circuit breaker operating mechanism

mechanism to replace BBC, ABB and the components contained in

the hydraulic operating the spare parts package

mechanism / compact – Functional check

hydraulic operating – Measurement of the switching

mechanism components speed or switching time

HA / HKA – Inspection of the plug-in


ELK-03 switchgear were produced between 1987 and 1993

and were the fi rst series of switchgear to feature a hydraulic

spring operating mechanism of the AHMA series. From 1991

onwards, the auto-puffer chambers were installed, and these

are still used today. The associated savings in operating

power of over 8 % make it possible to use the smaller

AHMA1 operating mechanism.

The ELK-SW03 retrofit solution now gives you the option of

upgrading the existing circuit breaker from 31.5 to 40 kA.

Special modifications enable you to use a latest-generation

HMB hydro-mechanical operating mechanism.



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Through our service for switchgear

components, we safeguard their opera-

tional reliability as well as the availability

of installation equipment in electrical

power distribution. Our services cover

all maintenance measures, including

provision of comprehensive retrofi t

solutions for the operating mechanisms

supplied by us on outdoor circuit-

breakers, gas-insulated switchgear

and generator circuit breakers.

Chapter 4

Service for high-voltage products and installations

> 50 to 420 kV

Circuit breaker operating mechanisms



Hydromechanical spring operating mechanism AHMA

Spare parts package

– Basic package AHMA-1 1HDS670960R0100 Extensive basic package for

minor maintenance work

without removing the operating

mechanism from the equipment.

Spare parts package

– Consumables AHMA-1 1HDS670930R0102 Consumables to be provided.

Spare parts package

– Lubricants AHMA-1 1HDS670900R0124 Separately manageable

consumables, always used during

maintenance work.

Spare parts package

– Control cabinet AHMA-1 1HDS670960R0101 Spare parts required according to

manufacturer specifications for the

operating period.

Spare parts package

– Coupling AHMA-1 1HDS670960R0103 Spare parts required according to

manufacturer specifications after

10,000 switching operations ( CO ).

Spare parts package

– Throttle screws AHMA-1 1HDS670960R0110 Spare parts required according

to manufacturer specifications

to readjust switching speed.


The hydraulic spring operating mechanism AHMA has been

designed in such a way that all of the operating mechanism

components are able to meet the requirements of its entire

lifespan. Experience with the product has shown that there

are individual modules and components that are replaced or

serviced as part of preventive or future-oriented maintenance

measures.

Depending on the operating period (10 years when set up in

open air or extreme indoor conditions, 20 years when set up

indoors) and years of production, parts are installed that

contain technical improvements to com ponents.


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Spare parts package

– Spring housing, AHMA-1 1HDS670960R0117 Replacement only in the case of

horizontal defective parts.

Spare parts package

– Piston rod AHMA-1 1HDS670960R0118 Replacement only in the case of

defective parts.

Spare parts package

– Accumulator piston AHMA-1 1HDS670960R0119 Replacement only in the case of

defective parts.

Spare parts package

– Pump module AHMA-1 1HDS670900R0114 Spare parts required according to


operating period or 10,000 switching

operations ( CO ). Applies to operating

mechanisms produced before 1990.

Spare parts package

– Spring package AHMA-1 1HDS670960R0123 Replacement only in the case of

defective parts.





Spare parts package

– Pressure switch AHMA-1 GPFX052250R0057 Replacement in the event of defective

bracket parts and problems with the function

of the spring deflection switch.

Spare parts package

– Changeover AHMA-1 1HDS699900R0104 Replacement of gasket in the event

poppet valve of maintenance work and internal

leakages.


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Spare parts package

– Basic package AHMA-4 1HDS670900R0100 Extensive basic package for

minor maintenance work



Spare parts package


Spare parts package

– Lubricants AHMA-4 1HDS670900R0124 Separately manageable consumables.

Always used during maintenance

work.

Spare parts package



10,000 switching operations ( CO ).

Spare parts package

– Throttle screws AHMA-4 1HDS670900R0110 Replacement in the case of leakages

and if the switching speed deviates

from manufacturer specifications.

Spare parts package

– Complete casing AHMA-4 GPFX052074R0002 Spare parts required according to


operating period.





Spare parts package

– Spring stroke switch AHMA-4 1HDS670930R0106 Replacement in the case

Switzerland of defective micro switches.

Spare parts package

– Spring stroke switch AHMA-4 1HDS670930R0107 Replacement in the case

USA of defective micro switches.

Spare parts package

– USR valve AHMA-4 1HDS670930R0113 Technical improvement to

USR valve in the case of oil leaks

and operating mechanisms

produced before 2001.

Spare parts package




operations (CO). Only applies to

operating mechanisms produced

before 1990.

Spare parts package

– Set of terminal AHMA-4 1HDS670900R0116 Spare parts package for sealing bush

connector and gaskets in accordance with

manufacturer specifications. To be

replaced in the event of leakages.

Diameter: D = 16 and D = 18

Spare parts package

– Accumulator piston AHMA-4 1HDS670900R0119 Spare parts package for set of

pistons in accordance with





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Spare parts package

– Changeover AHMA-4 1HDS670930R0122 Replacement of gaskets in the

poppet valve event of maintenance measures

and internal leakages.

Spare parts package

– Disk spring stack AHMA-4 1HDH112040R9010 Replacement only in the event

of visible damage or defects.





Spare parts package

– Basic package AHMA-8 1HDS670930R0100 Minor maintenance work



Spare parts package


Spare parts package

– Lubricants AHMA-8 1HDS670900R0124 Separately manageable

consumables.

Always used during maintenance work.

Spare parts package



10,000 switching operations (CO)

Spare parts package




operations (CO). Only applies to


before 1988.

Spare parts package

– Set of terminal AHMA-8 1HDS670930R0116 Spare parts package for sealing bush

connector and gaskets in accordance with





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Spare parts package

– Set of pistons AHMA-8 1HDS670930R0119 Spare parts package for set of

pistons in accordance with

manufacturer specfications. To be



Spare parts package

– Throttle screw AHMA-8 1HDS670930R0110 Replacement in the case of leakages

and if the switching speed

deviates from manufacturer

specifications.

