Probes & Sensors for Coordinate Measuring Machines …w3.leica-geosystems.com/downloads123/hxtes/general/tesastar... · Probes & Sensors for Coordinate Measuring Machines Product

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Probes & Sensors for Coordinate Measuring MachinesProduct Catalogue

Born From Experience

TESASTAR’s comprehensive range of sensors, probes, probe heads, styli changers and accessories for Coordi-nate Measuring Machines (CMMs) and portable measur-ing systems represents the latest evolution in probing technology for coordinate measuring.

It includes a broad array of standard equipment precisely designed and built to achieve fast and accurate measure-ment.

The TESASTAR Probing Systems enhances CMM perfor-mance and functionality, featuring:- state of the art technology - precise and reliable operation- maximum application flexibility and

outstanding usability - quick and effective interchangeability - extended modularity to configure optimised inspection

systems sized to productivity requirements - rugged, heavy-duty construction - superior durability for operation in industrial environ-

ments

Most of the key components are engineered, manufac-tured and assembled in Switzerland under the SWISS MADE label and are designed to work together as an inte-grated product line for maximum application flexibility and enhanced CMM performance.

2

Content

Page

TESASTAR Probe Head ..............................................................................................................4

TESASTAR-i Probe Head ...........................................................................................................4

TESASTAR-i M8 Probe Head .....................................................................................................4

TESASTAR-m TKJ Probe Head ..................................................................................................6

TESASTAR-m M8 Probe Head ...................................................................................................6

TESASTAR-sm TKJ Probe Head ................................................................................................7

TESASTAR-sm M8 Probe Head .................................................................................................7

TESASTAR-p Probe ................................................................................................................... 10

TESASTAR-mp Probe ................................................................................................................ 10

TESASTAR-rp Probe ...................................................................................................................11

TESASTAR-pr Automatic Probe Changer ................................................................................ 12

TESASTAR-r Automatic Probe Changer .................................................................................. 12

TESASTAR M8 Adapters ........................................................................................................... 13

TESASTAR Fixed Adapter ......................................................................................................... 13

TESASTAR TKJ Extensions ....................................................................................................... 13

TESASTAR M8/M8 Extensions ................................................................................................ 14

Straight Styli ............................................................................................................................. 14

Pointer Styli ............................................................................................................................... 15

Hollow Ball Styli ....................................................................................................................... 15

Cylinder Styli ............................................................................................................................. 15

Parallel Styli .............................................................................................................................. 16

Star Styli and Crosspieces ...................................................................................................... 16

Disc Styli ................................................................................................................................... 16

Stylus Extensions ..................................................................................................................... 17

Probe Adapters ......................................................................................................................... 17

Joints ......................................................................................................................................... 17

Styli Kits .................................................................................................................................... 18

LSP-X1s, LSP-X1m Probes ......................................................................................................... 19

LSP-X1s, LSP-X1m Automatic Styli Changer ........................................................................... 19

LSP-X1s, LSP-X1m Accessories ................................................................................................20

LSP-X1c Probe Head ................................................................................................................. 21

LSP-X1c Automatic Styli Changer ........................................................................................... 21

LSP-X1c Accessories .................................................................................................................22

CMM-Ve Sensor .........................................................................................................................23

3

4

Ø 9.5

153

100

Ø 30

Ø 48

135

M3

Ø 9.5

4140

.1

61.5

Ø 48

113

M8

Ø 9.5

4118

61.5

Ø 18

Each product mentioned on this page is available in different versions with various cables and shanks. Also combinations are available including styli kits.

M3

The TESASTAR probing system line represents the latest evolution in probing technology for coordinate measuring. It is a broad array of standard equip-ment precisely designed and built to achieve fast and accurate measure-ment.

TESASTAR Probe HeadArticulated probe head which can be manually rotated to an infinite number of non repeatable angular positions. The built-in compact touch-trigger probe features a user adjustable trigger force. It is the ideal tool for small CMMs.Part No.TESASTAR (D5P - Ø 9.5 mm) 03939020

TESASTAR-i Probe HeadTESASTAR-i features repeatable indexing coupled with a high precision integrated touch trigger probe. The indexing capability in 15° increments in both axes allows the stylus to swivel through 168 positions without the need for recalibration. Indexing between positions is an easy, one-handed operation; tactile and visual feedback lets you know when the probe is ready to measure.Part No.TESASTAR-i (D5P - Ø 9.5 mm) 03939030

Technical Characteristics

Probe repeatability 1D (2 sigma)* 0.75 µm

Adjustable trigger force 0.1 to 0.3 N

Overtravel X/Y = +/- 20°, Z = + 6 mm

Measuring directions ±X, ±Y, +Z

* stylus length 21 mm; 0.12 N; 8 mm/s


Angular rotation A: 0° - 90°; B: +/- 180°

Increments 15°

Total number of positions 168

Position repeatability 1.5 µm

Probe repeatability 1D (2 sigma)* 0.35 µm

Adjustable trigger force 0.1 to 0.3 N

Overtravel X/Y = +/- 20°, Z = + 6 mm


Axis clamping Manual, by two buttons on the probe head

* stylus length 21 mm; 0.12 N; 8 mm/s


Angular rotation A: 0° - 90°, B: +/- 180°

Increments 15°

Total number of positions 168

Position repeatability 1.5 µm

Extensions M8/M8, max. length: 50 mm

Axis clamping Manual, by two buttons on the probe head

TESASTAR Manual Probe Heads

TESASTAR-i M8 Probe HeadThe TESASTAR-i M8 probe head has the same capabilities as the TESASTAR-i standard model except that the probe is not built in.It uses a M8 threaded connection which allows to mount touchtrigger probes/extensions with M8 thread. In combination with TESASTAR-mp probes the TESASTAR-i M8 probe head is compatible with the TESASTAR-pr automatic probe changer. Part No.TESASTAR-i M8 (D5P - Ø 9.5 mm) 03939031

4

55

TESASTAR and TESASTAR-i Probing System Configuration Chart

TESASTAR-i M8 Probing System Configuration Chart

TESASTAR M8/M850 mm Extension

TESASTAR-mpProbes

TESASTAR-pTouch-TriggerProbes

TESA Kit

TESASTAR-prAutomatic ProbeChanger

TESASTAR-i M8

All accessories with M3 joint

TESASTAR-i TESASTAR

TESASTAR-rpProbe

5

6

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62 62 62

31 31 31

116.

