Pro-Meter S-Series Dispensersemanuals.nordson.com/automotive/zfiles/1075653.pdf · 2 Pro-Meter S-Series Dispensers Part 1075653-12 2020 Nordson Corporation WARNING: Any injury caused

Pro-Meter�S-Series Dispensers

Customer Product ManualPart 1075653−12

Issued 6/20

NORDSON CORPORATION • AMHERST, OHIO • USA

For parts and technical support, call the NordsonIndustrial Coating Systems Customer Support Center at

(800) 433−9319, or contact your local Nordson Representative.

This document is subject to change without notice.Check http://emanuals.nordson.com/finishing for the latest version.

Part 1075653-12 � 2020 Nordson Corporation

Table of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . .Personal Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

High-Pressure Fluids 1. . . . . . . . . . . . . . . . . . . . .Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Halogenated Hydrocarbon Solvent Hazards 2.Action in the Event of a Malfunction 2. . . . . . . . . . .Disposal 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Theory of Operation 5. . . . . . . . . . . . . . . . . . . . . . . .

Refill Phase 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Idle Phase 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pre-Pressure 5. . . . . . . . . . . . . . . . . . . . . . . . . . .Dispense/Purge Phase 5. . . . . . . . . . . . . . . . . . .

Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install the Dispenser to a Fixture 17. . . . . . . . . . . . .Connect the Material,Air, and Water Lines 19. . . . . . . . . . . . . . . . . . . . . . . .Connect the Controller Cables 19. . . . . . . . . . . . . . .Connect a Stainless Steel Dispenserto the System Air Purge Circuit. 20. . . . . . . . . . . . . .

Operation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Startup 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shutdown 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Water Treatment 23. . . . . . . . . . . . . . . . . . . . . . . . . . .

Water Types 23. . . . . . . . . . . . . . . . . . . . . . . . . . . .Corrosion Levels 23. . . . . . . . . . . . . . . . . . . . . . . . .Biocide Water Treatment 23. . . . . . . . . . . . . . . . . .

Troubleshooting 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Consumable Items 26. . . . . . . . . . . . . . . . . . . . . . . . .Linear Actuator 27. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove the Linear Actuator 27. . . . . . . . . . . . . . .Install the Linear Actuator 27. . . . . . . . . . . . . . . . .

How to Change the S15 Output 28. . . . . . . . . . . . . .Proximity Sensors 30. . . . . . . . . . . . . . . . . . . . . . . . . .

Adjust the Retract and ExtendProximity Sensors 30. . . . . . . . . . . . . . . . . . . . . . .Adjust the Refill Proximity Sensor 30. . . . . . . . . .

Repair (continued)Hydraulic Section 32. . . . . . . . . . . . . . . . . . . . . . . . . .

Replace the Inlet andOutlet Valve Packing Cartridge 32. . . . . . . . . . . .Replace the Outlet Valve 32. . . . . . . . . . . . . . . . .Replace the Inlet Valve 32. . . . . . . . . . . . . . . . . . .Replace the Pressure Transducer 32. . . . . . . . . .Remove the Glandand Plunger Assemblies 34. . . . . . . . . . . . . . . . . .Install the Glandand Plunger Assemblies 34. . . . . . . . . . . . . . . . . .Rebuild the Packing Gland 36. . . . . . . . . . . . . . . .Replace the Thermostat 38. . . . . . . . . . . . . . . . . .Replace a Heater Cartridge 38. . . . . . . . . . . . . . .Replace the RTD 38. . . . . . . . . . . . . . . . . . . . . . . .

Parts 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Available Dispensers 40. . . . . . . . . . . . . . . . . . . . . . .Standard Dispensers 41. . . . . . . . . . . . . . . . . . . . . . .S15 120/240 Volt Heated Dispensers 45. . . . . . . . .S35 120/240 Volt Heated Dispensers 49. . . . . . . . .S15 and S35 Temperature ConditionedARW CE Dispensers 53. . . . . . . . . . . . . . . . . . . . . .S100 120/240 Volt Heated Dispensers 57. . . . . . . .S165 Temperature Conditioned Dispenser 61. . . .S165 240 Volt Heated ARWand 240 Volt Heated Dispensers 63. . . . . . . . . . . . . .S300 Temperature ConditionedARW Dispenser 67. . . . . . . . . . . . . . . . . . . . . . . . . . .S300 240 V Heated CE Dispenser 70. . . . . . . . . . .Kits 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packing Glands 73. . . . . . . . . . . . . . . . . . . . . . . . .Plunger Rods 73. . . . . . . . . . . . . . . . . . . . . . . . . . .Inlet Valves 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application-Specific Components 74. . . . . . . . . . . . .Dispense Gun and Packing Cartridgesfor Standard Auto-Flo Type Guns 74. . . . . . . . . .Dispense Gun and Packing Cartridgesfor Zero-Cavity Auto-Flo Type Guns 74. . . . . . . .Remote Gun Mounting adapter Block 74. . . . . . .Transducers 74. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:

Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001

NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2008. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.

Trademarks

Nordson, the Nordson logo, and Pro-Meter areregistered trademarks of Nordson Corporation.

All other trademarks are the property of their respective owners.

Change Record i

Part 1075653-12E 2020 Nordson Corporation

Change RecordRevision Date Change

03 6/09 Added procedure for converting S15 dispenser to 5- and 10-cc output.

04 6/10 Added Dispenser, T/C Pro-Meter S100, ARW.

05 8/11 Added Dispenser, Pro-Meter, S100, HTD, ARW.

06 10/11 Added new proximity plate part numbers.

07 4/13 Added Plunger and Packing Gland Internal Components Kit for 100cc meter, ARW.

08 5/15 Added Kit, manifold, remote gun, Pro- Meter S, stainless steel.

09 07/16 Updated ARW gland assemblies in parts tables, and gland and plunger repairprocedures.

10 03/18 Removed part number 1084754, changed spec on page 26.

11 6/20 Update packing gland part number in Note section on page 41

12 6/20 Added 7 dispensers:

S15, S35 temperature conditioned ARW

S165 temperature conditioned, S165 240 V heated, S165 ARW

S300 temperature conditioned, S300 240 V heated

Change Recordii


Pro-Meter S-Series Dispensers 1

Part 1075653-12� 2020 Nordson Corporation

Safety

Read and follow these safety instructions. Task- andequipment-specific warnings, cautions, and instructionsare included in equipment documentation whereappropriate. Make sure all equipment documentation,including these instructions, is accessible to personsoperating or servicing equipment.

Qualified Personnel Equipment owners are responsible for making sure thatNordson equipment is installed, operated, and servicedby qualified personnel. Qualified personnel are thoseemployees or contractors who are trained to safelyperform their assigned tasks. They are familiar with allrelevant safety rules and regulations and are physicallycapable of performing their assigned tasks.

Intended Use Use of Nordson equipment in ways other than thosedescribed in the documentation supplied with theequipment may result in injury to persons or damage toproperty.

Some examples of unintended use of equipment include

� using incompatible materials

� making unauthorized modifications

� removing or bypassing safety guards or interlocks

� using incompatible or damaged parts

� using unapproved auxiliary equipment

� operating equipment in excess of maximum ratings

Regulations and Approvals Make sure all equipment is rated and approved for theenvironment in which it is used. Any approvals obtainedfor Nordson equipment will be voided if instructions forinstallation, operation, and service are not followed.

Personal Safety To prevent injury follow these instructions.

� Do not operate or service equipment unless you arequalified.

� Do not operate equipment unless safety guards,doors, or covers are intact and automatic interlocksare operating properly. Do not bypass or disarm anysafety devices.

� Keep clear of moving equipment. Before adjusting orservicing moving equipment, shut off the powersupply and wait until the equipment comes to acomplete stop. Lock out power and secure theequipment to prevent unexpected movement.

� Relieve (bleed off) hydraulic and pneumatic pressurebefore adjusting or servicing pressurized systems orcomponents. Disconnect, lock out, and tag switchesbefore servicing electrical equipment.

� While operating manual spray guns, make sure youare grounded. Wear electrically conductive gloves ora grounding strap connected to the gun handle orother true earth ground. Do not wear or carrymetallic objects such as jewelry or tools.

� If you receive even a slight electrical shock, shutdown all electrical or electrostatic equipmentimmediately. Do not restart the equipment until theproblem has been identified and corrected.

� Obtain and read Safety Data Sheets (SDS) for allmaterials used. Follow the manufacturer’sinstructions for safe handling and use of materials,and use recommended personal protection devices.

� Make sure the spray area is adequately ventilated.

� To prevent injury, be aware of less-obvious dangersin the workplace that often cannot be completelyeliminated, such as hot surfaces, sharp edges,energized electrical circuits, and moving parts thatcannot be enclosed or otherwise guarded forpractical reasons.

High-Pressure Fluids

High-pressure fluids, unless they are safely contained,are extremely hazardous. Always relieve fluid pressurebefore adjusting or servicing high pressure equipment. Ajet of high-pressure fluid can cut like a knife and causeserious bodily injury, amputation, or death. Fluidspenetrating the skin can also cause toxic poisoning.

If you suffer a fluid injection injury, seek medical careimmediately. If possible, provide a copy of the SDS forthe injected fluid to the health care provider.

The National Spray Equipment ManufacturersAssociation has created a wallet card that you shouldcarry when you are operating high-pressure sprayequipment. These cards are supplied with yourequipment. The following is the text of this card:

Pro-Meter S-Series Dispensers2


WARNING: Any injury caused by high pressureliquid can be serious. If you are injured or evensuspect an injury:

� Go to an emergency room immediately.

� Tell the doctor that you suspect an injection injury.

� Show him this card

� Tell him what kind of material you were spraying

MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTETO PHYSICIAN

Injection in the skin is a serious traumatic injury. It isimportant to treat the injury surgically as soon aspossible. Do not delay treatment to research toxicity.Toxicity is a concern with some exotic coatings injecteddirectly into the bloodstream.

Consultation with a plastic surgeon or a reconstructivehand surgeon may be advisable.

The seriousness of the wound depends on where theinjury is on the body, whether the substance hitsomething on its way in and deflected causing moredamage, and many other variables including skinmicroflora residing in the paint or gun which are blastedinto the wound. If the injected paint contains acrylic latexand titanium dioxide that damage the tissue’s resistanceto infection, bacterial growth will flourish. The treatmentthat doctors recommend for an injection injury to thehand includes immediate decompression of the closedvascular compartments of the hand to release theunderlying tissue distended by the injected paint,judicious wound debridement, and immediate antibiotictreatment.

Fire Safety To avoid a fire or explosion, follow these instructions.

� Ground all conductive equipment. Use onlygrounded air and fluid hoses. Check equipment andworkpiece grounding devices regularly. Resistanceto ground must not exceed one megohm.

� Shut down all equipment immediately if you noticestatic sparking or arcing. Do not restart theequipment until the cause has been identified andcorrected.

� Do not smoke, weld, grind, or use open flameswhere flammable materials are being used or stored.

� Do not heat materials to temperatures above thoserecommended by the manufacturer. Make sure heatmonitoring and limiting devices are working properly.

� Provide adequate ventilation to prevent dangerousconcentrations of volatile particles or vapors. Referto local codes or your material SDS for guidance.

� Do not disconnect live electrical circuits whenworking with flammable materials. Shut off power ata disconnect switch first to prevent sparking.

� Know where emergency stop buttons, shutoff valves,and fire extinguishers are located. If a fire starts in aspray booth, immediately shut off the spray systemand exhaust fans.

� Shut off electrostatic power and ground the chargingsystem before adjusting, cleaning, or repairingelectrostatic equipment.

� Clean, maintain, test, and repair equipmentaccording to the instructions in your equipmentdocumentation.

� Use only replacement parts that are designed for usewith original equipment. Contact your Nordsonrepresentative for parts information and advice.

Halogenated HydrocarbonSolvent Hazards

Do not use halogenated hydrocarbon solvents in apressurized system that contains aluminum components.Under pressure, these solvents can react with aluminumand explode, causing injury, death, or property damage.Halogenated hydrocarbon solvents contain one or moreof the following elements:

Element Symbol Prefix

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check your material SDS or contact your materialsupplier for more information. If you must usehalogenated hydrocarbon solvents, contact your Nordsonrepresentative for information about compatible Nordsoncomponents.

Action in the Event of aMalfunction If a system or any equipment in a system malfunctions,shut off the system immediately and perform thefollowing steps:

� Disconnect and lock out system electrical power.Close hydraulic and pneumatic shutoff valves andrelieve pressures.

� Identify the reason for the malfunction and correct itbefore restarting the system.

Disposal Dispose of equipment and materials used in operationand servicing according to local codes.



Description See Figure 1. The Pro-Meter S-Series dispensingmeters are designed for high-speed application ofsingle-component materials. A closed-coupled dispensevalve and electric servo controlled metering allows foraccurate dispensing.

Table 1 lists the major components. Table 2 lists theavailable dispensing meters.