Spare parts package

– Spring stroke switch AHMA-8 1HDS670930R0106 Replacement in the case of

Switzerland defective micro switches.

Spare parts package

– Spring stroke switch AHMA-8 1HDS670930R0107 Replacement in the case of

USA defective micro switches.

Spare parts package

– Complete casing AHMA-8 GPFX052093R0002 Spare parts required according to


operating period.





Spare parts package

– USR valve AHMA-8 1HDS670930R0113 Technical improvement to USR

valve in the case of oil leaks and


before 2001.

Spare parts package

– Changeover poppet AHMA-8 1HDS670930R0122 Replacement of gaskets in the

valve event of maintenance measures


Spare parts package

– Disk spring stack AHMA-8 1HDH112040R9030 Replacement only in the event of

visible damage or defects.


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Hydromechanical spring operating mechanism HMB


Spare parts package

– Pump module HMB1 1HDS699900R0100 Spare parts required according


for the operating period or

10,000 switching operations (CO).

Spare parts package

– Memory module HMB1 1HDS699900R0102 Replacement of gaskets in the

event of maintenance measures


Spare parts package

– Working module HMB1 1HDS699900R0103 Replacement of gaskets in the



Spare parts package

– Changeover HMB1 1HDS699900R0104 Replacement of gaskets in the

poppet valve event of maintenance measures


Spare parts package

– Spring stroke switch HMB1 1HDS699900R0105 Spare parts package for

replacement of defective switching

mechanism excluding switching

element.

The hydraulic spring operating mechanism HMB is a second

generation operating mechanism that has been on the

market since the beginning of the 1990s.

It has a more compact design than the AHMA in order to

cover an even greater range of applications.

Experience with the product has shown that there are

individual modules and components that are replaced or

serviced as part of preventive or future-oriented mainte-

nance measures. Depending on the operating period (10

years when set up in open air or extreme indoor conditions,

20 years when set up indoors) and years of production,

parts are installed that contain technical improvements to

components.





Spare parts package

– Consumables HMB1 1HDS670930R0102 Consumables to be provided.

Spare parts package

– Lubricants HMB1 1HDS670900R0124 Separately manageable

consumables.

Always used during

maintenance work.

Spare parts package

– Set of piston rods HMB1 1HDS699900R0106 Replacement of gaskets in the



Diameter: D = 12

Spare parts package




Diameter: D = 14


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Spare parts package





Spare parts package




Spare parts package

– Working module HMB2 1HDS699910R0103 Replacement of gaskets in the



Spare parts package

– Control block HMB2 1HDS699910R0104 Replacement of gaskets in the



Spare parts package

– Spring deflection HMB2 1HDS699900R0105 Spare parts package for

switch replacement of defective switching

mechanism or switching element.





Spare parts package




Diameter: D = 14

Spare parts package




Diameter: D = 16

Spare parts package

– Consumables HMB2 1HDS670930R0102 Separately manageable

consumables.

Spare parts package

– Lubricants HMB2 1HDS670900R0124 To be replaced in the event

of maintenance measures.

Always used during

maintenance work.


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Spare parts package

– Basic package HMB4 1HDS699930R0100 Extensive basic package for minor

maintenance work without

removing the operating mechanism

from the equipment.

Spare parts package

– Lubricants HMB4 1HDS670900R0124 To be replaced in the event of

maintenance measures.

Always used during

maintenance work.

Spare parts package

– Consumables HMB4 1HDS670930R0102 Separately manageable

consumables.

Spare parts package

– Clamping piece, HMB4 1HDH111088R0001 Spare parts required according to

complete manufacturer specifications after


Spare parts package

– Throttle screw HMB4 1HDS699930R0110 Replacement in the case of

leakages and if the switching speed

deviates from manufacturer

specifications.

Spare parts package









Spare parts package

– Tank 18 HMB4 1HDS699930R0116 Replacement of gaskets in the



Spare parts package

– Tank 22 HMB4 1HDS699930R0117 Replacement of gaskets in the



Spare parts package

– Piston rod HMB4 1HDS699930R0118 Replacement of gaskets in the




Spare parts package




Spare parts package

– Control block HMB4 1HDS699930R0122 Replacement of gaskets in the



Spare parts package

– Complete casing HMB4 1HDH111130R1001 Spare parts required according to


operating period.


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ABB’s air-insulated circuit breakers are

delivered worldwide. Ongoing further

development on this product up to create

of a gas-insulated high voltage compo-

nents had the aim of avoiding downtime,

increasing availability and minimizing main-

tenance work.

The aim of maintenance measures on

air-insulated high-voltage switching

devices is therefore to increase availabil-

ity with optimized outlay, as well as to

keep the equipment running reliably.

The technical improvements recognized

during the course of the product life-

cycle are discussed with the customer

and incorporated into the equipment

during maintenance work.

Our various graded spare parts packages

for maintenance measures all comprise

technical improvements and contribute

towards upgrading the equipment to

the latest technology in a cost-effective

and environ mentally sound way.

Chapter 5


> 50 to 420 kV

High-voltage outdoor circuit breakers



High-voltage outdoor minimum-oil-volume circuit breakers


Spare Parts package

– Reduced TR 123 d 1HDS620501R0100 Maintenance package for TR 123

maintenance package circuit breaker with USR valve.

for TR circuit-breaker The reduced maintenance package

with USR valve covers all necessary materials, such

as seals, bearings, various spare

parts, and the material needed

for overhauling the USR valve.

Spare Parts package

– Reduced TR 123 d 1HDS620502R0100 Maintenance package for TR 123

maintenance package circuit breaker wih USK valve.

for TR circuit-breaker The reduced maintenance package

with USK valve covers all necessary materials

reqauired, such as seals, bearings,

various spare parts, and the material

needed for overhauling the USK

valve.


