52
Processing sea cucumbers into beche-de-mer: A manual for Pacific Island fishers

Processing sea cucumbers into beche-de-mer: a manual for Pacific

Embed Size (px)

Citation preview

Page 1: Processing sea cucumbers into beche-de-mer: a manual for Pacific

Processing sea cucumbersinto beche-de-mer:

A manual for Pacifi c Island fi shers

Page 2: Processing sea cucumbers into beche-de-mer: a manual for Pacific
Page 3: Processing sea cucumbers into beche-de-mer: a manual for Pacific

Processing sea cucumbers intobeche-de-mer:

A manual for Pacific Island fishers

Written by: Steven W. Purcell, Southern Cross UniversityIllustrations and graphic design by: Jipé Le-Bars, Secretariat of the Pacific Community

Southern Cross University and the Secretariat of the Pacific Community, 2014Funded by the Australian Centre for International Agricultural Research

Page 4: Processing sea cucumbers into beche-de-mer: a manual for Pacific

© 2014 Southern Cross University (SCU) and the Secretariat of the Pacific Community (SPC)Some rights reserved.

Rights and permission This publication is available under Creative Commons Attribution-Non Commercial-No Derivatives 4.0 International (CC BY-NC-ND 4.0).

Attribution: Please cite this publication as follows – Purcell, S. W. 2014. Processing sea cucumbers into bêche-de-mer: A manual for Pacific Island fishers. Southern Cross University, Lismore, and the Secretariat of the Pacific Community, Noumea. 44 p.

Enquiries on rights and permission should be made to the Secretariat of the Pacific Community, B.P. D5 – 98848 Noumea Cedex, New Caledonia. Email: [email protected] to re-publish photographs from this manual should be requested from the author: [email protected]

While efforts have been made to ensure the accuracy and reliability of the material contained in this manual, neither Southern Cross University (SCU) nor the Secretariat of the Pacific Community (SPC) warrants that the information is free from errors or omissions. SCU and SPC do not accept any form of liability, contractual or otherwise, for the content of this manual or for any consequences arising from its use.

Secretariat of the Pacific Community Cataloguing-in-Publication Data

Purcell, Steven W.

Processing sea cucumbers into beche-de-mer: a manual for Pacific Island fishers / written by Steven W.

Purcell

1. Sea cucumbers — Oceania. 2. Trepang fisheries — Oceania. 3. Holothurian populations — Oceania.

I. Purcell, Steven W. II. Secretariat of the Pacific Community. III. Southern Cross University.

593.960995 AACR2

ISBN: 978-982-00-0711-6

Purcell, S.W. 2014. Processing sea cucumbers into beche-de-mer: A manual for Pacific Island fishers. Southern Cross University, Lismore, and the Secretariat of the Pacific Community, Noumea. 44 p.

Southern Cross University, Military Road, East Lismore NSW 2480, AustraliaSPC, B.P. D5, 98848 Noumea Cedex, New Caledonia

Cover design and layout by Jipé Le-Bars.Photos by Steve Purcell

Printed by Stredder Print Ltd, Auckland, New Zealand, 2014

Page 5: Processing sea cucumbers into beche-de-mer: a manual for Pacific

Contents

Background 1

Commercially important sea cucumber species in the Pacific 2

Ecological role of sea cucumbers 7

Responsible practices for collecting sea cucumbers 8

Beche-de-mer markets and consumption 9

Handling and processing methods 11

Why take extra care with processing sea cucumbers? 11

Postharvest handling at sea 14

Gutting 16

Salt curing 19

Cooking 23

Smoke curing 30

Drying 31

Additional information 33

Examples of well- and poorly-processed sea cucumbers 33

Storage of dried product 38

Selling your product 39

Notes 41

Page 6: Processing sea cucumbers into beche-de-mer: a manual for Pacific

Acknowledgements

Thanks are given to Chris Barlow, Ian Bertram and Aymeric Desurmont for their support and advice about the manual.

The photographs in this manual were taken by S. Purcell and permission should be sought before reproducing them in any form. Information on processing and photographs were gained with the support of Theo Simos, Karibanang Tamuera and Poasi Ngaluafe. We thank all of the processors who provided information on their processing methods and especially Helmut Waicane, Malato Watisoko, Fred Ho, Kuolong Chen and Amanaaki Tukuafu.

This manual was produced through financial support from the Australian Centre for International Agricultural Research (ACIAR) and technical support from the Secretariat of the Pacific Community (SPC).

