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NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS January • 2016
JUNCTION BOX
Junction boxes - black plastic housing
High and low version - with different functionalities
- low version for small build in height or for rear bumper
With cable glands, AMP 1,5 and Super Seal connectors for mounting
Versions available with cable and/or resistors mounted
Exchangeable connectors for high flexibility and low maintenance cost
Versions with connector for 15 pole plug available
NEW AND MORE COMPACT VERSION
TECHNICAL SPECIFICATIONS APPROVALS
ADR Connection
- 1x15 pole Ermax bayonet socket
Outlets
- 13 versions with various AMP and Super Seal connectors
Dimension low version (LxWxH): 181 x 200 x 67 mm
Dimension high version (LxWxH): 181 x 200 x 94 mm
Tightness: IP54
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
158
67,1
35
143
181
152
65
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tig
htend
to di
stanc
e 1,5
mm
200
M6 mounting nuts locked in slots by melting of plastic
Cable blind 2xØ5,5 part no.: 016263860Cable blind 2xØ5,5 part no.: 016263860
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø13/Ø11 part no.: 016263815
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
Cable blind 2xØ5,5 part no.: 016263860
Label part no.: 016000120
50
Label part no.: 016000010
A
AA-A (1 : 1)
Orientation of grommet
10
15
5
3
16211122
19
14
12
7
4
8
2
18
9
17
13
16
20
Top mounting screws loose tightend
Labels position
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 8 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF20
15 8 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016000010 Front label -
18 1 016000120 Internal label -
19 4 016263860 Cable blind 2xØ5,5 TPE black
20 1 016263830 Cable blind Ø10/Ø7 TPE black
21 1 016263815 Cable blind Ø13/Ø11 TPE black
22 2 016263845 Cable blind Ø6/Ø4 TPE black
099866700 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
506 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP
LEP
LEP
14-09-2015
5
30-09-20156
15-09-2015
17-12-2015LEP7
158
67,1
35
143
181
152
65
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tig
htend
to di
stanc
e 1,5
mm
200
M6 mounting nuts locked in slots by melting of plastic
Cable blind 2xØ5,5 part no.: 016263860Cable blind 2xØ5,5 part no.: 016263860
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø13/Ø11 part no.: 016263815
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
Cable blind 2xØ5,5 part no.: 016263860
Label part no.: 016000120
50
Label part no.: 016000010
A
AA-A (1 : 1)
Orientation of grommet
10
15
5
3
16211122
19
14
12
7
4
8
2
18
9
17
13
16
20
Top mounting screws loose tightend
Labels position
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 8 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF20
15 8 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016000010 Front label -
18 1 016000120 Internal label -
19 4 016263860 Cable blind 2xØ5,5 TPE black
20 1 016263830 Cable blind Ø10/Ø7 TPE black
21 1 016263815 Cable blind Ø13/Ø11 TPE black
22 2 016263845 Cable blind Ø6/Ø4 TPE black
099866700 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
506 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP
LEP
LEP
14-09-2015
5
30-09-20156
15-09-2015
17-12-2015LEP7
158
67,1
35
143
181
152
65
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tig
htend
to di
stanc
e 1,5
mm
200
M6 mounting nuts locked in slots by melting of plastic
Cable blind 2xØ5,5 part no.: 016263860Cable blind 2xØ5,5 part no.: 016263860
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø13/Ø11 part no.: 016263815
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
Cable blind 2xØ5,5 part no.: 016263860
Label part no.: 016000120
50
Label part no.: 016000010
A
AA-A (1 : 1)
Orientation of grommet
10
15
5
3
16211122
19
14
12
7
4
8
2
18
9
17
13
16
20
Top mounting screws loose tightend
Labels position
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 8 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF20
15 8 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016000010 Front label -
18 1 016000120 Internal label -
19 4 016263860 Cable blind 2xØ5,5 TPE black
20 1 016263830 Cable blind Ø10/Ø7 TPE black
21 1 016263815 Cable blind Ø13/Ø11 TPE black
22 2 016263845 Cable blind Ø6/Ø4 TPE black
099866700 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
506 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP
LEP
LEP
14-09-2015
5
30-09-20156
15-09-2015
17-12-2015LEP7
099866700_skitse A2
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox
-
WEIGHT:
506 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
Junction box
Description Article no.
Junction boxLow cover
In/Outlets::
8x M22x1,5 cable glands
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 700
92.0000.5826
January • 2016
Page 2
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
27
28
18
23
11
14
22
4
32 2025 710
26
19
13
6
5
1
8
9
16
17
22
15
21
12
M6 mounting nuts locked in slots by stamping of plastic
Cable blind 2xØ5,5 part no.: 016263860
181
158
35 67
,1
65
152
191
Gap
size
= 0-
0,3 m
m
A
AA-A (1 : 1)
Orientation of grommet
Label part no.: 016000120
50
Label part no.: 016000020
Torque for cablegland nut= 100 NCm
Labels position
15-pole plug Pin assignment 016915053
Function Position Colour Size
Left position 1 Black 1mm2
Left flasher 2 Yellow 1mm2
Stop 3 Red 1mm2
CANH 4 White/Green 1mm2
Ground 5 White 2,5mm2
Reverse 6 Pink 1mm2
AUX2 7 White/Black 1mm2
Ground data 8 Grey/Red 2,5mm2
+24Volt 9 Orange 2,5mm2
Fog 10 Blue 1mm2
AUX1 11 Grey 1mm2
CANL 12 White/Brown 1mm2
Right position 13 Brown 1mm2
Aux3 14 White/Blue 1mm2
Right flasher 15 Green 1mm2
Pin assignment 016915040
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Brown 1 mm2
3 Reverse Pink 1 mm2
4 Right flasher Green 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Pin assignment 016915041
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Black 1 mm2
3 Reverse Pink 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915053
(pos26)016915041
(pos23)016915040
(pos24)016915036
(pos17)016915037
(pos19)016915038
(pos18)016915039
(pos16)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue Blue Blue4 Ground White White White White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red Red8 Reverse Pink Pink Pink Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
Item no. Qty. Part no. Title Material1 1 016866700 Seal Silicon rubber lightgrey
2 1 016866805 PCB PP Black
3 5 Pin A 6 Pin Copper
4 2 Pin B 4 Pin Copper
5 7 Pin C 2 Pin Copper
6 1 Pin D 16 Pin Copper
7 8 Ø4x10 Screw Black steel
8 1 016866725 Top PA 6.6-GF30 black
9 4 Ø5x20 Screw Black steel
10 4 M6 Nut Black steel
11 1 016450045 Housing PA 6.6
12 7 016450015 Seal Silicon Green
13 7 016450020 Bajonet ring PBT-GF30
14 1 016450040 M22x2 nut PA 6.6
15 1 016915039 2 pole superseal -
16 1 016915036 2 pole superseal -
17 1 016915038 2 pole superseal -
18 1 016915037 2 pole superseal -
19 4 099110028 2 pole blind TPE
20 1 016866720 Housing PA 6.6-GF30 black
21 1 membran Membran -
22 1 016915041 7 pole AMP -
23 1 016915040 7 pole AMP -
24 1 016250075 Seal NEOPRENE
25 1 016915053 15 pole -
26 1 016263860 Cable blind 2xØ5,5 TPE black
27 1 016000020 Front label -
28 1 016000120 Internal label -
099866710 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
505 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
5
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low coverLEP
14-09-2015
6
08-09-2015
30-09-2015LEP7
AVO
LEP
15-09-2015
27
28
18
23
11
14
22
4
32 2025 710
26
19
13
6
5
1
8
9
16
17
22
15
21
12
M6 mounting nuts locked in slots by stamping of plastic
Cable blind 2xØ5,5 part no.: 016263860
181
158
35 67
,1
65
152
191
Gap
size
= 0-
0,3 m
m
A
AA-A (1 : 1)
Orientation of grommet
Label part no.: 016000120
50
Label part no.: 016000020
Torque for cablegland nut= 100 NCm
Labels position
15-pole plug Pin assignment 016915053
Function Position Colour Size
Left position 1 Black 1mm2
Left flasher 2 Yellow 1mm2
Stop 3 Red 1mm2
CANH 4 White/Green 1mm2
Ground 5 White 2,5mm2
Reverse 6 Pink 1mm2
AUX2 7 White/Black 1mm2
Ground data 8 Grey/Red 2,5mm2
+24Volt 9 Orange 2,5mm2
Fog 10 Blue 1mm2
AUX1 11 Grey 1mm2
CANL 12 White/Brown 1mm2
Right position 13 Brown 1mm2
Aux3 14 White/Blue 1mm2
Right flasher 15 Green 1mm2
Pin assignment 016915040
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Brown 1 mm2
3 Reverse Pink 1 mm2
4 Right flasher Green 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Pin assignment 016915041
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Black 1 mm2
3 Reverse Pink 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915053
(pos26)016915041
(pos23)016915040
(pos24)016915036
(pos17)016915037
(pos19)016915038
(pos18)016915039
(pos16)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue Blue Blue4 Ground White White White White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red Red8 Reverse Pink Pink Pink Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
Item no. Qty. Part no. Title Material1 1 016866700 Seal Silicon rubber lightgrey
2 1 016866805 PCB PP Black
3 5 Pin A 6 Pin Copper
4 2 Pin B 4 Pin Copper
5 7 Pin C 2 Pin Copper
6 1 Pin D 16 Pin Copper
7 8 Ø4x10 Screw Black steel
8 1 016866725 Top PA 6.6-GF30 black
9 4 Ø5x20 Screw Black steel
10 4 M6 Nut Black steel
11 1 016450045 Housing PA 6.6
12 7 016450015 Seal Silicon Green
13 7 016450020 Bajonet ring PBT-GF30
14 1 016450040 M22x2 nut PA 6.6
15 1 016915039 2 pole superseal -
16 1 016915036 2 pole superseal -
17 1 016915038 2 pole superseal -
18 1 016915037 2 pole superseal -
19 4 099110028 2 pole blind TPE
20 1 016866720 Housing PA 6.6-GF30 black
21 1 membran Membran -
22 1 016915041 7 pole AMP -
23 1 016915040 7 pole AMP -
24 1 016250075 Seal NEOPRENE
25 1 016915053 15 pole -
26 1 016263860 Cable blind 2xØ5,5 TPE black
27 1 016000020 Front label -
28 1 016000120 Internal label -
099866710 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
505 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
5
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low coverLEP
14-09-2015
6
08-09-2015
30-09-2015LEP7
AVO
LEP
15-09-2015
099866710_skitse A2
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox
-
WEIGHT:
498 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
Junction box
Description Article no.