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Since 1987, filters have been attached to the high voltage

outdoor circuit breaker ELF series.

Circuit breakers delivered before that time have to be

retrofitted immediately.


Spare parts package

– Lubricants ELF 1HDS644500R0101 Comprises oils, greases,

lubricants and cleaning agents

for simple inspections.

Spare parts package

– Basic package ELF 1HDS644500R0100 Standardized basic package

includes gaskets and fairly small

consumables for simple inspections.

Spare parts package

– Filter retrofit ELF SF 2-1 1HDS631502R0104 The package serves for modification

ELF SL 2-1 ( filter retrofit ) or can also be used for

replacing the filters.

Spare parts package

– Seals ELF SF 2-1 1HDS631502R0103 Separate package for seal replace-

for pole columns ELF SL 2-1 ment at the circuit-breaker`s pole

columns





Spare parts package

– Material, filters and ELF SF 2-1 1HDS622501R0103 The spare parts package contains

accessories for all materials, required for retrofitting

pole column SF6 filters, checking the contact

system, and replacing the seals of

the pole columns.

Spare parts package

– Material for the ELF SF 2-1 1HDS631502R0105 Package for modifying the common

Common control block control block in conformity with the

manufacturer`s stipulations.

Spare parts package

– Lage maintenance ELF 123 nc 1 h 1HDS622501R0100 Spare parts package including all

package materials required for maintaining

change-over seat valves, Hänchen

cylinders, etc.

Spare parts package

– Electronic ELF 123 nc 1 h 1HDS625910R0100 Modernization of the existing

pressure switch unit ELF 2-1 oil-pressure switch to regulate the


of SF6 high voltage outdoor circuit

breaker.

Spare parts package

– Electronic ELF 123 nc 1 h 1HDS625915R0100 Modernization of the existing

pressure switch unit ELF 2-1 oil-pressure switch to regulate the


of SF6 high voltage outdoor circuit

breaker.


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SF6 high voltage outdoor circuit breakers

Modules for air-insulated circuit breakers were gradually

optimized during the last years and they contain, beside

original spare parts, auxiliaries and lubricants in accordance

with manufacturer specifications which are necessary for

inspections and maintenance measures for all the different

switchgear types.


Spare parts package

– Lubricants ELF SV 2-1 1HDS644500R0101 Comprises oils, greases,



Spare parts package

– Basic package ELF SV 2-1 1HDS644500R0100 Standardized basic package



The existing modules are usually integrated into standar-

dized service packages and offered as a service.



SF6 high voltage outdoor circuit breakers


Spare parts package

– Lubricants LTB 123-170 D1 1HDS644500R0101 Comprises oils, greases,



Spare parts package

– Basic package LTB 123-170 D1 1HDS644500R0100 Standardized basic package



Spare parts package

– Seals for pole columns LTB 123-170 D1 1HDS621501R0103 The package contains all seals,

Polsäule With HMB1 operating required for Opening the pole

mechanism column.

Spare parts package

– Circuit-breaker LTB 123-170 D1 1HDS621502R0103 The package covers all materials

Flange replacement With HMB1 operating required for a flange replacement

with bursting disk mechanism with bursting disk, e.g. seals,

connection pot, new filters, etc.

The flanges are supplied only as

replacements for the old ones.

Spare parts package

– Circuit-breaker LTB 123-170 D1 1HDS621503R0103 The package covers all materials

Flange replacement With HMB1 operating required for a flange replacement

without bursting disk mechanism job, e.g. seals, connection pot, new

new filters, etc.

The flanges are supplied only as

replacements for the old ones.


at present.


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Service Power Technologies | Product catalog - Service for high-current systems and installations 6-1

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Chapter 6

Service for high-current systems and installations

High-current systems are one of the key

technologies in power plants.

Since the mid-1960’s, ABB has equipped

and converted more than 700 power

plant units worldwide with isolated phase

bus-ducts.

All ABB bus-ducts are installed and

commissioned by certifi ed specialist,

thus a maximum of safe and high quality

power plant operation is guaranteed.

Our comprehensive service portfolio in

the range of enclosed and open high-

current systems ranges from regular

maintenance on bus-ducts to the latest

applications of monitoring and diagnos-

tics.

This is done through continuous tem-

perature fl uctuations scanning by

multiple arranged pyrometers. Our

innovation and quality are key features

for our product and service offerings in

the high-current technology.

All of ABB isolated phase bus-ducts

transfer current rates up to 50 kA and

cover the voltage levels up to 40 kV,

with peak short-circuit currents from

> 1000 kA.

6-2 Product catalog – Service for high-current systems and installations | Service Power Technologies



- W

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Service Power Technologies | Product catalog - Service for high-current systems and installations 6-3

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Spare parts package


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6-4 Product catalog – Service for high-current systems and installations | Service Power Technologies

Service Power Technologies | Product catalog – Diagnosis service 7-1

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Chapter 7

Service for medium-voltage and high-voltage products


Diagnosis service

The diagnosis specialist is confronted

by a wide range of customer-specifi c

problems.

With a view to maximizing customer

benefi ts, the measurement technology

part, such as condition assessment,

is divided into routine tests, visual

inspections and detailed investigations.

7-2 Product catalog – Diagnosis service | Service Power Technologies


at present.


Infrared thermography For all outdoor Detecting hidden hot

(IR) switchgear installaltions spots using infrared cameras,

e. g., contact problems, high

transition resistances, asymmetric

or overly high load

Blockages in heating or

cooling circuits, tears in insulators.

Heat accumulation due to

construction errors

Malfunctions in secondary systems

Low-voltage systems

(e. g. defective relays)

Acoustic partial Recording the mechanical energy

discharge measurement Gas-insolated medium- released by PD using an

and high-voltage ultrasound measurement system on

installations and electrical equipment accessible from

transformers outside, for instance.

Making it possible to detect and

locate not only the outer

partial discharge measurement,

e. g. corona, but also the inner

partial discharge measurement,

e. g. hopping particle.