3

4

57

6

21

8

S15 HEATED PRO-METERS35 WATER-CONDITIONED PRO-METER

Figure 1 Typical Pro-Meter S-Series Dispensers

Table 1 Pro-Meter S-Series Dispensers

Item Description

1 Servo-Controlled Linear Actuator—This actuator drives the plunger rod into the cylinder cavity todisplace the material.

2 Connectors—Interface connections for controller cables.

3 Proximity Sensors—The proximity sensors feed positional information to the controller. Two proximitysensors serve as emergency stops and are are triggered by linear actuator anti-rotation plate. One proximitysensor indicates that the metering cylinder is full.

4 Temperature Conditioning Ports—Connections for the temperature control unit water lines.

5, 6 Inlet (5) and Outlet (6) Valves—These high-cycle valves are mounted to the metering cylinder and control theflow of material into and out of the metering cylinder. The valves also serve as material inlet and outlet ports.

7 Metering Cylinder—The metering cylinder mounts to the liner actuator through the use of four tie rods.Positive pressure from a Rhino bulk unloader fills the metering cylinder. A packing gland and plunger rod ismounted to the metering cylinder. The plunger rod displaces material when the actuator extends.

8 Cord Set—Cable connection to system controller or J-box for electric heater functions



Table 2 Available Pro Meter S-Series Dispensers

Type Meter (CCs) Standard Packing Gland ARW Packing Gland

TemperatureConditioned

S15 X X

S35 X X

S100 X X

S165 X N/A

S300 X X

120 V S15 X N/A

S35 X N/A

S100 X X

S165 N/A N/A

S300 N/A N/A

240 V S15 X N/A

S35 X N/A

S100 X X

S165 X X

S300 X N/A

N/A: Not Available



Theory of Operation Positive pressure from the Rhino bulk unloader fills themetering cylinder. As the linear actuator retracts,hydraulic pressure extends the metering cylinder pistonto its starting position. The proximity switches providepositioning information to the linear actuator and thesystem controller.

NOTE: The theory of operation for heated versions isidentical with the exception that the system controllerenables and disables the heater circuit to maintain thematerial setpoint temperature.

Operation consists of the 4 phases listed in Table 3.

Table 3 Inlet/Outlet Valve Positions

OperationValve Positions

During Operation

Inlet Valve Outlet Valve

Refill Open Closed

Idle Closed Closed

Pre-Pressure Closed Closed

Dispense/Purge Closed Open

Refill Phase See Figure 2. During the refill phase, the actuatorretracts. The material inlet valve opens. Material flowsfrom the unloader and fills the metering cylinder.

When the cylinder is full, the plunger is fully retracted andis registered by the proximity switch. The inlet valvecloses. The metering cylinder is full of material and theunit is ready to dispense.

Idle Phase See Figure 2. During the idle phase, the material inletand outlet valves remain closed until the dispensesequence begins.

Pre-Pressure During the pre-pressure phase, the actuator drives theplunger into the metering cylinder and pressurizes thematerial to a set value. The actuator holds this position.The controller sends a Ready signal to indicate that thesystem is ready for the dispense phase.

Dispense/Purge PhaseSee Figure 2. During the dispense phase, the driveassembly forces the metering cylinder piston into themetering cylinder. The material outlet valve opens at thesame time and material extrudes proportionally to thegiven input signal.

DISPENSE/PURGEPRE-PRESSURE/IDLE

TO OUTLET VALVE

REFILL

FROM INLET VALVE

Figure 2 Metering Cylinder



Specifications Refer to Table 4 for specifications.

Table 4 Specifications

ItemSpecification

S15 S35 S100 S165 S300Inlet Port

Outlet Port forRemote MaterialOutlet Valve

3/8 SAE, Size −06 O-ring boss, 9/16-18 UNF 2B thread

Operating AirPressure 4.1−7 bar (60−100 psi)

Maximum FluidWorking Pressure 206 bar (3000 psi)

Maximum ContinuousFluid OutputPressure

110 bar (1600 psi)

Note: Contact the Nordson Automotive Systems Group Engineering department if higher fluidoutput pressures are required.

Maximum Flow Rate5 cc/sec

(0.31 in.3/sec)10 cc/sec




(3.05 in.3/sec)

Maximum WaterOperating Pressure 7 bar (100 psi) 7 bar (100 psi) 7 bar (100 psi) 7 bar (100 psi) 7 bar (100 psi)

Maximum OperatingTemperatureWater Conditionedand Electric HeatVersions

82 �C (180 �F) 82 �C (180 �F) 82 �C (180 �F) 82 �C (180 �F) 82 �C (180 �F)

Metering Cylinder15 cc

(0.91 cu in.)35 cc

(2.1 cu in.)100 cc

(6.1 cu in.)165 cc

(10 cu in.)300 cc

(18.3 cu in.)

Maximum Motor RPM 207 rpm 415 rpm 300 rpm 708 rpm 884 rpm

Maximum ContinuousMotor Current RMS: 3.4 amps RMS: 10 amps RMS: 10.2 amps RMS: 10.2 amps

Operating Voltagesand PowerConsumption forHeated Versions(Heater Circuit Only)

120V/240V400W

120V/240V500W

120V/240V600W

240V1040W

240V1200W

Weight (Approximate) 24 lb (11 kg) 30 lb (14 kg)

Standard:49 lb (22 kg)

Stainless Steel:63 lb (29 kg)

112 (51 kg) 136 (62 kg)

Dimensions(Approximate) See Figures 3 through 12.

Wetted ComponentMaterials

Aluminum, brass, carbon steel, chrome plated carbon steel, stainless steel, tungsten carbide,Viton, UHMWPE

Air Consumption 0.25 scf/cycle

InstantaneousAir Flow Rate 15 scfm for quick valve response



6.509 in.

7.330 in.

5.485 in.

3.250 in.

4.060 in.

5.288 in.(13.43 cm)

(10.31 cm)

(8.25 cm)

A B C0.015

4X M8X1.25 THD THRU

A0.001

2X0.25030.2501 DOWEL PIN

A

B

C2X 0.250DOWELPIN HT

3.250 in.(8.25 cm)

(13.93 cm)

(18.61 cm)

15 CC:

(16.53 cm)

21.67 in.(55.04 cm)

35 CC:28.45 in.

(72.63 cm)

15 CC:7.063 in.

(17.94 cm)

35 CC9.976 in.

(25.33 cm)

GUN OPENAIR 1/4 TUBE

GUN CLOSEAIR 1/4 TUBE



NOZZLE NUT3/8 NPS THD

MATERIAL INLET PORTS9/16-18 SAE

TEMPERATURECONDITIONING PORTS1/4 TUBE

INLET VALVE

AUTO-FLO GUN

PRO-METER S 15 and S35

ALLEN-BRADLEYULTRA 3000 CABLECONNECTORS

PRESSURETRANSDUCER

WATER-CONDITIONED DISPENSER

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

Figure 3 S15 and S35 Water-Conditioned Dispenser Dimensions



6.509 in.

7.330 in.

5.485 in.

3.250 in.(8.25 cm)

(13.93 cm)

(18.61 cm)

2X 0.250DOWELPIN HT

(16.5 cm)

15 CC:21 in.

(53.34 cm)

35 CC:29.31 in.

(74.45 cm)







MATERIAL INLETPORTS 9/16-18 SAE

INLET VALVE

AUTO-FLO GUN

PRESSURETRANSDUCER

15 CC:7.063 in.

(17.94 cm)

35 CC9.976 in.

(25.33 cm)

5.242 in.(13.31 cm)

4.060 in.(10.31 cm)

C

B

A

A0.001

2X0.25030.2501 DOWEL PIN

A B C0.015

4X M8X1.25 THD THRU

PRO-METER S15 and S35HEATED DISPENSERS

3.250 in.(8.25 cm)

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

Figure 4 S15 and S35 Heated dispenser Dimensions



6.509 in.

7.330 in.

5.485 in.

3.250 in.(8.25 cm)

(13.93 cm)

(18.61 cm)

2X 0.250DOWELPIN HT

(16.5 cm)

15 CC:21 in.

(53.34 cm)

35 CC:29.31 in.

(74.45 cm)

A

NOZZLE SEALING SURFACENOZZLE NUT NOT SHOWN

1/4 TUBE TEMPERTURECONDITIONING PORTS

5.242 in.(13.43 CM)

4.060 in.(10.31 cm)

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

15 CC:7.063 in.

(17.94 cm)

35 CC:9.976 in.

(25.33 cm)

3.250 in.(8.25 cm)

A B C0.015

4X M8X1.25 THD THRU

A0.001

2X0.25030.2501 DOWEL PIN

C

B

Z


PRO-METER CE S15 and S35TEMPERATURE CONDITIONED

ARW DISPENSERS

Figure 5 CE S15 and S35 T/C ARW CE Dispenser Dimensions



7 in.

7.83 in.

5.985 in.

4.56 in.

5.64 in.(14.31 cm)

(11.58 cm)

9.976 in.

A B C0.015

4X M8X1.25 THD THRU

A0.001

2X0.25030.2501 DOWEL PIN

A

B

C2X 0.250DOWELPIN HT

3.5 in.(8.89 cm)

(15.2 cm)

(19.88 cm)

31 in.

(17.78 cm)

(78.74 cm)

(25.33 cm)








INLET VALVE

AUTO-FLO GUN

PRO-METER S-100WATER-CONDITIONED AND

3.250 in.(8.25 cm)

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

STAINLESS STEEL DISPENSERS

10.727 in.(27.25 cm)

Water Cond:

Water Cond:

31.63 in.(80.34 cm)

StainlessSteel

StainlessSteel

Figure 6 S100 Water-Conditioned and Stainless Steel Dispenser Dimensions



PRO-METER S-100

7.83 in.

5.985 in.

3.5 in.(8.89 cm)

(15.2 cm)

(19.88 cm)

31.52 in.(80 cm)

7 in.(17.78 cm) 4.56 in.

5.64 in.(14.31 cm)

(11.58 cm)

A B C0.015

4X M8X1.25 THD THRU

A0.001

2X0.25030.2501 DOWEL PIN

B

C

9.976 in.(25.33 cm)

2X 0.250DOWELPIN HT








INLET VALVE

AUTO-FLO GUN

HEATED AND STAINLESS

A

3.250 in.(8.25 cm)

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

STEEL HEATED DISPENSERS

Heated:

32.27 in.(82 cm)

StainlessSteel

Heated:

Heated:

10.73 in.(27.2 cm)

StainlessSteel

Heated:

Figure 7 S100 Heated Dispenser Dimensions



PRO-METER S-165

9.24 in.7.31 in.

B

C7.500 in. 2X M10

DOWEL PINS.015 A

4X M12X1.75 THDA B C.015

11.06 in.

MATERIAL INLET PORT9/16-18 SAE

NOZZLE NUTNOT SHOWN

0.431 in.

A7.86 in.

35.069 in.


10012516

(23.47 cm)

(89.075 cm)

(1.09 cm)

(19.96 cm)(28.09 cm)

(19.05 cm)

1.375 in.(3.49 cm)

1.375 in.(3.49 cm)

(18.57 cm)

240V HEATED DISPENSER

Figure 8 S165 240 V Heated Dispenser Dimensions



0.43 in

9.24 in. ALLEN−BRADLEYULTRA 3000 CABLECONNECTORS

MATERIAL INLET

NOZZLE NUTNOT SHOWN

A

2X M10DOWEL PINS

4X M12X1.75 T

7.31 in.

.001 A

.015 ABC

B

C

(23.5 cm)

35.07 in.(89 cm)

(1.1 cm)

PORT 9/16−18 SAE

1.375 in.(3.5 cm)

1.375 in.(3.5 cm)

7.5 in.(19 cm)

11.06 in.(28.1 cm)

(18.56 cm)

10012347

PRO-METER S-165TEMPERATURE CONDITIONED DISPENSER

Figure 9 S165 Temperature Conditioned Dispenser Dimensions



.001 A

.015 A B C

2X M10DOWEL PINS

4X M12X1.75 THD

A

9.24 in.(23.5 cm)

35.82 in.(91 cm)

7.31 in.(18.56 cm)

7.5 in.(19 cm)

11.81 in.(30 cm)

B

C

1.375 in.(3.5 cm)

1.375 in.(3.5 cm)

MATERIAL INLETNOZZLE NUTNOT SHOWN PORT 9/16−18 SAE

0.43 in(1.1 cm)

ALLEN−BRADLEYULTRA 3000 CABLECONNECTORS

PRO-METER S-165

10012475

240V ARW DISPENSER

Figure 10 S165 240 V ARW Dimensions



46.60 in.

0.431 in.

A

PRO-METER S-300

7.313 in.

6.160

14.90 in.

