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7/24/2019 Prod Cost
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PRODUCT COSTING
A noted earlier, all product costs are charged to inventory. To facilitate this process,manufacturers break inventory into three categories: RM inventory, WI inventory, and!" inventory. There are t#o categories of direct cost $%& ' %M( and then there is
overhead, #hich is a catch)all term for everything e*cept %& and %M. Ra# materials arecharged to RM inventory #hen purchased and transferred to WI inventory #hen it isused. %& is charged directly to WI. Indirect product costs are charged to an overheadaccount. Then +ust one number is transferred from - to WI.In a company that produces a variety of products in specific batches, the total costs thatare charged this #ay are made up of a series of +obs. Think of inko/s. They dothousands of +obs 0 each of them has some %M $paper mainly(, some %& $the operator(,and a lot of - $store rent, electricity, supplies etc and etc.(
1ach +ob is numbered 0 the number you see on your invoice. They kno# ho# much paper
#as used on a +ob and ho# much time it took.
!or each individual +ob: %M 2 ages used * cost of paper per page%& 2 Time taken by operator * hourly #age of operator
Then, for the year as a #hole 0 or for a day, a #eek, a month 0 they +ust add up the costsof all the individual +obs to see ho# much cost they incurred for that period.
The big problem is ho# to charge overhead costs to an individual+ob. These accumulateover a year and are all indirect costs i.e., they aren/t collected on an individual +ob likepaper and #ages. These indirect costs need to be spread out over the individual +obs or
share among the individual +obs. Most businesses use the follo#ing method to achievethis 3spreading out4 process that is called 3applying overhead.4 They start by computingan 3overhead rate4 using a 3base4 like direct labor hours $%&-(.
verhead rate 2 Total overhead5-ours #orked by operators during the year.2 -5%&-
This rate is then multiplied by the %&- on an individual +ob and gives the share ofoverhead applied to that +ob. If total overhead for the year is 6788,888 and total %&-#orked during the year is 98,888 hours then the overhead rate #ill be 68 per direct laborhour. If a +ob takes ; hours, say, then it #ill get charged #ith ; * 68 or 6ote that #e could also have used something like machine hours as a base.(
The problem #ith this method is that #e have to #ait to the end of the year before #e canfigure out the cost of any +ob during the year. Almost all businesses, therefore, #ork onan estimatedbasis. They figure an overhead rate in advance using %& hours $say(:
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Predeterminedoverhead rate2 Total estimated overhead51stimated hours to be #orked during the year
This is the rate that is used to transfer overhead from the - account to the WI account.
bviously, there are many times #hen the estimates don/t #ork out. ?ometimes someoverhead is left over in the - account 0 #e then say that overhead #as under applied@sometimes too much overhead is applied #hen #e say it #as over applied. That/s it
An illustrative example:
The Boston =omputer ?ervice =omputer repairs computers for corporate clients. Theye*pect the follo#ing overhead costs during
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GN E3-3 Computin !o" #osts $or one mont% in a &ear
The olaris =ompany uses a +ob)order costing system. The follo#ing data relate toctober, the first month of the company/s fiscal year.
a. Ra# materials purchased on account, 6
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bases its rate on direct labor cost. At the beginning of the year, the company made thefollo#ing estimates:
%epartment=utting !inishing
%irect labor hours F,888 G8,888Machine hours 97,888 ;,888Manufacturing overhead cost 6GF8,888 697F,888%irect labor cost 6;8,888 6E8,888
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Make sure that #henever you see one of these problems that you begin #ith three t)accounts labeled RM, WI and !". Add - and ="? and any other accounts you needafter that. %o this and you should have no problems #ith this material.