Upload
hathuan
View
222
Download
3
Embed Size (px)
Citation preview
COMPACTCOMPACTTM
COMPACTCOMPACT
iii
Table of Contents
Parts List and Illustrations Page Number
Kits and Routine Maintenance Parts Table .................................................................iv
Hydraulic Component Location .................................................................................. 1
Engine and Hydraulic Pump Group ............................................................................ 2
Hydraulic Controls and Cowling Group ...................................................................... 4
Lift Arm Assembly – Version 1 .................................................................................... 8
Lift Arm Assembly – Version 2 .................................................................................. 12
Track Drive System .................................................................................................. 16
Frame Group ............................................................................................................ 18
Decal Group ............................................................................................................. 20
Bolt Torque Table ...................................................................................................... 22
Metric Bolt Torque Table ........................................................................................... 23
The Serial Number shown on the metal tag contains additional information. When looking up replacement parts in this manual, refer only to the ACTUAL SERIAL NUMBER.
083285
TK216P
SERIAL NO:
MODEL NO:
PART NO:
MFG BY:
MANUFACTURING, LLC
TK216
Record SERIAL Number here
Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag underneath the manual holder on the left side of the cowel assembly. NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly.
0 8 3 2 8 5InternalUseOnly
InternalUseOnly
ActualSerialNumber
COMPACTCOMPACTTM
COMPACTCOMPACT
iv
Routine Maintenance Replacement Parts
The following parts should be considered as normal stock part items in your location. Keeping a supply of these items will enable you to keep the Prodigy in full service.
Part Name Part Number
Air Filter ........................................................................................................................................... 17211-Z0A-013
Pre-Filter (Air Filter) ......................................................................................................................... 17218-Z0A-810
Fuel Filter (engine mounted) ........................................................................................................... 16910-ZE8-015
Fuel Filter (fuel line) ......................................................................................................................... 15941
Hydraulic Filter (up to Serial Number 093160) ................................................................................ 16400
Hydraulic Filter (from Serial Number 093161 to present) ................................................................ 2420620.001
Engine Oil Filter ............................................................................................................................... 15400-PFB-004
Spark Plug ....................................................................................................................................... BPR5ES
Hydraulic Oil ................................................................................................................................... ISO-68-5