2X M10DOWEL PINS

4X M12X1.75 THDS.A B C.015

A.001

9.26 in.(23.5 cm)

4.74 in.(12 cm)


(1.1 cm)

MATERIAL INLET PORTS1-1/16-12 SAE BOTH SIDES

2X PRESSURETRANSDUCER PORT

7/16-20 SAE BOTH SIDES

(18.58 cm)

(15.65 cm)

1.250 in.(3.2 cm)

1.250 in.(3.2 cm)

11.0 in.(28 cm)

(37.8 cm)

C

B

(118.36 cm)

240V HEATED DISPENSER

Figure 11 S300 240 V Heated Dispenser Dimensions



PRO-METER S-300TEMPERATURE CONDITIONED

47.35 in.

0.431 in.

A

7.313 in.

6.160

15.65

2X M10DOWEL PINS

4X M12X1.75 THDA B C.015

A.001

9.26 in.(23.5 cm)

4.75 in.(12 cm)


(1.1 cm)

MATERIAL INLET PORTS1-1/16-12 SAE BOTH SIDES

2X PRESSURETRANSDUCER PORT

7/16-20 SAE BOTH SIDES

(18.58 cm)

(15.65 cm)

1.250 in.(3.2 cm)

1.250 in.(3.2 cm)

11.0 in.(28 cm)

(39.75 cm)

B

C

(120.27 cm)

1/4 TUBETEMPERATURECONDITIONINGPORTS

ARW DISPENSER

Figure 12 S300 Temperature Conditioned ARW Dispenser Dimensions



Installation WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all other relateddocumentation.

NOTE:

� Read and understand these proceduresbefore installing the dispenser into a system.Contact a local Nordson representative regardingthese procedures if necessary.

� Installing a dispenser is system-specific. Refer tothe System Documentation manual that shipped withthe system for controller schematics, air, water, andmaterial circuit drawings.

� See the J-Block Schematic at the end of this manualfor I/O and analog signals if necessary.

� The S15 dispenser output can be configured for 5 ccand 10-cc applications. Refer to the How to Changethe S15 Output procedure in the Repair section.

Install the Dispenser to a Fixture Refer to the Specifications section for mountingdimensions if necessary.

See Figure 13 and review the following:

� The dispenser orientation can only be within the90-degree window as shown. Contact NordsonEngineering if the dispenser needs to be oriented ina different way that’s not shown.

� Do not install the dispenser with the outlet portpositioned to the side. The outlet port must faceupwards due to the internal passages of the plungerhousing. When the plunger rod extends into theplunger rod housing, the material flows around theplunger and exits through a passage near thepacking gland. Keeping this passage at the highestpoint in the plunger rod bore allows any air entrainedin the material to pass through the plunger housingwithout getting trapped.

� Do not invert the dispenser.



The outlet port must face upwards.

The dispenser can onlybe installed onto a fixturewithin this 90� window.

(Shown with dispense valve installed.)

Horizontal Mounting:

Do not invert the dispenser.

Do not install the dispenser with the

(Shown with dispense valve installed.)

Horizontal Mounting:

outlet port positioned to the side.

Figure 13 Mounting Guidelines



Connect the Material,Air, and Water Lines 1. See Figure 14. Connect at least 60 psi (4.14 bar) of

clean shop air to a filter regulator input.

2. Connect the material hose from the Rhino bulkunloader to the material inlet fitting (4).

3. Connect the air lines from the pneumatic controlvalve to the Gun Open fitting (10) and Gun Closefitting (11) on the outlet valve (9).

4. Connect the air lines from the pneumatic controlvalve to the Gun Open fitting (6) and Gun Closefitting (7) on the inlet valve (8).

5. WATER-CONDITIONED VERSIONS: Perform the following:

a. Review the Water Treatment data in theMaintenance section for the acceptable types ofwater that can be used.

b. Connect the water lines from the temperatureconditioning unit to the fittings (3).

Connect the Controller Cables 1. See Figure 14. Connect the cables from the

controller to the connectors (1).

2. Connect the cables from the controller to theproximity sensors (2).

3. Connect the pressure transducer cable to thepressure transducer (5).

4. HEATED VERSIONS ONLY: Connect the cord set (12)to the controller.

2

3

4

5

8

6

7

11

10

9

1

12

WATER-CONDITIONED

HEATED

Figure 14 Typical Connections



Connect a Stainless Steel Dispenserto the System Air Purge Circuit See Figures 15. Stainless Steel dispensers must beconnected to the system Air Purge circuit. Refer to theinterconnect drawings provided with the SystemDocumentation and to Rhino SD2/XD2 ARW Air CircuitModule instruction sheet 1077884 for more data.

DUMP CONTAINER

REGULATOR

NEEDLE VALVE

SUPPLY AIR

J-BOX

ARW DUMPCONTAINER

INDICATORGAGE

METERINGVALVE

GAGE

REGULATOR

SUPPLY

ARWPORT

J-BOX

Figure 15 Typical Air Purge Circuit and Pneumatic Schematic



Operation WARNING: Read and understand this entiresection before performing any procedures.Review the following:

� Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

� Do not remove any covers duringoperation. The moving parts under thesecovers could cause injury.

� High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.

� Relieve system and material pressurebefore disconnecting hoses.

� Never exceed the maximum operatingtemperature of 82 �C (180 �F).

NOTE: Operation of the Pro-Meter Series-S meter isdependent upon the system configuration. Refer to thesystem manual that shipped with the system or contact aNordson representative for information about theoperation of a specific component.

Startup 1. Make sure all fittings, connections, and covers are

tightened securely.

2. Set the air pressure on the main air input filter to60 psi (4.14 bar) minimum.

3. Turn on the Rhino bulk unloader and cycle thepumps. Refer to the Rhino unloader documentationfor more information.

4. Start the controller. Refer to the controller manual formore information.

5. Start the water circulation for temperatureconditioning. Refer to the temperature controllermanual for more information.

6. Wait until the system reaches the required materialdispensing temperature.

Shutdown 1. Turn off and relieve the pressure from the Rhino bulk

unloader pumps. Refer to the Rhino bulk unloadermanual for more information.

2. Relieve the pressure from the material cylinder.

3. Turn off the temperature conditioned watercirculation system. Refer to the temperaturecontroller manual for more information.

4. Turn off the controller. Refer to the controller manualfor more information.



Maintenance

WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all other relateddocumentation.

NOTE: It may be necessary to adjust frequencies due tothe facility enviornment, process parameters, materialbeing applied, or experience.

NOTE: The frequencies listed in Table 5 are onlyguidelines. Always perform preventive maintenanceprocedures according to your facility maintenanceschedule.

Table 5 Preventive Maintenance Schedule

Item Task Completion TimeFrequency

Weekly Monthly Yearly Cycles

Inlet andOutlet Valves (A)

Check for leakageat the weep holes.Replace cartridge ifnecessary.

Inspect: 5 min.Replace: 30 min. X

Replace cartridge. 30 min. 400,000

Air Fittingsand Tubing Check for air leaks 5 min. X

Material Fittings andHoses

Check for materialleaks 5 min. X

Plunger RodPacking Gland

Check for leakageand replace thegland assembly ifnecessary.

Inspect: 5 min.Replace: 2 hours X 500,000

Plunger Rod

Replace if damagedor scored or afterevery other packinggland change

2 hours 1,000,000

Linear ActuatorRe-grease rollerscrew and bearingassembly.

4 hours 1,500,000

TemperatureConditioning Water

Check watercondition X

Change waterand chemicals X

(A) Small amounts of weepage may indicate a potential problem but will not affect dispensed material accuracy.Investigate and repair any weepage as soon as possible. Excessive leakage caused by blown O-rings or loosefittings will affect dispensed material accuracy and must be immediately repaired.



Water Treatment The temperature conditioning section is constructed ofthe following materials. Always refer to this list if differentwater, corrosion inhibitors or biocides other than thoselisted in the following sections are used.

Black Iron Pipe Stainless steel Nylon

Brass PVC Plastic Copper

Buna Rubber Aluminum Polyurethane

Steel Viton PTFE

Water Types

Refer to Table 6. To minimize the introduction ofcontaminants that may degrade system components,review these guidelines before selecting the type ofwater to use.

NOTEWater types are listed in order of preference.

Corrosion Levels

To maintain proper performance, minimum levels ofcorrosion to aluminum and copper must be maintained.To maintain safe operation keep the corrosion levels of

� aluminum at or below 3 mil/year (0.003 in./yr).

� copper at or below 1 mil/year (0.001 in./yr).

When adding water to the system, corrosion inhibitormust be added. CorrShield MD405 corrosion inhibitor isshipped with temperature-conditioned systems. This is aMolybdate-based corrosion inhibitor that contains anAzole additive to protect copper and is used in theconcentration of 1.5 ounces per gallon of water tomaintain a concentration of 250−350 ppm.

The Ford Tox number for CorrShield MD 405 is 149163.

The GM FID number for CorrShield MD 405 is 225484.

Refer to the Parts section to order CorrShield MD 405.

Biocide Water Treatment

Do not use the following Biocides:

� oxidizers, such as chlorine, bromine, hydrogenperoxide, iodine, ozone, etc.

� cationic, or positively charged biocides.

Biocides for use with CorrShield MD405 areBetzDearborn Spectrus NX114. The recommendedconcentration of Spectrus NX114 is 150−PPM which is0.017 oz./gal (0.5 ml/gal).

The Ford Tox Number for Spectrus NX114 is 148270.



Table 6 Water Types

Water Description

1. Distilled No minerals and chemicals

Lacks the nutrients necessary to support biological growth and the minerals that wear away atsystem components

Neutral nature reduces interaction with additives used to protect the system

NOTE

Distilled water is the best choice for use in thetemperature conditioning section.

2. Well Contains an abundance of minerals that can support plant and animal life

Contains minerals like calcium and iron that are abrasive; accelerates wear and tear oncomponents

NOTEIf well water is the only option available, it mustbe softened to reduce the mineral content.

3. City Contains chlorine that can degrade all metals including stainless steel

Hard on most non−metals

Usually contains an abundance of minerals that are capable of supporting plant and animal life;accelerates wear on components

4. Weld (Tower) Often heavily treated both for bacterial suppression and to make it more compatible with thewelding and cooling tower processes

Treatment process usually involves some aggressive chemicals that can degrade metals,plastics and other materials

Usually contains an abundance of metals and other contaminants picked up from the weldingand cooling tower processes that can interfere with the components of the temperature controlsystem

5. DI ! CAUTION !

Do not use DI water in this system. DI water drawsfree electrons from metal to normalize ion levels.This process causes degradation of metals.



Troubleshooting

WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all other relateddocumentation.

These procedures cover only the most commonproblems that you may encounter. If you cannot solvethe problem with the information given here, contact yourlocal Nordson representative for help.

Problem Possible Cause Corrective Action

1. Leakage throughinlet/outlet valveweep hole

Worn packing cartridge Replace the packing cartridge. Refer to the Outlet Valveprocedures in the Repair section.

2. Leakage through thematerial outlet

Worn ball seat or packingcartridge ball

Replace the valve body and/or the entire valve. Refer tothe Outlet Valve procedures in the Repair section.

3. Linear Actuator notresponding

Loose wiring connections Contact your Nordson representative.

Controller switching error Reset the controller program, check fill/dispensingroutine. Refer to your controller documentation for moreinformation.

4. Metering cylinder not refilling

Pump ball valve closed Check the material supply system.

High friction in meteringcylinder packing glands

Replace packing gland if necessary.

Inlet valve did not open Check inlet valve; rebuild or replace if necessary. Referto the Inlet Valve and Outlet Valve procedures in theRepair section.

Controller switching error Reset controller program; check fill/dispensing routine.

5. Material flow notstopping quicklywhen inlet/outletvalves are cycled

Sluggish operating inletand outlet valves

Replace the applicable valve. Refer to the Inlet Valveand Outlet Valve procedures in the Repair section.

6. Temperature controlunstable

Heater cartridge orRTD failed

Check heater cartridge and RTD. Replace partsif necessary.



Repair This section only covers procedures for shop repairs.Depending upon the mounting configuration, it maybe possible to make some repairs without removingthe Pro-Meter S-Series dispenser from the system.

WARNING: Read and understand this entiresection before performing repairs. Contact aNordson representative regarding theseprocedures if necessary. Review the following:

� Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

� High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.

� Relieve system and material pressurebefore disconnecting hoses.

NOTE: Throughout this section the Pro-Meter S-Seriesdispenser is referred to as the dispenser.

Perform the following before making repairs:

1. Shut off and lock out power to the dispenser.

2. If used, turn off the water circulation system at thetemperature control unit.

3. Relieve system, material, and fluid pressures tothe dispenser.

Consumable Items

Keep the items listed in Table 7 on hand whenperforming repairs.

Table 7 Consumable Items

Item Part Application

Never-Seez 900344

Apply to threads ofapplicable parts.

ThreadlockingAdhesive

900464

Pipe/ThreadSealant

900481

TFE Grease 1031834 Lubricate O-rings andapplicable parts.



Linear Actuator See Figure 16 and use the following procedure to replacethe linear actuator.

Remove the Linear Actuator 1. Remove the screws (3) securing the mounting

plate (2) to the linear actuator (1) and housingflange (9).

