Upload
kaustubh-bhagwat
View
39
Download
8
Tags:
Embed Size (px)
Citation preview
18,0 typ
11,5typ
6.0 typ
12.0
typ.
5.4
typ
Ø 5.0 typ
20.0
typ.
6.0 typ
12.0 typ.
5.4 typ.
R17.0
40.0
20.0
20.0
6.0 typ.
5.4 typ.
12.0 typ
Ø 0 typ5.
30,0
30,0
Ø4.0 typ
8,0
8,8
16,5 typ
Ø 7,0
18,0 typ
13,0sq.11,5typ
90.0
sq.
45.0 typ.
12.9 typ. 10.0 typ.
Ø 10.0 typ.
20.1 typ.
20,1 typ
80,0
sq.
12,4 typ
Ø 8,5 t py
7R2, typ
90.0
45.0
64.0
45.0
Ø 5.0 typ.
10.0
10.0
10.0
8.0
8.0
Modular Aluminum Framing System
Catalogue
Modular Aluminum Framing System
8. Frame to Floora.b.c.
9. Pneumaticsa.b.
Levelling footCastor wheelsAnchor Bracket
End PlatesTop/side plates
1. Introduction
2. USPs
3. Applications
4. Modular T-Slotted Profilesa.b.c.d.e.
Series 20Series 30Series 40Series 45Special Profiles
5. Joiningsa.b.c.d.e.f.
Angle BracketsEnd ScrewsEnd ConnectorLongitudinal ConnectorFlexible JointCorner Joint
6. Additional Accessoriesa.
b.c.
'T' Nutsi. End loading Economyii. End loading High Torqueiii. Top loadingCover ProfilesEnd Caps
7. Enclosure Accessoriesa.b.c.d.
Door HandlesDoor HingesProtective Panel MountingsDoor Slider
11. Extrusion Deflection Information
10. Workstation Accessoriesa.b.c.
d.
Tool SliderIlluminariesKey Board Drawer Mountings.Display Boards
Pg 11
Pg 04
Pg 08
Pg 17
Pg 20
Pg 21
Pg 22
Pg 23
All rights reserved in favour of Accuweigh a+s © 2008
Modular Aluminum Framing Benefits:
nLess Engineering Time Required
nNo Welding - No Fighting Heat Stress & Warping
nUses Standard Fasteners
nEasy to Fabricate - Only Simple Hand Tools
Required
nNo Grinding, Sanding, Priming or Painting
nLightweight & Easy to Machine
nT-Slot Technology is Industry Accepted
nNo Expensive Fabrication Equipment Required
Modularity - Make Changes & Additions Easily
Modular Aluminum Welded Steel
What Modular Aluminum Framing takes:
nDesign Time*
nBill of Materials*
nPurchase Materials
nAssemble Frame Per Design
T-Slotted Aluminum vs Steel
What Steel Framing Takes:
nDesign Time
nBill of Materials
nPurchase materials
nCut to length
nDe-burred
nSet up fixture
nWeld
nGrind Wheels
nClean weld spatter
nDegrease
nMachine for mounting
nPrimer Coat
nMask non-paint areas
nPaint
Welded Steel Expenses:
nBand Saw & Clamps
nGrinder & Sanding Disc
nWelder & Fuel
nProtective Equipment
nPaint Booth
nSkilled Labor
01All rights reserved in favour of Accuweigh a+s © 2008
02
Modular Aluminum Framing system that can adjust to fit any industry application. From heavy to light-duty,
accuweigh a+s Modular Aluminum Framing is a perfect solution for machine frames, guardings, enclosures, displays,
workstations, & beyond.
Modular Aluminum Framing system is just one step ahead… we aim at providing a complete
peace of mind to all our customers. How is that achieved???