Junction BoxLow cover
Inlets:
1x15 core Ermax bayonet socket
Outlets:
1x M22x1,5 cable gland2x7 core AMP 1.5 socket for tail lamp LH+RH2x2 core Super Seal socket with LH+RH position1x2 core Super Seal socket with reverse light1x2 core Super Seal socket with fog light
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 710
92.0000.5827
Page 3
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
099866711_skitse A2
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox
-
WEIGHT:
633 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
109 25
23
20
1953411422121524116
23
27
7
8
2
26
1317
18
16
2821
Cable length 1300 mmCable length 1300 mm
M6 mounting nuts locked in slots by stamping of plastic
Leng
th 15
00 m
m 12
x1mm
2 +3x
2,5mm
2
Cable blind 2xØ5,5 part no.: 016263860
Cable pullout force = 5Kg
Torque for top mounting screws =2,5 Nm 181
158
35 67
,1
65
152
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tighte
nd to
dista
nce 1
,5 mm
200
A
AA-A (1 : 1)
Orientation of grommet
50
Label part no.: 016000030Label part no.: 016000120
Labels position15-pole plug Pin assignment 016915050
Position Function Colour Size1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915046
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 4 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF20
15 4 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 4 099110028 2 pole blind TPE
21 1 016450067 Membran -
22 1 016915050 15 pole cable -
23 2 016915046 7 pole cable -
24 1 016263805 Ring seal TPE
25 1 016000030 Front label -
26 1 016000120 Internal label -
27 2 016263830 Cable blind Ø10-Ø7 TPE black
28 1 016263860 Cable blind 2xØ5,5 TPE black
Pin assignment 016915046
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915050
(pos24)016915046 (pos25)LH
016915046 (pos25)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866711 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
633 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP
LEP
LEP
LEP
14-09-2015
5
30-09-20156
16-09-2015
22-12-20157
109 25
23
20
1953411422121524116
23
27
7
8
2
26
1317
18
16
2821
Cable length 1300 mmCable length 1300 mm
M6 mounting nuts locked in slots by stamping of plastic
Leng
th 15
00 m
m 12
x1mm
2 +3x
2,5mm
2
Cable blind 2xØ5,5 part no.: 016263860
Cable pullout force = 5Kg
Torque for top mounting screws =2,5 Nm 181
158
35 67
,1
65
152
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tighte
nd to
dista
nce 1
,5 mm
200
A
AA-A (1 : 1)
Orientation of grommet
50
Label part no.: 016000030Label part no.: 016000120
Labels position15-pole plug Pin assignment 016915050
Position Function Colour Size1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915046
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 4 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF20
15 4 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 4 099110028 2 pole blind TPE
21 1 016450067 Membran -
22 1 016915050 15 pole cable -
23 2 016915046 7 pole cable -
24 1 016263805 Ring seal TPE
25 1 016000030 Front label -
26 1 016000120 Internal label -
27 2 016263830 Cable blind Ø10-Ø7 TPE black
28 1 016263860 Cable blind 2xØ5,5 TPE black
Pin assignment 016915046
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915050
(pos24)016915046 (pos25)LH
016915046 (pos25)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866711 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
633 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP
LEP
LEP
LEP
14-09-2015
5
30-09-20156
16-09-2015
22-12-20157
Junction box
Description Article no.
Junction box with cablesLow cover
Inlets:
1x15 core Ermax bayonet socket with 1500 mm cable
Outlets:
1x M22x1,5 cable gland.2x7 core AMP 1.5 plug with 1300 mm cable for tail lamp LH+RH2x2 core Super Seal socket with LH+RH position.1x2 core Super Seal socket with reverse light.1x2 core Super Seal socket with fog light.
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 711
92.0000.5828
Page 4
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
1023
5431622141115
23
20
7
8
2
16
9
17
18
19
24
13
25
12
21
26
Cable length 1500 mm
Cable length 2100 mmCable length 2100 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016915J8 036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915050
(pos24)016915044 (pos25)LH
016915044 (pos25)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 4 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF30
15 4 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 4 099110028 2 pole blind TPE
21 1 membran Membran -
22 1 016915050 15 pole cable -
23 2 016915044 7 pole cable
24 1 016263855 Blind Ø4x9 TPE
25 3 016263850 Ring seal ø17/04 TPE
26 1 016263805 Ring seal TPE
099866731 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
769 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 15-09-2015
1023
5431622141115
23
20
7
8
2
16
9
17
18
19
24
13
25
12
21
26
Cable length 1500 mm
Cable length 2100 mmCable length 2100 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016915J8 036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915050
(pos24)016915044 (pos25)LH
016915044 (pos25)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 4 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF30
15 4 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 4 099110028 2 pole blind TPE
21 1 membran Membran -
22 1 016915050 15 pole cable -
23 2 016915044 7 pole cable
24 1 016263855 Blind Ø4x9 TPE
25 3 016263850 Ring seal ø17/04 TPE
26 1 016263805 Ring seal TPE
099866731 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
769 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 15-09-2015
1023
5431622141115
23
20
7
8
2
16
9
17
18
19
24
13
25
12
21
26
Cable length 1500 mm
Cable length 2100 mmCable length 2100 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016915J8 036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915050
(pos24)016915044 (pos25)LH
016915044 (pos25)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 4 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF30
15 4 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 4 099110028 2 pole blind TPE
21 1 membran Membran -
22 1 016915050 15 pole cable -
23 2 016915044 7 pole cable
24 1 016263855 Blind Ø4x9 TPE
25 3 016263850 Ring seal ø17/04 TPE
26 1 016263805 Ring seal TPE
099866731 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
769 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 15-09-2015
099866731_skitse A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
763 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
Junction box
Description Article no.
Junction box with cablesLow cover
Inlets:
1x15 core Ermax bayonet socket with 1500 mm cable
Outlets:
1x M22x1,5 cable gland.2x3 7 core AMP 1.5 plug with 2100 mm cable for tail lamp LH+RH2x2 core Super Seal socket with LH+RH position1x2 core Super Seal socket with reverse light1x2 core Super Seal socket with fog light
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm: 1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 731
92.0000.5829
Page 5
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
M6 mounting nuts locked in slots by melting of plastic
Torque for top mounting screws =2,5 Nm
Leng
th 50
0 mm
12x1
mm2 +
3x2,5
mm2
Leng
th 50
0 mm
12x1
mm2 +
3x2,5
mm2
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860 Cable blind 2xØ5,5 part no.: 016263860
Cable pullout force = 5Kg
23
19
14
18
175412011
25
21
22
12
15
3
7
6
8
2
24
9
10
13
19
16
26
35 67
,1
158
181
152
65
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tighte
nd to
dista
nce 1
,5 mm
200
A
AA-A (1 : 1)
Orientation of grommet
50
Label part no.: 016000050
Labels position
Label part no.: 016000120
016915042/016915043 Pin assignment Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment junctionboxPosition Function 016915042
(pos18)016915043
(pos17)016915037
(pos26)016915038
(pos25)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue4 Ground White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red8 Reverse Pink Pink
9(Aux) +24V Orange Orange10(Aux) Aux 1 Grey Grey11(Aux) Aux 2 White/Black White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red Grey/Red14(Aux) CANH White/Green White/Green15(Aux) CANL White/Brown White/Brown
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 6 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF20
15 6 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016915043 15 pole cable -
18 1 016915042 15 pole cable -
19 2 099110028 2 pole blind TPE
20 2 016263805 Ring seal TPE
21 2 016263845 Cable blind Ø6/Ø4 TPE black
22 2 016263860 Cable blind 2xØ5,5 TPE black
23 1 016000050 Front label -
24 1 016000120 Internal label -
25 2 016450038 2 pole superseal -
26 2 016915037 2 pole superseal -
099866740 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
549 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 05-03-2015
REVISION NAME DATE
5
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover6
8 LEP
LEP
LEP
LEP
22-12-2015
14-09-2015
03-09-2015
30-09-20157
M6 mounting nuts locked in slots by melting of plastic
Torque for top mounting screws =2,5 Nm
Leng
th 50
0 mm
12x1
mm2 +
3x2,5
mm2
Leng
th 50
0 mm
12x1
mm2 +
3x2,5
mm2
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860 Cable blind 2xØ5,5 part no.: 016263860
Cable pullout force = 5Kg
23
19
14
18
175412011
25
21
22
12
15
3
7
6
8
2
24
9
10
13
19
16
26
35 67
,1
158
181
152
65
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tighte
nd to
dista
nce 1
,5 mm
200
A
AA-A (1 : 1)
Orientation of grommet
50
Label part no.: 016000050
Labels position
Label part no.: 016000120
016915042/016915043 Pin assignment Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment junctionboxPosition Function 016915042
(pos18)016915043
(pos17)016915037
(pos26)016915038
(pos25)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue4 Ground White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red8 Reverse Pink Pink
9(Aux) +24V Orange Orange10(Aux) Aux 1 Grey Grey11(Aux) Aux 2 White/Black White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red Grey/Red14(Aux) CANH White/Green White/Green15(Aux) CANL White/Brown White/Brown
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 6 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF20
15 6 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016915043 15 pole cable -
18 1 016915042 15 pole cable -
19 2 099110028 2 pole blind TPE
20 2 016263805 Ring seal TPE
21 2 016263845 Cable blind Ø6/Ø4 TPE black
22 2 016263860 Cable blind 2xØ5,5 TPE black
23 1 016000050 Front label -
24 1 016000120 Internal label -
25 2 016450038 2 pole superseal -
26 2 016915037 2 pole superseal -
099866740 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
549 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 05-03-2015
REVISION NAME DATE
5
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover6
8 LEP
LEP
LEP
LEP
22-12-2015
14-09-2015
03-09-2015
30-09-20157
099866740_skitse A2
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Juntionbox
-
WEIGHT:
632 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
Junction box
Description Article no.