2. Remove the screws (11) and washers (12) securingthe shroud (13) to the linear actuator (1) and housingflange (9).

3. Remove the screws (8) securing the proximityplate (4) to the linear actuator (1) and housingflange (9).

4. Place a wrench on the shaft flats (10). Remove thescrews (15) and washers (14) securing the linearactuator (1) to the dispenser.

5. Remove the screw (16) from the anti-rotate arm (17).Loosen the set screws (20) and remove theanti-rotate arm from the shaft (19).

6. FOR 15-CC METER: If installed, remove the applicablealuminum spacers (22) from the shaft (19).

7. Remove the motor bumper (18) from the shaft (19).

Install the Linear Actuator 1. Install the motor bumper (18) onto the shaft (19).

2. FOR 15-CC METER: If removed, install the applicablealuminum spacers (22) onto the shaft (19).

3. Perform the following:

a. Install the anti-rotate arm (17) onto theshaft (19) using the screw (16). Tighten thescrew finger tight.

b. Apply Loctite 242 (21) to the threads of theset screws (20). Install the set screws intothe anti-rotate arm (17). Tighten the set screwsfinger tight.

c. Tighten the screw (16) to 13.5 N•m (10 ft-lb).FOR 165- AND 300-CC METERS: tighten the screw to20.3 N•m (15 ft-lb).

d. Tighten the set screws (20) to

� 15- and 35-cc meters: 4 N•m (35 in.-lb)

� 100-cc meters: 7.7 N•m (68 in.-lb)

� 165- and 300-cc meters: 17.6 N•m (13 ft-lb)


a. Apply Loctite 242 to the threads of thescrews (15). Install the linear actuator (1) ontothe shafts (10).

b. Place a wrench on the flats of the shafts (10).Install the washers (14) and screws (15) intothe linear actuator. Tighten the screws to

� 15- and 35-cc meters: 34 N•m (25 ft-lb)

� 100-cc meters: 64.7 N•m (47 ft-lb)


5. Install the proximity plate (4) onto the linearactuator (1) and housing flange (9) using thescrews (8). Tighten the screws to10 ft-lb (13.5 N•m).

6. Install the shroud (13) to the linear actuator (1) andhousing flange (9). Install the washers (12) andscrews (11). Tighten the screws securely.

7. Install the mounting plate (2) to the linear actuator (1)and housing flange (9). Install the screws (3) andtighten to 33.75 N•m (25 ft-lb).



How to Change the S15 Output The S15 dispenser output can be configured for 5 cc and10 cc applications by installing the supplied aluminumspacers and resetting the proximity sensors.

1. See Figure 16. Make sure that the linear actuator (1)is in the extend position to expose the shaft (19).

2. Remove the screws (11) and washers (12) securingthe shroud (13) to the linear actuator (1) and housingflange (9).

3. Remove the screw (16) from the anti-rotate arm (17).Loosen the set screws (20) and remove theanti-rotate arm from the shaft (19).

4. Make sure that there is an O-ring installed in eachaluminum spacer (22). Install the aluminum spacersonto the shaft (19):

� 5 cc output: Install both aluminum spacers.

� 10 cc output: Install one aluminum spacer.


a. Install the anti-rotate arm (17) onto theshaft (19) using the screw (16). Tighten thescrew finger tight.

b. Apply Loctite 242 (21) to the threads of theset screws (20). Install the set screws intothe anti-rotate arm (17). Tighten the set screwsfinger tight.

c. Tighten the screw (16) to 13.5 N•m (10 ft-lb).Tighten the set screws (20) to 4 N•m (35 in.-lb).

6. Reset each proximity sensor (7):

a. Disconnect the cable from the proximitysensor (7).

b. Remove the jam nut (6), lock washer (5), andproximity sensor (7) from the proximity plate (4).

c. Remove the plugs (23) from the desired outputposition and install the proximity sensor (7), lockwasher (5) and jam nut (6) as shown. Do nottighten the jam nut at this time.

d. Install the plugs (23) into the open holes on theproximity plate (4).

7. Adjust the proximity sensors. Refer to the Adjust theRetract and Extend Proximity Sensor and Adjust theRefill Proximity sections for the adjustmentprocedures.



1

2 3

4

8

12

13

10

15

14

19

18

11

56

7

2117

16

2021

9

22

10 CC PROXIMITY SENSOR SETTING5 CC PROXIMITY SENSOR SETTING

15 CC PROXIMITY SENSOR SETTING

77

23

Figure 16 Linear Actuator and Proximity Sensor Repairs



Proximity Sensors Use the following procedure to replace and adjust aproximity sensor. The retract proximity sensor is used inthis procedure. The procedures for replacing the refilland extend proximity sensors are typical.

NOTE: Depending upon the mounting configuration, theproximity sensors can be replaced without removing thedispenser from the system.

1. See Figure 16. Disconnect the cable from theproximity sensor (7).

2. Remove the screws (11) and lock washers (12)securing the shroud (13) to the linear actuator (1)and housing flange (9).

3. Loosen the jam nut (6). Remove the proximitysensor (7), jam nut (6), and lock washer (5) from theproximity plate (4).

4. Install the jam nut (6) and lock washer (5) onto thenew proximity sensor (7).

5. Adjust the proximity sensor. Refer to the Adjust theRetract and Extend Proximity Sensor or Adjust theRefill Proximity sections for the adjustmentprocedures.

Adjust the Retract andExtend Proximity Sensors

CAUTION: To prevent damage to a proximitysensor when performing step 1, do not thread itinto the proximity plate more than three turns.

1. See Figure 17. Extend or retract the linear actuatoruntil the anti-rotate arm stop pin is directly behindthe sensor.

2. Push the anti-rotate arm toward the sensor toremove any backlash.


a. Turn the sensor clockwise until its face makescontact with the stop pin.

b. Turn the sensor counterclockwise 1−11/2 turns.Lock the sensor in place using the lock washerand jam nut.

c. Make sure that there is a 1.0−1.5 mm(0.040−0.060 in.) gap between the face of thesensor and the anti-rotate arm stop pin.

4. Connect the cable to the proximity sensor.

5. See Figure 16. Install the shroud (13) to the linearactuator (1) and housing flange (9) using thewashers (12) and screws (11). Tighten thescrews securely.

Adjust the Refill Proximity Sensor

CAUTION: To prevent damage to the proximitysensor when performimg step 1, do not thread itinto the proximity plate more than three turns.

1. See Figure 17. Extend the plunger assembly untilthe proximity disc is directly behind the proximitysensor.


a. Turn the sensor clockwise until its face makescontact with the proximity disc.

b. Turn the sensor counterclockwise 1−11/2 turns.Lock the sensor in place using the lock washerand jam nut.

c. Make sure that there is a 1.0−1.5 mm(0.040−0.060 in.) gap between the face of thesensor and the proximity disc.

3. Connect the cable to the proximity sensor (7).

4. See Figure 16. Install the shroud (13) to the linearactuator (1) and housing flange (9) using thewashers (12) and screws (11). Tighten thescrews securely.



GAP

RETRACT PROXIMITY SENSOR

ARM STOP PIN

PROXIMITY DISC

EXTEND PROXIMITY SENSOR

ARM

1.0−1.5 mm(0.040−0.060)

REFILL PROXIMITY SENSOR(NORMALLY OPEN)

(NORAMLLY CLOSED)

(NORAMLLY CLOSED)

GAP

ANTI-ROTATE

TYPICAL FOR EXTENDPROXIMITY SENSOR

JAM NUT (TYPICAL)

NOTE: When setting thegap for the retract andextend proximitysensors, push the armtoward the sensor toremove backlash.

1.0−1.5 mm(0.040−0.060)

Figure 17 Proximity Sensor Adjustment



Hydraulic Section

WARNING: Depressurize the dispense systembefore making any repairs to the hydraulicsection.

See Figure 18 and use the following procedures to makerepairs the hydraulic section.

Replace the Inlet andOutlet Valve Packing Cartridge NOTE: The outlet valve is used as an example in thefollowing procedure. This procedure is typical for theinlet valve.

1. See Figure 18. Remove the screws (17) securingthe air cylinder cap (16) to the valve body (12).Remove the spring (15) from the valve body.

2. Using a small screwdriver, remove the packingcartridge (14) from the valve body (12).

3. Install the new packing cartridge (14) into the valvebody (12).

4. Install the spring (15) onto the packing cartridge (14).

5. Install the air cylinder cap (16) using the screws (17).Tighten the screws to 8.5−9 N•m (75−80 in.-lb).

Replace the Outlet Valve

See Figure 18 and use the following procedure to replacethe outlet valve.

NOTE: Depending upon the mounting configuration, the,outlet valve can be repaired without removing thedispenser from the system.

The outlet valve (12) and manifold (9) are applicationspecific. This procedure only applies to configurationsthat have an outlet valve installed onto a dispenser (1). Ifa manifold (9) is installed onto the dispenser, refer to themanual that shipped with the applicable outlet valve forrepair procedures.

1. Depressurize the temperature conditioning system.

2. Disconnect the lines from the fittings (11).

3. Remove the screws (10) securing the valvebody (12) to the dispenser (1).

4. Remove the O-rings (13) from the dispenser (1) andcheck them for damage. Replace damaged O-rings.

5. Lubricate the O-rings (13) with TFE grease andinstall them into the housing (1).

6. Install the outlet valve (12) onto the dispenser (1)using the screws (10). Tighten the screws to8 N•m (70 in.-lb).

7. Connect the lines to the fittings (11).

Replace the Inlet Valve

See Figure 18 and use the following procedure to replacethe inlet valve.

NOTE: Depending upon the mounting configuration,the inlet valve can be repaired without removing thedispenser from the system.

1. Disconnect the following:

� cable from the pressure transducer (2)

� air lines from the elbow fittings (6)

� material line from the input port (4)

2. Remove the screws (5) securing the inlet valve (7) tothe dispenser (1).

3. Remove the O-ring (8) and check it for damage.Replace the O-ring if necessary.

4. Remove these parts from the old inlet valve (7) andinstall them onto the new inlet valve:

� pressure transducer (2); tighten to5−5.6 N•m (45−50 in.-lb)

� elbow fittings (6)

5. Install the inlet valve (7) onto the dispenser (1)using the screws (5). Tighten the screws to13.5 N•m (10 ft-lb).

6. Connect the following:

� cable to the pressure transducer (2)

� air lines to the elbow fittings (6)

� material line to the input port (4)

Replace the Pressure Transducer 1. See Figure 18. Disconnect the cable from the

pressure transducer (2).

2. Remove the pressure transducer (2) from the inletvalve (7).

3. Lubricate the pressure transducer O-ring (3)with TFE grease. Install the pressure transducer (2)into the inlet valve (7) and tighten to5−5.6 N•m (45−50 in.-lb).

4. Connect the cable to pressure transducer (2).



17

16

15

14

12

10

9

8

5

2

3

13

1

4

67

11

11

Figure 18 Inlet and Outlet Valve Repair



Remove the Glandand Plunger Assemblies

NOTE: The following procedure requires the use of anarbor press and a 3/16-in. spanner wrench.

1. To remove the gland and plunger assemblies withoutremoving the cylinder assembly, purge the meteringcylinder:

a. Lockout and relieve system, material, and fluidpressures to the dispenser.

b. From the system controller, perform the meterPurge routine. The following occurs:

� The meter will not refill after the Purgeroutine because the supply pump is lockedout and material pressure is relieved.

� The linear actuator retracts and the controllerdisplays a Refill Fault.

2. See Figure 19. Remove the screws (4) andwashers (3) securing the shroud (2) to the linearactuator (1) and housing flange (5).

3. Remove the screws (7) securing the proximityplate (6) to the linear actuator (1) and housingflange (5).

4. Remove the screws (10) securing the glandassembly (9) to the housing flange (5). Perform thefollowing if the gland assembly cannot be removedfrom the housing flange:

a. Insert two screws (10) into the threadedholes (17) of the gland assembly.

b. Alternate tightening the screws to remove thegland assembly from the housing flange.

5. Remove the O-ring (8) from the gland assembly (9).Discard the O-ring.

6. Using an arbor press, remove the plungerassembly (15) from the gland assembly (9).

7. Disassemble the plunger assembly (15):

a. Remove the plunger bumper (11) from theplunger (12).

b. Insert the spanner wrench pin into the holeon the plunger (12). Remove the screw (14)securing the proximity disc (13) to theplunger (12).

8. Clean the parts with a compatible solvent.

9. Inspect the parts for wear and damage. Replaceparts if necessary.

Install the Glandand Plunger Assemblies

NOTE: The following procedure requires the use of anarbor press and a 3/16-in. spanner wrench. (Additionaltools required for ARW only: torque wrench and greasegun.)