Why use Modular Aluminum Framing system.
i. Flexiblility: accuweigh a+s Modular Aluminum Framing system
houses flexibility just beyond the sense of the term. Just
go on building your structure as per your required
design. Having changes & / or modification in the design
at a later stage, would take few minutes for you to
modify your entire structure… it's as easy as writing
this…
ii. Quick availability
of entire contents of this catalogue. Getting confirmed
about the exact stock positions is just a call away.
iii. Easy procurement process: Just check our standard pricelist, send us a single page
FAX, E-mail or even an SMS to enable us process your
order.
iv. Same day shipment
of kits, parts & full length extrusions.
v. Variety of fittings & accessories: accuweigh a+s provides you with a variety of fittings &
accessories to suite your requirements of cost &
flexibility.
vi. Cost Effective Assembly: The entire design of
accuweigh a+s Modular Aluminum extrusions house in
itself a great potential to create a very cost effective
assembly.
vii.One Stop Shopping: Do you need something that isn't in this catalogue? If so,
just let us know. We'll do our best to make it or source it
for you.
viii.Design Assistance: Need help getting your project beyond a simple sketch?
accuweigh a+s provides free design assistance-just
send us your sketch and dimensions. We'll help you get
started.
ix. Free Assembly Assistance: Get total advantage of our expert in-house assembly
service at no extra cost whatsoever…
x. No Minimum Order Quantity: Quantities as low as you order & we serve...
xi. Custom Machining: Need a unique part? We can machine any part or piece
from accuweigh a+s catalogue & beyond to help
customize your application to fit your need.
xii.Our Quick & Effective Online Support
is just a call away as an instant solution to all your
concerns…
xiii.At the bottom-line of all You demand we serve…. is the essence of our philosophy
Peace of mind means you have a partner in creating
your project… from concept to design… to
implementation.
Modular Aluminum Framing System
All rights reserved in favour of Accuweigh a+s © 2008
03
What's unique in
Modular Aluminum Framing system?
Aligning extrusions properly ensures a clean aesthetic look and proper assembly. When connecting
extrusions, align the grooves on each profile to make a clean 90º connection.
Grooves
Alignment Groves on outer surface
accuweigh a+s Modular Aluminum extrusion profiles contain a slight taper from the extrusion face to the
T-Slot center. This taper, called the “drop-lock”, allows the extrusion to be drawn up to the mating surface
causing it to act as a lock washer, thus preventing its joints from loosening due to external vibrations.
Drop-Lock Feature
All rights reserved in favour of Accuweigh a+s © 2008
04
PR
-20
20
Length…………………… 3 mtr.2Estimated Area ………… 1.71cm
4Moment Of Inertia……… I = 0.674 cmx
4I = 0.674 cmy
20 Series Recommended Joinings
nEnd Screw ES - 20
nAngle Bracket AB - 2020
nEnd Connector ECR - 2020
PR
-20
20
R
Length…………………… 3 mtr.2Estimated Area ………… 1.7cm
4Moment Of Inertia……… I =0.57cmx
4I =0.57cmy
20 Series Recommended Joinings
nRadial Corner Joint CJR / C - 20
nAngle Bracket AB - 2020
nEnd Connector ECR - 2020
PR
-20
40
Length…………………… 3 mtr.2Estimated Area ………… 3.00 cm
4Moment Of Inertia……… I =1.18 cmx
4I = 4.78cmy
20 Series Recommended Joinings
nEnd Screw ES - 20
nAngle Bracket AB - 2020 x 2
Modular T-Slotted Profiles
Modular Aluminum Framing System
Ø 5.0 typ
20.0
sq.
6.0 typ
12.0
typ.
5.4
typ
Ø5.0
20.0
typ.
6.0 typ
12.0 typ.
5.4 typ.
R17.0
40.0
20.0
20.0
6.0 typ.
5.4 typ.