Junction box with cablesLow cover
Inlets:
1x15 core Ermax bayonet socket with 500 mm cable
Outlets:
1x15 core Ermax bayonet plug with 500 mm cable.4x M22x1,5 cable gland.2x2 core Super Seal socket with LH+RH position.
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 740
92.0000.5830
Page 6
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
10 21
5431622141115
21
7
8
2
9
18
19
17
13
12
20
16
25
2423
26
Cable length 2000 mm
Cable length 5500 mmCable length 5500 mm
Cable length 2000 mm
Cable length 4500 mm
Cable length 4500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black2 1 016866700 Seal Silicon rubber lightgrey3 1 016866805 PCB PP Black4 5 Pin A 6 Pin Copper5 2 Pin B 4 Pin Copper6 7 Pin C 2 Pin Copper7 1 Pin D 16 Pin Copper8 4 Ø4x10 Screw Black steel9 1 016866725 Top PA 6.6-GF30 black10 4 Ø5x20 Screw Black steel11 4 M6 Nut Black steel12 6 016450045 Housing PA 6.613 8 016450015 Seal Silicon Green14 8 016450020 Bajonet ring PBT-GF3015 6 016450040 M22x2 nut PA 6.616 1 016915038 2 pole superseal -17 1 016915037 2 pole superseal -18 6 Insert Insert cablegland -19 2 099110028 2 pole blind TPE20 1 membran Membran -21 2 016915047 7 pole cable -22 1 016915051 ISO1185 cable -23 1 016915049 ISO1185 cable -24 1 016915048 ISO3731 cable -25 1 016915052 ISO3731 cable -26 6 016263850 Ring sealø17/ø4 TPE
Pin assignment 7 pole type N ISO 1185, 016915051, 016915049
Position Function Color Size
1/31 Ground White 2,5 mm2
2/58L Left position Black 1 mm2
3/L Left flasher Yellow 1 mm2
4/54 Stop Red 1 mm2
5/R Right flasher Green 1 mm2
6/58R Right position Brown 1 mm2
7 Aux1 Blue 1 mm2
Pin assignment 7 pole type S ISO 3731, 016915048,016915052
Position Function Colour Size
1/31 Ground data White 2,5 mm2
2 CANH Black 1 mm2
3 Reverse Yellow 1 mm2
4 +24V Red 1 mm2
5 CANL Green 1 mm2
6 Aux3 Brown 1 mm2
7 Fog Blue 1 mm2
Pin assignment 016915047
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915047
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915052
(pos25)016915048
(pos24)016915051
(pos22)016915049
(pos23)016915047 (pos21)RH
016915047 (pos21)LH
016915037 (pos17)
016915038 (pos16)
1 Left flasher Yellow Yellow Yellow2 Right flasher Green Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White5 Left position Black Black Green Black6 Right position Brown Brown Green Brown7 Stop Red Red Red Red8 Reverse Yellow Yellow Brown Brown
9(Aux) +24V Red Red10(Aux) Aux 1 Blue Blue11(Aux) Aux 212(Aux) Aux 3 Brown Brown13Aux) Ground Data White White14(Aux) CANH Black Black15(Aux) CANL Green Green
099866746 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1058 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 17-09-2015
10 21
5431622141115
21
7
8
2
9
18
19
17
13
12
20
16
25
2423
26
Cable length 2000 mm
Cable length 5500 mmCable length 5500 mm
Cable length 2000 mm
Cable length 4500 mm
Cable length 4500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black2 1 016866700 Seal Silicon rubber lightgrey3 1 016866805 PCB PP Black4 5 Pin A 6 Pin Copper5 2 Pin B 4 Pin Copper6 7 Pin C 2 Pin Copper7 1 Pin D 16 Pin Copper8 4 Ø4x10 Screw Black steel9 1 016866725 Top PA 6.6-GF30 black10 4 Ø5x20 Screw Black steel11 4 M6 Nut Black steel12 6 016450045 Housing PA 6.613 8 016450015 Seal Silicon Green14 8 016450020 Bajonet ring PBT-GF3015 6 016450040 M22x2 nut PA 6.616 1 016915038 2 pole superseal -17 1 016915037 2 pole superseal -18 6 Insert Insert cablegland -19 2 099110028 2 pole blind TPE20 1 membran Membran -21 2 016915047 7 pole cable -22 1 016915051 ISO1185 cable -23 1 016915049 ISO1185 cable -24 1 016915048 ISO3731 cable -25 1 016915052 ISO3731 cable -26 6 016263850 Ring sealø17/ø4 TPE
Pin assignment 7 pole type N ISO 1185, 016915051, 016915049
Position Function Color Size
1/31 Ground White 2,5 mm2
2/58L Left position Black 1 mm2
3/L Left flasher Yellow 1 mm2
4/54 Stop Red 1 mm2
5/R Right flasher Green 1 mm2
6/58R Right position Brown 1 mm2
7 Aux1 Blue 1 mm2
Pin assignment 7 pole type S ISO 3731, 016915048,016915052
Position Function Colour Size
1/31 Ground data White 2,5 mm2
2 CANH Black 1 mm2
3 Reverse Yellow 1 mm2
4 +24V Red 1 mm2
5 CANL Green 1 mm2
6 Aux3 Brown 1 mm2
7 Fog Blue 1 mm2
Pin assignment 016915047
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915047
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915052
(pos25)016915048
(pos24)016915051
(pos22)016915049
(pos23)016915047 (pos21)RH
016915047 (pos21)LH
016915037 (pos17)
016915038 (pos16)
1 Left flasher Yellow Yellow Yellow2 Right flasher Green Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White5 Left position Black Black Green Black6 Right position Brown Brown Green Brown7 Stop Red Red Red Red8 Reverse Yellow Yellow Brown Brown
9(Aux) +24V Red Red10(Aux) Aux 1 Blue Blue11(Aux) Aux 212(Aux) Aux 3 Brown Brown13Aux) Ground Data White White14(Aux) CANH Black Black15(Aux) CANL Green Green
099866746 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1058 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 17-09-2015
10 21
5431622141115
21
7
8
2
9
18
19
17
13
12
20
16
25
2423
26
Cable length 2000 mm
Cable length 5500 mmCable length 5500 mm
Cable length 2000 mm
Cable length 4500 mm
Cable length 4500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black2 1 016866700 Seal Silicon rubber lightgrey3 1 016866805 PCB PP Black4 5 Pin A 6 Pin Copper5 2 Pin B 4 Pin Copper6 7 Pin C 2 Pin Copper7 1 Pin D 16 Pin Copper8 4 Ø4x10 Screw Black steel9 1 016866725 Top PA 6.6-GF30 black10 4 Ø5x20 Screw Black steel11 4 M6 Nut Black steel12 6 016450045 Housing PA 6.613 8 016450015 Seal Silicon Green14 8 016450020 Bajonet ring PBT-GF3015 6 016450040 M22x2 nut PA 6.616 1 016915038 2 pole superseal -17 1 016915037 2 pole superseal -18 6 Insert Insert cablegland -19 2 099110028 2 pole blind TPE20 1 membran Membran -21 2 016915047 7 pole cable -22 1 016915051 ISO1185 cable -23 1 016915049 ISO1185 cable -24 1 016915048 ISO3731 cable -25 1 016915052 ISO3731 cable -26 6 016263850 Ring sealø17/ø4 TPE
Pin assignment 7 pole type N ISO 1185, 016915051, 016915049
Position Function Color Size
1/31 Ground White 2,5 mm2
2/58L Left position Black 1 mm2
3/L Left flasher Yellow 1 mm2
4/54 Stop Red 1 mm2
5/R Right flasher Green 1 mm2
6/58R Right position Brown 1 mm2
7 Aux1 Blue 1 mm2
Pin assignment 7 pole type S ISO 3731, 016915048,016915052
Position Function Colour Size
1/31 Ground data White 2,5 mm2
2 CANH Black 1 mm2
3 Reverse Yellow 1 mm2
4 +24V Red 1 mm2
5 CANL Green 1 mm2
6 Aux3 Brown 1 mm2
7 Fog Blue 1 mm2
Pin assignment 016915047
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915047
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915052
(pos25)016915048
(pos24)016915051
(pos22)016915049
(pos23)016915047 (pos21)RH
016915047 (pos21)LH
016915037 (pos17)
016915038 (pos16)
1 Left flasher Yellow Yellow Yellow2 Right flasher Green Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White5 Left position Black Black Green Black6 Right position Brown Brown Green Brown7 Stop Red Red Red Red8 Reverse Yellow Yellow Brown Brown
9(Aux) +24V Red Red10(Aux) Aux 1 Blue Blue11(Aux) Aux 212(Aux) Aux 3 Brown Brown13Aux) Ground Data White White14(Aux) CANH Black Black15(Aux) CANL Green Green
099866746 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1058 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 17-09-2015
099866746_skitse A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1052 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
Junction box
Description Article no.