1. See Figure 19. Lubricate the gland assemblyO-ring (8) with TFE grease (16).

2. Assemble the plunger assembly (15):

a. Install the proximity disc (13) onto theplunger (12).

b. Thread the screw (14) into the plunger.Insert the spanner wrench pin into the holeon the plunger and tighten the screw to13.5 N•m (10 ft-lb ).

c. Install the plunger bumper (11) into the plunger.Make sure that the plunger bumper makescontact with the proximity disc.

d. Apply TFE grease (16) to the shaft ofthe plunger.

3. Using an arbor press, insert the plungerassembly (15) into the gland assembly (9).

4. For ARW only:

a. Use a grease gun to insert grease into thegrease fitting (20) installed in the greaseport (18) of the gland assembly until greaseprotrudes out from the other grease port.

NOTE: Grease is provided in kit.

b. Remove the grease fitting and install the setscrews (19) into the grease ports until theybottom out. Torque the set screws to2.3−2.8 N•m (20−25 in-lb).

5. Install the gland assembly (9) onto the housingflange (5) using the screws (10). Tighten the screwsin a cross-pattern to


� 100-cc meters: 64.7 N•m (47 ft-lb)


6. Install the proximity plate (6) onto the linearactuator (1) and housing flange (5) using thescrews (7). Tighten the screws to13.5 N•m (10 ft-lb).

7. Install the shroud (2) to the linear actuator (1) andhousing flange (5) using the lock washers (3) andscrews (4). Tighten the screws securely.



13

15

11

14

9

8

10

1

2

3

4

7

6

5

16

17

17

19

1918

20

ARW Gland Assemblywith Plunger Assembly

1216

Figure 19 Plunger and Gland Assembly Repairs



Rebuild the Packing Gland NOTE: This procedure requires the use of either ahydraulic or an arbor press to remove the internal partsof the packing gland.

1. See Figure 20. Place the packing gland housing (2)on a fixture (4).

NOTE: During removal of the internal parts, the retainergroove will break the O-ring (5).

2. Insert the removal arbor (1) into the packinggland housing. Using the press, push outthe internal parts (3).

3. Thoroughly clean the packing gland housing in acompatible solvent to remove all sealant material andO-ring debris.

4. Coat the bore (8) of the packing gland housing withO-ring lubricant (9).

5. Insert the scraper ring (7), sharp edge down, into thethe packing gland (2).

6. Using the insertion tool (6) and press, insert the newinternal parts into the packing gland housing (2).Make sure that the brass seal retainer or backupwasher (10) is flush or slightly below the packinggland housing as shown.



SCRAPER RINGSHARP EDGE DOWN

PACKING GLAND HOUSING BRASS SEAL RETAINER SLIGHTLYBELOW PACKING GLAND HOUSING

3

1

2

54

6

89

7

10

Figure 20 Replacing the Internal Parts of the Packing Gland



Replace the Thermostat 1. See Figure 21. Remove the screws (1) securing the

side cover (2) to the heater box (6).

2. Loosen the screw (8) on the connector (9) andremove the thermostat wires.

3. Remove the screws (3) and lock washers (4)securing the thermostat (5) to the housing (7).

4. Apply heat sink compound (10) to the thermostat (5).Install the thermostat using the lock washers (4) andscrews (3). Tighten the screws securely.

5. Crimp new ferrules onto each wire.

6. Insert the thermostat wires into the connector (9) andtighten the screw (8). See Figure 22 for wiringdiagram if necessary.

7. Install the side cover (1) to the heater box (6) usingthe screws (2). Tighten the screws securely.

2 34

5

7

1

98

6

11

10

Figure 21 Replacing the Thermostat

Replace a Heater Cartridge 1. See Figure 22. Remove the screws (14) securing

the bottom cover (1) to the heater box (12) andthe housing (3).

2. Remove the screws (5) securing the side cover (6) tothe heater box (12).

3. Cut the applicable heater wires from the crimpconnections.

4. Carefully remove the heater cartridge (2) from thehousing (3).

5. Apply heat sink compound (15) to the heatercartridge. Install the heater cartridge into thehousing (3). Route the heater wires through thehousing (3) and heater box (12) as shown.

6. Strip back the wire insulation on all of the cut wires.Crimp new ferrules onto each wire. See Figure 22for wiring diagram if necessary.

7. Install the side cover (6) onto the heater box (12)using the screws (5). Tighten the screws securely.

8. Install the bottom cover (1) onto the housing (3) andheater box (12) using the screws (14) tighten thescrews securely.

Replace the RTD 1. See Figure 22. Remove the screws (14) securing

the bottom cover (1) to the heater box (12) andthe housing (3).

2. Remove the screws (5) securing the side cover (6) tothe heater box (12).

3. Loosen the screws (7) on the connector (8) andremove the RTD wires.

4. Carefully remove the RTD (13) from the housing (3).

5. Apply heat sink compound (15) to the RTD (13).Install the RTD into the housing (3). Route the RTDwires through the housing (3) and heater box (12) asshown.

6. Crimp new ferrules onto each wire.

7. Insert the RTD wires to the connector (8). Tightenthe screw (7).

8. Install the bottom cover (1) onto the housing (3) andheater box (12) using the screws (14) tighten thescrews securely.

9. Install the side cover (6) onto the heater box (12)using the screws (5). Tighten the screws securely.



14

1

213

3

12

6

5

4

87

1515

WIRE ROUTING FOR HEATERCARTRIDGES AND RTD

240 VOLT CIRCUIT

CORDSET

RTD

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

120 VOLT CIRCUIT

CORDSET

RTD

HEATER CARTRIDGE

HEATER CARTRIDGE

HEATER CARTRIDGE

HEATER CARTRIDGE

WIRE A

WIRE B

WIRE CWIRE D

WIRE H

WIRE 1

WIRE 2

WIRE 3WIRE 5

GND

TYPICAL CRIMPCONNECTORS

JUMPER WIRE

JUMPER WIRE

TYPICAL CRIMPCONNECTORS

Figure 22 Heater and RTD Repairs



Parts To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433−9319 or contact yourlocal Nordson representative.

Available Dispensers Table 8 lists the available dispensers. Refer to the following pages for detailed parts information.

Table 8 Dispensers

DispenserConfiguration

Meter(CCs)

StandardPacking Gland Dispensers

ARWPacking Gland Dispensers

TemperatureConditioned

S15 1084783 1600174

S35 1084793 1600175

S100 1084784 1101916

S165 1603900 N/A

S300 1087606 1607921

120 V S15 1083509 N/A

S35 1082522 N/A

S100 1082524 1600415

S165 N/A N/A

S300 N/A N/A

240 V S15 1083540 N/A

S35 1082523 N/A

S100 1082525 1600415

S165 1604220 1604109

S300 1602447 N/A

N/A: Not Available



Standard Dispensers See Figures 23 and 24. Refer to the parts list that beginson page 43.

12

3

45

6

7

9

10

5

5

7

7

14

15

17

16

11

11

5

13

12

Figure 23 S15, S35, and S100 Standard Dispenser Parts



2

20

18

24

23A 25

22

21

27

38

26

28530

PART OF 29

5

219

18

33

34

35

19

39

S15

S35 and S100

36

37

36

36

37

29

THESE PARTS ARE INCLUDED WITH GUN OR MANIFOLD.

THESE PARTS ARE APPLICATION-SPECIFIC.

36

23C

23B

5

41

4140

40

Figure 24 S15, S35, and S100 Standard Dispenser Parts (Continued)



Item Part Part Part Part Description Qty Note— 1084783 Dispenser, T/C Pro-Meter S15 1

1084793 Dispenser, T/C Pro-Meter S35 11084784 Dispenser, T/C Pro-Meter S100 1

1101916 Dispenser, T/C Pro-Meter S100, ARW 11 1070117 1070117 1068803 1068803 � Screw, stop, plunger 12 900464 900464 900464 900464 � Adhesive, Loctite 242, blue, 50 ml AR3 1070465 1070465 1068797 1068797 � Disc, proximity 14 1078413 1070463 1068796 1101980 � Plunger 15 1031834 1031834 1031834 1031834 � Lubricant, TFE grease, 5lb, 1 gal. AR6 1070466 1070466 1068798 1068798 � Bumper, plunger 1

7973466 973466 973466 � Plug, pipe, flush, 1/16 w/sealant 8

702157 � Plug, pipe, flush,stainless steel 1/16 w/sealant

8

8 − − − − − − − − − − − − − − − − � Not used on these configurations —9 972119 972119 972119 972119 � Elbow, male, 1/4 tube x 1/8 NPT 2

101084790 1084794 1084787 � Housing, plunger 1

1101918 � Housing, plunger 1

11973543 973543 973543 � Plug, O-ring, 7/16−20 2

1060381 � Plug, O-ring, 7/16−20, stainless steel 212 − − − − − − − − − − − − − − − − � Nameplate 113 981907 981907 981907 981907 � Screw, drive, round, 2 x 0.187 414 1070490 1070490 1068777 1068777 � Flange, housing 115 982031 982031 982031 982031 � Screw, socket, M6 x 25 2

16− − − − − − − − − − − − � Gland assembly, tri-lip 1

− − − − � Gland assembly, ARW,low viscosity materials 1 A

171058878 1058878 � Screw, socket, M8 x 45 4

982392 982392 � Screw, socket, M10 x 45 4

18983051 983051 � Washer, flat, 0.344 x 0.688 x 0.065 8

983061 983061 � Washer, flat, 0.406 x 0.812 x 0.065 8

19982395 982395 � Screw, socket, M8 x 1.25 x 25 8

982491 982491 � Screw, socket, M10 x 1.25 x 25 820 1073676 1073675 1073678 1073678 � Actuator assembly, linear 121 1073371 1070491 1068779 1068779 � Shaft 422 1070468 1070468 1068804 1068804 � Screw, stop, motor 1

23A 1070757 1070757 1069104 1069104 � Arm assembly, anti-rotate 123B 982020 982020 982020 982020 � Set screw, M3 x 3 2 B23C 1068802 1068802 1068802 1068802 � Pin, stop, 12 mm OD, plastic 2 B24 1070467 1070467 1068799 1068799 � Bumper, motor 1

251074040 1074040 � Screw, set, M5 x 10 mm 2

1002697 1002697 � Screw, set, M6 x 8 mm 226 1073373 1070791 1068790 1068790 � Plate, mount 127 982006 982006 982006 982006 � Screw, socket, M8 x 20 428 982176 982176 982176 982176 � Screw, socket, M6 x 16 4

291073402 1073402 1073402 � Valve, inlet, Auto−Flo, Pro-Meter S,

UHMW1

1099703 � Valve, inlet, Auto−Flo,Pro-Meter S, Anti-drool, stainless steel

1

Continued...



Item Part Part Part Part Description Qty Note— 1084783 Dispenser, T/C Pro-Meter S15 1

1084793 Dispenser, T/C Pro-Meter S35 11084784 Dispenser, T/C Pro-Meter S100 1

1101916 Dispenser, T/C Pro-Meter S100, ARW 130 − − − − − − − − − − − − − − − − � Transducer, pressure 1 C31 − − − − − − − − − − − − − − − − � Not used on these configurations 132 − − − − − − − − − − − − − − − − � Label 1

331073375 1070793 1068806 � Shroud 1

1088797 � Shroud 134 982264 982264 982264 982264 � Screw, socket, cap, M6 x 1 x 18 mm 435 983410 983410 983410 983410 � Washer, flat, narrow, M6 436 1074051 1074051 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 237 346188 346188 346188 346188 � Sensor, proximity, PNP, N.O., M12 138 1600421 1600422 1600423 1600423 � Plate, proximity 139 1073898 − − − − − − − − − − − − � Plug, M12 x 1 440 1091823 � Spacer, motor, Pro-Meter 241 941144 � O-ring, Viton, 0.625 x 0.813 x 0.094 2

NOTE A: Refer to the Kits section to order this part.

B: These parts are included with 23A but can be ordered separately.

C: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)

AR: As Required



S15 120/240 Volt Heated Dispensers See Figures 25 and 26. Refer to the parts list that onpage 47.

PART OF 9

PART OF 9

8

9

3

4

20

18

19

11

10

7

14

16

13

15A

49

49

51

51

5

5

6

12

48

1

210

11

17

51

15B

53

52

53

52

15C

THESE PARTS ARE INCLUDED WITH GUN OR MANIFOL

THESE PARTS ARE APPLICATION SPECIFIC.