12.0 typ
Ø 5 typ.0
Confirm Stock Positions
Steel Gray anodized
Note - All sections available in Steel Gray & Clear anodized finishes
Series 20
Modular T-Slotted Profiles
05
PR
-30
30
PR
-30
30
RP
R-3
06
0
Series 30
Length…………………… 3 mtr.2Estimated Area ………… 3.39 cm
4Moment of Inertia……… I = 2.87 cmx
4I = 2.87 cmy
30 Series Recommended Joinings
nEnd Screw ES - 30
nAngle Bracket AB - 3030
nEnd Connector ECR - 3030
Length…………………… 3 mtr.2Estimated Area ………… 3.07 cm
4Moment Of Inertia……… I = 2.28 cmx
4I = 2.28 cmy
30 Series Recommended Joinings
nRadial Corner Joint CJR / C - 30
nAngle Bracket AB - 3030
nEnd Connector ECR - 3030
Length…………………… 3 mtr.4Estimated Area ………… 6.09 cm
4Moment Of Inertia……… I = 5.36 cmx
4I = 20.82 cmy
30 Series Recommended Joinings
nEnd Screw ES - 30
nAngle Bracket AB - 3030 x 2
30,0
30,0
Ø4 0 ty. p
8,0
8,8
16,5 typ
30,0
30,0
8,1
Ø 7,0
8,8
4,2Ø
16,5 typ
5R2
.0
60,0
30,0
8,8typ
8,0typ
Ø4.0typ
30,0
Ø 7,0
Clear anodized
Note - All sections available in Steel Gray & Clear anodized finishes
06
PR
-40
40
Length…………………… 3 mtr.2Estimated Area ………… 5.5 cm
4Moment Of Inertia……… I = 8.81 cmx
4I = 8.81 cmy
40 Series Recommended Joinings
nEnd Screw ES - 40
nAngle Bracket AB - 4040
nEnd Connector ECR - 4040
Length…………………… 3 mtr.2Estimated Area ………… 4.31 cm
4Moment Of Inertia……… I = 6.55 cmx
4I = 6.55 cmy
40 Series Recommended Joinings
nAngle Bracket AB - 4040
Length…………………… 3 mtr.2Estimated Area ………… 4.78 cm
4Moment Of Inertia……… I = 6.8 cmx
4I = 6.8 cmy
40 Series Recommended Joinings
nRadial Corner Joint CJR / C - 40
nAngle Bracket AB - 4040
nEnd Connector ECR - 4040
Length…………………… 3 mtr.2Estimated Area ………… 9.6 cm
4Moment Of Inertia……… I = 16.71cmx
4I = 61.8 cmy
40 Series Recommended Joinings
nEnd Screw ES - 40
nAngle Bracket AB - 4080
Length…………………… 3 mtr.2Estimated Area ………… 17.94 cm
4Moment Of Inertia……… I = 125 cmx
4I = 125 cmy
40 Series Recommended Joinings
nEnd Screw ES - 40
nAngle Bracket AB - 4080 x 2
Series 40Modular T-Slotted Profiles
PR
-40
40
LP
R-4
04
0R
PR
-40
80
PR
-80
80
Modular Aluminum Framing System
20,1
typ
40,0
40,0
10,0
Ø 8,5
R2,712
,5
18,0 typ
40,0
sq.
13,0sq.
10,0
typ
11,5typ
20,1
typ
40,0
40,0
10,0
12,5
Ø8,5
Ø 66,6
Ø 5,5typ
20,1 typ
80,0
40,0
10,0
Ø 8,5typ
,R2
8
12,5
40,0
20,1 typ
80,0
sq.
10,0
typ
12,4 typ
,5 t pØ 8 y
2y
R ,7 t p
Note - All sections available in Steel Gray & Clear anodized finishes
Confirm Stock Positions
07
Length…………………… 3 mtr.2Estimated Area ………… 23.4 cm
4Moment Of Inertia……… I =204.42 cmx
4I =204.42 cmy
45 Series Recommended Joinings
nEnd Screw ES - 45
nAngle Bracket AB - 4590 x 2
Series 45Modular T-Slotted Profiles
Length…………………… 3 mtr.2Estimated Area ………… 5.32 cm
4Moment Of Inertia……… I = 9.79 cmx
4I = 9.79 cmy
45 Series Recommended Joinings
nEnd Screw ES - 45
nAngle Bracket AB - 4545
nEnd Connector ECR - 4545
Length…………………… 3 mtr.2Estimated Area ………… 9.43 cm
4Moment Of Inertia……… I = 19.84 cmx
4I = 19.84 cmy
20 Series Recommended Joinings
nEnd Screw ES - 45
nAngle Bracket AB - 4545
nEnd Connector ECR - 4545
Length…………………… 3 mtr.2Estimated Area ………… 4.71 cm
4Moment of Inertia……… I = 7.9 cmx
4I = 7.9 cmy
Length…………………… 3 mtr.2Estimated Area ………… 10.75 cm
4Moment Of Inertia……… I = 21.76 cmx
4I = 75.80 cmy
45 Series Recommended Joinings
nEnd Screw ES - 45
nAngle Bracket AB 4590
PR
-45
45
PR
-45
45
HP
R-4
54
5R
PR
-90
90
PR
-45
90
45,0
sq.