Page 7: Processing sea cucumbers into beche-de-mer: a manual for Pacific

1 A manual for Pacific Island fishers

B a c k g r o u n d

This manual is designed for sea cucumber fishers in Pacific Islands. The species depicted in this manual are ones commonly fished in Pacific Islands.

’Processing’ is used in this manual to mean all of the steps to transform the fresh sea cucumbers into the dried form, which is called ‘beche-de-mer’. Processing includes cutting, salting, cooking, smoking and drying the sea cucumbers.

The price given to fishers for dried sea cucumbers depends on the species they are selling, how big the individuals are and how well they have been processed. This is because Asian consumers want to buy products that look nice and have an attractive appearance and taste when cooked. So, prices in Asian markets are high for the well processed sea cucumbers and much lower for ones poorly processed.

Many fishers are not aware of the best methods for processing sea cucumbers into beche-de-mer. As a result, they may get low prices from buyers.

There are many different ways that sea cucumbers can be processed to obtain a good quality. This manual provides best practice methods that can be applied by fishers using resources in their own villages.

Purpose of this manual

Page 8: Processing sea cucumbers into beche-de-mer: a manual for Pacific

2 A manual for Pacific Island fishers

Commercially importantsea cucumber species in the Pacific

There are more than 1000 species of sea cucumber but only 20, or so, species are commonly exploited in Pacific Islands. Each species has a local name and a scientific name, of which the first word is the genus and the second is the species.

The value of each species when dried will depend on the species, the size of the product, and the quality of the processing (colour, smell, texture). These aspects are explained later in this manual. The photographs of dried sea cucumbers in this section represent well processed product.

Values are expected selling prices from fishers to buyers in Pacific Islands, depending on the product size and quality of processing.

Common English name:SandfishScientific name:Holothuria scabraSelling price dried:US$16-45 per kg

Common English name:Golden sandfishScientific name:Holothuria lessoniSelling price dried:US$16-45 per kg

Common English name:White teatfishScientific name:Holothuria fuscogilvaSelling price dried:US$45-85 per kg

B a c k g r o u n d

Page 9: Processing sea cucumbers into beche-de-mer: a manual for Pacific

3 A manual for Pacific Island fishers

Common English name:Black teatfishScientific name:Holothuria whitmaeiSelling price dried:US$25-65 per kg

Common English name:Prickly redfishScientific name:Thelenota ananasSelling price dried:US$25-65 per kg

Common English name:Surf redfishScientific name:Actinopyga mauritianaSelling price dried:US$25-40 per kg

Common English name:StonefishScientific name:Actinopyga lecanora Selling price dried:US$25-55 per kg

Common English name:Deepwater blackfishScientific name:Actinopyga palauensisSelling price dried:US$25-55 per kg

B a c k g r o u n d

Page 10: Processing sea cucumbers into beche-de-mer: a manual for Pacific

4 A manual for Pacific Island fishers

Common English name:Hairy blackfishScientific name:Actinopyga miliarisSelling price dried:US$25-55 per kg

Common English name:Deepwater redfishScientific name:Actinopyga echinitesSelling price dried:US$25-65 per kg

Common English name:LeopardfishScientific name:Bohadschia argusSelling price dried:US$12-25 per kg

Common English name:CurryfishScientific name:Stichopus herrmanniSelling price dried:US$8-55 per kg

Common English name:GreenfishScientific name:Stichopus chloronotusSelling price dried:US$25-65 per kg

B a c k g r o u n d

Page 11: Processing sea cucumbers into beche-de-mer: a manual for Pacific

5 A manual for Pacific Island fishers

Common English name:DragonfishScientific name:StichopusmonotuberculatusSelling price dried:US$10-15 per kg

Common English name:Brown sandfishScientific name:Bohadschia vitiensisSelling price dried:US$8-20 per kg

Common English name:Elephant trunkfishScientific name:Holothuria fuscopunctataSelling price dried:US$6-8 per kg

Common English name:ChalkfishScientific name:Bohadschia marmorataSelling price dried:US$8-18 per kg

Common English name:SnakefishScientific name:Holothuria coluberSelling price dried:US$8-16 per kg

B a c k g r o u n d

Page 12: Processing sea cucumbers into beche-de-mer: a manual for Pacific

6 A manual for Pacific Island fishers

Common English name:LollyfishScientific name:Holothuria atraSelling price dried:US$4-15 per kg

Common English name:Reef lollyfishScientific name:Holothuria atraSelling price dried:US$6-15 per kg