Junction box with cablesLow cover (Dolly)
Inlets:
2x7 core socket ISO 1185 + 3731 with 2000 mm cable2x7 polet plug ISO 1185 + 3731 with 4500 mm cable
Outlets:
2x7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail lamp.2x2 core Super Seal socket with LH+RH position.
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 746
92.0000.5831
Page 7
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
1021
5431622141115
21
7
8
2
9
18
19
17
13
26 12
20
16
25
2423
24
Torque for cablegland nut =100 NCm
Cable length 2000 mm
Cable length 5500 mmCable length 5500 mm
Cable length 2000 mm
Cable length 4500 mmCable length 4500 mm
M6 mounting nuts locked in slots by stamping of plastic
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black2 1 016866700 Seal Silicon rubber lightgrey3 1 016866805 PCB PP Black4 5 Pin A 6 Pin Copper5 2 Pin B 4 Pin Copper6 7 Pin C 2 Pin Copper7 1 Pin D 16 Pin Copper8 4 Ø4x10 Screw Black steel9 1 016866725 Top PA 6.6-GF30 black10 4 Ø5x20 Screw Black steel11 4 M6 Nut Black steel12 6 016450045 Housing PA 6.613 8 016450015 Seal Silicon Green14 8 016450020 Bajonet ring PBT-GF3015 6 016450040 M22x2 nut PA 6.616 1 016915038 2 pole superseal -17 1 016915037 2 pole superseal -18 6 Insert Insert cablegland -19 2 099110028 2 pole blind TPE20 1 membran Membran -21 2 016915045 7 pole cable -22 1 016915051 ISO1185 cable -23 1 016915049 ISO1185 cable -24 1 016915048 ISO3731 cable -25 1 016915052 ISO3731 cable -26 6 016263850 Ring sealø17/ø4 TPE
Pin assignment 7 pole type N ISO 1185, 016915051, 016915049
Position Function Color Size
1/31 Ground White 2,5 mm2
2/58L Left position Black 1 mm2
3/L Left flasher Yellow 1 mm2
4/54 Stop Red 1 mm2
5/R Right flasher Green 1 mm2
6/58R Right position Brown 1 mm2
7 Aux1 Blue 1 mm2
Pin assignment 7 pole type S ISO 3731, 016915048,016915052
Position Function Colour Size
1/31 Ground data White 2,5 mm2
2 CANH Black 1 mm2
3 Reverse Yellow 1 mm2
4 +24V Red 1 mm2
5 CANL Green 1 mm2
6 Aux3J8 Brown 1 mm2
7 Fog Blue 1 mm2
Pin assignment 016915045
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915045
Position Function Colour Size
1 Earth White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915052
(pos25)016915048
(pos24)016915051
(pos22)016915049
(pos23)016915045 (pos21)RH
016915045 (pos21)LH
016915037 (pos17)
016915038 (pos16)
1 Left flasher Yellow Yellow Yellow2 Right flasher Green Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White5 Left position Black Black Green Black6 Right position Brown Brown Green Brown7 Stop Red Red Red Red8 Reverse Yellow Yellow Brown Brown
9(Aux) +24V Red Red10(Aux) Aux 1 Blue Blue11(Aux) Aux 212(Aux) Aux 3 Brown Brown13Aux) Ground Data White White14(Aux) CANH Black Black15(Aux) CANL Green Green
099866748 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1188 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 17-09-2015
1021
5431622141115
21
7
8
2
9
18
19
17
13
26 12
20
16
25
2423
24
Torque for cablegland nut =100 NCm
Cable length 2000 mm
Cable length 5500 mmCable length 5500 mm
Cable length 2000 mm
Cable length 4500 mmCable length 4500 mm
M6 mounting nuts locked in slots by stamping of plastic
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black2 1 016866700 Seal Silicon rubber lightgrey3 1 016866805 PCB PP Black4 5 Pin A 6 Pin Copper5 2 Pin B 4 Pin Copper6 7 Pin C 2 Pin Copper7 1 Pin D 16 Pin Copper8 4 Ø4x10 Screw Black steel9 1 016866725 Top PA 6.6-GF30 black10 4 Ø5x20 Screw Black steel11 4 M6 Nut Black steel12 6 016450045 Housing PA 6.613 8 016450015 Seal Silicon Green14 8 016450020 Bajonet ring PBT-GF3015 6 016450040 M22x2 nut PA 6.616 1 016915038 2 pole superseal -17 1 016915037 2 pole superseal -18 6 Insert Insert cablegland -19 2 099110028 2 pole blind TPE20 1 membran Membran -21 2 016915045 7 pole cable -22 1 016915051 ISO1185 cable -23 1 016915049 ISO1185 cable -24 1 016915048 ISO3731 cable -25 1 016915052 ISO3731 cable -26 6 016263850 Ring sealø17/ø4 TPE
Pin assignment 7 pole type N ISO 1185, 016915051, 016915049
Position Function Color Size
1/31 Ground White 2,5 mm2
2/58L Left position Black 1 mm2
3/L Left flasher Yellow 1 mm2
4/54 Stop Red 1 mm2
5/R Right flasher Green 1 mm2
6/58R Right position Brown 1 mm2
7 Aux1 Blue 1 mm2
Pin assignment 7 pole type S ISO 3731, 016915048,016915052
Position Function Colour Size
1/31 Ground data White 2,5 mm2
2 CANH Black 1 mm2
3 Reverse Yellow 1 mm2
4 +24V Red 1 mm2
5 CANL Green 1 mm2
6 Aux3J8 Brown 1 mm2
7 Fog Blue 1 mm2
Pin assignment 016915045
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915045
Position Function Colour Size
1 Earth White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915052
(pos25)016915048
(pos24)016915051
(pos22)016915049
(pos23)016915045 (pos21)RH
016915045 (pos21)LH
016915037 (pos17)
016915038 (pos16)
1 Left flasher Yellow Yellow Yellow2 Right flasher Green Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White5 Left position Black Black Green Black6 Right position Brown Brown Green Brown7 Stop Red Red Red Red8 Reverse Yellow Yellow Brown Brown
9(Aux) +24V Red Red10(Aux) Aux 1 Blue Blue11(Aux) Aux 212(Aux) Aux 3 Brown Brown13Aux) Ground Data White White14(Aux) CANH Black Black15(Aux) CANL Green Green
099866748 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1188 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 17-09-2015
1021
5431622141115
21
7
8
2
9
18
19
17
13
26 12
20
16
25
2423
24
Torque for cablegland nut =100 NCm
Cable length 2000 mm
Cable length 5500 mmCable length 5500 mm
Cable length 2000 mm
Cable length 4500 mmCable length 4500 mm
M6 mounting nuts locked in slots by stamping of plastic
181
158
35 67
,1
65
152
200
Gap
size
= 0-
0,3 m
m
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black2 1 016866700 Seal Silicon rubber lightgrey3 1 016866805 PCB PP Black4 5 Pin A 6 Pin Copper5 2 Pin B 4 Pin Copper6 7 Pin C 2 Pin Copper7 1 Pin D 16 Pin Copper8 4 Ø4x10 Screw Black steel9 1 016866725 Top PA 6.6-GF30 black10 4 Ø5x20 Screw Black steel11 4 M6 Nut Black steel12 6 016450045 Housing PA 6.613 8 016450015 Seal Silicon Green14 8 016450020 Bajonet ring PBT-GF3015 6 016450040 M22x2 nut PA 6.616 1 016915038 2 pole superseal -17 1 016915037 2 pole superseal -18 6 Insert Insert cablegland -19 2 099110028 2 pole blind TPE20 1 membran Membran -21 2 016915045 7 pole cable -22 1 016915051 ISO1185 cable -23 1 016915049 ISO1185 cable -24 1 016915048 ISO3731 cable -25 1 016915052 ISO3731 cable -26 6 016263850 Ring sealø17/ø4 TPE
Pin assignment 7 pole type N ISO 1185, 016915051, 016915049
Position Function Color Size
1/31 Ground White 2,5 mm2
2/58L Left position Black 1 mm2
3/L Left flasher Yellow 1 mm2
4/54 Stop Red 1 mm2
5/R Right flasher Green 1 mm2
6/58R Right position Brown 1 mm2
7 Aux1 Blue 1 mm2
Pin assignment 7 pole type S ISO 3731, 016915048,016915052
Position Function Colour Size
1/31 Ground data White 2,5 mm2
2 CANH Black 1 mm2
3 Reverse Yellow 1 mm2
4 +24V Red 1 mm2
5 CANL Green 1 mm2
6 Aux3J8 Brown 1 mm2
7 Fog Blue 1 mm2
Pin assignment 016915045
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915045
Position Function Colour Size
1 Earth White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment junctionboxPosition Function 016915052
(pos25)016915048
(pos24)016915051
(pos22)016915049
(pos23)016915045 (pos21)RH
016915045 (pos21)LH
016915037 (pos17)
016915038 (pos16)
1 Left flasher Yellow Yellow Yellow2 Right flasher Green Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White5 Left position Black Black Green Black6 Right position Brown Brown Green Brown7 Stop Red Red Red Red8 Reverse Yellow Yellow Brown Brown
9(Aux) +24V Red Red10(Aux) Aux 1 Blue Blue11(Aux) Aux 212(Aux) Aux 3 Brown Brown13Aux) Ground Data White White14(Aux) CANH Black Black15(Aux) CANL Green Green
099866748 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1188 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
LEP 18-05-2015
LEP 12-08-2015
LEP 18-08-2015
LEP 17-09-2015
099866748_skitse A0
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
1182 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
Dolly
Junction box
Description Article no.