10,0 typ
14,4
typ
Ø 10 0,
20.1
typ.
45.0
sq.
10.0 typ
18.0 typ
Ø 5.0 typ
15.5
typ.
Ø 10.0
45.0
sq.
10.0 typ
20.1 typ
14.4 typ
5R37
.
90.0
sq.
45.0 typ.
12.9 typ. 10.0 typ.
Ø 10.0 typ.
20.1 typ.
45.0
90.0
Ø 10.0 typ.
20.1 typ.
10.0 typ.
14.4
typ.
45.0
Confirm Stock Positions
45 Series Recommended Joinings
nEnd Screw ES - 45
nAngle Bracket AB - 4545
nEnd Connector ECR - 4545
Note - All sections available in Steel Gray & Clear anodized finishes
08
SPR
-50
15
Length…………………… 3 mtr.2Estimated Area ………… 3.87 cm
4Moment Of Inertia……… I = 9.61cmx
4I = 0.80 cmy
Special Profiles
Length…………………… 3 mtr.2Estimated Area ………… 17.2 cm
4Moment Of Inertia……… I = 29.83 cmx
4I = 107.8 cmy
Available UHMWPE Profiles
UHM - SPR - XXX
06B - 06B or 3/8” Chain
08B - 08B or 1/2” Chain
12B - 12B or 3/4” Chain
Joinings
Chain Conveyor
Recommended Fasteners
Qty Description Part #
02 M4 x 15mm SHCS SHCS-415
02 M4 Economy T-Nut TN-ELE-20-4
Or 02 M4 Die cast Drop in T-Nut TN-DC-20-4
02 M4 Washers PWS-4
Recommended Fasteners
Qty Description Part #
02 M6 x 15mm SHCS SHCS-615
02 M6 Economy T-Nut TN-ELE-30-6
Or 02 M6 Die cast Drop in T-Nut TN-DC-30-6
02 M6 Washers PWS-6
SPR
-CC
-45
90
AB
-20
20
AB
-30
30
Modular Aluminum Framing System
15.0
50.0
25.0
8.0 typ
8.8
typ
16.4 typ
Ø 4.0 typ.
90.0
45.0
64.0
45.0
Ø 5.0 typ.
10.0
10.0
10.0
8.0
8.0
Generally used for light duty applications like
sensors & measuring instrument mounting etc.
Angle Brackets
All rights reserved in favour of Accuweigh a+s © 2008
09
Angle Brackets
AB
-45
45
Seri
es 4
5
AB
-45
90
Seri
es 4
0
AB
-40
40
AB
-40
80
Recommended Fasteners
Qty Description Part #
02 M8 x 16mm SHCS SHCS-816
02 M8 Economy T-Nut TN-ELE-4045-8
Or 02 M8 Standard T-Nut TN-ELHT-4045-8
Or 02 M8 High Torque Drop in T-Nut TN-TL-4045-8
02 M8 Washers PWS-8
Recommended Fasteners
Qty Description Part #
04 M8 x 16mm SHCS SHCS-816
04 M8 Economy T-Nut TN-ELE-4045-8
Or 04 M8 Standard T-Nut TN-ELHT-4045-8
Or 04 M8 High Torque Drop in T-Nut TN-TL-4045-8
04 M8 Washers PWS-8
Recommended Fasteners
Qty Description Part #
02 M8 x 16mm SHCS SHCS-816
02 M8 Economy T-Nut TN-ELE-4045-8
Or 02 M8 Standard T-Nut TN-ELHT-4045-8
Or 02 M8 High Torque Drop in T-Nut TN-TL-4045-8
02 M8 Washers PWS-8
Recommended Fasteners
Qty Description Part #
04 M8 x 16mm SHCS SHCS-816
04 M8 Economy T-Nut TN-ELE-4045-8
Or 04 M8 Standard T-Nut TN-ELHT-4045-8
Or 04 M8 High Torque Drop in T-Nut TN-TL-4045-8
04 M8 Washers PWS-8
Joinings Cont....