Common English name:PinkfishScientific name:Holothuria edulisSelling price dried:US$4-8 per kg

Common English name:AmberfishScientific name:Thelenota anaxSelling price dried:US$8-18 per kg

Common English name:FlowerfishScientific name:Pearsonothuria graeffeiSelling price dried:US$3-5 per kg

B a c k g r o u n d

Page 13: Processing sea cucumbers into beche-de-mer: a manual for Pacific

7 A manual for Pacific Island fishers

B a c k g r o u n d

Ecological role of sea cucumbers

Sea cucumbers crawl on sand and reef surfaces eating fine food particles mixed with sand andsilt. They digest bacteria, dead algae and micro-organisms and excrete cleaned sand.

So, sea cucumbers are important on reefs for recycling food material left on sand. The urine from sea cucumbers can help algae and corals to grow.

Some sea cucumbers bury into sand. In doing so, they stir the sand so that it stays healthy.

Sea cucumbers are eaten by a wide range of animals, so they are important to reef food chains.Some fish, starfish, crabs, turtles and sea birds eat sea cucumbers, especially young and smallones.

Harvesting too many sea cucumbers will mean fewer sea cucumber babies being produced.Reef sand could become dark and there may be fewer nutrients for algae and corals to grow.

Page 14: Processing sea cucumbers into beche-de-mer: a manual for Pacific

8 A manual for Pacific Island fishers

Responsible practices for collecting sea cucumbers

B a c k g r o u n d

Sea cucumbers are fished in all Pacific Island countries, but some countries do not allow the products to be exported.

You should follow the regulations in your country for harvesting and selling sea cucumbers. The regulations will help maintain sea cucumber populations for you and future generations.

Best practice rules:

✔ Collect only the large animals of a species. Leave the small ones so that they can grow big and be collected in following years.

✔ Use only your hands to collect sea cucumbers. Don’t damage corals or seagrass.

✔ Take only the number of sea cucumbers you need. Leave some to reproduce new sea cucumbers for future years.

✔ Leave the rare species to preserve good biodiversity on the reef.

✘ Do not fish at night nor use SCUBA if those practices are banned in your fishery.

Put it back,it’s undersized!

I can leavethe small ones until they

are big.

Page 15: Processing sea cucumbers into beche-de-mer: a manual for Pacific

9 A manual for Pacific Island fishers

B a c k g r o u n d

Beche-de-mer markets and consumption

Once sea cucumbers are cooked and dried, they are called ‘beche-de-mer’.

Most of the dried sea cucumbers exported from Pacific Islands go to Chinese dried seafoodmarkets. The main destination is Hong Kong, but much of the products are transported to inland Chinese markets. Other export destinations for Pacific Island sea cucumbers are Taiwan, Korea and the United States.

Asian consumers like dried sea cucumbers that are straight, without damage to the skin, havea dark colour (for dark species), mild odour and are not covered by salt. Prices will be high if theproducts have these characteristics.

Page 16: Processing sea cucumbers into beche-de-mer: a manual for Pacific

10 A manual for Pacific Island fishers

Chinese consumers eat sea cucumbers in dishes with sauce for special meals. They are one of the important seafoods for Chinese festive meals.

B a c k g r o u n d

Sea cucumbers are luxury seafoods. In Asian stores, they sell at high prices. They are sold by weight alongside sharkfin and other dried seafood.

Page 17: Processing sea cucumbers into beche-de-mer: a manual for Pacific

5 555

5 5

55

5 555

5 5

55

5 5

55

55

55

55

555

555

55

55

11 A manual for Pacific Island fishers

Why take extra care with processing sea cucumbers?The price that buyers will get for sea cucumbers exported to Asian markets will be higher if the animals are well processed. This means that the buyers should also give you higher prices for the sea cucumbers if you have handled and processed them well.

Dried sea cucumbers should have a clean, unbroken and appealing form.

Processing them more carefully will take you and your family members more time. But you can then make more money from the animals that you collected from the sea.

The higher prices for well processed animals may mean that you do not have to go fishing so often to make the same amount of money from selling sea cucumbers.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

I don’t have to gofishing for sea cucumbers as often now to make the

money I need!

Page 18: Processing sea cucumbers into beche-de-mer: a manual for Pacific

12 A manual for Pacific Island fishers

Summary of processing methodsTake care to not damage animals

Method 2Method 1

Cut properly.Remove guts and sand

Salt if possiblefor 2-5 days

Cook in hot seawater(80-100°C)

Smoke in warm smoker

Dry for 2-3 days

Cook a second time

Repeat if needed

Dry in sun or in drying hut for 3-10 days until rock hard.

