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Product and Technology Portfolio 2014 www.opteminc.com Represented by ISO 9001:2008 REGISTERED COMPANY

Product and Technology Portfolio 2014 - HALA Contec …€¦ ·  · 2014-07-02Product and Technology Portfolio 2014 ... Reactive extrusion Technology ... -Chemistry – Alloys and

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Product and Technology

Portfolio 2014

www.opteminc.com

Represented by

ISO 9001:2008 REGISTERED COMPANY

Who We Are

• Recognized leader in design and manufacturing of some of the world’s most complex high performance materials that can be used in a broad range of products

• A platform technology company not simply a single product company

• A revenue generating portfolio, not a science experiment, with strong competencies:

– Polymer chemistry and nano materials design

– Polymer compounding including reactive extrusion, dispersion and morphology design in wide range of polymers

2

Market Focus • Electronics, Semiconductor & Disk drive

• LED Lighting

• Industrial, Energy & Infrastructure

• Market - Geography : North America, China, India, Thailand, Malaysia.

Technology Focus • Nano engineered materials

• Conductive polymer compounds

• High performance/high temperature compounds

and composites

The Technology Edge

4

TECHNOLOGY, PRODUCT & MARKET OVERVIEW

5

Technology and Market – Value Addition from Optem

Technology Platform – A (OpteSTAT and Nemcon E)

• Technology - Electrically Conductive Compounds platform technology based on Carbon Nanotubes and Nano-hybrids

• Market: Disk Drive Industry

Technology Platform – B (Nemcom H)

• Technology - Thermally conductive compounds platform technology

• Market: LED Heat Sink for Global LED light OEM’s

Technology Platform – C (ArctiCon and Extima)

• Technology - Performance Master Batches based on Graphene and Graphites.

• Market – Energy / Insulation

Technology Platform – D (High Performance Engineering Plastics)

• Technology – Chemistry and Processing Science for specialty Compounds/composites

• Market – Industrial, Automotive, Infrastructure, E & E, etc.

Confidential 6

Level III

Nano-Hybrid

Polymer Science

Electrically Conductive Compounds

Thermally Conductive Compounds

Conductive and Shielding Products

High Performance Polymer Compounds

Engineered Plastic Compounds and Specialty TPE’s

Functional Masterbatches and Nanocomposites

Level I

Process

Excellence

Level II

Innovative

Polymer

Chemistry and

Processing

OpteSTAT™

Nemcon™ H

Nemcon™ S

Nemcon™ E

Uttap™

Opnyl™, Rigitron™

Optrene™,

Softaplas™,

Nima FR

Extima™

ArctiCon™

BUSINESS FOCUS

7 Confidential

Technology Platform

Thermally Conductive Compounds

(Nemcon™ H)

8

Proprietary & Patented thermal compounds

Industry segments: LED Lighting, Industrial, Automotive.

NEMCON™ H Technology Platform

Commercial Grades:

Nemcon™ H LCP

Nemcon™ H PPS

Nemcon™ H PC

Nemcon™ H POM

Nemcon™ H PC/ABS

Nemcon™ H PA

Nemcon™ H PEI

Nemcon™ H PPO

Nemcon™ H PPA

Nemcon™ H PE

Nemcon™ H PP

Nemcon™ H TPU

Available with or without electrical conductivity. Ideal for ceramic and metal replacement

Custom solutions with tailored conductivities:

* In-Plane conductivity up to 20 W/mK

* Through-Plane conductivity up to 6 W/mK

Customized, Consistent quality, clean products

Excellent Heat Transfer:

•Heat dissipation can be superior to metals

•Integrate cooling into more parts

Design Benefits:

•40% lighter than metals

•Design flexibility

•Faster production cycles via injection molding

•Electroplatable resins available

•Flame Retardant

•Corrosion Resistant

Superior Product Performance:

•Greater reliability

•Longer service life

•Higher operating levels

Patented Technology

Nemcom™H

9

NEMCON™ H Patented Technology & Products

Applications:

• Solid State Lighting

– LED module components

– LED luminaire & housings

• Electronics

– Housings / Enclosures

– PCB materials

– Chip sets and IC assembly

– Connectors

• Industrial

– Pumps

– Motors / Armatures

– Transformers

– Batteries

– Automotive

10

Thermal Conductivity in Plastics Principles

In-

Plane

Thru-Plane

Polymer

flow

HEAT

In plane conductivity higher than thru-plane ; complex designed

parts require high thru-plane conductivity 11

Sample Measuring Point (Temp in Deg. C)

1 2 3 4 5

Aluminum 79.0 76.0 67.5 59.3 22.0

Nemcon H PA 307N35B 85.4 81.2 67.0 61.0 22.4

Nemcon H PA 332F024B 86.9 84.0 66.1 58.5 23.1

Nemcon H PA 317F018 88.4 85.2 65.5 58.0 22.8

Nemcon H PA 345F013 90.2 86.9 64.6 57.6 23.0

Competitor 1 89.9 86.3 65.6 58.1 23.3

Competitor 2 88.5 86.8 64.0 58.5 23.5

Heat Sink Comparative Materials Study

1 2

3

4

5

20,025,030,035,040,045,050,055,060,065,070,075,080,085,090,095,0

1 2 3 4 5

Aluminium

Nemcon H PA 307N35B

Nemcon H PA 332F024B

Nemcon H PA 317F018

Nemcon H PA 345F013

Competitor 1

Competitor 2

Heat Sink Comparative Materials Study

14

Nemcon™ H PA Grade Selection

Guide:

Polyamide Based Grades for LED

Heat Sink Application

Nemcon™ H PA Grades

E - Insulative

White / Natural

345 Series

DP 273

336 Series

317 Series

325 Series

Grey / Ivory

340 Series

3210 Series

E - Conductive

Grey / Black

332 Series

DP 264X3M

307 / 337

FR Levels Within Each Series: FR0 – V0 @ 1.2mm F0 – V0 @ 3.2mm F1 – V1 @ 3.2mm F2 – V2 @ 3.2mm

Incre

asin

g T

herm

al C

on

du

cti

vit

y

an

d P

rice

Nemcon™H: Product Performance

Nemcon™ H in LED Bulbs

Nemcon™ H PA Grades –

FR, Elec Insulative

Nemcon™ H Platable/Paintable

Grades – PPA, LCP, PC, PA,

PC/ABS

Nemcon™ H –

Heat Spreaders

17

Nemcon™ H in LED Light Fixtures

Nemcon™ H –

Fixtures

Nemcon™ H /Uttap -

High Strength back

plates

18

NEMCON™ H vs. Aluminum

Property Aluminum Nemcon™ H

Thermal Conductivity ~ 80 - 200 W/m-K ~ 20 – 60 W/m-K

Electrical Conductivity Highly Conductive Excellent Insulator. Dielectric

grades withstand 5KV.

Weight Heavy About 40% lighter than

Aluminum

Processing Die casting and further

machining.

Injection Molding

Processability – Mass

Production

Limited to small to medium

volume production

Ideal for high volume

production.

Part Complexity &

Design

Not suitable for complex

shapes and designs

Infinite possibilities of complex

shapes & designs

Prototype to mass

production

Time consuming and Capital

intensive process

Quick and Cost effective

Process

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• Electronics – Heat sinks – Housings / Enclosures – Interface materials – Chip sets and IC assembly – Connectors

• Energy – LED Heat Sinks

• Automotive

• Industrial – Coils – Pumps – Motors / Armatures – Transformers

• Heating and Cooling – Heat exchangers – Radiant heating – Pipe / Tubing – HVAC

• Medical – Housing

– Heat sink for devices

Nemcon™H / TCP market

Potential Applications

Technology Platform

Electrically Conductive Compounds

(OpteSTAT™ and Nemcon™ E)

22

Proprietary & Patented Carbon Nano Tube (CNT) and Polymer

Compounds and composites

Industry segments: Hard Disk Drive, Electronics & Semiconductor,

ESD safe packaging, ESD safe industrial & automotive products.