Conventional Gas-insolated Broadband PD measurement using a

discharge measurement medium- and high- coupling capacitor on, for instance

voltage cabel- gas-insulated switching systems and

implementation voltage transformers, in accordance

with IEC 60270 and verification of

the insulation system



Measuring and testing devices for diagnosis


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at present.


at present.


at present.


artial discharge Detection of the EM wave

measurement using High voltage determined by PD in the UHF

UHF method voltage installations measurement range using the UHF

with UHF sensors antenna, UHF sensors, monitor

and spectrum analyzer; for instance,

on gas-insulated switchgear

and conduits

Gas-in-oil analysis Early recognition of electrical

Oil-insulated high- errors in the interior of the

voltage devices equipment investigated

by determining the cracked

gas dissolved in oil

Physical / chemical Investigation of oil samples with

insulating Oil-insulated high- regard to color, purity, odor, water

oil investigations voltage devices content, neutralization value,

saponification number, breakdown

voltage, dielectric loss factor

or refractive index as per DIN 57370

Furfurol analysis Determining the degree of

Oil-insulated high- depolimerization of cellulose in oil /

voltage devices paper insulation and making it

possible to obtain direct indications

of the mechanical strength of

paper insulation and timber joints

in transformers

C / Tand measurement Measuring the capacity and

hight voltage loss factor in the dielectric medium

transformers, of the insulation, for instance.

Power transformers Analyzing and assessing the

Voltage transformers quality or trend of insulation

Conduits by comparing measurement data

taken at an early stage






FDS (Frequency Domain Operating conditions: Measuring the capacity and

Spectroscopy) Oil-insulated high- loss factor of the insulation

voltage devices at different frequencies

on, for instance:

– Power transformers

– Voltage transformers

– Cables

– Conduits

– Generators

Assessing the state of oil and

solid insulation, humidity content

in the solid insulation and other

possible insulation problems

FRA (Frequency Operating conditions: Determining changes, e. g.,

Response Analysis) Oil-insulated high- deformation and displacement of the

voltage devices coils on, for instance, transformers

and voltage transformers by means

of comparing the frequency-

dependent transmission functions

Switching time / Operating conditions: Measuring the switching time and

switching speed – Isolators switching speed of different

measurements – Fast-acting rounding combinations of switching

switch operations (e. g., O; C; CO; OCO)

of, for instance.

Dynamic Operating conditions: Measuring the contact resistance

resistance measurement – Circuit breakers of, for instance, circuit breakers

– Generator switch and generator switches and making

it possible to assess the state of

the pre-arcing electrode





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at present.


at present.


Insulation measurement Operating conditions: Measuring the insulation resistance

All High-voltage products of system parts, such as:

– Cables

– Partition insulator

– Voltage transformer etc.

Assessment or determination

Oscillation measurement Operating conditions: Measuring the oscillation amplitude,

static and rotating oscillation acceleration,

engine oscillation speed of vibrating parts,

machines and systems.

Detecting medium-term and

long-term damage caused by

material fatigue or cracks.

High-voltage test Operating conditions: High-voltage test on gas-insulated

All High-voltage products witching systems with test voltage

on switching systems before they

are finally connected as per

specification or in accordance

with relevant regulations.

The required test voltage can be

established in the traditional way

using a high-voltage test transformer

or using modern resonance testing

equipment.

Partial discharge Operating conditions: Installation and commissioning

monitoring / Gas-insolated both the online and the offline PDM

PD monitoring (PDM) high-voltage system on, for instance,

installations and gas-insulated switching systems.

Generator switch Possible additional service,

e. g., training and trouble-shooting.






Assembly:

Numerical monitoring BISS 1HDS112239M0001 Including radiation pyrometer

system for SF6-high- CT09: K6-ABB DC / DC circuit

voltage and generator converter 200 / 24 V, connecting

breakers. cables spec. plug connector / plug

Pyrometer accessories: connector coupling insulating disks,

DC / DC circuit converter fixing material set.

sundry connecting cables – Contact pitting computation

4 x 2 x 0,25 – Total of currents switched

– Total of operating cycles

– Total of currents switched

– Temperature of the arcing chamber

– Temperature monitoring

– SF6 gas density

– Operating time

– Measurement of currents and

voltages

– Acquiring and displaying the

switchgear positions

– Moisture measurement

Service package:

– Erection and – Cut-out for installing BISS, cut for

commissioning accommodating BISS.

including programming Cabling of the device in the control

of the numerical cubicles and converter.

– Mounting the pyrometers with

bracket at the breaker.

– Cabling of the individual pyro-

meters (3 phases) to circuit-

breakers and BISS.

– Setting the alarms and starting

the device up.

– Performing trial switching opera-

tions and function checks.

– Familiarization and handing-over

of the system to the operator with

documentation.




As part of our service support capabilities, we also offer an

option for system-integration of individual measuring and

testing instruments into existing substations or for upgrading

also equipment.

The engineering, plus modifi cation/installation of system

integration into the existing confi guration will usually be carried

out during the regular standstill times and will thus not cause

any additional downtime.


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Earthing measuring HW2S 1HDS412000P0001 The HW2S is used to measure the

instrument complete set earthing resistance of overhead

The HW2S is used for transmission line masts with

the complete set. overhead earth wires fitted.





Service Power Technologies | Servicetools – Product catalog 8-1

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Chapter 8

Servicetools for medium-voltage and high-voltage products


8-2 Product catalog – Servicetools | Service Power Technologies




Standard tool set 1HDS112799R6505 Toolbox for all installation

Installation - 01 and erection work.

Wirer box without 1HDS112799R6507 Toolbox for erection and cabling of

electrical devices - 02 switches, control cabinets and

similar secondary systems.

Instrument lead box,, 1HDS112799R6501 Basic tool set with reduced

multi-purpose complexity for standard procedures

cabling on site. All toll sets can be easily

tools- 03 retrofitted with more tools for

full-service work.

Tool set for 1HDS112799R6504 The tool set for ligth-current

light-current - installation work is equipped with -,

installation - 04 installation, measuring and repair -

tools for work in the light-current

range.