1 98

67

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68 62 78.531 47.5

114.

5 98

67

�le name: PLAN_PUB_TS_M_M8 Tesastar-m M8 views Wunderlin25.02.10

108.

872

.3

91.3

91.3

48.3

12

12

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79.548.5

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31

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31

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3

91.3

48.3

12

12

91.372

.3

68

31

62

78

31

47

TESASTAR-m TKJ 5° TESASTAR-m TKJ 7.5°

TESASTAR-m 5° M8 TESASTAR-m 7.5° M8

Each product mentioned on this page is available in different versions with various cables and shanks.


TESASTAR-m 5° TKJ TESASTAR-m 5° M8 TESASTAR-m 7.5° TKJ TESASTAR-m 7.5° M8

Angular rotation step 5° 7.5°

A axis +90° to -115° +105° to 0°

B axis +-180°

Total number of positions 3,024 720

Rotation speed 90° in 2 s

Positioning repeatability 0.5 µm

Weight 770 g 780 g

Extension Max. length 300 mm

Head mounting Shank-mounted into the quill

Probe mounting TKJ multiwire M8 connection TKJ multiwire M8 connection

Head controller TESASTAR-e or TESASTAR-ae (with TESASTAR-r probe changer)

TESASTAR Indexable Motorized Probe Heads

TESASTAR-m TKJ Probe Head

The TESASTAR-m is a motorized indexing probe head featuring high speed rotation and high torque.This probe head features a TESASTAR Kinematic Joint (TKJ) which is a multiwire connection al-lowing the support of multiple types of sensors. The TKJ can be changed manually or automatically with the TESASTAR-r probe changer without the need for requalification.TESASTAR-m is available in 2 different versions with a 5° indexing increment and A axis offset capa-ble of 3,024 positions or industry standard 7.5° indexing increment capable of 720 positions.Part No.TESASTAR-m 5° TKJ (without cable and shank) 03939050TESASTAR-m 7.5° TKJ (without cable and shank) 03939360

TESASTAR-m M8 Probe Head

The TESASTAR-m M8 probe head features the same specifications as the TESASTAR-m but is direct-ly mounted with a M8 connector which allows it to support any kind of M8 probe or accessories. This version is the most cost-effective and compact configuration for touch trigger applications.TESASTAR-m M8 is available in 2 different versions with a 5° indexing increment and A axis offset-capable of 3,024 positions or industry standard 7.5° indexing increment capable of 720 positions.Part No.TESASTAR-m 5° M8 (without cable and shank) 03939200TESASTAR-m 7.5° M8 (without cable and shank) 03939361

6

77

82

44,4

31

62

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75,4

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32.4

80 70.5

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376868

4xØ 4.2

70.580

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Remplace Remplace par

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Tesastar-sm 65

Tesastar sm 65 TKJ views 1/1

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Tesastar-sm 80

Tesastar sm 80 M8 1/1

12.03.08 Wunderlin

00

�le name: PLAN _PUB_TS_SM_80_M8

44.4

32.4

37.8

80 70.5

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59

TESASTAR-sm TKJ Probe Head

The TESASTAR-sm is a quill-mounted version of the TESASTAR-m featuring the same specifications and TKJ multiwire connection. TESASTAR-sm is available in 3 different versions with 5° indexing increment and A axis offset capable of 3,024 positions for either 80 mm or 65 mm quill sections or industry stan-dard 7.5° indexing increment capable of 720 positions only for 80 mm quill sections. Part No.TESASTAR-sm 5° TKJ (80 mm quill section) 03939270TESASTAR-sm 5° TKJ (65 mm quill section) 03939260TESASTAR-sm 7.5° TKJ (80 mm quill section) 03939362

TESASTAR-sm M8 Probe Head

The TESASTAR-sm M8 is a quill-mounted version of the TESASTAR-m M8 featuring the same specifica-tions and M8 connection. TESASTAR-sm M8 is also available in 3 different versions with 5° indexing increment and A axis offset capable of 3,024 positions for either 80 mm or 65 mm quill sections or industry standard 7.5° indexing increment capable of 720 positions only for 80 mm quill sections. Part No.TESASTAR-sm 5° M8 (80 mm quill section) 03939290TESASTAR-sm 5° M8 (65 mm quill section) 03939280TESASTAR-sm 7.5° M8 (80 mm quill section) 03939363

TESASTAR-sm M8 5°80 mm quill

TESASTAR-sm M8 5°65 mm quill

TESASTAR-sm M8 7.5°80 mm quill

TESASTAR-sm 5° TKJ80 mm quill

TESASTAR-sm 5° TKJ65 mm quill

TESASTAR-sm 7.5° TKJ80 mm quill

Each product mentioned on this page is available in different versions with various cables and shanks.