Junction box with cablesLow cover (Dolly)
Inlets:
2x7 core socket ISO 1185 + 3731 with 2000 mm cable2x7 core plug ISO 1185 + 3731 with 4500 mm cable
Outlets:
2x3 7 core AMP 1.5 plug angled, with 5500 mm cable for LH+RH tail lamp.2x2 core Super Seal socket with LH+RH position.
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 748
92.0000.5832
Page 8
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
099866750_skitse A3
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
649 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
158
94
65
181
143
152
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tighte
nd to
dista
nce 1
,5 mm
M6 mounting nuts locked in slots by stamping of plastic
Cable blind Ø13/Ø11 part no.: 016263815
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
21
15
10
22
5
3
411811
20
7
6
8
2
19
12
9
14
13
17
16
50
Label part no.: 016000080Label part no.: 016000120
A
AA-A (1 : 1)
Orientation of grommet
Cable blind Ø6/Ø4 part no.: 016263845 Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830Cable blind Ø10/Ø7 part no.: 016263830
Torque for cablegland nut =100 NCm
Labels position
Top mounting screws loose tightend
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut Black steel
12 14 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF20
15 14 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016263860 Cable blind 2xØ5,5 TPE black
18 1 016263815 Cable blind Ø13/Ø11 TPE black
19 4 016263830 Cable blind Ø10/Ø7 TPE black
20 8 016263845 Cable blind Ø6/Ø4 TPE black
21 1 016000080 Front label -
22 1 016000120 Internal label -
099866750 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
649 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP
LEP
LEP
LEP
14-09-2015
6 30-09-2015
5 17-09-2015
22-12-20157
158
94
65
181
143
152
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tighte
nd to
dista
nce 1
,5 mm
M6 mounting nuts locked in slots by stamping of plastic
Cable blind Ø13/Ø11 part no.: 016263815
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
21
15
10
22
5
3
411811
20
7
6
8
2
19
12
9
14
13
17
16
50
Label part no.: 016000080Label part no.: 016000120
A
AA-A (1 : 1)
Orientation of grommet
Cable blind Ø6/Ø4 part no.: 016263845 Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830Cable blind Ø10/Ø7 part no.: 016263830
Torque for cablegland nut =100 NCm
Labels position
Top mounting screws loose tightend
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut Black steel
12 14 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF20
15 14 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016263860 Cable blind 2xØ5,5 TPE black
18 1 016263815 Cable blind Ø13/Ø11 TPE black
19 4 016263830 Cable blind Ø10/Ø7 TPE black
20 8 016263845 Cable blind Ø6/Ø4 TPE black
21 1 016000080 Front label -
22 1 016000120 Internal label -
099866750 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
649 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP
LEP
LEP
LEP
14-09-2015
6 30-09-2015
5 17-09-2015
22-12-20157
158
94
65
181
143
152
Nut fo
r cab
leglan
d with
out c
able
moun
ted is
tighte
nd to
dista
nce 1
,5 mm
M6 mounting nuts locked in slots by stamping of plastic
Cable blind Ø13/Ø11 part no.: 016263815
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830
21
15
10
22
5
3
411811
20
7
6
8
2
19
12
9
14
13
17
16
50
Label part no.: 016000080Label part no.: 016000120
A
AA-A (1 : 1)
Orientation of grommet
Cable blind Ø6/Ø4 part no.: 016263845 Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
Cable blind Ø10/Ø7 part no.: 016263830Cable blind Ø10/Ø7 part no.: 016263830
Torque for cablegland nut =100 NCm
Labels position
Top mounting screws loose tightend
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut Black steel
12 14 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF20
15 14 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016263860 Cable blind 2xØ5,5 TPE black
18 1 016263815 Cable blind Ø13/Ø11 TPE black
19 4 016263830 Cable blind Ø10/Ø7 TPE black
20 8 016263845 Cable blind Ø6/Ø4 TPE black
21 1 016000080 Front label -
22 1 016000120 Internal label -
099866750 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
649 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP
LEP
LEP
LEP
14-09-2015
6 30-09-2015
5 17-09-2015
22-12-20157
Junction box
Description Article no.
Junction boxHigh cover
Inlets / Outlets:
14x M22x1,5 cable gland
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 750
92.0000.5833
Page 9
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
31
19
9
23
11
12
4
3202425 210285
17
6
7
32
1
14
13
8
26
16
22
21
27 30 29
28
15
18
M6 mounting nuts locked in slots by melting of plastic
Cable blind 2xØ5,5 part no.: 016263860
181
158
35
94,1
65
152
Gap
size
= 0-
0,3 m
m
200
Cable blind Ø10/Ø7 part no.: 016263830Cable blind Ø10/Ø7 part no.: 016263830
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
A
AA-A (1 : 1)
Orientation of grommet
Label part no.: 016000090Label part no.: 016000120
Torque for cablegland nut =100 NCm
Labels position
15-pole plug Pin assignment 016915053
Function Position Colour Size
Left position 1 Black 1mm2
Left flasher 2 Yellow 1mm2
Stop 3 Red 1mm2
AUX4 4 White/Green 1mm2
Ground 5 White 2,5mm2
Reverse 6 Pink 1mm2
AUX2 7 White/Black 1mm2
Ground data 8 Grey/Red 2,5mm2
+24Volt 9 Orange 2,5mm2
Fog 10 Blue 1mm2
AUX1 11 Grey 1mm2
AUX5 12 White/Brown 1mm2
Right position 13 Brown 1mm2
Aux3 14 White/Blue 1mm2
Right flasher 15 Green 1mm2
Pin assignment 016915040
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Brown 1 mm2
3 Reverse Pink 1 mm2
4 Right flasher Green 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material1 1 016866700 Seal Silicon rubber lightgrey
2 1 016866805 PCB PP Black
3 5 Pin A 6 Pin Copper
4 2 Pin B 4 Pin Copper
5 7 Pin C 2 Pin Copper
6 1 Pin D 16 Pin Copper
7 8 Ø4x10 Screw Black steel
8 1 016866715 Top PA 6.6-GF30 black
9 4 Ø5x20 Screw Black steel
10 4 M6 Nut Black steel
11 5 016450045 Housing PA 6.6
12 13 016450015 Seal Silicon Green
13 13 016450020 Bajonet ring PBT-GF30
14 5 016450040 M22x2 nut PA 6.6
15 1 016915039 2 pole superseal -
16 1 016915036 2 pole superseal -
17 1 016915038 2 pole superseal -
18 1 016915037 2 pole superseal -
19 6 099110028 2 pole blind TPE
20 1 016866720 Housing PA 6.6-GF30 black
21 1 membran Membran -
22 1 016915041 7 pole AMP -
23 1 016915040 7 pole AMP -
24 1 016250075 Seal NEOPRENE
25 1 016915053 15 pole -
26 1 016915035 2 pole superseal -
27 1 016915054 2 pole superseal -
28 1 016263860 Cable blind 2xØ5,5 TPE black
29 2 016263830 Cable blind Ø10/Ø7 TPE black
30 2 016263845 Cable blind Ø6/Ø4 TPE black
31 1 016000090 Front label -
32 1 016000120 Internal label -
Pin assignment 016915041
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Black 1 mm2
3 Reverse Pink 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915054Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Stop Red 1 mm2
Pin assignment 016915035Position Function Colour Cross section
1 Ground White 1 mm2
2 Aux3 White/Blue 1 mm2
Pin assignment junctionboxPosition Function 016915053
(pos26)016915041
(pos23)016915040
(pos24)016915036
(pos17)016915037
(pos19)016915038
(pos18)016915039
(pos16)016915035
(pos27)016915054
(pos28)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue Blue Blue4 Ground White White White White White White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red Red Red8 Reverse Pink Pink Pink Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866760 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
644 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 05-03-2015
REVISION NAME DATE
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high coverLEP6 14-09-2015
5 AVO 08-09-2015
7
LEP 30-09-20158
LEP 17-09-2015
31
19
9
23
11
12
4
3202425 210285
17
6
7
32
1
14
13
8
26
16
22
21
27 30 29
28
15
18
M6 mounting nuts locked in slots by melting of plastic
Cable blind 2xØ5,5 part no.: 016263860
181
158
35
94,1
65
152
Gap
size
= 0-
0,3 m
m
200
Cable blind Ø10/Ø7 part no.: 016263830Cable blind Ø10/Ø7 part no.: 016263830
Cable blind Ø6/Ø4 part no.: 016263845Cable blind Ø6/Ø4 part no.: 016263845
A
AA-A (1 : 1)
Orientation of grommet
Label part no.: 016000090Label part no.: 016000120
Torque for cablegland nut =100 NCm
Labels position
15-pole plug Pin assignment 016915053
Function Position Colour Size
Left position 1 Black 1mm2
Left flasher 2 Yellow 1mm2
Stop 3 Red 1mm2
AUX4 4 White/Green 1mm2
Ground 5 White 2,5mm2
Reverse 6 Pink 1mm2
AUX2 7 White/Black 1mm2
Ground data 8 Grey/Red 2,5mm2
+24Volt 9 Orange 2,5mm2
Fog 10 Blue 1mm2
AUX1 11 Grey 1mm2
AUX5 12 White/Brown 1mm2
Right position 13 Brown 1mm2
Aux3 14 White/Blue 1mm2
Right flasher 15 Green 1mm2
Pin assignment 016915040
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Brown 1 mm2
3 Reverse Pink 1 mm2
4 Right flasher Green 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material1 1 016866700 Seal Silicon rubber lightgrey
2 1 016866805 PCB PP Black