Figure 25 S15 120/240 Volt Heated Dispenser Parts



47

36

2122

24

25

27

29

22

30 31 3233

3449

3550

2350

3449

37

49

40

39

41

42

42

44

45

46

51

51

49

50

43

43

2838

26A26B26C

Figure 26 S15 120/240 Volt Heated Dispenser Parts (Continued)



Item Part Part Description Qty Note

—1083509 Dispenser, assembly, Pro-Meter S15, 120V 1

1083540 Dispenser, assembly, Pro-Meter S15, 240V 11 1073676 1073676 � Actuator, linear 12 1073373 1073373 � Plate, mount 13 982006 982006 � Screw, socket, M8 x 20 44 1600421 1600421 � Plate, proximity 15 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 26 346188 346188 � Sensor, proximity, PNP, N.O., M12 17 982176 982176 � Screw, socket, M6 x 16 38 − − − − − − − − � Transducer, pressure 1 A9 1073402 1073402 � Valve, inlet, Auto−Fl, UHMW 110 982395 982395 � Screw, socket, M8 x 1.25 x 25 811 983051 983051 � Washer, flat, 0.344 x 0.688 x 0.065 812 1083507 1083507 � Housing 113 1070468 1070468 � Screw, stop, motor 114 1073371 1073371 � Shaft 4

15A 1070757 1070757 � Arm assembly, anti−rotate 115B 982020 982020 � Set screw, M3 x 3 2 B15C 1068802 1068802 � Pin, stop, 12 mm OD plastic 2 B16 1074040 1074040 � Screw, set, M5 x 10 217 1070467 1070467 � Bumper, motor 118 983410 983410 � Washer, flat, M, narrow, M6 419 982264 982264 � Screw, socket, cap, M6 x 1 x 18 mm 420 1073375 1073375 � Shroud 121 1078390 1078390 � Cover, heater 122 982636 982636 � Screw, socket, M5 x 12 823 186199 186199 � Sensor, temp RTD, 24 in. 124 1078367 1078367 � Cover, heater, dispenser 125 939515 939515 � Connector, crimp, wire 22−14 2 or 4

26A 1082457 1082457 � Ferrule, wire, non-insulating, 22−26 AWG 2 or 4 C26B 1078929 1078929 � Ferrule, wire, non-insulating, 18 AWG 2 C26C 939934 939934 � Ferrule, wire, non-insulating, 20 AWG 2 C27 1080850 1080850 � Cover, top, heater, dispenser 128 − − − − − − − − � Plate 129 242867 242867 � Tag, warning 130 939586 939586 � Connector, plastic, 2 station 231 982029 982029 � Screw, socket, M5 x 30 432 984155 984155 � Nut, panel mounting 1

331083747 � Cord set, armored 1

1060683 � Cord set, 240V 134 973543 973543 � Plug, O−ring, 7/16−20 235 1080773 1080773 � Heater cartridge , 0.38 d x 3, 120 v, 100 w 436 1058878 1058878 � Screw, socket, M8 x 45 437 − − − − − − − − � Gland assembly, tri−lip, 0.75 d 1 D38 981907 981907 � Screw, drive, 4 x 0.250 439 982031 982031 � Screw, socket, M6 x 25 240 1070490 1070490 � Flange, housing, plunger 1

Continued...





1083540 Dispenser, assembly, Pro-Meter S15, 240V 141 1078561 1078561 � Thermostat, open on rise, 190 deg, 10 amp 142 983520 983520 � Washer, lock, M, internal, M3 343 308586 308586 � Screw, socket, M3 x 6 344 1070466 1070466 � Bumper, plunger 0.75 dia 145 1078413 1078413 � Plunger 146 1070465 1070465 � Disc, proximity 147 1070117 1070117 � Screw, stop, plunger, M8 148 1073898 1073898 � Plug, screw, M12 x 1 x 9 mm 449 1031834 1031834 � Lubricant, TFE grease, 5 lb, 1 gallon AR50 900298 900298 � Compound, heat sink, 5−oz tube, 11281 AR51 900464 900464 � Adhesive, Loctite 242, blue, removable, 50 ml AR52 1091823 1091823 � Spacer, motor, Pro-Meter 253 941144 941144 � O-ring, Viton, 0.625 x 0.813 x 0.094 2NS 931316 931316 � Wire, jumper, 18 AWG 1 E

NOTE A: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)

B: These parts are included with 15A but can be ordered separately

C: Refer to the applicable wiring diagram to order these parts.

D: Refer to the Kits section to order this part.

E: See Figure 22 for jumper wire location.

AR: As Required

NS: Not Shown



S35 120/240 Volt Heated Dispensers See Figures27 and 28. Refer to the parts list that beginson page 51.

8

9

1

2 3

4

10

11

20

18

19

11

10

7

14

16

17

13

48

48

50

50

50

5

5

6

PART OF 9

15A

15B

15C

THESE PARTS ARE INCLUDED WITH GUN OR MANIFO


12




47

36

2122

24

25

27

29

22

30 31 3233

3448

3549

2349

3448

37

48

40

39

41

42

42

44

45

46

50

50

48

49

43

43

2838

26A26B26C






1082523 Dispenser, assembly, Pro-Meter S35, 240V 11 1073675 1073675 � Actuator, linear 12 1070791 1070791 � Plate, mount 13 982006 982006 � Screw, socket, M8 x 20 44 1600422 1600422 � Plate, proximity 15 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 26 346188 346188 � Sensor, proximity, PNP, N.O., M12 17 982176 982176 � Screw, socket, M6 x 16 48 − − − − − − − − � Transducer, pressure 1 A9 1073402 1073402 � Valve, inlet, Auto−Fl, UHMW 110 982395 982395 � Screw, socket, M8 x 1.25 x 25 811 983051 983051 � Washer, flat, 0.344 x 0.688 x 0.065 812 1082529 1082529 � Housing 113 1070468 1070468 � Screw, stop, motor 114 1070491 1070491 � Shaft 4

15A 1070757 1070757 � Arm assembly, anti−rotate 115B 982020 982020 � Set screw, M3 x 3 2 B15C 1068802 1068802 � Pin, stop, 12 mm OD plastic 2 B16 1074040 1074040 � Screw, set, M5 x 10 217 1070467 1070467 � Bumper, motor 118 983410 983410 � Washer, flat, M, narrow, M6 419 982264 982264 � Screw, socket, cap, M6 x 1 x 18 mm 420 1070793 1070793 � Shroud 121 1078390 1078390 � Cover, heater 122 982636 982636 � Screw, socket, M5 x 12 823 186199 186199 � Sensor, temp RTD, 24 in. 124 1078367 1078367 � Cover, heater, dispenser 125 939515 939515 � Connector, crimp wire, 22−14 2 or 4

26A 1082457 1082457 � Ferrule, wire, non-insulating, 22−26 AWG 2 or 4 C26B 1078929 1078929 � Ferrule, wire, non-insulating, 18 AWG 2 C26C 939934 939934 � Ferrule, wire, non-insulating, 20 AWG 2 C27 1080850 1080850 � Cover, top, heater, dispenser 128 − − − − − − − − � Plate 129 242867 242867 � Tag, warning 130 939586 939586 � Connector, plastic, 2 station 231 982029 982029 � Screw, socket, M5 x 30 432 984155 984155 � Nut, panel mounting 1

331083747 � Cord set, armored 1

1060683 � Cord set, 240V 134 973543 973543 � Plug, O−ring, 7/16−20 235 1080772 1080772 � Heater cartridge , 0.38 d x 5.75, 120 v, 125 w 436 1058878 1058878 � Screw, socket, M8 x 45 437 − − − − − − − − � Gland assembly, tri−lip, 0.75 d 1 D38 981907 981907 � Screw, drive, 4 x 0.250 439 982031 982031 � Screw, socket, M6 x 25 240 1070490 1070490 � Flange, housing, plunger 1

Continued...



NoteQtyDescriptionPartPartItem


1082523 Dispenser, assembly, Pro-Meter S35, 240V 141 1078561 1078561 � Thermostat, open on rise, 190 deg, 10 amp 142 983520 983520 � Washer, lock, M, internal, M3 343 308586 308586 � Screw, socket, M3 x 6 344 1070466 1070466 � Bumper, plunger 0.75 dia 145 1070463 1070463 � Plunger 146 1070465 1070465 � Disc, proximity 147 1070117 1070117 � Screw, stop, plunger, M8 148 1031834 1031834 � Lubricant, TFE grease, 5 lb, 1 gallon AR49 900298 900298 � Compound, heat sink, 5−oz tube, 11281 AR50 900464 900464 � Adhesive, Loctite 242, blue, removable, 50 ml ARNS 931316 931316 � Wire, jumper, 18 AWG 1 E

NOTE A: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)





AR: As Required



S15 and S35 Temperature Conditioned ARW CE Dispensers See Figures 29 and 30. Refer to the parts list that beginson page 55.

1

2

3

4

5

7

8

6

6

6

6

9

5

10

13

11

37

12

36

37

937

3838

37

38

38

39

Figure 29 S15 and S35 Temperature Conditioned ARW CE Dispenser Parts



14

16

15

18A 19

20

23

21

27

22

2829

PART OF 30

37

1436

15

31

32

33

36

25

S15

S35

24

26

24

24

26

30

24

18C

37

18B

17

34

34

35

35


THESE PARTS ARE INCLUDED WITH GUN OR MANIFOLD

37

Figure 30 S15 and S35 Temperature Conditioned ARW CE Dispenser Parts (Continued)



Item Part Part Description Qty Note— 1600174 Dispenser, T/C Pro-Meter S15, ARW, CE 1

1600175 Dispenser, T/C Pro-Meter S35, ARW, CE 11 1070117 1070117 � Screw, stop, plunger 12 1070465 1070465 � Disc, proximity 13 − − − − − − − − − − � Plunger, 0.75 diameter 1 A4 1070466 1070466 � Bumper, plunger 15 972889 972889 � Elbow, male, ¼ tube x ⅛ NPT 26 − − − − − − − − − − � Plug, pipe, flush, stainless steel 1/16 w/sealant 87 972119 972119 � Elbow, male, 1/4 tube x 1/8 NPT 2

81600176 � Housing, plunger, 0.75 diameter, Pro-Meter S15, ARW, CE 1

1600177 � Housing, plunger, 0.75 diameter, Pro-Meter S35, ARW, CE 19 1060381 1060381 � Plug, O-ring, 7/16−20, stainless steel 210 1070490 1070490 � Flange, housing, plunger, Pro-Meter 111 − − − − − − − − − − � Screw, socket, M6 x 25, per ISO 4762 212 − − − − − − − − − − � Gland assembly, ARW, low viscosity materials 1 A13 − − − − − − − − − − � Screw, socket, M8 x 45, black, per ISO 4762 414 − − − − − − − − − − � Screw, socket, M8 x 1.25 x 25, per ISO 4762 815 − − − − − − − − − − � Washer, flat, 0.344 x 0.688 x 0.065, per ISO 7089 8

161073676 � Actuator assembly, linear, 3.0 stroke 1

1073675 � Actuator assembly, linear, 5.9 stroke 117 1070467 1070467 � Bumper, motor 1

18A 1070757 1070757 � Arm assembly, anti-rotate 118B 982020 982020 � Set screw, M3 x 3, per ISO 4028 2 B18C 1068802 1068802 � Pin, stop, 12 mm OD, plastic 2 B19 − − − − − − − − − − � Screw, set, M5 x 10 mm, dog-point, per ISO 4028 220 − − − − − − − − − − � Screw, stop, motor, 7/16−20, per ISO 4762 121 − − − − − − − − − − � Screw, socket, M8 x 20, per ISO 4762 422 − − − − − − − − − − � Plate, mount 123 − − − − − − − − − − � Shaft 424 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 225 1073898 − − − − � Plug, M12 x 1 426 346188 346188 � Sensor, proximity, PNP, N.O., M12 127 1600421 1600422 � Plate, proximity 128 − − − − − − − − − − � Screw, socket, M6 x 16, per ISO 4762 429 − − − − − − − − − − � Transducer, pressure 1 C30 1099703 1099703 � Valve, inlet, Auto-Flo, Pro-Meter S, Anti-drool, stainless steel 1

311073375 � Shroud, 15 cc, Pro-Meter S 1

1091196 � Shroud, Pro-Meter S 132 − − − − − − − − − − � Screw, socket, cap, M6 x 1 x 18 mm, per ISO 4762 533 − − − − − − − − − − � Washer, flat, narrow, M6, per ISO 7089 5

Continued...



NoteQtyDescriptionPartPartItem— 1600174 Dispenser, T/C Pro-Meter S15, ARW, CE 1

1600175 Dispenser, T/C Pro-Meter S35, ARW CE 134 − − − − − � Spacer, motor, Pro-Meter 1/2 D35 941144 941144 � O-ring, Viton, 0.625 x 0.813 x 0.094 1/2 D36 900464 900464 � Adhesive, Loctite 242, blue, 50 ml AR37 1001849 1001849 � Grease, Mobile SHC 100, 12.5 oz. AR38 900481 900481 � Adhesive, pipe/thread sealant, 8 oz. AR39 900344 900344 � Lubricant, Never-Seez AR



C: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)

D: Only used on Pro-Meter S15. Use 1 spacer and 1 O-ring when the proximity sensors are installed in the10 cc position. Use 2 spacers and 2 O-rings when the proximity sensors are installed in the 5 cc position.

AR: As Required



S100 120/240 Volt Heated Dispensers See Figures 31 and 32. Refer to the parts list that beginson page 59.