TESASTAR-m 5° TKJ 65

TESASTAR-sm 5° TKJ 80

TESASTAR-sm 5° M8 65

TESASTAR-sm 5°M8 80

TESASTAR-sm 7.5° TKJ 80

TESASTAR-sm 7.5° M8 80

Angular rotation step 5° 7.5°

A axis +90° to -115° +105° to 0°

B axis +-180°

Total number of positions 3,024 720

Rotation speed 90° in 2 s

Positioning repeatability 0.5 µm

Weight 874 g 938 g

Extension Max. length 300 mm

Head mounting Quill-mounted

Quill section 65 mm 80 mm 65 mm 80 mm 80 mm 80 mm

Probe mounting TKJ multiwire M8 connection TKJ multiwire M8 connection

Head controller TESASTAR-e or TESASTAR-ae (with TESASTAR-r probe changer)

7

8

TESASTAR-m TKJ/TESASTAR-sm TKJ Probing System Configuration Chart

TESASTAR-m TKJ/TESASTAR-sm TKJIndexable Probe Head

TESASTAR-rAutomatic Probe Changer

CMM-Ve

Any kind of autojoint probe

TESASTAR M8Adapters(140 - 300 mm)

TESASTAR M8Adapter(31 mm)

TESASTAR TKJExtensions

TESASTAR M8/M8Extensions

TESASTAR-mpProbes

TESASTAR-prAutomatic Probe Changer

TESASTAR Kit


TESASTAR-rpProbes

TESASTAR-m M8/TESASTAR-sm M8 Probing System Configuration Chart

TESASTAR-mpProbes


TESA Kit

TESASTAR-prAutomatic ProbeChanger

TESASTAR-rpProbe

TESASTAR M8/M8Extensions

TESASTAR-m M8/TESASTAR-sm M8Indexable Probe Head

TESA TFA Adapter

LSP-X1s/m

8

99

TESASTAR Cabling and Shank Configuration

d9.5

mm

sha

nk

DIN

5p

conn

ecto

r

Sub

-D H

D15

p co

nnec

tor

Sub

-D 1

5p c

onne

ctor

LEM

O 1

4p c

onne

ctor

M3

Sty

lus

2 by

21m

m

M3

Sty

lus

3 by

21m

m

M3

Sty

lus

4 by

21m

m

M3

Exte

nsio

n L1

0m

m

M3

Exte

nsio

n L2

0m

m

Sta

r st

ylus

con

nect

or

047

714

Bui

lt-in

Bui

lt-in

Bui

lt-in

Bui

lt-in

050

030

050

031

050

032

050

033

050

034

050

035

TESASTAR

03939019 X X

03939020 X X X

03939021 X X X X X X X X

03939024 X X X

03939025 X X X

03939027 X X X

TESASTAR Probe Heads: Cabling and Shank Configurations

TESASTAR-m Cabling and Shank Configuration

Head Shank Head Cable

d9.5

mm

sha

nk fo

r TE

SA

STA

R-m

d12m

m s

hank

for

TES

AST

AR

-m

d20m

m s

hank

for

TES

AST

AR

-m

Flan

ge fo

r TE

SA

STA

R-m

Flan

ge fo

r TE

SA

STA

R-m

7.5

PH10

ret

rofit

fla

nge

d9.5

mm

sha

nk fo

r TE

SA

STA

R-m

7.5

d20m

m s

hank

for

TES

AST

AR

-m 7

.5

d12m

m s

hank

for

TES

AST

AR

-m 7

.5

Sub

-D H

D15

p (0

3939

065)

Sub

-D 1

5p (

0393

9066

)

LEM

O 1

4p (

0393

9067

)

Sub

-D H

D15

p S

heff

ield

(03

9390

68)

LEM

O 1

4p L

300m

m

0506

51

0534

46

0525

34

0527

88

0569

51

0536

92

0393

9370

0393

9371

0393

9372

0510

78

0510

77

0510

76

0531

54

0534

50

TESASTAR-m

03939050

03939051 X X

03939052 X X

03939053 X

03939054 X X

03939055 X X

03939056 X X

03939057 X X

03939059 X X

03939062 X X

03939063 X X

TESASTAR-m M8

03939200

03939201 X X

03939202 X X

03939203 X

03939205 X X

TESASTAR-m 7.5

03939360

03939365 X X

03939366 X X

03939367 X X

03939368 X X

TESASTAR-m 7.5 M8

03939361

03939375 X X

03939376 X X

03939377 X X

03939378 X X

TESASTAR-i Cabling and Shank Configuration

Cab

le D

IN 5

p

M3

Sty

lus

4 by

21m

m

D20

mm

sha

nk a

dapt

er

Cab

le D

IN-D

IN

Cab

le L

EMO

Cab

le S

ub-D

15P

Cab

le S

ub-D

, 15P

-HD

049

524

050

032

051

555

039

6907

1

039

6907

2

039

6907

3

039

6907

4

TESASTAR-i

03939030 X X

03939103 X X X

TESASTAR-i M8

03939031 X

TESASTAR-sm Cabling Configuration

Sub

-D15

p

Ada

pter

Sub

-D H

D15

p S

heff

ield

Ada

pter

LEM

O 1

4p L

300

mm

Ada

pter

Sub

-D H

D15

p

Bui

lt-in

039

6028

9

039

6029

0

039

6029

1

TESASTAR-sm

03939270 X

03939290 X

03939362 X

TESASTAR-sm M8

03939260 X

03939280 X

03939363 X

9

10

22.9

42.1

M2Ø 12

25.3

5

13.3

M8

2.8

23.5

M8

13.2

TESASTAR Probes

TESASTAR-p Probe

Compact 5-ways touch-trigger probe available in four trigger force variants. The probe shafts are made of steel and tungsten-carbide, fitted with an M8 threaded connection. They are available in four versions that have the same size but different trigger forces.Part No.TESASTAR-p low force 03939070TESASTAR-p standard force 03939071TESASTAR-p medium force 03939072TESASTAR-p extended force 03939073

TESASTAR-mp Probe

TESASTAR-mp consists of two parts: the sensor body and the stylus holding module. The sensor body can be fitted to any probe head featuring a M8 connection. The stylus holding modules can be quickly changed in manual or automatic mode without the need for requalification through a highly accurate and repeatable magnetic isostatic clamping system. The stylus holding modules are available in four versions that have the same size but different trigger forces.Part No.TESASTAR-mp low force 03939170TESASTAR-mp standard force 03939171TESASTAR-mp medium force 03939172TESASTAR-mp extended force 03939173TESASTAR-mp body 03939174

Different kits are available with different probe configurations.