Seal kit for Lift Cylinder .................................................................................................................... 10270
Seal kit for Tilt Cylinder .................................................................................................................... 10470
Seal kit for Wheel Motor .................................................................................................................. L112282.001
Seal kits for Control Valve: Between Section Seal Kit ..................................................................... 17400-4Spool Cap Seal Kit ................................................................................ 17400-5
Replacement cartridge for Counterbalance valve ........................................................................... 2405219.001
Female Auxiliary Hydraulic Coupler Repair kit ................................................................................ KITN38
Replacement Key ............................................................................................................................ 430009
COMPACTCOMPACTTM
COMPACTCOMPACT
1
Item No Description
1 Hydraulic valve bank, including control handles
2 Hydraulic fi lter
3 Right track drive
4 Left track drive
5 Hydraulic pump
6 Lift arm hydraulic cylinder
7 Attachment tilt hydraulic cylinder
8 Attachment quick couplings (without protective covers)
Hydraulic Component Location
1026
1
2
3
5
4
6
7
8
COMPACTCOMPACTTM
COMPACTCOMPACT
2
8
29
26
32
2320
20
33
6
21
28
25
3738
39
17
22
27
13
30
14
12
1
34
3531
9
36
19
24
40
41
18
6
7
7
5
Engine and Hydraulic Pump Group
1020
COMPACTCOMPACTTM
COMPACTCOMPACT
3
Engine and Hydraulic Pump Group
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
220
1 FILTER ASSY, SPIN ON W/ HEAD 1 2420620 2420620ENGINE/PUMP ASSY
3 WASHER, FLAT 1/4 G5 4 2303140 23031404 WASHER, LOCK 5/16 G5 2 2303411 23034115 BOLT, HH M8 X 1.25 1 2396235 23962356 BOLT, HH M8 X 1.25 2 2396249 23962497 BOLT, HH M8 X 1.25
(Installed upwards through tank)2 2413269 2413269
8 NUT, M8 2 2702013 27020139 Sealing Washer for M8 Flange Bolt 3 2402300
10 NUT, LOCK M8 X 1.25 ZC 2 2702102 270210211 ENGINE AND PUMP ASSY, PARKER 1 3050105 3050100
12 BOLT, SOC 3/8-24 X 1 NF 2 1912371F 250203413 FITTING 1 2292125 239068114 FITTING 1 2296685 241968615 WASHER 2 230341217 PUMP 1 2414685 L11467018 BEARING 1 241621019 FITTING, HB 12 X 12 SAE ORING 90 1 2419602 242062520 EXHAUST GASKET, 24 HP HONDA 4 2390590.008 2390590.00821 MUFFLER, KANGA 16 1 2391372 239137222 SPARK ARRESTOR 1 2393195A 2393195A23 SPIDER, RED PLATSOMER 1 2394104.003 L11553024 HOSE, FC619-12 CUT 5” LONG 1 2396895-005.00 2396895-005.0025 HUB – SPLINED 1 2409391.001 L11551026 HUB-KEYED 1” 1 2409391.004 L11552027 SCREW, SELF DRILLING 8 X 1/2 HH
SLOTTED2 2411995 2411995
28 BOLT, HEX FLANGE M6 X 1.0 4 2413299 241329929 SQUARE ENGINE SHAFT KEY 1 3010437 301043730 PUMP PRESSURE TUBE, PARKER 1 3050138 305013631 COUPLING SPACER 1 3050204 305007732 ENGINE AND PUMP MOUNT 1 3050206 306002433 EXHAUST ELBOW 2 L115905.003 L115905.00334 FUEL LINE, 17” 1 2396987.017 2396987.01735 FUEL FILTER, IN-LINE 1 2416695 241669536 GASKET, 3.2 MM THK FROM KK513 KID 1 L116041 L11604137 GASKET, 3.2 MM THK FROM KK513 KID 1 L116042 L11604238 FILTER, HYDRAULIC OIL 1 2420620.001 2420620.001
39 FITTING 1 2410609 2410609
40 BONDED SEAL 1 2417973 2417973
41 BULKHEAD LOCKNUT 1 2297485 2297485
N/S HYDRAULIC OIL, ISO-68-5
COMPACTCOMPACTTM
COMPACTCOMPACT
4
Hydraulic Controls and Cowling Group
1025
4
4143
4343
4242
116
713
15
18
44
17
143
1
2
16
45
23
46
39
9
19
12
2629
3033
32 (B)
37
27
24
22
20
36
35
31
28
34 32(A)
25
40 40
47
COMPACTCOMPACTTM
COMPACTCOMPACT
5
Hydraulic Controls and Cowling Group
Key No.