All rights reserved in favour of Accuweigh a+s © 2008
10
End Screws
End Connector
Modular Aluminum Framing System
ES - XX
Series 20 - 20
Series 30 - 30
Series 40 - 40
Series 45 - 45
ECR - XXXX
PR 2020 - 2020
PR 3030 - 3030
PR 4040 - 4040
PR 4080 - 4080
PR 4545 - 4545
PR 4590 - 4590
Ordering Info
Ordering Info
Joinings Cont....
All rights reserved in favour of Accuweigh a+s © 2008
11
AP
PL
IC
AT
IO
NS
Machine Structures
Protective guarding
and enclosures
Ergonomic Workstations
and Benches
Assembly Stations
All rights reserved in favour of Accuweigh a+s © 2008
12
AP
PL
IC
AT
IO
NS
Inspection Stations
Conveyors & Conveying systems
Material Handling Trolleys
& Storage Racks
Pneumatics
Modular Aluminum Framing System
All rights reserved in favour of Accuweigh a+s © 2008
13
AP
PL
IC
AT
IO
NS
Jigs & Fixtures
Automation Projects
All rights reserved in favour of Accuweigh a+s © 2008
Practically any other Framing…
14
AP
PL
IC
AT
IO
NS
Modular Aluminum Framing System
All rights reserved in favour of Accuweigh a+s © 2008
15
Longitudinal Connector
Mitre Joint
MJT - XX
Series 30 - 30
Series 40/45 - 40/45
LCR - XX
Series 20 - 20
Series 30 - 30
Series 40/45 - 40/45
Ordering Info
Ordering Info
Joinings Cont....
All rights reserved in favour of Accuweigh a+s © 2008
16
Series 20
Corner Joint
Modular Aluminum Framing System
CJR - XX
Series 20 - 20
Series 30 - 30
Series 40 - 40
Series 45 - 45
CJRC - XX
Series 20 - 20
Series 30 - 30
Series 40 - 40
Series 45 - 45
Cap, radial (CJRC)
Die castconnector radial (CJR)
CJS - XX
Series 20 - 20
Series 30 - 30
CJSC - XX
Series 20 - 20
Series 30 - 30
Cap, square (CJSC)
Die castconnector square (CJS)
Ordering Info
Ordering Info
Joinings Cont....
All rights reserved in favour of Accuweigh a+s © 2008
17
Series 20/30/40-45 Additional Accessories
'T' Nuts - End loading Economy
‘T’ Nuts - End loading High Torque
TN-ELHT - XX- ##
Series 20 - 20 04 - M4
Series 30 - 30 05 - M5
Series 40 - 40 06 - M6
Series 45 - 45 08 - M8
TN-ELE - XX - ##
Series 20 - 20 04 - M4
Series 30 - 30 05 - M5
Series 40 - 40 06 - M6
Series 45 - 45 08 - M8
Ordering Info
Ordering Info
XX - Profile size ## - Tap size
XX - Profile size ## - Tap size
All rights reserved in favour of Accuweigh a+s © 2008
18
Series 20/30/40-45 Additional Accessories
‘T’ Nute - Top loading
Cover Profiles
TN-TL - XX - ##
Series 20 - 20 04 - M4
Series 30 - 30 05 - M5
Series 40 - 40 06 - M6
Series 45 - 45 08 - M8
CP - XX
Series 20 - 20
Series 30 - 30
Series 40 / 45 - 40 / 45
Modular Aluminum Framing System
Ordering Info
Ordering Info
XX - Profile size ## - Tap size
All rights reserved in favour of Accuweigh a+s © 2008
19
EC
20
SE
C 3
0S
EC
40
SE
C 4
5S
EC
20
RE
C 3
0R
EC
40
RE
C 4
5R
End Caps
Suitable for PR - 2020
Use 2 Nos. for PR - 2040
Suitable for
PR - 2020R
Suitable for PR - 3030
Use 2 Nos. for PR - 3060
Suitable for PR - 4040
Use 2 Nos. for PR - 4080
Use 4 Nos. for PR - 8080
Suitable for PR - 4545
Use 2 Nos. for PR - 4590
Use 4 Nos. for PR - 9090
Suitable for
PR - 3030R
Suitable for
PR - 4040R
Suitable for
PR - 4545R
Series 20/30/40-45
All rights reserved in favour of Accuweigh a+s © 2008
20
