4
Producing Olefins for Use in Gasoline, Jet Producing Olefins for Use in Gasoline, Jet Producing Olefins for Use in Gasoline, Jet Producing Olefins for Use in Gasoline, Jet Producing Olefins for Use in Gasoline, Jet Producing Olefins for Use in Gasoline, Jet and Diesel Fuels from Chemicals Obtained and Diesel Fuels from Chemicals Obtained and Diesel Fuels from Chemicals Obtained and Diesel Fuels from Chemicals Obtained and Diesel Fuels from Chemicals Obtained and Diesel Fuels from Chemicals Obtained from Levulinic Acid from Levulinic Acid from Levulinic Acid from Levulinic Acid from Levulinic Acid from Levulinic Acid INVENTORS • James Dumesic, David Martin Alonso, Jesse Bond, Dong Wang, Ryan West Since its founding in 1925 as the patenting and licensing organization for the University of Wisconsin- Madison, WARF has been working with business and industry to transform university research into products that benefit society. WARF intellectual property managers and licensing staff members are leaders in the field of university-based technology transfer. They are familiar with the intricacies of patenting, have worked with researchers in relevant disciplines, understand industries and markets, and have negotiated innovative licensing strategies to meet the individual needs of business clients. WARF: P100099US01 WARF: P100099US01 WARF: P100099US01 WARF: P100099US01 WARF: P100099US01 WARF: P100099US01 View U.S. Patent No. 8,410,326 in PDF format. The Wisconsin Alumni Research Foundation (WARF) is seeking commercial partners interested in developing a process and apparatus to produce hydrocarbons from aqueous solutions of lactones, hydroxyl-carboxylic acids, alkene-carboxylic acids or alcohols. OVERVIEW Levulinic acid is a biomass-derived compound that can be obtained inexpensively in high yields from waste cellulose-containing materials. It has been identified as a top biomass- derived chemical due to its ease of production for both five and six carbon sugars and its useful functional groups, a ketone and a carboxylic acid. Levulinic acid can be used to form other, more valuable chemicals including gamma-valerolactone (GVL). GVL is valuable as a renewable platform molecule with potential in developing both renewable energy and chemicals. GVL retains high energy content and performs comparably to ethanol as a fuel blending agent. However, characteristics such as high water solubility, blending limits for use in conventional combustion engines and lower energy density compared to petroleum-derived fuels have limited the use of GVL in the transportation sector. Therefore, a method is needed to convert lactones such as GVL into liquid alkenes or alkanes with molecular weights targeted for direct use in transportation. THE INVENTION UW-Madison researchers have developed a method and apparatus for producing olefins (unsaturated hydrocarbons) in the C 8 to C 16 range from GVL. The method involves two tubular flow reactors and an inter-stage separator in a single catalytic system. The chemical transformation proceeds via conversion of GVL to an n-butene, which is then introduced into a second reactor where the butene is converted via acid catalyzed oligomerization to higher molecular weight olefins (C 8 and longer). High pressure CO 2 is an additional by-product of the reaction. In addition to GVL, lactones, hydroxyl-carboxylic acids, alkene-carboxylic acids, alcohols or a mixture thereof can be reacted using this method to produce longer-chain olefins. The olefins produced with this method are of carbon chain-length and molecular weight suited for use in gasoline, jet and diesel fuels. Wisconsin Alumni Research Foundation | 614 Walnut Street, 13th Floor | Madison, WI 53726 | [email protected] | www.warf.org

Producing Olefins for Use in Gasoline, Jet and Diesel ... · Producing Olefins for Use in Gasoline, Jet and Diesel Fuels from Chemicals Obtained from Levulinic Acid ... and Targeted

  • Upload
    lylien

  • View
    215

  • Download
    0

Embed Size (px)

Citation preview

Producing Olefins for Use in Gasoline, JetProducing Olefins for Use in Gasoline, JetProducing Olefins for Use in Gasoline, JetProducing Olefins for Use in Gasoline, JetProducing Olefins for Use in Gasoline, JetProducing Olefins for Use in Gasoline, Jetand Diesel Fuels from Chemicals Obtainedand Diesel Fuels from Chemicals Obtainedand Diesel Fuels from Chemicals Obtainedand Diesel Fuels from Chemicals Obtainedand Diesel Fuels from Chemicals Obtainedand Diesel Fuels from Chemicals Obtainedfrom Levulinic Acidfrom Levulinic Acidfrom Levulinic Acidfrom Levulinic Acidfrom Levulinic Acidfrom Levulinic AcidINVENTORS • James Dumesic, David Martin Alonso, Jesse Bond, Dong Wang, Ryan West

Since its founding in 1925 as the patenting andlicensing organization for the University of Wisconsin-Madison, WARF has been working with business andindustry to transform university research into productsthat benefit society. WARF intellectual propertymanagers and licensing staff members are leaders inthe field of university-based technology transfer. Theyare familiar with the intricacies of patenting, haveworked with researchers in relevant disciplines,understand industries and markets, and havenegotiated innovative licensing strategies to meet theindividual needs of business clients.

WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01View U.S. Patent No. 8,410,326 in PDF format.

The Wisconsin Alumni Research Foundation (WARF) is seeking commercialpartners interested in developing a process and apparatus to producehydrocarbons from aqueous solutions of lactones, hydroxyl-carboxylic acids,alkene-carboxylic acids or alcohols.

OVERVIEW

Levulinic acid is a biomass-derived compound that can be obtained inexpensively in highyields from waste cellulose-containing materials. It has been identified as a top biomass-derived chemical due to its ease of production for both five and six carbon sugars and itsuseful functional groups, a ketone and a carboxylic acid. Levulinic acid can be used toform other, more valuable chemicals including gamma-valerolactone (GVL).

GVL is valuable as a renewable platform molecule with potential in developing bothrenewable energy and chemicals. GVL retains high energy content and performscomparably to ethanol as a fuel blending agent. However, characteristics such as highwater solubility, blending limits for use in conventional combustion engines and lowerenergy density compared to petroleum-derived fuels have limited the use of GVL in thetransportation sector. Therefore, a method is needed to convert lactones such as GVL intoliquid alkenes or alkanes with molecular weights targeted for direct use in transportation.

THE INVENTION

UW-Madison researchers have developed a method and apparatus for producing olefins(unsaturated hydrocarbons) in the C8 to C16 range from GVL. The method involves twotubular flow reactors and an inter-stage separator in a single catalytic system. Thechemical transformation proceeds via conversion of GVL to an n-butene, which is thenintroduced into a second reactor where the butene is converted via acid catalyzedoligomerization to higher molecular weight olefins (C8 and longer). High pressure CO2 is anadditional by-product of the reaction.

In addition to GVL, lactones, hydroxyl-carboxylic acids, alkene-carboxylic acids, alcohols ora mixture thereof can be reacted using this method to produce longer-chain olefins. Theolefins produced with this method are of carbon chain-length and molecular weight suitedfor use in gasoline, jet and diesel fuels.

Wisconsin Alumni Research Foundation    |    614 Walnut Street, 13th Floor    |    Madison, WI 53726    |    [email protected]    |    www.warf.org

APPLICATIONS

• Olefins in suitable molecular weight range can be used in transportation fuels.• High pressure CO2 stream can be sequestered or used in further processing.

KEY BENEFITS

• Produces olefins from GVL obtained from biomass, an inexpensive and renewable resource• Converts GVL to olefins in an integrated system requiring no additional purification• Synthesizes long-chain olefins (C8+) at high yields and selectivities

ADDITIONAL INFORMATION

Related TechnologiesFor more information about producing liquid fuels from levulinic acid, see WARF reference number P09298US.

PublicationsBond J.Q., Martin-Alonso D., Wang D., West R.M. and Dumesic J.A. 2010. Integrated Catalytic Conversion of Gamma-Valerolactone to LiquidAlkenes for Transportation Fuels. Science 327, 1110-1114.

Serrano-Ruiz J.C., Wang D. and Dumesic J.A. 2010. Catalytic Upgrading of Levulinic Acid to 5-Nonanone. Green Chem. 12, 574-577.

Kunkes E.L., Simonetti D.A., West R.M., Serrano-Ruiz J.C., Gärtner C.A. and Dumesic J.A. 2008. Catalytic Conversion of Biomass toMonofunctional Hydrocarbons and Targeted Liquid-Fuel Classes. Science 322, 417-421.

Tech FieldsClean Technology - Biofuels & renewable fuels

CONTACT INFORMATION

For current licensing status, please contact Mark Staudt at [email protected] or 608-960-9845.

WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01

Wisconsin Alumni Research Foundation    |    614 Walnut Street, 13th Floor    |    Madison, WI 53726    |    [email protected]    |    www.warf.org

FIGURES

Liquid hydrocarbon production from GVL, a renewable platform chemicalthat can be derived from levulinic acid.

Liquid hydrocarbon production from GVL.

WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01

Wisconsin Alumni Research Foundation    |    614 Walnut Street, 13th Floor    |    Madison, WI 53726    |    [email protected]    |    www.warf.org

More liquid hydrocarbon production from GVL.

WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01WARF: P100099US01

Wisconsin Alumni Research Foundation    |    614 Walnut Street, 13th Floor    |    Madison, WI 53726    |    [email protected]    |    www.warf.org