Description
Qty Serial No. 221& above
SerialNo. 101-
220
CONTROLS/COWLING
1 NUT, M12 X 1.75 NYLOCK ZC 2 2297478 2297478
2 BOLT, CARRIAGE M12 X 1.75 X 40 2 2413268 2413268
3 WASHER, FLAT M12 ZC 2 2702020 2702020
4 CONTROL/COWLING ASSEMBLY
5 INSULATION, COWLING 1 OK17251 OK17251
6 NUT, 10-32 MACHINE ZC 2 1470808 1470808
7 SCREW, MACH PAN 10/32 X 1 2 1914091 1914091
8 ELBOW, HB 1/4 X 1/8 MNPT 1 2296593 2296593
9 WASHER, FLAT 1/4 G5 3 2303140 2303140
10 WASHER, LOCK #10 2 2303409 2303409
11 THROTTLE, CONTROL -COMPLETE- 1 2396134 2396134
12 BOLT, HH M8 X 1.25 X 25 ZC 3 2396235 2396235
13 GRIP 2 2396730 2396730
14 INLINE FUEL SHUTOFF VALVE 1 2405208 2405208
15 FUEL CAP, WITH BREATHER 1 2413330 2413330
16 CHOKE CABLE 1 2413340 2413340
17 IGNITION SWITCH, 3 POSITION 1 2417970 2417970
18 OPERATOR CONTROL WELDMENT 1 3050015 3050015
19 CONTROL VALVE 1 L117280-7 L117280-7
19A CONTROL VALVE SEAL KIT – BETWEEN SECTION SEAL KIT
1 17400-4
19B CONTROL VALVE SEAL KIT – SPOOL CAP SEAL KIT
1 17400-5
20 FITTING 11 2296129 2296129
21 FITTING 1 2296685 2296685
22 COUNTERBALANCE VALVE, PARKER 1 2405219 L116600-1
22A COUNTERBALANCE VALVE REPLACEMENT CARTRIDGE
1 2405219.001
23 FITTING 1 2420636 2420602
24 FITTING 1 2420637 2420637
25 FITTING, TEE 1 3050099 3050099
26 HOSE, AM06-6FJ-6FJ90T (Main hydraulic line from pump)
1 3050125 3050125
27 HOSE, AM04-6FJ-6FJ90T(Counter balance valve to valve bank inlet)
1 3050126 3050126
28 HOSE, AM04-6FJ-6FJ (Lift cylinder base end) 1 3050127 3050127
29 HOSE, AM04-6FJ-6FJ (Lift cylinder rod end) 1 3050128 3050128
30 HOSE, AM06-6FJ-6FJ (Left drive motor) 1 3050129 3050129
31 HOSE, AM06-6FJ-6FJ (Left drive motor) 1 3050130 3050130
32 HOSE, AM06-6FJ-6FJ90T (Auxiliary quick connections)
2 3050131 3050131
32A HOSE, AM06-6FJ-6FJ90T, AUXILIARY MALE QUICK CONNECT
32B HOSE, AM06-6FJ-6FJ90T, AUXILIARY FEMALE QUICK CONNECT
33 HOSE, AM06-6FJ-6FJ (Right drive motor) 1 3050132 3050132
34 HOSE, AM06-6FJ-6FJ (Right drive motor) 1 3050133 3050133
COMPACTCOMPACTTM
COMPACTCOMPACT
6
Hydraulic Controls and Cowling Group (continued)
1025
4
4143
4343
4242
116
713
15
18
44
17
143
1
2
16
45
23
46
39
9
19
12
2629
3033
32 (B)
37
27
24
22
20
36
35
31
28
34 32(A)
25
40 40
47
COMPACTCOMPACTTM
COMPACTCOMPACT
7
Hydraulic Controls and Cowling Group (continued)
Key No.