OpteSTAT™ compounds are Ovation Polymers’ line of nano-compounds based on carbon

nanotubes. Our proprietary dispersion technology debundles and disentangles carbon nanotubes

without compromising their integrity. OpteSTAT™ compounds exhibit excellent ESD performance

at minimal nanotube loadings, achieving exceptional cleanliness and physical property retention.

OpteSTAT™

Technical features:

Broad range Tunable conductivity:

• ESD to Conductive to EMI Grades

Processing:

• Easy to Mold and Extrude

• Primer free Paintability / Platability

Exceptional cleanliness:

• Low out-gassing

• Low ionic content

• ROHS compliant

Proprietary dispersion technology

resulting in:

• Tight dimensional control

• Improved physical properties

• Ease of Processing

Carbon Nanotube-based ESD compounds

Patented Products 23

Commercial Grades:

OpteSTAT™ PETG

OpteSTAT™ PET

OpteSTAT™ PC

OpteSTAT™ PP

OpteSTAT™ PA

OpteSTAT™ PPS

OpteSTAT™ PE

OpteSTAT™ PEEK

OpteSTAT™ PEI

OpteSTAT™ PES

OpteSTAT™ PSU

OpteSTAT™ PBT

OpteSTAT™ TPU / TPO

OpteSTAT™ POM

OpteSTAT™ LCP

Carbon Nanotube based ESD compounds – HDD Applications

OpteSTAT™

Melt Extruded Sheets

Thermoformed Trays and Shipping Carriers

Injection Molded Trays and other components

OpteSTAT™ Pellets

PATENTED

Technology &

Product

First in PETG/CNT

Sheet for

thermoforming

With right performance

properties

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NEMCON™ E Products Electrically Conductive, Reinforced Composites

NEMCON™ E Conductive Systems

• Carbon fiber-based compounds

• IDP-based compounds

• Carbon powder-based compounds

• Metal-filled compounds

• Nano-Hybrid Systems

• Custom compounds

• Broad range of conductivities available

•ESD to Conductive to Shielding Grades

• Exceptional cleanliness

• High Strength composites

Advantages of NEMCON™ E Compounds

Nemcon™ E

Compounds Based On:

ABS, PPS, PES, PSU,

POM, LCP, PC, PEEK,

PP, PA, TPU, Polyesters

and custom alloys and

blend

25

Product Applications:

Electrically Conductive

Product Markets

• High Cleanliness ESD packaging/components

• Semiconductor handling

• Disk drive

• Optical assembly/packaging

• Electronics

• Critical ESD Components

• Circuit protection devices

• Clean/ESD-safe internal components

• Automotive:

• Electronics,

• Fuel Management

• Paintable Body Parts

• Industrial : Gas Pipes, W&C, Powder Coating/Painting

• High Performance Composites

• Military/aerospace structures

• Health Science, Security & Intelligence

Technology Platforms

- Functional Master Batches

- High Performance Engineering

Plastics Compounds and

Composites

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Level III

Nano-Hybrid

Polymer Science

Electrically Conductive Compounds

Thermally Conductive Compounds

Conductive and Shielding Products

High Performance Polymer Compounds

Engineered Plastic Compounds and Specialty TPE’s

Functional Masterbatches and Nanocomposites

Level I

Process

Excellence

Level II

Innovative

Polymer

Chemistry and

Processing

OpteSTAT™

Nemcon™ H

Nemcon™ E

Nemcon™ S

Uttap™

Opnyl™, Rigitron™

Optrene™,

Softaplas™,

Nima FR

Extima™

ArctiCon™

BUSINESS FOCUS

28

Product – Extima™

Graphene based Master Batches

Industry – Potential in Aerospace,

Electronics, Automotive, Energy,

Industrial

Product – Arcticon™

Specialty Graphite based

Master Batches

Industry – Infrastructure,

Energy

Technology Platform:

Arcticon™ & Extima™

Graphites, TEG, Graphenes

Technology Platform

High Performance Engineering

Plastics Compounds and

Composites

30

Engineered Plastics from OPTEM

Standard & specialty Engineered plastics

FR Technology

Reinforcement and Dispersion technology

Reactive extrusion Technology

High Temperature & High performance Polymers

Thermoplastics Elastomers (specialty grades)