8

9

1

2 3

4

10

11

20

18

19

11

10

7

14

16

17

13

48

48

50

50

50

5

5

6

12

PART OF 9

15A

15B

15C

THESE PARTS ARE INCLUDED WITH GUN OR MANIFO





47

36

2122

24

25

27

29

22

30 31 3233

3448

3549

2349

3448

37

48

40

39

41

42

42

44

45

46

50

50

48

49

43

43

2838

26A26B26C




Item Part Part Part Part Description Qty Note—

1082524Dispenser, assembly,Pro-Meter S100, 120V 1

1082525Dispenser, assembly,Pro-Meter S100, 240V 1

1600415 Dispenser, Pro-Meter,S100, HTD, 120V, ARW

1

1600416 Dispenser, Pro-Meter,S100, HTD, 240V, ARW

1

1 1073678 1073678 1073678 1073678 � Actuator, linear 12 1068790 1068790 1068790 1068790 � Plate, mount 13 982006 982006 982006 982006 � Screw, socket, M8 x 20 44 1600423 1600423 1600423 1600423 � Plate, proximity 15 1074051 1074051 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 26 346188 346188 346188 346188 � Sensor, proximity, PNP, N.O., M12 17 982176 982176 982176 982176 � Screw, socket, M6 x 16 48 − − − − − − − − − − − − − − − − � Transducer, pressure 1 A9 1073402 1073402 1105010 1105010 � Valve, inlet, Auto−Fl, UHMW 110 982491 982491 982491 982491 � Screw, socket, M10 x 25 811 983061 983061 983061 983061 � Washer, flat, 0.406 x 0.812 x 0.065 812 1082570 1082570 1600417 1600417 � Housing 113 1068804 1068804 1068804 1068804 � Screw, stop, motor 114 1068779 1068779 1068779 1068779 � Shaft 4

15A 1069104 1069104 1069104 1069104 � Arm assembly, anti−rotate 115B 982020 982020 982020 982020 � Set screw, M3 x 3 2 B15C 1068802 1068802 1068802 1068802 � Pin, stop, 12 mm OD plastic 2 B16 1002697 1002697 1002697 1002697 � Screw, set, M6 x 8 217 1068799 1068799 1068799 1068799 � Bumper, motor 118 983410 983410 983410 983410 � Washer, flat, M, narrow, M6 419 982264 982264 982264 982264 � Screw, socket, cap, M6 x 1 x 18 mm 420 1068806 1068806 1068806 1068806 � Shroud 121 1080781 1080781 1080781 1080781 � Cover, heater 122 982636 982636 982636 982636 � Screw, socket, M5 x 12 823 186199 186199 186199 186199 � Sensor, temp RTD, 24 in. 124 1078367 1078367 1078367 1078367 � Cover, heater, dispenser 125 939515 939515 939515 939515 � Connector, crimp, wire, 22−14 2 or 4

26A 1082457 1082457 1082457 1082457 � Connector, wire, set screw 2 or 4 C26B 1078929 1078929 1078929 1078929 � Connector, wire, set screw 2 C26C 939934 939934 939934 939934 � Connector, wire, set screw 2 C27 1080850 1080850 1080850 1080850 � Cover, top, heater, dispenser 128 − − − − − − − − − − − − − − − − � Not used on this configuration —29 242867 242867 242867 242867 � Tag, warning 130 939586 939586 939586 939586 � Connector, plastic, 2 station 231 982029 982029 982029 982029 � Screw, socket, M5 x 30 432 984155 984155 984155 984155 � Nut, panel mounting 1

331083747 � Cord set, 120V 1

1060683 1060683 1060683 � Cord set, 240V 134 973543 973543 973543 973543 � Plug, O−ring, 7/16−20 2

Continued...



NoteQtyDescriptionPartPartPartPartItem— 1082524 Dispenser, assembly, Pro-Meter S100, 120V 1

1082525 Dispenser, assembly, Pro-Meter S100, 240V 11600415 Dispenser, Pro-Meter,

S100, HTD, 120V, ARW1600416 Dispenser, Pro-Meter,

S100, HTD, 240V, ARW

35 1078538 1078538 1078538 1078538 � Heater cartridge , 0.38 d x 5.75,120 v, 150 w

4

36 982392 982392 982392 982392 � Screw, socket, M10 x 45 437 1069486 1069486 1608369 1608369 � Gland assembly, tri-lip 1 D38 981907 981907 981907 981907 � Screw, drive, 4 x 0.250 439 982031 982031 982031 982031 � Screw, socket, M6 x 25 240 1068777 1068777 1068777 1068777 � Flange, housing, plunger 1


1077645 1077645 1077645 Dispenser, assembly, Pro-Meter S15, 240V 141 1078561 1078561 1078561 1078561 � Thermostat, open on rise,

190 deg, 10 amp1

42 983520 983520 983520 983520 � Washer, lock, M, internal, M3 343 308586 308586 308586 308586 � Screw, socket, M3 x 6 344 1068798 1068798 1068798 1068798 � Bumper, plunger 145 1068796 1068796 1101980 1101980 � Plunger 146 1068797 1068797 1068797 1068797 � Disc, proximity 147 1068803 1068803 1068803 1068803 � Screw, stop, plunger, M10 148 1031834 1031834 1031834 1031834 � Lubricant, TFE grease, 5 lb, 1 gallon AR49 900298 900298 900298 900298 � Compound, heat sink, 5−oz tube, 11281 AR50 900464 900464 900464 900464 � Adhesive, Loctite 242, blue,

removable, 50 mlAR

NS 931316 931316 931316 931316 � Wire, jumper, 18 AWG 1 ENOTE A: The pressure transducer are application specific:

1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)





AR: As Required



S165 Temperature Conditioned Dispenser

See Figure 33 and Refer to the parts list on page 62.

7

8

9

13

12

14

1716

15

20

19

24

PART OF 19

18

8

9

27

21

21

22

23

26

26

26

27 27

1

2

273

6

4

6

5 5

5

27

27

1123

1110



‘

2527

Figure 33 S165 Temperature Conditioned Dispenser Parts



Item Part Description Qty Note— 1603900 Dispenser, Pro-Meter, S165, temperature conditioned 11 − − − − − − � Screw, socket, M12 x 55, black, per ISO 4762 42 − − − − − − � Gland assembly, tri−Lip, 1.625 diameter, flange mount 1 A3 − − − − − − � Screw, socket, M6 x 25, black, per ISO 4762 24 972119 � Elbow, male, ¼ tube x ⅛ NPT 25 973466 � Plug, pipe, flush, 1/16 with sealant 86 973543 � Plug, o-ring, straight thread, 7/16−20 27 1601410 � Actuator assembly, linear, 6-stroke 18 − − − − − − � Screw, socket, M12 x 35 mm, black, per ISO 4762 89 − − − − − − � Washer, flat, M12, zinc, per ISO 7089 810 − − − − − − � Screw, socket, cap, M6 x 1 x 18 mm, per ISO 4762 611 − − − − − − � Washer, narrow, M6, steel, zinc, per ISO 7089 612 − − − − − − � Bumper, motor, Pro-Meter S 113 − − − − − − � Screw, dog-point, M8 x 10, black, per ISO 4028 214 − − − − − − � Washer, flat, 1.00 x 2.00 x 0.188, steel, per ISO 7089 115 − − − − − − � Screw, stop, motor 1-14, Pro-Meter S, per ISO 4017 116 − − − − − − � Screw, stop, plunger, ¾-16, Pro-Meter, per ISO 4017 117 1602040 � Disc, proximity, Pro-Meter S165 118 − − − − − − � Bumper, plunger, 1.625 diameter, Pro-Meter S 119 − − − − − − � Valve, inlet Auto-Flo Pro-Meter S 120 − − − − − − � Transducer, pressure 1 B21 1074051 � Sensor, proximity, PNP, N.C., M12 222 346188 � Sensor, proximity, PNP, N.O., M12 123 − − − − − − � Screw, socket, M6 x 16, black 624 − − − − − − � Screw, socket M12 x 25 black 425 − − − − − − � Plunger, 1.625 diameter 1 A26 900464 � Adhesive, Loctite, 242, blue, removable, 50 ml AR27 1001849 � Grease, Mobile SHC 100, 12.5 oz. AR


B: The pressure transducer are application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)

AR: As Required

NS: Not Shown



S165 240 Volt Heated ARW and 240 Volt Heated DispensersSee Figures 34, 35, and refer to the parts list that begins on page 65.

6

7

8

12

11

13

16

15

14

19

18

23

PART OF 18

17

7

8

41

20

20

21

22

43

43

43

41 41

1022

109

1

2

41

3

4

5



44

4041

Figure 34 S165 120/240 Heated ARW and 120/240 V Heated Dispenser Parts



28

24

30

32

25

26

25

31

33

3534

36

37

3637

38

39

29

27A27B27C

3941

4241

4242

ÎÎÎÎ

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

CORDSET

RTD

27A

27A

27B

27B

27B

27B

27C

27C

A

240 VOLT CIRCUITA

42

Figure 35 S165 120/240 Heated ARW and 120/240 V Heated Dispenser Parts (Continued)




—1604109 Dispenser, Pro-Meter S165, ARW, 240 V 1

1604220 Dispenser, Pro-Meter S165, 240 V 11 − − − − − − − − − − � Screw, socket, M12 x 55, black, per ISO 4762 42 − − − − − � Gland assembly, tri-lip, 1.625 diameter, flange mount 1 A

− − − − − � Gland assembly, ARW, low viscosity materials 1 A3 − − − − − − − − − − � Screw, socket, M6 x 25, per ISO 4762 24 − − − − − − − − − − � Flange, housing, plunger, Pro-Meter 1

51601331 � Body, hydraulic, 1.625 diameter, Pro-Meter S165 1

− − − − − � Housing, plunger, 0.75 diameter, Pro-Meter S165, ARW 16 1601410 1601410 � Actuator assembly, linear, 6.0 stroke 17 − − − − − − − − − − � Screw, socket, M12 x 35 mm, black, per ISO 4762 88 − − − − − − − − − − � Washer, flat, M, regular, M12, zinc, per ISO 7089 89 − − − − − − − − − − � Screw, socket, cap, M6 x 1 x 18 mm, per ISO 4762 610 − − − − − − − − − − � Washer, flat, narrow, M6, per ISO 7089 811 − − − − − − − − − − � Bumper. motor 112 − − − − − − − − − − � Screw, set, dog-point, M8 x 10, black, per ISO 4028 213 − − − − − − − − − − � Washer, flat, 1.00 x 2.00 x .0.188, steel, per ISO 7089 114 − − − − − − − − − − � Screw, stop, motor, 1−14, Pro-Meter S, per ISO 4017 115 − − − − − − − − − − � Screw, stop, plunger, ¾−16, Pro-Meter, per ISO 4017 116 1602040 1602040 � Disc, proximity 117 − − − − − − − − − − � Bumper, plunger 118 1089569 1089560 � Valve, inlet, Auto−Flo, Pro-Meter S 119 − − − − − − − − � Transducer, pressure 1 B20 1074051 1074051 � Sensor, proximity, PNP, N.C., M12 221 346188 346188 � Sensor, proximity, PNP, N.O., M12 122 − − − − − − − − − − � Screw, socket, M6 x 16, per ISO 4762 623 − − − − − − − − − − � Screw, socket, M12 x 25, per ISO 4762 424 − − − − − − − − − − � Cover, heater bottom, dispenser, Pro-Meter S165 125 − − − − − − − − − − � Screw, button, socket, M5 x 12, zinc, per ISO 7380 826 − − − − − − − − − − � Cover, heater, dispenser, Pro-Meter S 1

27A − − − − − − − − − − � Ferrule, non-insulated, 18 AWG 227B − − − − − − − − − − � Ferrule, non-insulated, 18 AWG, 90 �C 427C − − − − − − − − − − � Ferrule, non-insulated, 20 AWG 228 − − − − − − − − − − � Connector, crimp, wire, 22−14 AWG 2 or 429 1080850 1080850 � Cover, top, heater, dispenser 130 − − − − − − − − − − � Connector, plastic, 2-station 231 984155 984155 � Nut, panel mounting 132 − − − − − − − − − − � Screw, socket, M5 x 30, black, per ISO 4762 433 1060683 1060683 � Cordset, automatic, SDS, 240 V 134 129642 129642 � Heater, cartridge, 0.38 diameter, 260 W, 120 V, 6.13-in. 435 186199 186199 � Sensor RTD nickle, 120 Ohms 1

Continued...



NoteQtyDescriptionPartPartItem— 1604109 Dispenser, Pro-Meter S165, ARW, 240 V 1

1604220 Dispenser, Pro-Meter S165, 240 V 136 − − − − − − − − − − � Washer, lock, internal, MS, steel, zinc, per ISO 7089 337 − − − − − − − − − − � Screw, socket, M3 x 6, black, per ISO 4762 338 1078561 1078561 � Thermostat, open on rise, 190 degrees, 10 A 139 972543 973543 � Plug, O-ring, straight thread, 7/16−20 240 − − − − − − − − − − � Plunger, 1.625 diameter 1 A41 1001849 1001849 � Grease, Mobile SHC 100, 12.5 oz. AR42 − − − − − − − − − − � Compound, heat sink, Dow� 340 AR43 900464 900464 � Adhesive, Loctite 242, blue, 50 ml AR44 900344 900344 � Lubricant, Never-Seez AR

NOTE A: Refer to the Kits section to arider this part

B: The pressure transducer is application specific:1000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)

AR: As Required



S300 Temperature Conditioned ARW Dispenser

See Figure 36. Refer to the parts list on page 69.