Store in dry place

Cook in warm-hot seawater (60-80°C)

Cool for 1-2 hin cool water

Cut properly.Remove guts and sand

Salt if possiblefor 2-5 days

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 19: Processing sea cucumbers into beche-de-mer: a manual for Pacific

13 A manual for Pacific Island fishers

What equipment will I need?

A sharp knife

A large pot or a 200 litre (44 gallon)drum cut in half and thoroughly

cleaned

A wooden paddle for stirring the sea cucumbers while cooking

A mesh net on a pole for removing

the sea cucumbers once they are cooked

Medium-coarse salt anda plastic or fibreglass

container in which to saltthe animals

A smoke oven(optional)

Drying racksin the sun

Sticks for holdingteatfish open andtwine for closingthem up again

Large plastic sacks for storing the sea cucumbersonce fully dried

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 20: Processing sea cucumbers into beche-de-mer: a manual for Pacific

14 A manual for Pacific Island fishers

Sea cucumbers should be kept cool in the boat or in a bag in seawater. If you put them in the boat, keep them shaded!

Postharvest handling at sea

Try not to stack too many on top of one another, as this may cause them to become damaged.

Put black teatfish and white teatfish together. Put all blackfish species (Actinopyga) together. Put prickly redfish alone or with surf redfish. Keep curryfish separate from other species

Be careful not to allow the skin to be damaged or broken!

Some sea cucumbers will begin to fall apart if they become hot or too dry. Keep these species in a drum of fresh cool seawater in the shade in the boat and change the water often.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 21: Processing sea cucumbers into beche-de-mer: a manual for Pacific

15 A manual for Pacific Island fishers

Curryfish Amberfish Greenfish Dragonfish

For curryfish, amberfish, greenfish and dragonfish, it is best to keep the animals in cool or cold seawater by putting ice in the seawater or put the animals onto ice directly until it is time to cook them. Leave the gutting until just before cooking them or their flesh will disintegrate. Teatfish, prickly redfish and tigerfish can also be kept on ice, if possible.

You should cut and cook the sea cucumbers soon after you get back to shore. If you cannot cook them straight away on the same day, leave them somewhere in the sea overnight with a good supply of fresh seawater or in a drum full of seawater.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 22: Processing sea cucumbers into beche-de-mer: a manual for Pacific

16 A manual for Pacific Island fishers

General tips: ✔ Take care when cutting the sea cucumbers. Asian consumers want a straight cut that is in

the right place for each species.

✔ Do not cut all the way through the mouth and anus.

✔ Generally, smaller cuts are better than long cuts.

✔ Make sure that you remove all of the guts. But leave the muscle bands in the animal. Clean out all of the sand in the sea cucumbers.

✔ For fishing trips longer than one day, keep the sea cucumbers in salt or on ice (but not fro-zen) so they do not spoil.

White teatfish and black teatfishCut along the back (upper side) of the animal. Make the cut straight. Leave 2–3 finger widths (3–5 cm) uncut before the mouth and anus. Make sure they are flat when you cut them.

Gutting

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Do not cut all the way from the mouth to the anus!

Page 23: Processing sea cucumbers into beche-de-mer: a manual for Pacific

17 A manual for Pacific Island fishers

Snakefish For long species, such as snakefish, you can cut in two places on the underside of the animal. They can be gutted after the first cooking, so that they retain a better shape. Make sure you take all of the sand out!

Prickly redfish, amberfish and elephant trunkfish Make a straight long cut on the underside (bottom) of the animal. Leave at least three finger widths (5 cm) uncut before the mouth and anus. For prickly redfish, some processors make one or two small cuts, just enough to squeeze out all of the guts.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 24: Processing sea cucumbers into beche-de-mer: a manual for Pacific

18 A manual for Pacific Island fishers

Blackfish and stonefish You can just squeeze the sea cucumbers so that all of the guts come out and then cook them. But uncut sea cucumbers will be harder to dry properly. Another way is to firstly cook the sea cucumbers in warm-hot water and then make a very small cut near the anus to take out the guts. A rounded, not flattened, shape is desired by Asian consumers.