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SF6-measuring 1HDS112799R6509 Toolbox for GIS service work -

instruments box - 05 Service with gas filling and

measuring device, cylinder pressure -

reducing set for nitrogen und SF6,

2 x 15 m hose set, various DILO

screw couplings and thermometer

SF6-toolbox without 1HDS112799R6510 Toolbox for erection work in the

electrical devices - 06 GIS field. Also contains various

GIS specialized tools.

8-4 Product catalog – Servicetools | Service Power Technologies

Name Type Article number Description

Service directory

SF6 –enclosed test The switching Test Adapter is

adapter for 1- und intended specifically for phase-

3-phasige tests: selective high-voltage testing on

– Changeover test adapter 1HDG114850R0001 EXK-0, ELK-04 and ELK-14 (245)

complete, standard gas-insulated substations (GIS).

– Additional parts UA 1HDG114850R0002 In addition, its 4-flange casing can

connection ELK-14 be used for adapting the test

– Additional parts 1HDG114850R0003 modules to be used on single-phase

connection for test plug ELK-14 (300) GIS installations.

– Connection variant 1HDG114895R0100

complete ELK-04

– Connection variant 1HDG114896R0100

complete ELK-04

including 245 kV

connections

– Transport crate 1HDS112237P0001

changeover test adapter

Additional parts and

connections




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9-1 Product catalog – System service | Service Power Technologies

Optimized solutions – the key to success

Service Power Technologies | Product catalog – System service 9-2

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We offer our customers an end-to-end service with extensive solutions for power transmission and distribution systems. Thanks to our long timeexperience, we can provide system expertise and optimized maintenance concepts.


ABB has more than 100 years of experi-

ence worldwide in the construction of

gas-insulated and air-insulated switch-

gear ranging from very high voltages to

low voltages.

With regards to provide an end-to-end

service required by our customers, we

offer extensive solutions for the systems

and components used in power trans-

mission and distribution.

This includes extension and modernizing

primary technology systems, including

project management, engineering, as-

sembly and commissioning.

In addition, we offer comprehensive

preventive and corrective maintenance

as a system service in conjunction

with service agreements.

Chapter 9

System service for installations rated up to 420 kV


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Commissioning for control and protection technology

Service: Commissioning for control and protection technology / system commissioning

Article number: Project-based

Customer benefits: Once the assembly work has been completed, experienced ABB service specialists carry out all

required acceptance tests for the systems and components installed and release the systems for

operation.

The Service Power Technologies staff take care of commissioning for complete systems, including

any third-party products used.

Content of the service: –

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Specialist project management for protection and control technology

Planning and coordinating commissioning

Commissioning primary technology switching systems

Performing high-voltage tests in accordance with legal regulations and guidelines

Commissioning all substation control systems,

including connecting them to existing remote control stations

Commissioning protection equipment and complex protection systems in low-voltage, medium-

voltage and high-voltage networks from various manufacturers

Commissioning data transmission systems

Commissioning generator protection equipment,

excitation systems and fast-switching devices

Carrying out all common current and voltage transformer tests

Transformer commissioning including function inspections

for fan control and tap changer operating mechanisms

Works approval and factory acceptance tests in ABB’s own test environment

and / or on supplier premises

Quality inspections

Commissioning for devices from various manufacturers, including:

ABB: Relion® (IED670) / REx316 *4 / REx5xx / REB500 / Spacom

Siemens: Siprotec4 / Siprotec3

Areva: MICOM

Expense: In line with requirements specification



Site management and assembly

Service: Construction management and assembly monitoring


Customer benefits: Overall or partial management of construction sites as well as monitoring and implementation

of assembly work by experienced and certified ABB construction managers.

Planning and coordination of construction work from construction site

mobilization to the end of the project.

Systems and components are mounted, installed, tested and

made available for commissioning the system.

Content of the service: Construction management and assembly comprise:

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Planning, assembly expense and assembly process

Planning, selecting and coordinating the assembly personnel and assembly company

Coordination and reporting with project management and end customer

Coordinating the individual technical workers on site

Coordinating construction site logistics

Ensuring and checking the work performed and assuring quality

Monitoring the schedule and assembly goals

Providing specialist technicians

Adherence to all safety and quality standards, environmental protection and disposal guidelines

Construction management and assembly for the following systems:

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Transformers

Gas-insulated and air-insulated high-voltage systems

Gas-insulated and air-insulated medium-voltage systems

Emergency power supply and battery system

Steel constructions, bus bars, grounding system

Cables, including cable grip systems and support systems

Air conditioning and ventilation system

Protection system and devices

Substation control technology / automation and control devices

Communication systems



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Service contracts

Service: Service agreement


Customer benefits: Defining an individual service agreement for specific products

and system parts from our broad range of services.

Individual activities are coordinated and tailored to system operation.

The aim is to achieve minimum downtime in running processes.

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Early recognition of system parts at risk of failure by service specialists.

Services at transparent costs to retain the system status.


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Hotline and on-site service with guaranteed response time for fault rectification

Damage analysis and corrective maintenance

(i.e., all measures to restore the target status)

Plannable maintenance measures (i. e., inspections and maintenance measures

that are necessary to obtain the target status as well as to determine and assess

the actual status)

Non-plannable maintenance, i. e. trouble-shooting and repairs to restore availability

Spare parts management in the form of requirements determination, spare parts

packages and processing




System modernization and retrofit

Service: Modernization and retrofit project


Customer benefits: Modernizing systems and subsystems in line with system condition, lifecycle and the availability

of spare parts through targeted interventions and modifications in the existing system.

The aim is to avoid making changes to the existing infrastructure; for instance, the distribution

station and power cables. The aim of the project is to ensure that the system is ready for operation,

has a reliable power supply and is highly available while also improving user friendliness by

incorporating modern functionality.

Progressive modernization within the maintenance budget and minimum interruption to system

operation.

Cost reduction thanks to a modern power supply: improved energy efficiency, reduction in down-

time and lower maintenance costs.