3 5 Pin A 6 Pin Copper
4 2 Pin B 4 Pin Copper
5 7 Pin C 2 Pin Copper
6 1 Pin D 16 Pin Copper
7 8 Ø4x10 Screw Black steel
8 1 016866715 Top PA 6.6-GF30 black
9 4 Ø5x20 Screw Black steel
10 4 M6 Nut Black steel
11 5 016450045 Housing PA 6.6
12 13 016450015 Seal Silicon Green
13 13 016450020 Bajonet ring PBT-GF30
14 5 016450040 M22x2 nut PA 6.6
15 1 016915039 2 pole superseal -
16 1 016915036 2 pole superseal -
17 1 016915038 2 pole superseal -
18 1 016915037 2 pole superseal -
19 6 099110028 2 pole blind TPE
20 1 016866720 Housing PA 6.6-GF30 black
21 1 membran Membran -
22 1 016915041 7 pole AMP -
23 1 016915040 7 pole AMP -
24 1 016250075 Seal NEOPRENE
25 1 016915053 15 pole -
26 1 016915035 2 pole superseal -
27 1 016915054 2 pole superseal -
28 1 016263860 Cable blind 2xØ5,5 TPE black
29 2 016263830 Cable blind Ø10/Ø7 TPE black
30 2 016263845 Cable blind Ø6/Ø4 TPE black
31 1 016000090 Front label -
32 1 016000120 Internal label -
Pin assignment 016915041
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Black 1 mm2
3 Reverse Pink 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915054Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Stop Red 1 mm2
Pin assignment 016915035Position Function Colour Cross section
1 Ground White 1 mm2
2 Aux3 White/Blue 1 mm2
Pin assignment junctionboxPosition Function 016915053
(pos26)016915041
(pos23)016915040
(pos24)016915036
(pos17)016915037
(pos19)016915038
(pos18)016915039
(pos16)016915035
(pos27)016915054
(pos28)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue Blue Blue4 Ground White White White White White White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red Red Red8 Reverse Pink Pink Pink Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866760 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
644 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 05-03-2015
REVISION NAME DATE
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high coverLEP6 14-09-2015
5 AVO 08-09-2015
7
LEP 30-09-20158
LEP 17-09-2015
099866760_skitse A3
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
638 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
Junction box
Description Article no.
Junction boxHigh cover
Inlets:
1x15 core Ermax bayonet socket
Outlets:
5x M22x1,5 cable gland.2x7 core AMP 1.5 socket for RH+LH baglygte.2x2 core Super Seal socket med H+V position.1x2 core Super Seal socket with reversing light.1x2 core Super Seal socket with rear fog light.1x2 core Super Seal socket with +24V.1x2 core Super Seal socket with Aux 3.
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 760
92.0000.5834
Page 10
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
10
24
5
4
3
1
6
23141115
24
21
7
8
2
16
9
18
19
20
30
13
30
26
27
12
23
29
28
Cable length 1300 mmCable length 1300 mm
Cable length 1500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35
94,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux 2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux 1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915046 RH
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material
1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 8 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF30
15 8 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 2 Insert Insert cablegland -
21 6 099110028 2 pole blind TPE
22 1 membran Membran -
23 1 016915050 15 pole cable -
24 2 016915046 7 pole cable -
26 1 016915035 2 pole superseal -
27 1 016915054 2 pole superseal -
28 1 016263805 Ring seal TPE
29 5 016263855 Blind Ø4x9 TPE
30 7 016263850 Ring seal ø17/04 TPE
Pin assignment 016915046 LH
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915054Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Stop Red 1 mm2
Pin assignment 016915035Position Function Colour Cross section
1 Ground White 1 mm2
2 Aux3 White/Blue 1 mm2
Pin assignment junctionboxPosition Function 016915050
(pos24)016915046 (pos25)LH
016915046 (pos25)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
016915054 (pos27)
016915035 (pos26)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866761 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
777 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
3
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP
LEP
AVO
12-08-2015
LEP
18-08-2015
5
6
08-09-2015
17-09-2015
10
24
5
4
3
1
6
23141115
24
21
7
8
2
16
9
18
19
20
30
13
30
26
27
12
23
29
28
Cable length 1300 mmCable length 1300 mm
Cable length 1500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35
94,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux 2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux 1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915046 RH
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material
1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 8 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF30
15 8 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 2 Insert Insert cablegland -
21 6 099110028 2 pole blind TPE
22 1 membran Membran -
23 1 016915050 15 pole cable -
24 2 016915046 7 pole cable -
26 1 016915035 2 pole superseal -
27 1 016915054 2 pole superseal -
28 1 016263805 Ring seal TPE
29 5 016263855 Blind Ø4x9 TPE
30 7 016263850 Ring seal ø17/04 TPE
Pin assignment 016915046 LH
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915054Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Stop Red 1 mm2
Pin assignment 016915035Position Function Colour Cross section
1 Ground White 1 mm2
2 Aux3 White/Blue 1 mm2
Pin assignment junctionboxPosition Function 016915050
(pos24)016915046 (pos25)LH
016915046 (pos25)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
016915054 (pos27)
016915035 (pos26)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866761 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
777 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
4
3
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP
LEP
AVO
12-08-2015
LEP
18-08-2015
5
6
08-09-2015
17-09-2015
099866761_skitse A2
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox
-
WEIGHT:
771 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
Junction box
Description Article no.
Junction box with cablesHigh cover
Inlets:
1x15 core Ermax bayonet socket with 1500 mm cable
Outlets:
1x M22x1,5 cable gland2x7 core AMP 1.5 plug with 1300 mm cable for tail lamp LH+RH2x2 core Super Seal socket with LH+RH position1x2 core Super Seal socket with reverse light1x2 core Super Seal socket with fog light1x2 core Super Seal socket with +24V1x2 core Super Seal socket with Aux 3
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 761
92.0000.5835
Page 11
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
10
26
5
4
3
1
6
23141115
26
21
7
8
2
16
9
17
18
19
28
13
20
24
25
28
12
22
29 27
Cable length 2100 mmCable length 2100 mm
Cable length 1500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35
94,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material
1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 8 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF30
15 8 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 2 Insert Insert cablegland -
21 6 099110028 2 pole blind TPE
22 1 membran Membran -
23 1 016915050 15 pole cable -
24 1 016915035 2 pole superseal -
25 1 016915054 2 pole superseal -
26 2 016915044 7 pole cable
27 1 016263805 Ring seal TPE
28 5 016263855 Blind Ø4x9 TPE
29 7 016263850 Ring seal ø17/04 TPE
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915054Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Stop Red 1 mm2
Pin assignment 016915035Position Function Colour Cross section
1 Ground White 1 mm2
2 Aux3 White/Blue 1 mm2
Pin assignment junctionboxPosition Function 016915050
(pos24)016915044 (pos27)LH
016915044 (pos27)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
016915054 (pos26)
016915035 (pos25)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866781 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
907 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP 12-08-2015
LEP 18-08-2015
5
AVO
LEP
08-09-2015
17-09-2015
10
26
5
4
3
1
6
23141115
26
21
7
8
2
16
9
17
18
19
28
13
20
24
25
28
12
22
29 27
Cable length 2100 mmCable length 2100 mm
Cable length 1500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35
94,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material
1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 8 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF30
15 8 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 2 Insert Insert cablegland -
21 6 099110028 2 pole blind TPE
22 1 membran Membran -
23 1 016915050 15 pole cable -
24 1 016915035 2 pole superseal -
25 1 016915054 2 pole superseal -
26 2 016915044 7 pole cable
27 1 016263805 Ring seal TPE
28 5 016263855 Blind Ø4x9 TPE
29 7 016263850 Ring seal ø17/04 TPE
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915054Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Stop Red 1 mm2