Pre-travel variation +0,8 µm

Overtravel X/Y: +/- 16°, Z: 5 mm

Measuring directions +/- X, +/- Y, +Z

Probe mounting M8

Stylus mounting M2

Max. styli length see diagram page 11

Weight 9.5 g

Trigger force Repeatability 1D (2 sigma)*

TESASTAR-p low force (red) 0.055 N at 10 mm 0.35 µmTESASTAR-p standard force (yellow) 0.08 N at 10 mm 0.35 µmTESASTAR-p medium force (green) 0.10 N at 25 mm 0.5 µmTESASTAR-p extended force (blue) 0.10 N at 50 mm 0.65 µm

* stylus length 10 mm; 8 mm/s


Overtravel X/Y: +/- 16°, Z: 5 mm

Measuring direction +/- X, +/- Y, +Z

Probe mounting M8

Stylus mounting M2

Max. styli length see diagram page 11

Module weight 11 g

Probe body weight 13.6 g

Trigger force Repeatability 1D (2 sigma)*

TESASTAR-mp low force (red) X/Y 0.055 N 0.35 µmTESASTAR-mp standard force (yellow) X/Y 0.08 N 0.35 µmTESASTAR-p medium force (green) X/Y 0.10 N 0.5 µmTESASTAR-p extended force (blue) X/Y 0.10 N 0.65 µm

* stylus length 10 mm, 8 mm/s

10

1111

10 mm

30 mm

60 mm

50 mm

LF SF MF EF

M8Ø 25

5

41

Max. styli length TESASTAR-p and TESASTAR-mp



Stylus force 0.11 N to 0.30 N

Repeatability 1D (2 sigma)* 0.35 µm

Probe mouting M8

Stylus mounting M3

Overtravel X/Y:± 22.0°, Z: 5,5 mm (with 0.11 N), 2.0 mm (with 0.30 N)

Probe extensions L = 300 mm max. using the TESASTAR-m probe head

Stylus length up to 100mm

Probe weight 43 g

* stylus length 21 mm; 0,12 N; 8 mm/s

TESASTAR-rp Probe

TESASTAR-rp is a rugged and accurate touch trigger probe that can be mounted on many kinds of coordinate measuring systems such as bridge, gantry, horizontal arms, manual or CNC, portable devices and even robots. This probe can operate in any indus-trial environment even in the most hostile. Optimized accuracy is ensured through an adjustable trigger force according to the chosen stylus configuration.Part No.TESASTAR-rp 03939350

TESASTAR-mp Kits

TES

AST

AR

-mp

LF M

od.

TES

AST

AR

-mp

SF

Mod

.

TES

AST

AR

-mp

MF

Mod

.

TES

AST

AR

-mp

EF M

od.

TES

AST

AR

-mp

body

039

3917

0

039

3917

1

039

3917

2

039

3917

3

039

3917

4

03939210 2 1

03939211 1 1 1

03939212 1 1 1

03939213 2 1

03939214 1 1 1

03939215 2 1

03939216 1 1 1

03939217 1 1

03939218 1 1

03939219 1 1

03939175 1 1 1 1 1

11

12

472

230120

350

120

350

120

350

230 230

304220

46

133.4

193.4133.4

90

46 70

193.4

73.4

150.

8

70

73.4

60.3

60.3

TESASTAR Automatic Probe Changer

TESASTAR-pr Module Changing Rack

This is a passive autochange rack for styli holding modules. It is available in 2, 4 or 6 port configurations. It allows the automatic change of TESASTAR-mp modules without the need for requalification after each change. It is available in two different heights. Alternatively, for sys-tems requiring both the change of the probe and the stylus holding module, the TESASTAR-pr ports may be integrated into the TESASTAR-r rack.

Part No. 150 mm version 90 mm version (low version)TESASTAR-pr 2 ports 03939180 03939185TESASTAR-pr 4 ports 03939181 03939186TESASTAR-pr 6 ports 03939182 03939187Additional 2 ports 03939190 03939190

TESASTAR-pr with 2, 4 and 6 ports TESASTAR-pr with 2, 4 and 6 ports, low version

TESASTAR-pr port for the exchange of probes and stylus holding modules.

TESASTAR-r Automatic Probe Changer

Modular automatic probe changer. Available in 3, 5 or 9 portconfigurations. Allows probes using the TESASTAR Kinematic Joint (TKJ) to be exchanged automatically from probe heads without the need for re-qualification.

Part No.TESASTAR-r 3 ports 03939110TESASTAR-r 5 ports 03939111TESASTAR-r 9 ports 03939112Rising block (100 mm) 03969370Adjustable feet 052901TESASTAR-pr 2 add. ports 03939192Additional active port 40 mm 03939091Additional active port 65 mm 03939092 (for CMM-Ve)

TESASTAR-r with 3 ports TESASTAR-r with 5 ports TESASTAR-r with 9 ports

Fixation Screws M8

12

1313

Ø 3

1

Ø 2

5

40.35

19

Ø 2

5Ø

25

M8

L

M8

Ø 1

8

Ø 2

5

L

L

Ø 1

3M

8

Ø 1

3

L

L

L

L

Ø 2

3

Ø 2

5Ø

25

Ø 2

5Ø

25

L(mm)

Weight(g)

TESASTAR Adapters & Extensions

TESASTAR M8 Adapters

The M8 adapters, available in three different lengths, are suitable for all touch-trigger probes with M8 threads. The TESASTAR Kinematic Joint allows fast and repeatable probes mounting and dismounting in automatic mode in combination with the TESASTAR-r automatic probe changer. Changing the probes manually is also possible.Part No.TESASTAR M8 31 mm adapter 03969365TESASTAR M8 140 mm adapter 03969366TESASTAR M8 300 mm adapter 03969367

TESASTAR Fixed Adapter (TFA)

The TESASTAR Fixed Adaptor allows any “Auto-Joint” multiwire sensors to be converted to the TESASTAR Kinematic Joint (TKJ) and then be mounted on the TESASTAR-m/sm probe heads and the TESASTAR-r probe changer. Part No.TESASTAR Fixed Adapter (TFA) 03939369