Content of the service: The projects include the provision of all products and services

beginning with design and planning right through to the entire project processing.

The measures cover not only the primary and secondary technology,

but also auxiliary systems and additional systems:

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Transformers, high-voltage systems, medium-voltage systems,

low-voltage sub-distribution boards, compensation and filter systems

Protective devices, automation and control devices, substation control technology

Communications systems

Self-sufficiency, uninterruptible power supply, emergency power systems



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Switchgear extension

Service: Switchgear extension and modification


Customer benefits: Expanding substations in the transmission and distribution network through changed network

utilization and network concepts as well as increasing demands on supply reliability.

Expanding substations in distribution networks and industrial networks in conjunction with

modifying the network structures or supplying additional processes and consumers.

Content of the service: Designing and planning the expansion or modification measures as well as processing and

delivery of the overall project by ABB.

Not only primary and secondary technology, but also auxiliary systems and additional systems

may be included in the project scope. Expansions are adapted to the existing system and

incorporated into the protection and control system.

Defining the expansion planning and system expansions, taking account of:

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System status

Network utilization

Security of supply

Reduction of downtime

Budget planning

Environmental aspects




Assessment of systems and installations

Service: System assessment and analysis


Customer benefits: Customers obtain an in-depth assessment of the status of their system. This provides

recommended actions based on results from system inspections and checks, including:

–

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Statements regarding reliable further operation

Estimates regarding the remaining service life

Advice regarding the switching system design

Recommendation for strengthening measures

Content of the service: Visual inspection of the entire system, system inspection and thermography as per system checklist.

Inspection as per checklists by an ABB specialist for:

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Circuit breakers

Isolators

Converters

Surge arresters

Transformers

Secondary installations

Protection

Calculations of the installaltions thermal and dynamic protection against short circuits

Status assessments and material analyses with the aid of specialized companies

Reporting on the basis of the tests and inspections



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Maintenance measures on systems and installations

Service: Maintenance projects


Customer benefits: Maintenance projects comprise all inspections, maintenance work and repairs that are carried out

tailored to system operation, activation options and the system status.

The customer’s contact person is a service specialist who plans and processes

not only internal ABB services, but also services by third-party companies.

The aim is to increase system availability and the service life of the existing system. In conjunction

with maintenance projects, necessary maintenance measures on the various components and

system parts for power distribution are planned and carried out.

Content of the service: Maintenance projects are planned and processed in close collaboration with the customer and

can be offered for the entire power transmission and distribution network:

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Maintenance measures are tailored to production processes and switch-off planning

Maintenance for ABB and third-party products

Planning of measures based on the system documentation or a picture of the system

Consideration of the product lifecycles of individual system parts

Deployment planning for service specialists

Management of subcontractors

Construction site management and logistics including all material and spare parts planning

Documentation of the maintenance measures carried out and recomendations for further

measures

Expense: Determined individually in accordance with scope of service

and on the basis of the systems and technology involved



Corrective maintenance for systems and installations

Service: Corrective maintenance


Customer benefits: Top-speed fault rectification, repairs and spare parts delivery in the event of a disaster.

Restoration of system availability and reduction of downtime. Professional support

in the event of faults or damage by a team of qualified and experienced engineers.


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Recording damages to determine and assess the actual status

Rectifying faults, dealing with damages and performing repair work (i.e., measures to restore

the target status)

In the event of major damage or accidents also appraisal work placing an emphasis

on protection (protection philosophy, settings and functions).

Spare parts delivery

Expense: Price on request


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Service Power Technologies | Product catalog – Training seminars 10-1

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Chapter 10

Training seminars for medium-voltage and high-voltage


Our technical training aims at incorpo-

rating the knowledge of ABB products

directly into the processes of our

customers. Various course packages are

available for this purpose.

The training is provided in accordance

with standards that apply worldwide.

10-2 Product catalog – Training seminars | Service Power Technologies



Operation training for installations

Service: Operation training for installations

Article number:

Customer benefits: The target group for this training seminar is operation and maintenance staff for installations. Staff

are familiar with the installations structure and know how it works. Reliable operation and visual

inspections ensure that the installation works just as it should, with maximum availability. In the

event of an error, the reduction of downtime / service time is supported by the qualified error

description or the implementation of minor error rectification work.

Content of the training: The introduction to switching system technology covers, amongst other things, the individual

modules and components. This makes the structure, function and special features of the various

components clear. Alongside work safety rules, the seminar looks at how to operate the system.

In performing minor error rectification work, staff are equipped for the tasks involved in operating

the system and ensuring system availability.



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products and installations rated between 6 bis 420 kV

Operation and maintenance training for circuit breaker

operating mechanisms

Service: Operation and maintenance training for circuit breaker operating mechanisms

Article number:

Customer benefits: Staff are familiar with the circuit breaker operating mechanism’s structure and know how it works.

Reliable operation and visual inspections of the operating mechanism ensure that the installation

works just as it should, with maximum availability. In the event of an error, the reduction of

downtime / service time is supported by the qualified error description or the implementation of

minor error rectification work.

Content of the training: The introduction to operating mechanism technology covers, amongst other things, the indi-

vidual modules and components. This makes the structure, function and special features of the

various components clear. Alongside work safety rules, the seminar looks at how to operate the

operating mechanism. In performing minor error rectification work, staff are equipped for the tasks

involved in operating the system and ensuring system availability.



Training seminars for medium-voltage and high-voltage products


New assembly training for installations – basics

Service: New assembly training for installations – basics

Article number:

Customer benefits: Staff are familiar with the switching system’s structure and know how it works. By being familiar with

and implementing the technical requirements, occupational safety provisions and assembly steps,

staff can install the installations correctly in accordance with manufacturer specifications.

In the event of an error, the reduction of downtime / service time is supported by the qualified error

description or the implementation of minor error rectification work. This basic course in the

manufacturer’s plant provides an initial overview, allows participants to acquire knowledge and

practice skills many times over, and provides an opportunity for questions, explanations and

technical and organizational connections.