Pin assignment 016915035Position Function Colour Cross section
1 Ground White 1 mm2
2 Aux3 White/Blue 1 mm2
Pin assignment junctionboxPosition Function 016915050
(pos24)016915044 (pos27)LH
016915044 (pos27)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
016915054 (pos26)
016915035 (pos25)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866781 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
907 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP 12-08-2015
LEP 18-08-2015
5
AVO
LEP
08-09-2015
17-09-2015
10
26
5
4
3
1
6
23141115
26
21
7
8
2
16
9
17
18
19
28
13
20
24
25
28
12
22
29 27
Cable length 2100 mmCable length 2100 mm
Cable length 1500 mm
M6 mounting nuts locked in slots by stamping of plastic
Torque for cablegland nut =100 NCm
181
158
35
94,1
65
152
200
Gap
size
= 0-
0,3 m
m
15-pole plug Pin assignment 016915050 Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Right position Green 1 mm2
3 Reverse Brown 1 mm2
4 Right flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915039Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Reverse Pink 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment 016916036Position Function Colour Cross section
1 Ground White 1 mm2
2 Fog Blue 1 mm2
Item no. Qty. Part no. Title Material
1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 Pin A 6 Pin Copper
5 2 Pin B 4 Pin Copper
6 7 Pin C 2 Pin Copper
7 1 Pin D 16 Pin Copper
8 4 Ø4x10 Screw Black steel
9 1 016866715 Top PA 6.6-GF30 black
10 4 Ø5x20 Screw Black steel
11 4 M6 Nut Black steel
12 8 016450045 Housing PA 6.6
13 14 016450015 Seal Silicon Green
14 14 016450020 Bajonet ring PBT-GF30
15 8 016450040 M22x2 nut PA 6.6
16 1 016915039 2 pole superseal -
17 1 016915036 2 pole superseal -
18 1 016915038 2 pole superseal -
19 1 016915037 2 pole superseal -
20 2 Insert Insert cablegland -
21 6 099110028 2 pole blind TPE
22 1 membran Membran -
23 1 016915050 15 pole cable -
24 1 016915035 2 pole superseal -
25 1 016915054 2 pole superseal -
26 2 016915044 7 pole cable
27 1 016263805 Ring seal TPE
28 5 016263855 Blind Ø4x9 TPE
29 7 016263850 Ring seal ø17/04 TPE
Pin assignment 016915044
Position Function Colour Size
1 Ground White 1 mm2
2 Left position Green 1 mm2
3 Reverse Brown 1 mm2
4 Left flasher Yellow 1 mm2
5 Stop Red 1 mm2
6 Fog Blue 1 mm2
7 - - -
Pin assignment 016915054Position Function Colour Cross section
1 Ground White 2,5 mm2
2 Stop Red 1 mm2
Pin assignment 016915035Position Function Colour Cross section
1 Ground White 1 mm2
2 Aux3 White/Blue 1 mm2
Pin assignment junctionboxPosition Function 016915050
(pos24)016915044 (pos27)LH
016915044 (pos27)RH
016915036 (pos18)
016915037 (pos20)
016915038 (pos19)
016915039 (pos17)
016915054 (pos26)
016915035 (pos25)
1 Left flasher Yellow Yellow2 Right flasher Green Yellow3 Fog Blue Blue Blue Blue4 Ground White White White White White White White White White5 Left position Black Green Black6 Right position Brown Green Brown7 Stop Red Red Red Red8 Reverse Pink Brown Brown Pink
9(Aux) +24V Orange10(Aux) Aux 1 Grey11(Aux) Aux 2 White/Black12(Aux) Aux 3 White/Blue White/Blue13Aux) Ground Data Grey/Red14(Aux) CANH White/Green15(Aux) CANL White/Brown
099866781 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
907 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 05-03-2015
REVISION NAME DATE
2
4
3
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
LEP 12-08-2015
LEP 18-08-2015
5
AVO
LEP
08-09-2015
17-09-2015
099866781_skitse A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
902 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
high cover
Junction box
Description Article no.
Junction box with cablesHigh cover
Inlets:
1x15 core Ermax bayonet socket with 1500 mm cable
Outlets:
2x3 7 core AMP 1.5 plug angled, with 2100 mm cable for LH+RH tail lamp.2x2 core Super Seal socket with LH+RH position.1x2 core Super Seal socket with reverse light.1x2 core Super Seal socket with fog light.5x M22x1,5 cable gland.
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 781
92.0000.5836
Page 12
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
M6 mounting nuts locked in slots by melting of plastic
Leng
th 50
0 mm
12x1
,5mm2 +
3x2,5
mm2
Leng
th 50
0 mm
12x1
mm2 +
3x2,5
mm2
Cable blind Ø6/Ø4 part no.: 016263845 Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860 Cable blind 2xØ5,5 part no.: 016263860
Cable pull out force 5 Kg
23
19
14
18
175412011
25
21
22
12
15
3
7
6
8
2
24
9
10
13
19
16
26
27
35 67
,1
158
181
152
65
Nut fo
r cab
leglan
dtig
htend
to di
stanc
e 2 m
m
200
Red dot identification mark
A
AA-A (1 : 1)
Orientation of grommet
50
Label part no.: 016000071
Labels position
Label part no.: 016000120
PIN 2PIN 1
Installation guide of 4 pcs. heat resistor cables part no.: 093 865 125
Torque for top mounting screw 2,5 Nm
016915042/016915043 Pin assignment Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment junctionboxPosition Function 016915042
(pos18)016915043
(pos17)016915037
(pos26)016915038
(pos25)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue4 Ground White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red8 Reverse Pink Pink
9(Aux) +24V Orange Orange10(Aux) Aux 1 Grey Grey11(Aux) Aux 2 White/Black White/Black12(Aux) Aux 3 White/Blue Orange13Aux) Ground Data Grey/Red Grey/Red14(Aux) CANH White/Green White/Green15(Aux) CANL White/Brown White/Brown
Pin assignmentHeat resistor cable no. PIN 1 PIN 2
1 Ground Stop2 Ground Stop3 Ground Left flasher4 Ground Right flasher
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 6 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF30
15 6 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016915043 15 pole cable -
18 1 016915042 15 pole cable -
19 2 099110028 2 pole blind TPE
20 2 016263805 Ring seal TPE
21 2 016263845 Cable blind Ø6/Ø4 TPE black
22 2 016263860 Cable blind 2xØ5,5 TPE black
23 1 016000079 Front label -
24 1 016000120 Internal label -
25 2 016450038 2 pole superseal -
26 2 016915037 2 pole superseal -
27 4 093865125 Heat resistor cable -
099866840 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
549 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 30-09-2015
REVISION NAME DATE
2
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover3
4
M6 mounting nuts locked in slots by melting of plastic
Leng
th 50
0 mm
12x1
,5mm2 +
3x2,5
mm2
Leng
th 50
0 mm
12x1
mm2 +
3x2,5
mm2
Cable blind Ø6/Ø4 part no.: 016263845 Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860 Cable blind 2xØ5,5 part no.: 016263860
Cable pull out force 5 Kg
23
19
14
18
175412011
25
21
22
12
15
3
7
6
8
2
24
9
10
13
19
16
26
27
35 67
,1
158
181
152
65
Nut fo
r cab
leglan
dtig
htend
to di
stanc
e 2 m
m
200
Red dot identification mark
A
AA-A (1 : 1)
Orientation of grommet
50
Label part no.: 016000071
Labels position
Label part no.: 016000120
PIN 2PIN 1
Installation guide of 4 pcs. heat resistor cables part no.: 093 865 125
Torque for top mounting screw 2,5 Nm
016915042/016915043 Pin assignment Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 CANH White/Green 1mm2
5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 Aux2 White/Black 1mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1mm2
11 Aux1 Grey 1mm2
12 CANL White/Brown 1mm2
13 Right position Brown 1mm2
14 Aux3 White/Blue 1mm2
15 Right flasher Green 1mm2
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment junctionboxPosition Function 016915042
(pos18)016915043
(pos17)016915037
(pos26)016915038
(pos25)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue4 Ground White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red8 Reverse Pink Pink
9(Aux) +24V Orange Orange10(Aux) Aux 1 Grey Grey11(Aux) Aux 2 White/Black White/Black12(Aux) Aux 3 White/Blue Orange13Aux) Ground Data Grey/Red Grey/Red14(Aux) CANH White/Green White/Green15(Aux) CANL White/Brown White/Brown
Pin assignmentHeat resistor cable no. PIN 1 PIN 2
1 Ground Stop2 Ground Stop3 Ground Left flasher4 Ground Right flasher
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 6 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF30
15 6 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016915043 15 pole cable -
18 1 016915042 15 pole cable -
19 2 099110028 2 pole blind TPE
20 2 016263805 Ring seal TPE
21 2 016263845 Cable blind Ø6/Ø4 TPE black
22 2 016263860 Cable blind 2xØ5,5 TPE black
23 1 016000079 Front label -
24 1 016000120 Internal label -
25 2 016450038 2 pole superseal -
26 2 016915037 2 pole superseal -
27 4 093865125 Heat resistor cable -
099866840 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
549 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 30-09-2015
REVISION NAME DATE
2
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover3
4
099866840_skitse A2
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Juntionbox
-
WEIGHT:
632 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
Junction box
Description Article no.