31

UTTAP™

HIGH TEMPERATURE HIGH PERFORMANCE ALLOYS & COMPOSITES

Advantages of UTTAP™ Compounds: • Ideal for bakeable applications

• High chemical resistance

• Resistant to high temperature soldering

• High strength structural grades

• Custom compounds

• Thermally and/or electrically conductive grades

UTTAP™ Product Lines: • UTTAP™ SF Series: Based on Sulfone Polymers – PES, PSU, PPSU

• UTTAP™ QU Series: Engineering Polymer Alloys based on PPA type Semi-

Aromatic Polyamides

• UTTAP™ ES Series: Based on High Temperature Polymer Alloys

• UTTAP™ PK Series: Based on Polyketones – PEEK, and PEK.

• UTTAP™ PPS Series: Based on PPS – composites and compounds

• UTTAP™ LCP Series - LCP based composites.

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NIMA™

FLAME RETARDANT COMPOUNDS

PA, PPA,PC,PET/PBT,TPO,ETPE Advantages of Nima™ :

• Non-Hal compounds are ROHS/WEE/ELV compliant

• Custom grades in Non-Hal and Hal types with excellent balance of properties

Nima™ product ranges:

• Low smoke zero halogen (LSZH) – compounds based on polyolefins and EVA for

wire and cable applications

• Polycarbonate molding compounds with high RT and -30°C impact

• Polyester-based molding compounds for connectors and other electronic

components. Ex – Non Halogenated FR in PBT compounds.

• Polyamide-based FR compounds for lead-free soldering applications

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Lubricated Polymers LSE Series – Self Lubricated Wear Resistant Compounds

1030 W. SMITH RD | MEDINA, OH 44256 | T 330.723.5686 | www.opteminc.com

Advantages over conventional polymer compounds:

• Self-lubricating

• Excellent wear resistance and reduced friction properties

• Easier processing

• Low tribocharging

LSE compounds and composites are available in a wide variety of polymers:

polyolefins, polyesters, polyamides, PC, PEEK, and TPU

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Opnyl™ - Polyamide Compounds

N6, N66, N12, Semi-Aromatic and Copolymers

Reinforced Grades Specialty

functional Filler:

-Tungsten

- CF

- SSF

- Ferrites

- Brass/Copper

Specialty

GF, Mineral and GMF •Ultra Tough

(UT) Grades

•FR Grades

•Conductive

•E Beam grades

•HighTemp

•Extrusion

•Blow Molding

•Roto molding

Performance Grades

35

RIGITRON™ - Polyester Composites and Compounds

Polyesters (PC, PET, PBT)

High Impact Grades

Functionalized Grade

Nano-filler Grade

FR Grades

Alloys / Blends

High Temp

•Super Tough (ST)

•ST-GF

•ST-Nano Grade

•V1, and V0 grades V0 Grades -GF

Reinforced Grades

Short GF – 10 to 50%

Glass-Mica grades

CF – 10 to 50%

GreenPET™ from PET bottles

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Softaplas

Functionalized ELASTOMERS

- Tunable Shore Hardness 56A to 80D - Chemistry – Alloys and Blends of Thermoplastic Polyurethane with

- Specialty TPU, - Styrenics – block co-polymers - Fluoro chemistry - Silicones - Acrylates - Nano & Functional materials

- Highly flexible compounds with low tensile and compression set - Short glass fiber reinforced grades - Improved thermal and chemical performance - Custom designed for extrusion, blow, injection molding or compression molding

37

Optrene™ - Polyolefins Compounds

PP / PE Homopolymer/

Copolymer

High Impact Grades

Reinforced Grades

Filled Grades

(specialty)

FR Grades

Mineral

Nano-filler

Short GF – 10 to 40%

•Super Tough (ST) and Fractional MFI Grades.

• With GF levels of 10-40%

• FR grades against spec

NOTE : Colors – Natural, Black, or White FR grades-based on internal tests, UL approval is required. Prior to commercial use/sales.

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