TESASTAR TKJ Extensions

The TESASTAR TKJ extensions equipped with a TKJ on both ends are suitable for all measuring applications requiring to probe deep features. These extensions allow a fast repeatable automatic change in combination with the TESASTAR-r automatic probe changer or a manual change.Part No.TESASTAR TKJ 50 mm 03969360TESASTAR TKJ 100 mm 03969361TESASTAR TKJ 200 mm 03969362TESASTAR TKJ 300 mm 03969363TKJ Angular Adapter 0° 03969390TKJ Angular Adapter 30° 03969391TKJ Angular Adapter 60° 03969392TKJ Angular Adapter 90° 03969393Set of 4 TKJ Angular Adapter 03969394


Description MaterialL Weight

(mm) (g)

TESASTAR TKJ 50 mm extension Aluminium & stainless steel 52 80



TESASTAR TKJ 300 mm extensionTKJ Angular Adapter 0°TKJ Angular Adapter 30°TKJ Angular Adapter 60°TKJ Angular Adapter 90°

Aluminium & stainless steelAluminium & stainless steelAluminium & stainless steelAluminium & stainless steelAluminium & stainless steel

30235353535

20071717171



(mm) (g)

TESASTAR M8 31 mm adapter Aluminium & stainless steel 33 64



13

14

Ø 1

8Ø

18

Ø 1

3

L

M8

M8

M8

M8

L

L

M8

M8

Ø 1

3

Ø 1

3

B

A

L

D

TESASTAR M8/M8 Extensions

The TESASTAR M8/M8 extensions have an M8 thread at both ends, allow optimum accessibility to the part and are available in three different lengths. These extensions can be mounted on TESASTAR-i M8, TESASTAR-m M8 or TESASTAR M8 adapter.Part No.TESASTAR M8/M8 50 mm 03969065 TESASTAR M8/M8 100 mm 03969066TESASTAR M8/M8 200 mm 03969067

Straight Styli

TESA Styli and Accessories



(mm) (g)

TESASTAR M8/M8 50 mm extension Aluminium 50 23TESASTAR M8/M8 100 mm extension Aluminium 100 55

TESASTAR M8/M8 200 mm extension Aluminium 200 85


Description MaterialDimensions (mm)

Weight (g) Part No.A D L B

M2 thread, length 10 mmStylus with ruby ball tip, Ø 0.3 mm TC M2 0.3 10 2 0.3 03969268

Stylus with ruby ball tip, Ø 0.5 mm TC M2 0.5 10 3 0.3 03969220


Stylus with ruby ball tip, Ø 1 mm Steel M2 1 10 4.5 0.3 03969201

Stylus with ruby ball tip, Ø 2 mm Steel M2 2 10 6 0.3 03969202

Stylus with ruby ball tip, Ø 2.5 mm Steel M2 2.5 10 6 0.3 03969225

Stylus with ruby ball tip, Ø 3 mm Steel M2 3 10 7.5 0.4 03969203



Stylus with ruby ball tip, Ø 6 mm Steel M2 6 10 10 1 03969206


M2 thread, length 20 mm


Stylus with ruby ball tip, Ø 1 mm TC M2 1 20 12.5 0.41 03969271

Stylus with ruby ball tip, Ø 1 mm TC M2 1 20 7 0.6 03969221

Stylus with ruby ball tip, Ø 1.5 mm TC M2 1.5 20 12.5 0.5 03969272



Stylus with ruby ball tip, Ø 2.5 mm Steel M2 2.5 20 14 0.4 03969226







Stylus with ruby ball tip, Ø 6 mm Carbon M2 6 30 30 0.96 03969286






Stylus with ruby ball tip, Ø 3 mm Ceramic M2 3 50 42.5 0.83 03969223


Stylus with ruby ball tip, Ø 4 mm Ceramic M2 4 50 42.5 0.91 03969224

Stylus with ruby ball tip, Ø 4 mm Carbon M2 4 50 3 1 03969260



Stylus with ruby ball tip, Ø 6 mm Carbon M2 6 50 50 1.2 03969276

14

1515

L

AB°

A

D

L

L

B

DAD A

L

B

D

Straight Styli

Pointer Styli

Hollow Ball Styli

Cylinder Styli




M3 thread, length 10 mmStylus with ruby ball tip, Ø 3 mm Steel M3 3 10 - - 03969324

Stylus with ruby ball tip, Ø 6 mm Steel M3 6 10 - - 03969326















Stylus with ruby ball tip, Ø 4 mm Steel M3 4 31 27 2 03969334










Stylus with ruby ball tip, Ø 8 mm Ceramic M4 8 50 - 5.4 03969408

M4 thread, length 100 mStylus with ruby ball tip, Ø 100 mm Ceramic M4 8 100 - 7 03969418




M2 pointer styliM2 pointer stylus Steel M2 3 15 30 0.7 03969200M2 pointer stylus TC M2 1.4 10 30 1 03969141




M2 hollow ball styliM2 hollow ball stylus Ceramic M2 18 11 – 3.3 03969218

M3 hollow ball styliM3 hollow ball stylus Ceramic M3 30 17 – 13 03969330




M2 cylinder styliM2 cylinder stylus Steel M2 3 13 4 0.5 03969253

M2 cylinder stylus Steel M2 1.5 11 1.5 0.3 03969251

M2 cylinder stylus Steel M2 3 13 3.8 0.6 03969252M2 cylinder stylus TC M2 2 20 7.2 0.5 03969292

15

16

A

D

B

L

BA

L

AA

B B

L

L

Star Styli and Crosspieces

D

spherical

D

spherical

Disc Styli

Parallel StyliTechnical Characteristics

Description MaterialDimensions

(mm)Weight

(g)Part No.

A D L B

M2 parallel styliM2 parallel stylus TC M2 0.5 15.3 7.8 0.3 03969277

M2 parallel stylus TC M2 1 35.5 29.8 0.7 03969278

M2 parallel stylus TC M2 2 16 8.5 0.8 03969279

M2 parallel stylus TC M2 2 40 32 2 03969280M2 parallel stylus TC M2 3 22.5 - 2 03969281



(mm)Weight

(g)Part No.