Description
Qty Serial No. 221& above
SerialNo. 101-
220
35 HOSE, AM04-6FJ-6FJ (Tilt cylinder base end) 1 3050134 3050134
36 HOSE, AM04-6FJ-6FJ (Tilt cylinder rod end) 1 3050135 3050135
37 HOSE, AM06-6FJ-6FJ90T(Main hydraulic return line)
1 3050137 3050137
38 ADAPTER, HYDR M16X2 TP MALE X 1 70.96892 70.96892
39 IGNITION WIRING HARNESS (shown with hydraulic hose bundle)
1 3050141 3050141
40 ROUND, CONTROL LEVER 2 3050230 3050230
41 ROUND, CONTROL LEVER 1 3050231 3050231
42 ROUND, CONTROL LEVER 2 3050232 3050232
43 KNOB, CONTROL 4 L117270 L117270
44 TACHOMETER/HOUR METER 1 L121540 L121540
45 FITTING 1 2296685 2419686
46 FITTING 1 70.72666
47 KEY 1 430009 430009
COMPACTCOMPACTTM
COMPACTCOMPACT
8
24
9
3642 35
4737
341
222
2320
21
27
44
46
19 13
28
31 1218 29
17
10
38
30
4
11
11
39
40
43
2
3
7
241
45
40
15
8
14
45
15
4
241
4
5
16
16
21
Lift Arm Assembly – Version 1
1021
COMPACTCOMPACTTM
COMPACTCOMPACT
9
Lift Arm Assembly – Version 1
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
220
LIFT ARM ASSY
1 NUT, NF 3/4-16 ELASTIC STOP 2 2294411 2294411
2 ACORN NUT 4 2297479 2297479
3 BOLT, HH M8 X 1.25 X 50 ZC 4 2396258 2396258
4 WASHER, FLAT M20 ZC 2 2398386 2398386
5 WASHER, FLAT M24 ZC 2 2398387 2398387
6 ZERK, 1/8 STR NPT 5000 1 2651850 2651850
7 BOOM ARM PIVOT PIN 1 3050054 3050054
8 SWIVEL PIN WELDMENT 1 3050070 3050070
9 LIFT ARM ASSEMBLY 1 3050101 3050101
10 CHAIN TENSIONER 1 12620 12620
11 FITTING 4 2290102 2290102
12 ROLLER CHAIN 1 2290308SAP-063.50 2290308SAP-063.50
13 CONNECTION LINK 1 2290308SAP.001 2290308SAP.001
14 NUT, M14 X 2.00 NYLOCK ZC 1 2297480 2297480
15 BOLT, HH M8 X 1.25 X 16 ZC 2 2393226 2393226
16 BULKHEAD FITTING 2 2410605 2410605
17 BOLT, HH M12-1.75 X 75 ZC 1 2413272 2413272
18 BOLT, HH M14-2.00 X 65 ZC 1 2413273 2413273
19 BOLT, HH M6 X 1.00 X 12 ZC 2 2413274 2413274
20 FEMALE QUICK DISCONNECT SOCKET 1 2419698 2419698
20A FEMALE QUICK DISCONNECT REPAIR KIT
1 KITN38
21 DUST PLUG FOR FEMALE QUICK DISCONNECT
1 2419698 2419698
22 MALE QUICK DISCONNECT PIN 1 2419699 2419699
23 DUST CAP FOR MALE QUICK DISCONNECT
1 2419699 2419699
24 ZERK, 1/8 STR NPT 5000 5 2651850 2651850
25 ZERK, 1/8NPT 90 DEGREE 1 2651855-A 2651855-A
26 ZERK, M6 X 1.00 STR 1 2651857 2651857
27 BOOM ARM WELDMENT 1 3050020 3050020
28 BOOM ARM COLLAR WELDMENT 1 3050032 3050032
29 CHAIN TENSIONER PLATE 1 3050065 3050065
30 SWIVEL PIN, WITH ZERK 1 3050071 3050071
31 SPROCKET WITH ARM WELDMENT 1 3050075 3050075
ATTACHMENT COUPLING ASSEMBLY
33 NUT, ACORN M8 X 1.25 ZC 2 2297479 2297479