Other sea cucumbersMake a small cut of about 2–3 finger widths on the underside of the animal, at the anus or mouth, but not at both ends! Ask for your buyer’s preference.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 25: Processing sea cucumbers into beche-de-mer: a manual for Pacific

19 A manual for Pacific Island fishers

Salt removes water from the body of the sea cucumbers. It will also make the product heavier after it is cooked and dried, which means that you will make more money if the product is sold by weight.

Coarse or medium-grade salt must be used. Fine salt may damage the skin of the sea cucumbers. Coarse salt gives a slow penetration of the salt into the flesh of the sea cucumber, which is desired.

There are two general methods for salting:

Wet salting: put the sea cucumbers in a drum or sealed box with layers of salt. The sea cucumbers will lose a lot of the liquid from their bodies, so they will bathe in brine at the end. Use at least 1 kg of salt for 3 kg of sea cucumbers. This method is useful if you cannot cook the sea cucumbers immediately after catching them.

Dry salting: after cooking in warm water and gutting, put the sea cucumbers on salt in a wooden box with slits underneath. Put the cut side facing down. Layer the salt between the sea cucumbers. The liquid from their bodies will drip through the slits in the wooden box, so they will not get too wet. Use at least 1 kg of salt for 1 kg of sea cucumbers. After using it a couple times, rinse the salt before re-using it.

If you salt the sea cucumbers after gutting them and before the first cooking, put the sea cucumbers in a drum with salt soon after you catch them.

Often, processors will salt the sea cucumbers after the first cooking, which saves on the amount of salt needed. In this case, let the cooked sea cucumbers cool down before placing them in the salt.

Coarse salt Fine salt

Salt curing

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 26: Processing sea cucumbers into beche-de-mer: a manual for Pacific

20 A manual for Pacific Island fishers

When to salt the sea cucumbers

Cook in warm-hot seawater(60-80°)

Cool for 1-2 h in cool water

Cut and gut the sea cucumbers

Put in salt

Wait 2-5days

Cook

Method 2 Method 3Method 1

Dry them Dry them

Cook in warm-hot water(60-80°)

Put in salt

Wait 2-5days

Cut and gut the sea cucumbers

Cut and gut thesea cucumbers

Cook in hot water(80-100°)

Put in salt

Wait 2-5days

Cook in hot water(80-100°)

Dry them

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 27: Processing sea cucumbers into beche-de-mer: a manual for Pacific

21 A manual for Pacific Island fishers

• Salt the black teatfish and white teatfish together. You should put several handfuls of salt to fill inside the body cavity of these species. Then pack them in salt with the cut side facing down.

Do not salt all of the different species together! Salt one type of species together in the same box or drum.

But you can put some species together when salting.

• Salt all blackfish species (Actinopyga) together. Do not put them with other species because they will stain the other species with a dark colour. If dry salting, lie sea cucumbers in salt at an angle with cut side downwards

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 28: Processing sea cucumbers into beche-de-mer: a manual for Pacific

22 A manual for Pacific Island fishers

Keep sea cucumbers in salt for 2-5 days

Only salt curryfish after cooking!

What to do if you don’t have salt?

If you cannot get coarse salt, simply go straight to the cooking stage. But without salt, drying the sea cucumbers will take more days and the dried product will be lighter, so you will get less money per animal.

2 days in salt only

For amberfish, only salt them for 2 days at most, otherwise they will lose their colour.

• Salt the prickly redfish alone or with surf redfish.

Do not salt greenfish, as they will lose their dark colour if salted. Some processors also do not salt curryfish, but it can be salted after cooking.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 29: Processing sea cucumbers into beche-de-mer: a manual for Pacific

23 A manual for Pacific Island fishers

Cooking

There are several methods that can be used to cook sea cucumbers.

Cooking too hot can damage the skin of sea cucumbers.

The best method is to cook once, then dry for 2–3 days, then cook a second and even a third time if needed.

General tips:

✔ For the first cooking, you can cook the sea cucumbers in warm water.

✔ Put sea cucumbers into warm water first before bringing to the boil.

✔ If you can, use saltwater for cooking, rather than freshwater.

✔ Cook different species of sea cucumbers separately.

✔ Cook small sea cucumbers for less time than the large ones.

✔ Use a big pot with a lot of fire underneath.

✔ Take care when stirring the sea cucumbers and when removing them so you do not damage the skin.

✔ After cooking, rinse sea cucumbers with freshwater to remove salt.

You can use your dried coconut husks as fire fuel for heating the water for cooking the sea cucumbers. Do not use mangrove wood because that is needed for your coastal ecosystems.

What type of water should I use?