Series 45Enclosure Accessories
Door Handles
Door Hinges
Protective Panel Mountings
DHP - XX
Series 20 - 20
Series 30 - 30
Series 40 / 45 - 40 / 45
DHG - XX
2020 - Both 20
3020 - One 30 & One 20
3030 - Both 30
4030 - One 40 & One 30
4530 - One 45 & One 30
Universal mounting can fit into series 30, 40 & 45
profiles & can hold panels from 4mm to 8mm
Modular Aluminum Framing System
Put protectivepanel on Part A
Press Part B on Part A
Press Part A into slot
PPM-U-468
Ordering Info
Ordering Info
Part A
Step 1
Step 2
Step 3
Part B
All rights reserved in favour of Accuweigh a+s © 2008
21
Frame to Floor
Levelling Foot
Castor Wheels
Foundation Bracket
LF - XX - ##
Series 20 - 20 68 - L= 68 mm
Series 30 - 30 100 - L=100 mm
Series 40 - 40
Series 45 - 45
CW-F - XX
02 - ø 2”
03 - ø 3”
04 - ø 4”
FBT - XX
Series 20 - 20
Series 30 - 30
Series 40 / 45 - 40 / 45
Ordering Info
Ordering Info
Ordering Info
All rights reserved in favour of Accuweigh a+s © 2008
22
Series 45Pneumatics
Modular Aluminum Framing System
End Plates
PNEP - XXXX - ##
PR 3060 - 3060 18 - 1/8” BSP
PR 4080 - 4080 14 - 1/4” BSP
PR 4590 - 4590 38 - 3/8” BSP
PR 8080 - 8080
PR 9090 - 9090
Top / Side Plates
Enjoy the flexibility of handling compressed air as per your needs & whims -
accuweigh a+s modular profiles provide you with amazing modularity to deal
with your air distribution needs... more smartly.
Note - accuweigh a+s modular pneumatic connection plates come with default
sealing ring. Connector shown in the picture above is a not a part of standard product
Ordering Info
PNTP - XXXX - ##
PR 3060 - 3060 18 - 1/8” BSP
PR 4080 - 4080 14 - 1/4” BSP
PR 4590 - 4590 38 - 3/8” BSP
PR 8080 - 8080
PR 9090 - 9090
XXXX - Profile size ## - Tap size
All rights reserved in favour of Accuweigh a+s © 2008
23
Workstation Accessories
Luminaries
Display Boards
Tool Slider
TLS - 4045
ILM XX - ## - **
single - 01 02 - 2’ SE - Shining Enclosed
double - 02 04 - 4’ PII - Both side powder coated
PI - Single side powder coated
DB - XX - # x #
Soft - S Size in sq. ft. L x W
White - W
Slide this directly in the top slop of the
workstations & hang a tool unto the hole
provided
XX - No. of tubes ## - Length of tubes** - type of reflector
All rights reserved in favour of Accuweigh a+s © 2008
24
Modular Aluminum Framing System
Legend
L = length of extrusion (mm) W = weight of load (N)2E = modulus of elasticity (70,000 N / mm ) D = deflection (mm)
4I - moment of inertia (given in extrusion tables for each profile in catalog) cm
Extrusion Deflection Information
All rights reserved in favour of Accuweigh a+s © 2008
All rights reserved in favour of Accuweigh a+s © 2008
ACCUWEIGH AUTOMATION & SOLUTIONS PVT. LTD.
Shed No. 2, S.No. 14, Bhau, Indi. Estate, Village Mauje, Nanded, Off. Sinhagad Rd., Tal. Haveli, Dist. Pune. - 411051.Ph.: 020 - 65261699, 64700634 Telefax ; 020 - 24391086Email : [email protected] URL : www.accuweigh.org
ApplicationsApplications
SP
AC
E A
dve
rtis
ing
- 9
32
68
62
33
2
All rights reserved in favour of © 2008
As a part of our continuous product improvement program, all designs & specs subject to change without prior notice.
accuweigh a+s