34 WASHER, LOCK M12 ZC 2 2392303 2392303
35 PIN, ROLL 2 2704007 2704007
36 BOLT, HH M12 X 1.75 X 45 ZC GR10.9
2 2706562 2706562
37 MALE ADAPTER WELDMENT 1 3050040 3050040
38 CYLINDER, TILT 2” 1 L110261 L110261
38A TILT CYLINDER SEAL KIT 1 10470 (L110261.001)
COMPACTCOMPACTTM
COMPACTCOMPACT
10
Lift Arm Assembly – Version 1 (continued)
24
9
3642 35
4737
341
222
2320
21
27
44
46
19 13
28
31 1218 29
17
10
38
30
4
11
11
39
40
43
2
3
7
241
45
40
15
8
14
45
15
4
241
4
5
16
16
21
1021
COMPACTCOMPACTTM
COMPACTCOMPACT
11
Lift Arm Assembly – Version 1 (continued)
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
220
39 CYLINDER,LIFT 2.5” 1 L110461 L110461
39A LIFT CYLINDER SEAL KIT 1 10270 (L110461.001)
40 LIFT CYLINDER PIN 2 L110650 L110650
41 MALE ADAPTER PIN 1 3050055 3050055
42 MALE ADAPTER LOCK 2 3050043 3050043
43 PLUG, O-RING 1 2291626 2291626
44 WASHER, M6 X M18 OD ZC 2 2398388 2398388
45 HARDENED WASHER 1 2398382 2398382
46 NUT, M12 x 1.75 THD ZC 1 2297472 2297472
47 LOCK WASHER 1 2303411 2303411
COMPACTCOMPACTTM
COMPACTCOMPACT
12
3541 34
4636
31
340
20
32
43
19
24
45
47
13
9
1224 18 29
17
10
37
30
4
11
11
38
39
42
2
3
7
241
45
39
15
8
14
44
15
4
241
4
5
22
23
47
48
27
21
49
Lift Arm Assembly – Version 2
1142
COMPACTCOMPACTTM
COMPACTCOMPACT
13
Lift Arm Assembly – Version 2
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
220
LIFT ARM ASSY
1 NUT, NF 3/4-16 ELASTIC STOP 2 2294411 2294411
2 ACORN NUT 4 2297479 2297479
3 BOLT, HH M8 X 1.25 X 50 ZC 4 2396258 2396258
4 WASHER, FLAT M20 ZC 2 2398386 2398386
5 WASHER, FLAT M24 ZC 2 2398387 2398387
6 ZERK, 1/8 STR NPT 5000 1 2651850 2651850
7 BOOM ARM PIVOT PIN 1 3050054 3050054
8 SWIVEL PIN WELDMENT 1 3050070 3050070
9 LIFT ARM ASSEMBLY 1 3050101 3050101
1 NUT, NF 3/4-16 ELASTIC STOP 2 2294411 2294411
2 ACORN NUT 4 2297479 2297479
3 BOLT 4 2396258 2396258
4 WASHER, FLAT M20 ZC 2 2398386 2398386
5 WASHER, FLAT M24 ZC 2 2398387 2398387
6 ZERK, 1/8 STR NPT 5000 1 2651850 2651850
7 BOOM ARM PIVOT PIN 1 3050054 3050054
8 SWIVEL PIN WELDMENT 1 3050070 3050070
9 LIFT ARM ASSEMBLY 1 3050270 3050270
10 CHAIN TENSIONER 1 12620 12620
11 FITTING 4 2290102 2290102
12 ROLLER CHAIN 1 2290308SAP-063.50 2290308SAP-063.50
13 CONNECTOR LINK 1 2290308SAP.001 2290308SAP.001
14 NYLOCK NUT 1 2297480 2297480
15 BOLT 2 2393226 2393226
16 FITTING 2 2410605 2410605
17 BOLT 1 2413272 2413272
18 BOLT 1 2413273 2413273
19 BOLT 4 2413274 2413274
20 FEMALE QUICK DISCONNECT 1 2419698 2419698
20A FEMALE QUICK DISCONNECT REPAIR KIT
1 KITN38 KITN38