Try to use saltwater in your pot for cooking the sea cucumbers, rather than freshwater. Saltwater will retain the colour of the sea cucumbers and keep the skin from being damaged.

If you cannot use saltwater for cooking, use freshwater.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 30: Processing sea cucumbers into beche-de-mer: a manual for Pacific

24 A manual for Pacific Island fishers

Alternating cooking and drying

Warm the seawater

Put in the sea cucumbers

Bring to boil or to hot temperature

Stir every 5 minutes. Be careful not to damage the skin of the animals

Take out after they have cooked for the desired time

Smoke in warm smoker

Dry for 2-3 days

Cook a second time

Repeat if needed

Dry in sun or in drying hut for 3-10 days until rock hard

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 31: Processing sea cucumbers into beche-de-mer: a manual for Pacific

25 A manual for Pacific Island fishers

How hot should the water be?

There are two good methods you can try.

Method A Method B

Start with coolseawater (20-30° C)

Start with warm seawater (40° C)

Put in the sea cucumbers

Put in the sea cucumbers

Bring to boil or to hot temperature Bring to 70-90° C

Cook for appropriate number of minutes.Second and third cooking can be to boiling temperature.

Cook for appropriate number of minutes.Second and third cooking can be to boiling temperature.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 32: Processing sea cucumbers into beche-de-mer: a manual for Pacific

26 A manual for Pacific Island fishers

White teatfish and black teatfishCook for 10-20 minutes for the first cooking, from when the water boils or when the top temperature is reached. When they go round like a coconut, they are finished cooking.

Blackfish (Actinopyga) speciesCook for 15-25 minutes for the first cooking from when the water boils or when the top temperature is reached. If you did not cut stonefish and hairy blackfish before cooking, stir them continuously so they do not burst.

For how long should I cook the sea cucumbers?

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

10-20 min

15-25 min

Page 33: Processing sea cucumbers into beche-de-mer: a manual for Pacific

27 A manual for Pacific Island fishers

Large speciesCook for 20-30 minutes for the first cooking from when the water boils or when the top temperature is reached.

Other speciesCook for 15-30 minutes for the first cooking from when the water boils or when the top temperature is reached. While cooking, stir curryfish softly or not at all, as they have delicate skin that can damage.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

20-30 min

15-30 min

Page 34: Processing sea cucumbers into beche-de-mer: a manual for Pacific

28 A manual for Pacific Island fishers

You should cook the sea cucumbers a second time it possible. The second cooking should be after the sea cucumbers have been drying for 2–3 days. This will help to take out more water from the flesh of the sea cucumbers so they dry faster. Cooking again allows you to improve the product quality by reshaping the sea cucumber to be straight. After cooking, straighten the sea cucumbers while they are still soft. The second cooking is only for 10–30 minutes from when the water boils.

Sometimes, you will need to cook some sea cucumbers a third time. This is needed if there is still salt residue on the product or if the animal is still not straight. Again, dry for 2–3 days first, then cook the third time. The third cooking is only for 5–10 minutes from when the water boils.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

10-30 min

5-10 min

Page 35: Processing sea cucumbers into beche-de-mer: a manual for Pacific

29 A manual for Pacific Island fishers

Sandfish and golden sandfish – removing calcareous deposits

Sandfish and golden sandfish have a lot of calcareous deposits (ossicles), which need to be scrubbed off them after cooking.

After cooking the first time, there are several methods for making the calcareous deposits come out of the skin. These methods make the skin decompose a little so that the deposits come to the surface.

1. Bury in sand and pour boiling water on sand after burying. Cover sand with sacks to keep warm. Put the underside facing up if burying in sand. Leave them overnight; or

2. Place the sea cucumbers together in a bin with weight on top and leave overnight; or

3. Keep the gutted sea cucumbers in seawater overnight.

The next day, take a stiff brush and scrub off the calcareous deposits. Make sure that you clean all the deposits off the body!

Another technique is to put some crushed paw-paw leaves in the water when the sea cucumbers are first cooked. This avoids having to bury them overnight and the sea cucumbers can be scrubbed after the cooking.

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 36: Processing sea cucumbers into beche-de-mer: a manual for Pacific

30 A manual for Pacific Island fishers

Not all processors in Pacific Island countries do smoke curing of sea cucumbers. You can use wood or coconut husks for smoking them.

Smoke curing is good if you cannot do salt curing. Smoke curing will help the sea cucumbers to dry properly in rainy weather.

General tips: ✔ Smoke curing is a good method to use if you do not salt the sea cucumbers.