Junction box with cables and resistorsLow cover
Resistors mounted:
1 x 5W for RH flasher lamp1 x 5W for LH flasher lamp2 x 5W for stop lamp
Inlets:
1x15 core Ermax bayonet socket with 500 mm cable
Outlets:
1x15 core Ermax bayonet plug with 500 mm cable4x M22x1,5 cable gland2x2 core Super Seal socket with LH+RH position
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 840
92.0000.5837
Page 13
January • 2016
NYHEDSBREV
Part of the BPW Group
P R O D U CT N E WS
M6 mounting nuts locked in slots by stamping of plastic
Leng
th 50
0 mm
12x1
,5mm2 +
3x2,5
mm2
Leng
th 10
00 m
m 7x
1mm2 +
2x2,5
mm2
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860
Cable pull out force 5 Kg
23
19
14
18
175412011
25
21
22
12
15
3
7
6
8
2
24
9
10
13
19
16
26
27
35 67
,1
158
181
152
65
50
Nut fo
r cab
leglan
dtig
htend
to di
stanc
e 2 m
m
200
Red dot identification mark
A
AA-A (1 : 1)
Orientation of grommet
50
Label part no.: 016000070
Labels position
Label part no.: 016000120
PIN 2PIN 1
Installation guide of 4 pcs. heat resistor cables part no.: 093 865 125
Torque for top mounting screw 2,5 Nm
016915063 Pin assignment Position Function Colour Size
1 Left position Black 1,5mm2
2 Left flasher Yellow 1,5mm2
3 Stop Red 1,5mm2
4 CANH White/Green 1,5mm2
5 Ground White 2,5mm2
6 Reverse Pink 1,5mm2
7 Aux2 White/Black 1,5mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1,5mm2
11 Aux1 Grey 1,5mm2
12 CANL White/Brown 1,5mm2
13 Right position Brown 1,5mm2
14 Aux3 White/Blue 1,5mm2
15 Right flasher Green 1,5mm2
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment junctionboxPosition Function 016915063
(pos18)394010171
(pos17)016915037
(pos26)016915038
(pos25)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue4 Ground White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red8 Reverse Pink Pink
9(Aux) +24V Orange -10(Aux) Aux 1 Grey -11(Aux) Aux 2 White/Black -12(Aux) Aux 3 White/Blue Orange13Aux) Ground Data Grey/Red -14(Aux) CANH White/Green -15(Aux) CANL White/Brown -
Pin assignmentHeat resistor cable no. PIN 1 PIN 2
1 Ground Stop2 Ground Stop3 Ground Left flasher4 Ground Right flasher
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 6 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF30
15 6 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016915070 9 pole cable -
18 1 016915063 15 pole cable -
19 2 099110028 2 pole blind TPE
20 2 016263805 Ring seal TPE
21 2 016263845 Cable blind Ø6/Ø4 TPE black
22 2 016263860 Cable blind 2xØ5,5 TPE black
23 1 016000079 Front label -
24 1 016000120 Internal label -
25 2 016450038 2 pole superseal -
26 2 016915037 2 pole superseal -
27 4 093865125 Heat resistor cable -
016 915 070 Pin assignment Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 - - - 5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 - - -8 - - -9 - - -
10 Fog Blue 1mm2
11 - - -12 - - -13 Right position Brown 1mm2
14 Aux3 Orange 2,5mm2
15 Right flasher Green 1mm2
099866841 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
549 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 30-09-2015
REVISION NAME DATE
2
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover3
4
M6 mounting nuts locked in slots by stamping of plastic
Leng
th 50
0 mm
12x1
,5mm2 +
3x2,5
mm2
Leng
th 10
00 m
m 7x
1mm2 +
2x2,5
mm2
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860
Cable blind Ø6/Ø4 part no.: 016263845
Cable blind 2xØ5,5 part no.: 016263860
Cable pull out force 5 Kg
23
19
14
18
175412011
25
21
22
12
15
3
7
6
8
2
24
9
10
13
19
16
26
27
35 67
,1
158
181
152
65
50
Nut fo
r cab
leglan
dtig
htend
to di
stanc
e 2 m
m
200
Red dot identification mark
A
AA-A (1 : 1)
Orientation of grommet 50
Label part no.: 016000070
Labels position
Label part no.: 016000120
PIN 2PIN 1
Installation guide of 4 pcs. heat resistor cables part no.: 093 865 125
Torque for top mounting screw 2,5 Nm
016915063 Pin assignment Position Function Colour Size
1 Left position Black 1,5mm2
2 Left flasher Yellow 1,5mm2
3 Stop Red 1,5mm2
4 CANH White/Green 1,5mm2
5 Ground White 2,5mm2
6 Reverse Pink 1,5mm2
7 Aux2 White/Black 1,5mm2
8 Ground data Grey/Red 2,5mm2
9 +24Volt Orange 2,5mm2
10 Fog Blue 1,5mm2
11 Aux1 Grey 1,5mm2
12 CANL White/Brown 1,5mm2
13 Right position Brown 1,5mm2
14 Aux3 White/Blue 1,5mm2
15 Right flasher Green 1,5mm2
Pin assignment 016915037Position Function Colour Cross section
1 Ground White 1 mm2
2 Right position Brown 1 mm2
Pin assignment 016915038Position Function Colour Cross section
1 Ground White 1 mm2
2 Left position Black 1 mm2
Pin assignment junctionboxPosition Function 016915063
(pos18)394010171
(pos17)016915037
(pos26)016915038
(pos25)1 Left flasher Yellow Yellow2 Right flasher Green Green3 Fog Blue Blue4 Ground White White White White5 Left position Black Black Black6 Right position Brown Brown Brown7 Stop Red Red8 Reverse Pink Pink
9(Aux) +24V Orange -10(Aux) Aux 1 Grey -11(Aux) Aux 2 White/Black -12(Aux) Aux 3 White/Blue Orange13Aux) Ground Data Grey/Red -14(Aux) CANH White/Green -15(Aux) CANL White/Brown -
Pin assignmentHeat resistor cable no. PIN 1 PIN 2
1 Ground Stop2 Ground Stop3 Ground Left flasher4 Ground Right flasher
Item no. Qty. Part no. Title Material1 1 016866710 Housing PA 6.6-GF30 black
2 1 016866700 Seal Silicon rubber lightgrey
3 1 016866805 PCB PP Black
4 5 016450060 Pin A 6 Pin Copper
5 2 016450061 Pin B 4 Pin Copper
6 7 016450062 Pin C 2 Pin Copper
7 1 016450063 Pin D 16 Pin Copper
8 4 016450064 Screw ø4x10 Black steel
9 1 016866725 Top PA 6.6-GF30 black
10 4 016450065 Screw ø5x20 Black steel
11 4 016450066 Nut M6 Black steel
12 6 016450045 Housing PA 6.6
13 8 016450015 Seal Silicon Green
14 8 016450020 Bajonet ring PBT-GF30
15 6 016450040 M22x2 nut PA 6.6
16 1 016450067 Membran -
17 1 016915070 9 pole cable -
18 1 016915063 15 pole cable -
19 2 099110028 2 pole blind TPE
20 2 016263805 Ring seal TPE
21 2 016263845 Cable blind Ø6/Ø4 TPE black
22 2 016263860 Cable blind 2xØ5,5 TPE black
23 1 016000079 Front label -
24 1 016000120 Internal label -
25 2 016450038 2 pole superseal -
26 2 016915037 2 pole superseal -
27 4 093865125 Heat resistor cable -
016 915 070 Pin assignment Position Function Colour Size
1 Left position Black 1mm2
2 Left flasher Yellow 1mm2
3 Stop Red 1mm2
4 - - - 5 Ground White 2,5mm2
6 Reverse Pink 1mm2
7 - - -8 - - -9 - - -
10 Fog Blue 1mm2
11 - - -12 - - -13 Right position Brown 1mm2
14 Aux3 Orange 2,5mm2
15 Right flasher Green 1mm2
099866841 A1
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Junctionbox-
WEIGHT:
549 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:2NAME:
DATE: 30-09-2015
REVISION NAME DATE
2
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover3
4
099866841_skitse A2
PART NO.
TITLE:
SCALE:
SURFACE TREATMENT :
MATERIAL:
Juntionbox
-
WEIGHT:
632 g
400
to -
mm
-
Ang
le to
lera
nce
acco
rdin
g to
ISO
276
8-m
1
0 to
10
mm
Dim
ensi
on
+
10 to
50
mm
Tole
ranc
e
120
to 4
00 m
m50
to 1
20 m
m
+0
30´
--0
20´
+0
10´
-+-0
05´
+
0,5
to 3
mm
3 to
6 m
m6
to 3
0 m
m
-0,
10,
3-0
,8
30 to
120
mm
+0,
2+
Dim
ensi
on to
lera
nce
acco
rdin
g to
ISO
276
8-m
+
400
to 1
000
mm
+-
120
to 4
00 m
m
+0,
1To
lera
nce
-0,
5-
+
Dim
ensi
on
-+ -
1000
to 2
000
mm
1,2
1:1NAME:
DATE: 15-03-06
REVISION NAME DATE
2
4
3
1
Dimension without tolerance tolerance according to ISO 2768-m
-
LEP
Brake and debur sharp edges and corners
low cover
Junction box
Description Article no.
Junction box with cables and resistorsLow cover
Resistors mounted:
1 x 5W for RH flasher lamp1 x 5W for LH flasher lamp2 x 5W for stop lamp
Inlets:
1x15 core Ermax bayonet socket with 500 mm cable, 12x1,5 mm² + 3x2,5 mm²
Outlets:
1x15 core Ermax bayonet plug with 1000 mm cable, 7x1 mm² + 3x2,5 mm²4x M22x1,5 cable gland2x2 core Super Seal socket with LH+RH position
Connections ISO 12098 pin no. / Number of blade connectors 6,3x0,8 mm:
1 Left flasher lamp / 4 pcs.2 Right flasher lamp / 4 pcs.3 Rear fog lamp / 6 pcs.4 Ground / 16 pcs.5 Left position / 6 pcs.6 Right position / 6 pcs.7 Stop lamp / 6 pcs.8 Reversing lamp / 6 pcs.9 Power supply, permanent positive / 2 pcs.10 Aux 1, brake wear sensor / 2 pcs.11 Aux 2, brake control for trailer / 2 pcs.12 Aux 2, lift axle / 2 pcs.13 Ground for elektronics (CAN) / 2 pcs.14 CANH - Data communication / 2 pcs.15 CANL - Data communication / 2 pcs.
099 866 841
92.0000.5722
Page 14
January • 2016