21 DUST PLUG FOR FEMALE QUICK DISCONNECT
1 2419698 2419698
22 MAIL QUICK DISCONNECT 1 2419699 2419699
23 DUST PLUG FOR MALE QUICK DISCONNECT
1 2419699 2419699
24 ZERK 5 2651850 2651850
25 90 DEGREE ZERK 1 2651855-A 2651855-A
26 ZERK 1 2651857 2651857
27 BOOM ARM WELDMENT 1 3050275 3050275
28 BOOM ARM COLLAR 1 3050032 3050032
29 CHAIN TENSIONER -BOOM- 1 3050065 3050065
30 SWIVEL PIN W/ZERK 1 3050071 3050071
31 ATTACHMENT COUPLING 1 3050113 3050113
32 NUT, ACORN M8 X 1.25 ZC 2 2297479 2297479
33 WASHER, LOCK M12 ZC 2 2392303 2392303
COMPACTCOMPACTTM
COMPACTCOMPACT
14
Lift Arm Assembly – Version 2 (continued)
1142
3541 34
4636
31
340
20
32
43
19
24
45
47
13
9
1224 18 29
17
10
37
30
4
11
11
38
39
42
2
3
7
241
45
39
15
8
14
44
15
4
241
4
5
22
23
47
48
27
21
49
COMPACTCOMPACTTM
COMPACTCOMPACT
15
Lift Arm Assembly – Version 2 (continued)
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
220
34 PIN, ROLL 2 2704007 2704007
35 BOLT, HH M12 X 1.75 X 45 ZC GR10.9
2 2706562 2706562
36 WELDMENT, MALE ADAPTER 1 3050040 3050040
37 CYLINDER, TILT 2” 1 L110261 L110261
38 CYLINDER,LIFT 2.5” 1 L110461 L110461
39 PIN, LIFT CYLINDER 2 [KID] 2 L110650 L110650
40 ROUND, MALE ADAPTER PIN 1 3050055 3050055
41 PLATE, MALE ADAPTER LOCK 2 3050043 3050043
42 PLUG, O-RING 1 2291626 2291626
43 WASHER, M6 X M18 OD ZC 2 2398388 2398388
44 WASHER, HARDENED M14 1 2398382 2398382
45 NUT, M12 x 1.75 THD ZC 1 2297472 2297472
46 WASHER, LOCK 5/16 G5 1 2303411 2303411
47 FRONT COVER 2 3050290 3050290
48 BOOM COVER 1 3050288 3050288
49 UPPER ARM SPROCKET 1 3050074 3050074
COMPACTCOMPACTTM
COMPACTCOMPACT
16
1
11
12159
5
13
4
166, 14
5
19 13 11
74 3
10
2
6, 14
8
1617
18
Track Drive System
1022
COMPACTCOMPACTTM
COMPACTCOMPACT
17
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
2201 TRACK DRIVE COMPONENTS
2 INNER BEARING 2 OK12793.001 OK12793.001
3 OUTER BEARING 2 OK12793.003 OK12793.003
4 NUT, NF 3/4-16 ZC CASTELLATED 2 1471227 1471227
5 COTTER PIN, 1/8 X 1 1/2 4 1630444 1630444
6 FITTING 4 2399695 2399695
7 DUST CAP 4 2413358 2413358
8 SEAL 2 2417985 2417985
9 DRIVEN HUB WELDMENT 2 3050190 OK12692
10 IDLER HUB WELDMENT 2 3050193 OK12792
11 TIRE AND WHEEL ASSEMBLY 4 2396138 OK14074
11A TIRE 4 2396138.001 2396138.001
11B TUBE 4 2396138.002 2396138.002
11C WHEEL 4 2396138.002 2396138.002
12 NUT, M12 8 2297478 2297478
13 WHEEL LUG NUTS 20 2297483 2297483
14 FITTING 4 2399695 2399695
15 BOLT, HH M12 8 2702090 2702090
16 MOTOR WHEEL 2 L112282 L112282
16A Wheel Motor Seal Kit 1 L112282.001 L112282.001