Content of the training: The introduction to switching system technology presents, amongst other things, the individual

modules and components. This makes the structure, function and special features of the various

components clear. This is followed by occupational safety rules, ambient conditions and environ-

mental conditions. The theoretical knowledge is put into practice by performing appropriate steps.

After a final performance of minor error rectification work, staff are ready for the advanced course

(construction site training), i. e., setting up a switching system on site.



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New assembly training for installations – on site training

Service: New assembly training for installations – on site training

Article number:

Customer benefits: Staff build on the basic knowledge gained. In the specific project environment, the appropriate

knowledge is gained for the implementation of switching system facilities (practical experi-

ence). The ABB supervisor ensures that occupational safety rules and manufacturer specifica-

tions are determined and adhered to and that the project progresses as required. This construc-

tion site training enables staff to set up systems themselves.

Content of the training: The setup personnel are accompanied by the ABB supervisor in line with the “demonstration –

hand-in-hand – supervision” strategy. Staff are provided with the necessary organi zational and

technical knowledge as well as suitable abilities from construction site preparation and system

setup through to completion of construction.



Training seminars for medium-voltage and high-voltage products


Qualification and certification for SF6 recovery

Service: Qualification for SF6 recovery

Examination course to acquire the certificate of expertise and certification as per regulations (EC)

no. 842 / 2006, (EC) no. 305 / 2008 and the chemicals climate protection regulation.

Article number:

Customer benefits: Upon successfully passing the tests, participants receive a personal, unlimited certification

(certificate of expertise) that authorizes them to extract SF6 on high-voltage switching devices

as defined in the F-Gas Regulation. This ensures that staff work in compliance with the law when

extracting SF6 from switching systems. Personal fines up to EUR 50,000 are thus avoided.

Content of the training: Before attending the course, participants are given appropriate training documents for preparation.

In the theoretical part on the first day, participants are specifically prepared for the relevant topics

and the test in a small group. The second day comprises the theory test and practical training.

The course then ends with a practical examination of each participant.



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11-1 Product catalog – System service for offshore installation | Service Power Technologies

Obligation to observe very high safety standards

Service Power Technologies | Product catalog – System service for offshore installation 11-2

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Our service specialists are provided with a maximum level of training in offshore safety standards. Quality, occupational safety and health protection are subject to constant monitoring, as well as integrated management processes.


Whether it expanding, restructuring or

integrating decentralized power

generators, every change in the

energy network of a public power

supplier requires special service

solutions.

With regard to offshore connections,

in particular for connecting large

windparks on a HVDC basis, the Service

Power Technologies has grouped its

specific competences to form an all-

round range of services.

In the service, the platform and building,

direct and alternating current compo-

nents as well as sea cables are super-

vised by an ABB service manager.

Chapter 11

System service for offshore installations


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On-site installaltion

Service: On-site installaton (HVDCM)


Customer benefits: Installation services from a single source allow customers to enjoy top reliability and quality

thanks to ABB’s decades of experience in the delivery of turnkey systems.

The assembly services can be carried out on installations on dry land,

in the shipyard, on offshore platforms and, as partial assembly, even at sea.

Content of the service: See the page after next

The testing and commissioning of the HVDC systems may include the following:

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High-voltage installations

Isolators, grounding switches and circuit breakers

Current and voltage transformers

Filtering systems

Power transformers

Auxiliary transformers

Control cabinets

Control systems

Safety cabinets

Medium-voltage switching systems

Emergency power generators

Air conditioning

Telephone and communication systems

Testing devices required: Compiled individually depending on the service




Platform service

Service: Platform service (PS)


Customer benefits: Facility management at sea comprises all activities necessary to maintain

the operation, structure and safety of the offshore platforms.


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PS structure: Testing and preventive maintenance for the underwater structures

and the above-water section of the platform. Special features of these services include

protecting against or removing corrosion, removing vegetation and sealing doors.

PS safety: Pays attention to all safety and life-saving facilities on the platform.

Tests and certifies active and passive fire protection systems as well as

rescue equipment from the oxygen mask to the escape route and lifeboat.

PS living area: Ensures that all social facilities and the air conditioning are kept in working

order.

PS operating infrastructure: Corrective maintenance for all operation-critical components

and systems in order to maintain functionality on the platform.


Expense In line with requirements specification


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System commissioning

Service: On-site commissioning (HVDCI)


Customer benefits: Commissioning services from a single source allow customers to enjoy top reliability and

quality thanks to ABB’s decades of experience in the delivery of turnkey systems.

The commissioning services can be carried out on installations on dry land,

in the shipyard, on offshore platforms and even at sea.

Content of the service: The testing and commissioning of the HVDC systems may include the following:

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High-voltage installations



Filtering systems

Power transformers


Control cabinets

Control systems

Safety cabinets



Air conditioning






System service

Service: System service (HVDCA)


Customer benefits: Facility management at sea comprises all activities necessary to maintain

the operation, structure and safety of the offshore platforms.

Content of the service: The testing and commissioning of the HVDC systems may include the following:

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High-voltage switching systems



Filtering systems

Power transformers


Control cabinets

Control systems

Safety cabinets



Air conditioning





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Service Power Technologies | Product catalog – Power systems consulting 12-1

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Chapter 12

Power systems consulting

Analyzing networks, calculating

networks, optimizing networks:

Based on many years of experience and

extensive knowledge of our

experts. Whether it basic planning

or planning expansions, network restruc-

turing or integrating decentralized

power generators, every change to

the energy network of an industrial

enterprise or public power supplier

should always be preceded by meticu-

lous planning. We plan the electri-

cal networks of our customers in such

a way that they can be operated and

maintained in a more economical and

reliable way – worldwide.

12-2 Product catalog – Power systems consulting | Service Power Technologies


Software & support

Service: Software und support

Article number: 1HDN140271 P0001

Customer benefits: NEPLAN® is the leading calculation and documentation system for electricity, gas, water and

district heating networks. Experienced network planning engineers guarantee competent support.