✔ A mild smoke smell on the sea cucumbers is okay, but not a strong smoke smell. So, do not smoke sea cucumbers for too many days.

✔ Use a small smouldering fire to smoke the sea cucumbers.

✔ Put the sea cucumbers well above the smouldering fire so they are not close to the direct heat.

✘ Do not allow the fire to get too hot. Too much heat will cause the skin of sea cucumbers to become too hard (‘case hardening’), which will retard drying.

You can use a homemade smoke oven to smoke the sea cucumbers. Use racks well above the fire and allow some smoke to escape from the top. You can smoke the sea cucumbers after the first cooking or after the second cooking.

Smoke curing

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 37: Processing sea cucumbers into beche-de-mer: a manual for Pacific

31 A manual for Pacific Island fishers

Sea cucumbers need to be dried very well after cooking.

General tips: ✔ Take care when sea cucumbers are still soft to not damage the skin while they are on the

drying racks.

✔ The product will need to dry for several days, depending on the weather and the method you use.

✔ If the sea cucumbers are not drying well, cook them again using the method explained earlier.

✔ The sea cucumbers must be dried to ‘rock hard’ to get a good price and to prevent mould when they are stored.

✘ Do not dry the sea cucumbers at hot temperatures or the skin will harden too much and prevent the inside from dying out.

Put sticks in teatfish and large species to open them so they dry faster. You can leave in the sticks for the second and third cooking. But after the last cooking, take out the sticks and close the body by tying string around the sea cucumber once they start drying.

With a knife, pierce the pockets of water within tissue on the inside of white teatfish and black teatfish after cooking so they can dry properly.

Drying

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 38: Processing sea cucumbers into beche-de-mer: a manual for Pacific

32 A manual for Pacific Island fishers

If you are in a humid region, cover the drying sea cucumbers at night. In rainy and humid weather, cook the sea cucumbers again and re-dry them so they will dry out properly.

You can use a drying house, consisting of a wood frame covered with clear plastic sheets or corrugated iron. This will keep the sun’s heat in the drying house and protect the product from rain.

The temperature should ideally be between 35 and 45 °C. Hotter temperatures for drying are not good because the sea cucumber bodies will curl or become bumpy because they shrink too quickly, and the salt can come out of the body.

Dry in the sun on racks. Put a cover over the sea cucumbers if it rains or move them to shelter.

Rain will damage the skin of the product that is drying. So you must be very careful that no drops of water get on the dried sea cucumbers!

H a n d l i n g a n d p r o c e s s i n g m e t h o d s

Page 39: Processing sea cucumbers into beche-de-mer: a manual for Pacific

33 A manual for Pacific Island fishers

A d d i t i o n a l i n f o r m a t i o n

Actinopyga mauritiana

Holothuria lessoni

Examples of well- and poorly-processed sea cucumbers

No damage Good cut Wrong cut on top Over-cut both ends

Cut too much across anus Straight. Undamaged Cuts small on under surface

Good Processing Bad Processing

Good Processing Bad Processing

Not brushed enough. Chalky matter left

Page 40: Processing sea cucumbers into beche-de-mer: a manual for Pacific

34 A manual for Pacific Island fishers

Examples of well- and poorly-processed sea cucumbers

Holothuria fuscogilva

Straight Good cut Cut not straight

Holothuria whitmaei

Animal left in sun before cooking. Skin damaged

Undamaged. Good cut Undamaged Over-cut and twisted Burnt during smoking

A d d i t i o n a l i n f o r m a t i o n

Good Processing Bad Processing

Good Processing Bad Processing

Page 41: Processing sea cucumbers into beche-de-mer: a manual for Pacific

35 A manual for Pacific Island fishers

A d d i t i o n a l i n f o r m a t i o n

Examples of well- and poorly-processed sea cucumbers

Holothuria fuscopunctata

Bohadschia argus

Straight. No damage Good cut Over-cut Damaged frompoor handling

Small cut, good colour Small cut Over-cut and skin pierced Skin burnt and damaged

Good Processing Bad Processing

Good Processing Bad Processing

Page 42: Processing sea cucumbers into beche-de-mer: a manual for Pacific

36 A manual for Pacific Island fishers

Examples of well- and poorly-processed sea cucumbers

Stichopus chloronotus

Thelenota ananas

Dark. Undamaged Good cut. Dark colour Over-cut. Lost colour Broken skin

Dark. Undamaged Good cut Salt residue on surface of body Cut too much. Needed to be tied with string