A D L B

M2 disc styliØ 6 mm, length 10 mm Steel M2 6 10 2 0.6 03969241

Ø 18 mm, length 7.5 mm Steel M2 18 7.55 2.5 3.1 03969242Ø 18 mm, length 3.7 mm Steel M2 18 3.7 3 2.7 03969243



(mm)Weight

(g)Part No.

A D L B

M2 star styliM2 star stylus, 5 directions Steel M2 2 18 20 1.3 03969081M2 star stylus, 5 directions Steel M2 2 20 20 1.5 03969055M2 star stylus, 5 directions Steel M2 2 18 30 1.7 03969082M2 star stylus, 5 directions Steel M2 2 20 30 1.8 03969056M2 star stylus, 4 directions Steel M2 0.5 20 M2 0.7 03969210

M3 star styli

M3 star stylus, 5 directions Steel M3 2 18 20 2.2 03969083M3 star stylus, 5 directions Steel M3 2 20 20 2.2 03969057M3 star stylus, 5 directions Steel M3 2 18 30 2.5 03969084M3 star stylus, 5 directions Steel M3 2 20 30 2.5 03969058

Crosspieces

5 directions – M2 Steel M2 – 7.5 7 1.1 039690545 directions – M3 Steel M3 – 13 10 3.7 03969046

16

1717

LA

A

L

A

B

A

B

L

A

Stylus Extensions

Probe Adapters

Joints

Additional Accessories

• Socket head key, 1.5 mm, part no. 042086• M2-M3 stylus key, part no. 047866• Key for carbon-fiber stylus, part no. 050697



(mm)Weight

(g)Part No.

A D L B

M2 extensionsM2 extension, L = 10 mm Steel M2 – 10 – 0.5 03969231

M2 extension, L = 20 mm Steel M2 – 20 – 1.0 03969232


M2 extension, L = 5 mm Steel M2 – 5 – – 03969230

M2 extensions, L = 40 mm Steel M2 – 40 – 1.8 03969234

M2 extensions, L = 50 mm Ceramic M2 – 50 – 1.51 03969247

M2 extensions, L = 40 mm Ceramic M2 – 40 – 1.22 03969246

M2 extensions, L = 50 mm Carbon M2 – 50 – 1 03969238

M2 extensions, L = 70 mm Carbon M2 – 70 – 1.3 03969239



M3 extensions



M3 extensions, L = 35 mm Steel M3 – 35 – 2.9 03969320

M4 extensionsM4 extensions, L = 30 mm Ceramic M4 – 30 – 5.1 03969401



(mm)Weight

(g)Part No.

A D L B

AdaptersM2/M3 adapters Steel M2 – 7 M3 0.5 03969061

M3/M2 adapters Steel M3 – 5 M2 0.5 03969062M4/M3 adapters Steel M4 – 9 M3 1.4 03969403



(mm)Weight

(g)Part No.

A D L B

JointsM2 joints Steel M2 – 8 4.5 1.7 03969059M3 joints Steel M3 – 12 6 3.8 03969060

17

18

Styli Kits


Description Quantity Part No. Description Qunatity Part No.

Stylus kit 8 - M2 0396086 Stylus kit 3 - M2 03969063

Tool key for stylus 2 047866 Socket head key, 1.5 mm 1 042086

Tool key 2 049652 Tool key for stylus 2 047866

Tool key 2 050697 5-way star stylus, M2 1 03969082

5-way crosspiece, M2 1 03969054 Articulation, M2 1 03969059

5-way star stylus, M2 1 03969082 Storage case for accessories 1 03969078

Storage case for accessories 1 03969085 Stylus, Ø 1 mm, ruby ball, M2 1 03969201

Stylus, Ø 2 mm, ruby ball, M2 1 03969202 Stylus, Ø 2 mm, ruby ball, M2 1 03969202




Stylus, Ø 1 mm, ruby ball, tungsten M2 1 03969221 Extension, L 10 mm, M2 2 03969231

Extension, L 10 mm, M2 1 03969231 Disc stylus, Ø 6 mm, L 10 mm, M2 1 03969241

Extension, L 20 mm, M2 1 03969232 Disc stylus, Ø 18 mm, L 7.55 mm, M2 1 03969242

Stylus, L 50 mm, carbon, M2 1 03969260

Extension, L 40 mm, carbon, M2 1 03969270 Stylus kit 7 - M2 03969076

Socket head key, 1.5 mm 1 042066

Stylus kit 1 - M2 03969075 Tool key for stylus 2 047866

Tool key for stylus 1 047866 5-way crosspiece, M2 1 03969054

5-way crosspiece, M2 1 03969054 5-way star stylus, M2 1 03969082

5-way star stylus, M2 1 03969081 Articulation, M2 1 03969059

Storage case for accessories 1 03969078 Storage case for accessories 1 03969078








Stylus, Ø 4 mm, ruby ball, M2 1 03969214 Stylus, Ø 1 mm, ruby ball, tungsten, M2 1 03969221

Extension, L 5 mm, M2 2 03969230 Extension, L 10 mm, M2 2 03969231


Extension, L 20 mm, M2 2 03969232

Extension, L 30 mm, M2 2 03969233 TESASTAR accessory kit 2 M3 03969101

Cylindrical stylus 1 03969253 Extension, L 10 mm, M3 2 03969044

Extension, L 20 mm, M3 1 03969045

TESASTAR accessory kit M3 03969040 5-way crosspiece, M3 1 03969046

Extension, L 10 mm, M3 1 03969044 Stylus, Ø 2 mm, ruby ball, M3 1 03969302

Extension, L 20 mm, M3 1 03969045 Stylus, Ø 3 mm, ruby ball, M3 4 03969303

5-way crosspiece, M3 1 03969046 Stylus, Ø 4 mm, ruby ball, M3 1 03969304

Mounted probe, Ø 6.35 mm 1 03969047

Stylus, Ø 2 mm, ruby ball, M3 1 03969302 Stylus kit - M2 03969087



Stylus, Ø 3 mm, ruby ball, M2 1 03969203

TESASTAR accessory kit 3 - M3 03969102 Stylus, Ø 4 mm, ruby ball, M2 1 03969204



5-way crosspiece, M3 1 03969046 Extension, L 30 mm, M2 1 03969233

Stylus, Ø 2 mm, ruby ball, M3 1 03969302

Stylus, Ø 3 mm, ruby ball, M3 1 03969303Stylus, Ø 4 mm, ruby ball, M3 1 03969304

18

1919

LSP-X1s, LSP-X1m

100

109

Ø 30

Ø 25

315

168.