Content of the service: Modules:

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Short circuit current calculation

Power flow calculation

Reliability analysis

Static and dynamic stability

Dynamic motor start-up

Harmonic analysis

Protection system design and selectivity analysis

Cable dimensioning

Maintenance

Software packages:

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Industry

Distribution networks

Transmission networks

Wind turbines

Piping



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System studies and consulting

Service: System studies and consulting

Article number:

Customer benefits: We plan the electrical networks of our customers in such a way that they can be operated and

maintained in a more economical and reliable way. More than 30 years of experience, a huge

number of reference projects and customers, and a unique knowledge of electrical energy

systems all over the globe guarantee the success of our customers.


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Analyses, planning and technical / economical optimization

for electrical transmission, distribution and industrial networks

Reliability analyses and calculations

Stability investigations for transmission networks and industrial networks

Surveys of voltage quality

Network protection concepts including the protection settings

Incorporation of power stations, wind parks on land and at sea,

as well as photovoltaic systems and other decentralized power generators

Feasibility studies for the integration of high-voltage direct current

transmission systems (HVDC) and FACTS (Flexible AC Transmission Systems)

Overvoltage calculations and protection

Grounding calculations




Asset management solutions

Service: Asset management solutions

Article number:

Customer benefits: Asset management is increasingly experiencing a conflict between cost optimization

and the required network or system availability. With our tools and expertise,

we can support you in optimizing your investment and maintenance budget.


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Status assessment for equipment and systems

Technical and economic assessment based on status and significance

Development of efficient maintenance and replacement strategies

Asset simulations for long-term planning

Support with budgeting

NEPLAN maintenance for decision support



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NEPLAN consulting

Service: NEPLAN consulting

Article number:

Customer benefits: NEPLAN consulting stands for partnership with maximum benefits.

In addition to the standard tasks that you regularly perform with the aid of NEPLAN, sporadically

occurring problems require additional processing capacity and special expertise. We provide you

with both of these things with NEPLAN consulting.


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Software deliveries and maintenance

Interface modification and software integration

Professional support during network data entry

Training by experienced network planners

Network calculation, analysis, optimization

Consulting and knowledge transfer

Expense: In line with requirements specification and outline agreements



NEPLAN training

Service: NEPLAN training

Article number: 1HDN140271 P0019

Customer benefits: Our extensive NEPLAN training program offers something for everyone – from beginners to experts.

Experienced network planning engineers not only teach participants to work professionally with

NEPLAN, but also incorporate their own practical experience into the training. Courses and work-

shops can also be designed individually in terms of scope and topics.


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Quick beginner course

Standard and advanced courses

Courses on individual NEPLAN modules

Courses on special issues

Expense: Training catalog


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13-1 Product catalog – Range of services | Service Power Technologies

Chapter 13

Range of services

Product services

Installation systemservices

Electrical systemconsulting

System servicefor offshore installations

Medium-

voltage

service

High-

voltage

service

Diagnostic

service

Round-the-clock hotline support x x x x x x

Factory training x x x x

On-site training x x x x x x

Maintenance work as per DIN EN 13306 x x x x

Acoustic PD localization x

Analysis of the voltage signal x

Recording the saturation characteristic x

Determining the protection class x

Determining the insulating resistance x

DRM switching time measurement x x

DRM overlap measurement x x

SF6 humidity measurement x x x

Gas-in-oil analysis x

Speed measurement x x x

High-voltage test x x x

Infrared thermography x x x x

Measurement of the dielectric loss factor x

Monitoring x

Product installation x x

Product retrofit x x

Switching stroke measurement x

Service Power Technologies | Product catalog – Range of services 13-2

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Product service

Installation systemservices

Electrical systemconsulting

System servicefor offshore installations

Medium-

voltage

service

High-

voltage

service

Diagnostic

service

Cable reverse voltage measurement x

Switching time measurement x x x

SF6 gas analysis x x x

Partial discharge measurement x x x

Vibration measurement x x x

FRA (transformer) x x x

Service agreements x x

System retrofit x x

System expansion x x x

System assembly x x x

System commissioning x x x

Construction (site) management x x x

Project processing x

Project planning x

Software & support x

System studies x

NEPLAN consulting x

Asset management solutions x

NEPLAN training x

Platform service x

Generator busduct assembly x

Range of services

13-3 Product catalog – Contact persons | Service Power Technologies

Chapter 14

Contacts for Service Power Technologies

Service and diagnosis on products and installations Phone: +49 (0)2102 12-1684

for medium-voltage products Email: [email protected]


for high-voltage prducts Email: [email protected]


for high-current systems Email: [email protected]

System service for installations rated up to 420 kV Phone: +49 (0)621 381-1881

Email: [email protected]

Training seminars for medium-voltage and high-voltage Phone: +49 (0)621 381-1881

products and installations rated between 6 and 420 kV Email: [email protected]

System service for offshore-installations Phone: +49 (0)621 381-1881


Electrical system consulting Phone: +49 (0)621 381-2715


For more information pleace contact:

Notes:We reserve the right to make changes to the

contents of this document at any time without

prior notice. The respective characteristics

agreed in each case apply to orders. ABB AG

does not assume any responsibility for any

errors or incomplete information in this document.

We reserve all rights to this document and the

items and images it contains. The reproduction,

disclosure to third parties or the use of the con-

tent of this document – including parts thereof

– are prohibited without the prior written per-

mission of ABB AG. All images shown in this

document are example applications and may

be different in reality.

Copyright© 2011 ABB

All rights reserved

DE

AB

B 1

660

11 e

n p

rinte

d in G

erm

any (0

8.1

1)ABB AG

Power TechnologiesP.O. Box 10 03 51

68128 Mannheim, Germany

Phone: +49 ( 0 )621 381 3000

Fax: +49 ( 0 )621 381 2645


www.abb.de/pt

Documents

Product catalog Service Power Technologies …1-4 Product catalog | Service Power Technologies ... are tailored to manu facturers' speciﬁ ca-tions and the existing design documenta-tion. ·