17 Output Shaft 2 L112282.003 L112282.003
18 Woodruff Key 2 L112282.002 L112282.002
19 TRACK 2 L114062 L114062
COMPACTCOMPACTTM
COMPACTCOMPACT
18
9
6 2 5
5
9
23244
25
17
21
20
12
16 29
19
1015 31
22
28
30
18
106
15
1
14
Frame Group
1024
COMPACTCOMPACTTM
COMPACTCOMPACT
19
Frame Group
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
220
MISC FRAME COMPONENTS
1 FILTER SHIELD INSULATION 1 OK17250 OK17250
2 NUT, NC 5/8-11 ZC G5 2 1470014 1470014
3 RIVET, ALUM 1/4” X 3/4” AD88A 4 1832089 1832089
4 WASHER, FLAT 1/4 G5 5 2303140 2303140
5 WASHER, FLAT 9/16 1 2303147 2303147
6 WASHER, LOCK 5/16 G5 1 2303411 2303411
7 WASHER, LOCK 5/8 G5 2 2303420 2303420
8 BOLT, HH M8 X 1.25 X 16 ZC 3 2393226 2393226
9 EYEBOLT, 5/8-11 X 1.75 PLATED 3 2393520 2393520
10 BOLT, HH M8 X 1.25 X 25 ZC 1 2396235 2396235
11 BOLT, HH M8 X 1.25 X 12 SS 1 2396274 2396274
12 MANUAL HOLDER 1 2400822 2400822
13 CLAMP, 900729-1 1 2410369 2410369
14 PROTECTIVE PLASTIC COIL SLEEVE 1.5 2417975 2417975
15 NUT, LOCK M8 X 1.25 ZC 1 2702102 2702102
16 PRODIGY FRAME WELDMENT 1 3050025 3050025
17 HOSE TRAY 1 3050052 3050052
18 HYDRAULIC FILTER SHIELD 1 3050059 3050059
19 MUFFLER GUARD 1 3050076 3050076
20 HYDRAULIC DIP STICK ASSEMBLY 1 3050083 3050083
21 TRACK INSTALLATION TOOL 1 3050109 3050109
22 REAR STEP ASSEMBLY
23 NUT, M12 2 2297478 2297478
24 WASHER, FLAT M12 ZC 2 2392304 2392304
25 BOLT, SOC M12 2 2413298 2413298
26 PIN, ROLL 6MM 2 2704007 2704007
27 OPERATOR PLATFORM WELDMENT 1 3050097 3050097
28 BATTERY 1 2413295 2413295
29 BATTERY COVER WELDMENT 1 3050090 3050090
30 BATTERY CABLE, POSITIVE 1 3050142 3050142
31 BATTERY CABLE, NEGATIVE 1 3050143 3050143
COMPACTCOMPACTTM
COMPACTCOMPACT
20
6
7
4
15
12
10
8
3
7
2
149
13
2
11
13
8
3
HID
DE
NB
EA
RIN
G
Decal Group
1023
COMPACTCOMPACTTM
COMPACTCOMPACT
21
Decal Group
Key No.
Description Qty Serial No. 221& above
SerialNo. 101-
220
1 KIT, DECAL TRACKED OK18608
2 DECAL, POWERHOUSE PRODIGY LARGE 1 OK18608.001 OK18608.001
3 DECAL, POWERHOUSE PRODIGY SMALL 3 OK18608.002 OK18608.002
4 DECAL, CONTROL PANEL 1 OK18608.003 OK18608.003
5 DECAL, TK216 1 OK18608.004 OK18608.004
6 DECAL, DO AND DON’T 1 OK18608.005 OK18608.005
7 DECAL, HIDDEN BEARING GREASE REG 1 OK18608.006 OK18608.006
8 DECAL, CABLE EYE 2 OK18608.008 OK18608.008
9 DECAL, HOOK 1 OK18608.009 OK18608.009
10 DECAL, MAX FILL LEVEL 1 OK18608.010 OK18608.010
11 DECAL, SWL 220 LBS 1 OK18608.011 OK18608.011
12 DECAL, ENGINE SWITCH 1 OK18608.012 OK18608.012
13 DECAL, DANGER “PINCH POINT” 2 2396483 2396483