5

433

LSP-X1s, LSP-X1m Probe Heads

LSP-X1 is a high accuracy 3D scanning probe head that can rapidly and automatically collect thousands of data points for the complete and precise evaluation of all part features, including form, location and size. This sensor uses the same technology as the other probe heads of the LSP series (X3-X5). It supports both Single Point Probing and Continuous Scanning. Also available is the Self-Centering mode, which is parti-cularly useful for measuring gears. LSP-X1 is available in two different versions: LSP-X1s and LSP-X1m, each characterized by different styli length. The TESASTAR Kinematic Joint allows changing the probe head on the TESASTAR-r automatic probe changer. Stylus magnetic holders allow fast and repeatable stylus change using the LSP-X1 automatic styli changer or the 3 port unit for TESASTAR-r.Part No.LSP-X1s Probe Head M00-114-006-000LSP-X1m Probe Head M00-114-007-000


Probe head type Analog

Probe interface TKJ (TESASTAR Kinematic Joint)

Dimensions Ø 30 x 109 mm

Weight 100 g

Resolution < 0.1 µm

Measuring range ± 2 mm in X, Y and Z

Deflection range ± 2 mm in all axes Linear stiffness LSP-X1s 1.2 N/mm LSP-X1m 0.6 N/mm

Stylus joint M3

Max. stylus weight 20 g (incl. stylus holder)

Max. stylus length LSP-X1s 20-115 mm LSP-X1m 120-220 mm

LSP-X1s, LSP-X1m Automatic Styli & Sensor Changers

The changer rack is available from min. 6 ports (standard) to max. 9 ports. It allows to use different probe configurations within a single part program without the need to repeat the calibration procedure. The magnetic docking of the probe holder allows fast and repeatable changes.Part No.LSP-X1s & -X1m Automatic Styli Changer Standard 6 ports M00-114-118-000Additional 3 port styli change unit M00-114-111-000

The TESASTAR-r Automatic Probe Changer (see page 12) can be enhanced with 3 ports which can be used for the exchange of both: the LSP-X1 probe head and styli.Part No.3 ports for TESASTAR-r M00-114-134-000

3 ports

19

20

Styli

Styli holders

L

L

L

L

L

D

DM

3

LSP-X1m, LSP-X1s Probing System Configuration Chart

LSP-X1s, LSP-X1m Accessories

LSP-X1s LSP-X1m

X1 s1 X1 s2 X1 m1 X1 m2 X1 m3

LSP-X1 Styli

LSP-X1 Automatic

Styli Changer

Extensions



(mm)Weight

(g)QTY Part No.

D L

Standard Styli Kitfor LSP-X1s and LSP-X1m M00-694-009-000

includes

Styli

Stylus Ø 1.5 mm, L 20 mm Steel 1.5 20 1 1 M00-694-210-000

Stylus Ø 3 mm, L 20 mm Steel 3 20 1 1 M00-694-211-000





Mounting key 1 M00-114-006-130Mounting pin 2 M00-114-006-140



(mm)Weight

(g)QTY Part No.

D L

Additional StyliStylus Ø 1 mm, L 20 mm Steel 1 20 1 1 M00-694-214-000Stylus Ø 8 mm, L 20 mm Steel 8 20 2 1 M00-694-213-000Stylus Ø 8 mm, L 50 mm Carbon fibre 8 50 3 1 M00-694-222-000Stylus Ø 5 mm, L 75 mm Steel 5 75 5 1 M00-694-240-000Stylus Ø 8 mm, L 75 mm Carbon fibre 8 75 4 1 M00-694-241-000Stylus Ø 8 mm, L 100 mm Carbon fibre 8 100 4 1 M00-694-231-000

Styli holders with extensions

Stylus holder X1s-1 Aluminium 30 0 7 1 M00-694-200-000Stylus holder X1s-2 Aluminium 30 15 8 1 M00-694-206-000Stylus holder with extension X1m-1 Carbon fibre 30 100 11 1 M00-694-201-000Stylus holder with extension X1m-2 Carbon fibre 30 115 11 1 M00-694-202-000Stylus holder with extension X1m-3 Carbon fibre 30 150 12 1 M00-694-207-000

TESASTAR-m

20

2121

LSP-X1c Probe Head

LSP-X1c is the fixed version from the LSP-X1 family, directly mounted into the quill, it can cary star and cranked stylus and is especially addressed to the inspection of small precision parts like gears. Probe extensions up to 115 mm length in vertical orientation and 50 mm in horizontal orientation are possible. Its small outer diameter allows measurements deep inside a work piece. The LSP-X1c supports all standard probing modes like Single Point Probing, Self-Centering as well as Continuous High-Speed-Scanning for fast and accurate form and profile measurements. The LSP-X1c provides simultaneous and unclamped probing in all axes, always orthogonal to the contact surface.

Part No.LSP-X1c Probe Head M00-114-009-000

LSP-X1c Automatic Styli Changer

The changer rack is available from min. 3 ports (standard) to max. 9 ports. It allows to use different probe configurations within a single part program without the need to repeat the qualification procedure. The magnetic docking of the probe holder allows fast and repeat-able changes.