A d d i t i o n a l i n f o r m a t i o n

Good Processing Bad Processing

Good Processing Bad Processing

Page 43: Processing sea cucumbers into beche-de-mer: a manual for Pacific

37 A manual for Pacific Island fishers

A d d i t i o n a l i n f o r m a t i o n

Examples of well- and poorly-processed sea cucumbers

Holothuria scabra

Holothuria coluber

Dark colour, undamaged skin Small cut on under-surface

Sand left after gutting. Twisted bodySmall cut. Undamaged Small cut Over-cut

Good Processing Bad Processing

Good Processing Bad Processing

Cuts from poor handling Poor salting damaged skin

Page 44: Processing sea cucumbers into beche-de-mer: a manual for Pacific

38 A manual for Pacific Island fishers

A d d i t i o n a l i n f o r m a t i o n

Keep the dried sea cucumbers away from rats.

Sea cucumbers must be stored in a dry place, otherwise they can get mouldy or become soft again.

Keep the product in a dry bag and cover them to protect from moisture. If you do not have a dry room to store the product, keep the bag of dried sea cucumbers above the ground to stay dry.

Storage of dried product

Page 45: Processing sea cucumbers into beche-de-mer: a manual for Pacific

55

555

555

55

55

39 A manual for Pacific Island fishers

A d d i t i o n a l i n f o r m a t i o n

Selling your product

If your dried sea cucumber is processed well, demand the highest price from your buyer for each species.

Ask your local fishery officer for contact information for the buyers to whom you can sell your product.

The best thing that you can do to get high prices for your sea cucumbers is to have a few buyers that you can choose from and to pick the buyer that gives you the best prices.

You should receive higher prices for the sea cucumbers that are well processed. This means that your product should be:

✔ Cut in the proper place and sand removed

✔ Undamaged and unbroken

✔ Cleaned of salt residue on the outside

You should not expect the top price for your dried sea cucumber if they are cut poorly, damaged, bent, with salt residue, faded colour, or not fully dried.

✔ Straight, not bent

✔ Fully dried

✔ Good colour

Page 46: Processing sea cucumbers into beche-de-mer: a manual for Pacific

0 1 2 3 4 5 6 7 8 9 10

RECEIPTRECEIPT

40 A manual for Pacific Island fishers

You can ask for a receipt for the purchase of your sea cucumbers. It should have the price paid for each species and the weight of sea cucumbers sold for each species.

Ask the buyer to pay you by the kilogram and verify the weights of the dried sea cucumbers.

A d d i t i o n a l i n f o r m a t i o n

Page 47: Processing sea cucumbers into beche-de-mer: a manual for Pacific

41 A manual for Pacific Island fishers

N o t e s

Page 48: Processing sea cucumbers into beche-de-mer: a manual for Pacific

42 A manual for Pacific Island fishers

N o t e s

Page 49: Processing sea cucumbers into beche-de-mer: a manual for Pacific

43 A manual for Pacific Island fishers

N o t e s

Page 50: Processing sea cucumbers into beche-de-mer: a manual for Pacific

44 A manual for Pacific Island fishers

N o t e s

Page 51: Processing sea cucumbers into beche-de-mer: a manual for Pacific
Page 52: Processing sea cucumbers into beche-de-mer: a manual for Pacific

Australian Centre forInternational Agricultural Research

This manual was produced to help artisanal fishers in

Pacific Islands to understand how to handle and process

fresh sea cucumbers into dried beche-de-mer for export.

It was produced as an information tool through the ACIAR

project FIS/2010/096 – Evaluating the impacts of improving

postharvest processing of sea cucumbers in the Western

Pacific, with a focus on fishers in Fiji, Kiribati and Tonga.

Sea cucumbers are eaten primarily by Asians as luxury sea-

foods for festive meals and as medicinal foods. Once collec-

ted, sea cucumbers must be handled and processed carefully

to achieve a dried product that has the best colour, shape and

appearance for Asian consumers. Well-processed sea cucum-

bers fetch high prices but a lack of care in processing will re-

sult in low prices for fishers and exported products.

This manual provides instructions on best-practice methods

of how to handle, cut, cook, smoke, dry, store and sell tropical

Pacific sea cucumbers. Photo examples are given of live and

dried species most commonly exported from Pacific Islands

and of common mistakes in processing sea cucumbers into

beche-de-mer.

Processing sea cucumbers into beche-de-mer:

A manual for Pacific Island fishers