14 DECAL, WARNING (REFUELING) 1 2400403 2400403
15 DECAL, HYDRAULIC OIL (ISO) 68 1 2400407 2400407
COMPACTCOMPACTTM
COMPACTCOMPACT
22
Torque Table for Grade 2, Grade 5 and Grade 8 Bolts
1028
GradeMarking
No Mark
Grade SAE — Grade 2 SAE — Grade 5 SAE — Grade 8
SizePlain Plated Plain Plated Plain Plated
ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m
1/4”-20 5.5 7.5 4.1 5.6 8.5 11.5 6.3 8.5 12 16 9 121/4”-28 6.3 8.5 4.7 6.4 10 13.6 7.3 9.9 14 19 10 14
5/16”-18 12 16 9 12 17 23 13 18 25 34 18 245/16”-24 13 18 10 14 19 26 14 19 27 37 20 273/8”-16 20 27 15 20 31 42 23 31 44 60 33 453/8”-24 23 31 17 23 35 47 26 35 49 66 37 50
7/16”-14 32 43 24 33 50 68 37 50 70 95 52 707/16”-20 36 49 27 37 55 75 41 56 78 106 58 791/2”-13 49 66 37 50 76 103 57 77 106 144 80 1081/2”-20 55 75 41 56 85 115 64 87 120 163 90 122
9/16”-12 70 95 53 72 109 148 82 111 154 209 115 1569/16”-18 79 107 59 80 122 165 91 123 172 233 129 175
5/8”-11 97 132 73 99 150 203 112 152 212 287 159 2165/8”-18 110 149 83 113 170 230 128 174 240 325 180 2443/4”-10 173 235 129 175 266 361 200 271 376 510 282 3823/4”-16 192 260 144 195 297 403 223 302 420 569 315 4277/8”-9 166 225 125 169 430 583 322 437 606 822 454 615
7/8”-14 184 249 138 187 474 643 355 481 668 906 501 679
1”-8 250 339 188 255 644 873 483 655 909 1232 682 9251”-12 274 371 205 278 700 949 529 717 995 1349 746 10111”-14 280 380 210 285 721 977 541 733 1019 1381 764 1036
1-1/8”-7 354 480 266 361 794 1076 596 808 1288 1746 966 13101-1/8”-12 397 538 297 403 890 1207 668 906 1444 1958 1083 1468
1-1/4”-7 500 678 375 508 1120 1518 840 1139 1817 2463 1363 18481-1/4”-12 553 750 415 563 1241 1682 930 1261 2012 2728 1509 20461-3/8”-6 655 888 491 666 1470 1993 1102 1494 2382 3229 1787 2423
1-3/8”-12 746 1011 559 758 1672 2267 1254 1700 2712 3677 2034 27571-1/2”-6 870 1179 652 884 1950 2644 1462 1982 3161 4285 2371 3214
1-1/2”-12 979 1327 734 995 2194 2974 1645 2230 3557 4822 2668 3617
COMPACTCOMPACTTM
COMPACTCOMPACT
23
Metric Torque Table for Grade 5.6, Grade 8.8 and Grade 10.9 Bolts
GradeMarking
Grade 5.6 8.8 10.9
Size ft. lb. N-m ft. lb. N-m ft. lb. N-m
4 1 1.4 2.3 3.1 3.2 4.35 2 2.7 4.6 6.2 6.3 8.66 3.4 4.6 8.2 11 11 158 8.1 11 19 26 27 36
10 16 22 38 52 53 7212 28 38 66 90 92 12414 44 60 104 141 146 19816 69 94 159 215 225 30518 96 130 221 300 310 42020 136 184 314 426 435 59022 184 250 420 570 590 80024 232 315 538 730 752 102027 347 470 785 1065 1106 150030 465 630 1069 1450 1512 205033 634 860 1453 1970 2043 277036 811 1100 1796 2435 2625 3560
MFG
5.6
MFG
8.8
MFG
10.9