Part No.LSP-X1c Automatic Styli Changer Standard 3 ports M00-114-119-0001 Stylus Changer Port M00-114-112-000

95

Ø 30

Ø 25

LSP-X1c


Probe head type Analog

Probe interface Dovetail connector

Dimensions Ø 30 x 95 mm

Weight 100 g

Resolution < 0.1 µm

Measuring range ± 2 mm in X, Y and Z

Overtravel range ± 2 mm in all axes Linear stiffness 1.2 N/mm Stylus joint M3

Max. stylus weight 33 g (incl. styli clamping)

Max. stylus length Vertical: 20 - 115 mm Horizontal: up to 50 mm

21

22

LSP-X1c Accessories

L

L

D

M3

LSP-X1c Probing System Configuration Chart

LSP-X1c Probe Head

Stylus Holder 5 directions

Stylus Holder

LSP-X1c Styli

LSP-

X1c

Kit



(mm)Weight

(g)QTY Part No.

D L

Standard Styli Kit LSP-X1c M00-694-008-000includes

Stylus Ø 1.5 mm, L 20 mm Steel 1.5 20 1 2 M00-694-210-000






Stylus holder 5 x M3 0 7 1 M00-694-270-000

Stylus holder, M3, AI 2 M00-694-209-000

Mounting key 2 M00-114-006-130Mounting pin M00-114-006-140


Description Material

Dimensions (mm) Weight

(g)Thread Part No.

D L

Additional Styli holders

and extensionsStylus holder, Ø 2 mm, AI Aluminium 0 7 Ø 2 M00-694-275-000

Stylus holder 5 x Ø 2 mm Aluminium 22.5 19 Ø 2 M00-694-271-000

Stylus holder 9 x Ø 2 mm Aluminium 22.5 19 Ø 2 M00-694-272-000

Stylus holder 9 x M3 Aluminium 22.5 18 M3 M00-694-273-000

Stylus holder Aluminium 30° & 40° 22.5 16 M3 M00-694-274-000

Extension M3 20 1 M3 M00-694-280-000

Additional Styli

Stylus Ø 1 mm, L 20 mm Steel 1 20 1 M3 M00-694-214-000



Stylus Ø 8 mm, L 50 mm Carbon fibre 8 50 3 M3 M00-694-222-000



Special Styli

Stylus, Ø 0.3 mm, L 22 mm HM 0.3 22 1 Ø 2 M00-694-067-005



Stylus, Ø 1 mm, L 22 mm HM 1 22 1 Ø 2 M00-694-062-005

Stylus, Ø 1.5 mm, L 22 mm HM 1.5 22 1 Ø 2 060-694.066-000Stylus, Ø 2 mm, L 22 mm HM 2 22 1 Ø 2 060-694.065-000

Styli

Styli holders

22

2323

CMM-Ve Sensor

CMM-Ve cameras are designed to be a general purpose image analysis tool for enhancing the measu-rement capabilities of a CMM. It provides oblique overhead illumination of the feature being inspected.CMM-Ve cameras are very versatile and have many potential applications for the CMM user. Due to their general-purpose nature CMM-Ve cameras are provided with a fixed magnification and are intended for taking data points in a static condition. The CMM-Ve contains a customisable illumination system, which makes it a self contained measuring system, suitable for a wide range of applications. The CMM-Ve is compatible with the automatic probe changer TESASTAR-r. This system allows the CMM to change the sensor being used, enabling the CMM-Ve to be integrated within multiple sensor part programs, and allows sensor exchanging without the need for any operator intervention.Part No.CMM-Ve complete set CMMV-et


Field Of View (FOV) 6 mm x 5 mm approx. (on the workpiece being inspected) Area: > 27 mm2

Optical magnification The image at the CCD is 75% of the FOV (on the workpiece)

Object to camera stand-off 75 mm

LED illuminators Illumination Oblique and targeted at the

Optical Plane Centre

Type High Intensity (Green for optimum reflection) Number 12 arranged in two patterns Inner LED pattern 4 radially spaced at 90° at 0°

inclination Outer LED pattern 8 radially spaced at 45° and

at 16° inclination (the spacing of these eight is also stagge red radially 22.5° to the 4 LED pattern)

Selective Illumination All or adjacent groups

Field Of View (FOV) 6 mm x 5 mm approx. (on the workpiece being inspected) Area: > 27 mm2

Optical magnification The image at the CCD is 75% of the FOV (on the workpiece)

Object to camera stand-off 75 mm

LED illuminators

Illumination Oblique and targeted at the Optical Plane Centre

Type High Intensity (Green for optimum reflection)

Number 12 arranged in two patterns

Inner LED pattern 4 radially spaced at 90° at 0° inclination

Outer LED pattern 8 radially spaced at 45° and at 16° inclination (the spacing of these eight is also stagge red radially 22.5° to the 4 LED pattern)

Selective Illumination All or adjacent groups

75

137.

5

TESASTAR-m Indexable Probe Head

CMM-Ve Sensor

Bridge CMMsHorizontal Arm CMMs

TESASTAR-rAutomaticProbe Changer

CMM-Ve Sensor System Configuration Chart

CMM-Ve

23

TESASTAR

TESASTAR is a provider of probing systems for co-

ordinate measuring machines and portable measuring

systems which has acquired know-how and experience

by developing a comprehensive range of probes and

sensors to fulfil the requirements of the most deman-

ding and world largest metrology companies.

As of today this broad array of products includes

contact and non-contact, touch trigger and analogue

scanning probes and sensors as well as probes chan-

gers, accessories and styli designed to work together

as an integrated product line for maximum application

flexibility and enhanced CMM performance. Most of

them are produced under the SWISS MADE label.

TESASTAR

TESA SA

Bugnon 38

CH-1020 RENENS

Switzerland

[email protected]

[email protected]

Tel: +41 21 633 16 00

www.tesastar.com

© 2011 TESASTAR

All rights reserved. Due to continuing product development,

TESASTAR reserves the right to change product specifications

without prior notice.

Printed in Germany. April 2011

Documents

Probes & Sensors for Coordinate Measuring Machines …w3.leica-geosystems.com/downloads123/hxtes/general/tesastar... · Probes & Sensors for Coordinate Measuring Machines Product