1

9 2

3

6

47

4

5

8

10

7

4

5

13

12

11

30

30

28

27

31

29

29

31

31

31

29

31

Figure 36 S300 Temperature Conditioned ARW Dispenser Parts



14

17

15

16

1819

20

22

21

15

16

23

24

24

252223

26

28

28

Figure 37 S300 Temperature Conditioned ARW Dispenser Parts (Continued)



Item Part Description Qty Note— 1607921 Dispenser, Pro-Meter, S300, temperature conditioned, ARW 11 − − − − − − � Screw, stop, plunger, M16, Pro-Meter S, per ISO 4017 12 − − − − − − � Disc, Pro-Meter S 13 − − − − − − � Bumper, plunger, 1.625 diameter 14 973411 � Plug, pipe, socket, flush, ¼, zinc 75 973543 � Plug, O-ring, straight thread, 7/16−20 26 972216 � Elbow, male, ¼ tube x ⅜ NPT 27 972889 � Elbow, male, ¼ tube x 1/ NPT 28 − − − − − − � Gland assembly, packing, Pro-Meter S, 1.625 diameter, ARW 1 A9 − − − − − − � Screw, socket, M12 x 60 mm, black, per ISO 4762 410 − − − − − − � Screw, socket, M6 x 25 mm, black, per ISO 4762 211 941172 � O-ring, Viton, 0.813 x 1.00 x 0.094, 10517 112 − − − − − − � Screw, socket, M6 x 50 mm, black, per ISO 4762 413 973591 � Plug, O-ring, straight thread, 11/16−12 114 1074611 � Actuator assembly, linear, 10 stroke 115 − − − − − − � Screw, socket, M12 x 25 mm, black, per ISO 4762 816 − − − − − − � Washer, flat, M12, zinc, per ISO 7089 817 − − − − − − � Bumper, motor, Pro-Meter S 118 − − − − − − � Screw, set, dog-point, M8 x 10 mm, black, per ISO 4028 219 − − − − − − � Washer, flat, 1.00 x 2.00 x 0.188, steel, per ISO 7089 120 − − − − − − � Screw, stop motor, 1−14, Pro−Meter S, per ISO 4017 121 − − − − − − � Screw, cap, M6 x 18 mm, per ISO 4762 622 − − − − − − � Washer, flat, M6, steel, zinc, per ISO 7089 823 − − − − − − � Screw, socket, M6 x 16 mm, black, per ISO 4762 624 1074051 � Sensor, proximity, PNP, N.C., M12 225 346188 � Sensor, proximity, PNP, N.O., M12 126 − − − − − − � Screw, socket, M12 x 25 mm, black, per ISO 4762 427 − − − − − − � Plunger, 1.625 diameter, Pro-Meter, S300 ARW 1 A28 900464 � Adhesive, Loctite 242, blue, removable, 50 ml AR29 900481 � Adhesive, pipe/thread sealant, 8 oz. AR30 900344 � Lubricant, Never-Seez AR31 1031834 � Lubricant, TFE grease, 5 lb, 1 gallon AR


AR: As Required

NS: Not Shown



S300 240 V Heated CE Dispenser

See Figures 38 and 39. Refer to the parts list on page 72.

11

14

12

13

1516

171819

12

13

20

21

21

221920

23

1

6 2

3

4

5

7

4

10

9

8

41

40

40

40

40

40

42

42

3940

Figure 38 S300 120/240 V Heated CE Dispenser Parts



28

24

30

32

25

26

25

31

33

35

34

36

37

3637

38

29

27A27B27C

42

41

ÎÎÎÎ

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

CORDSET

RTD

27A

27A

27B

27B

27B

27B

27C

27C

A

240 VOLT CIRCUITA

41

41

Figure 39 S300 240 V Heated CE Dispenser Parts (Continued)



Item Part Description Qty Note— 1602447 Dispenser, Pro-Meter, S300, heated, 240 V, CE 11 − − − − − − � Screw, stop, plunger, M16, Pro-Meter S, per ISO 4017 12 − − − − − − � Disc, Pro-Meter S 13 − − − − − − � Bumper, plunger, 1.625 diameter 14 973543 � Plug, O-ring, straight thread, 7/16−20 25 − − − − − − � Screw, socket, M12 x 55 mm, black, per ISO 4762 46 − − − − − − � Gland assembly, packing, Pro-Meter S, 1.625 diameter, ARW 1 A7 − − − − − − � Screw, socket, M6 x 25 mm, black, per ISO 4017 28 941172 � O-ring, Viton, 0.813 x 1.00 x 0.094, 10517 19 − − − − − − � Screw, socket, M6 x 50 mm, black, per ISO 4017 410 973591 � Plug, O-ring, straight thread, 11/16−12 111 1074611 � Actuator assembly, linear, 10 stroke 112 − − − − − − � Screw, socket, M12 x 25 mm, black, per ISO 4017 813 − − − − − − � Washer, flat, M12, zinc, per ISO 7089 814 − − − − − − � Bumper, motor, Pro-Meter S 115 1074944 � Screw, set, dog-point, M8 x 10 mm, black, per ISO 4028 216 − − − − − − � Washer, flat, 1.00 x 2.00 x 0.188, steel, per ISO 7089 117 − − − − − − � Screw, stop motor, 1−14, Pro−Meter S, per ISO 4017 118 − − − − − − � Screw, cap, M6 x 18 mm 619 − − − − − − � Washer, flat, M6, steel, zinc, per ISO 7089 820 − − − − − − � Screw, socket, M6 x 16 mm, black, per ISO 4017 621 1074051 � Sensor, proximity, PNP, N.C., M12 222 346188 � Sensor, proximity, PNP, N.O., M12 123 − − − − − − � Screw, socket, M12 x 25 mm, black, per ISO 4017 424 − − − − − − � Cover, heater bottom, dispenser, Pro-Meter S165 125 − − − − − − � Screw, button, socket, M5 x 12, zinc, per ISO 7380 826 1078367 � Cover, heater, dispenser, Pro-Meter S 1

27A − − − − − − � Ferrule, non-insulated, 18 AWG 227B − − − − − − � Ferrule, non-insulated, 18 AWG, 90 �C 227C − − − − − − � Ferrule, non-insulated, 20 AWG 428 − − − − − − � Connector, crimp, wire, 22−14 AWG 2 or 429 1080850 � Cover, top, heater, dispenser 130 − − − − − − � Connector, plastic, 2-station 231 984155 � Nut, panel mounting 132 − − − − − − � Screw, socket, M5 x 30, black, per ISO 4017 433 1060683 � Cordset, automatic, SDS, 240 V 134 135471 � Heater, cartridge, 0.38 diameter, 300 W, 120 V 435 186199 � Sensor, RTD, nickle, 120 Ω 136 − − − − − − � Washer, lock, internal, MS, steel, zinc, per ISO 7089 337 − − − − − − � Screw, socket, M3 x 6, black, per ISO 4017 338 1078561 � Thermostat, open on rise, 190 degrees, 10 A 139 − − − − − − � Plunger, 1,625 diameter, Pro-Meter S 1 A40 1001849 � Grease, Mobile SHC 100, 12.5 oz. AR41 − − − − − − � Compound, heat sink, Dow� 340 AR42 900439 � Adhesive, Loctite 271, red, high strength, 50 ml AR


AR: As Required

NS: Not Shown



Kits The following kits are available for a remote-mount outlet valve.

Packing Glands

Part Description

1080997 Kit, plunger rod packing gland complete, 15-cc and 35-cc meters

1080998 Kit, plunger rod packing gland internal components only, 15-cc and 35-cc meters1606456 Kit, packing gland complete, 15-cc and 35-cc meters, ARW, low viscosity

1080992 Kit, plunger rod packing gland complete, 100-cc meter

1080993 Kit, plunger rod packing gland internal components only, 100-cc meter1087601 Kit, packing gland complete, 165- and 300-cc meters1080995 Kit, packing gland internal components only, 165- and 300-cc meters

ARW1604222 Kit, packing gland complete, 165- and 300-meters, ARW1606456 Kit, plunger rod packing gland complete, 0.750-dia, ARW, low viscosity, 15-cc and 35-cc meters1608370 Kit, plunger rod packing gland, grease, external, 1.25-dia, ARW, high viscosity, 100-cc meter1608371 Kit, plunger rod packing gland, grease, external, 1.25-dia, ARW, low viscosity, 100-cc meter

1608604 Kit, plunger rod packing gland internal components only, ARW, 100-cc meter

Plunger Rods

Part Description

1080986 Kit, plunger rod, 15-cc meter, 0.750-inch diameter plunger

1080987 Kit, plunger rod, 35-cc meter, 0.750-inch diameter plunger

1080988 Kit, plunger rod, 100-cc meter, 1.250-inch diameter plunger1604221 Kit, plunger rod, 160-cc meter, 1.625-inch diameter plunger1080989 Kit, plunger rod, 300-cc meter, 1.625-inch diameter plunger

Inlet Valves

Part Description

1073402 Kit, inlet valve complete, 15-, 35-, 100-, 165-, and 300-cc meters

238345 Kit cartridge, Auto-Flo, UHMWPE



Application-Specific Components The following application-specific items are available.

Remote Gun Mounting adapter Block

Part Description1080984 Kit, adapter block, Pro-Meter S, remote gun1604331 Kit, manifold, remote gun, Pro-Meter S, stainless steel

Transducers

Part Description346088 Transducer, 5000 psi (Used on earlier systems; no longer recommended)1084752 Transducer, 3000 psi1084753 Transducer, 1000 psi

Tools Keep the applicable tools on hand to aid in repairing the Pro-Meter S-Series dispensers:

Part Description1080991 Removal arbor, packing gland internal parts, 0.75-inch plunger, 15- and 35-cc meters1070474 Insertion tool, packing gland internal parts, 0.75-inch plunger, 15- and 35-cc meters1080990 Removal arbor, packing gland internal parts, 1.25-inch plunger, 100-cc meter1069487 Insertion tool, packing gland internal parts, 1.25-inch plunger, 100-cc meter1073582 Removal arbor, packing gland, 1.625-inch plunger, 165- and 300-cc meters1047864 Insertion tool, packing gland internal parts, 1.625-inch plunger, 165- and 300-cc meters1074034 Spanner wrench, 3/16-inch pin, 0.75-inch to 2-inch



PIN 1

PIN 2

PIN 4

PIN 3

PIN 5

8

PIN 5PE

INPUT 7−1

V−

INPUT 7−2

V+

7

PIN 1

PIN 4

PIN 3

PIN 2

J−BLOCK ”1” I/O

1

4

3

2

4

1

3

2

RETRACT

EXTEND

PROMETER ”S”

33

4 4

1

2

1

2

3

4

1

2

3

4

2

1

V+

8−2

V−

8−1

PE

1

2

4

3 3

4

2

1 1

2

4

3

1

2

4

33

4

2

1

REFILL

+

−

−

+SOL. A

SOL. B NOT USED1

2

3

4

1

2

3

4

1

2

3

4 DISPENSE VALVE

+

−

−

+

SOL. B

SOL. AREFILL VALVE

NOT USED

4

3

2

11

2

3

4

1

2

3

4

INPUT

INPUT

OUTPUT

OUTPUT

PE

4−1

V−

4−2

V+

PIN 2

PIN 3

PIN 4

PIN 1

3

V+

OUTPUT 3−2

V−

OUTPUT 3−1

PE PIN 5

4

PIN 5

PIN 3

PIN 4

PIN 2

PIN 1

FOR USE WITH ”SMC”

PE

6−1

V−

6−2

V+

PIN 2

PIN 3

PIN 4

PIN 1

5

V+

INPUT 5−2

V−

INPUT 5−1

PE PIN 5

6

PIN 5

PIN 3

PIN 4

PIN 2

PIN 1

INPUT

INPUT

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5

2

PIN 5PE

1−1

V−

1−2

V+

1

PIN 1

PIN 4

PIN 3

PIN 2

V+

2−2

V−

2−1

PE

3

4

2

1NOT USED

R

AIR PRESSURE SWITCHALLEN BRADLEY TYPE

NOT USEDIFM EFECTOR TYPEAIR PRESSURE SWITCH

4

3

2

1OUTPUT 2

OUTPUT 1PROPORTIONAL VALVE PROPORTIONAL VALVE

FOR USE WITH ”SMC”

PIN 1

PIN 2

PIN 4

PIN 321

PIN 1

PIN 4

PIN 3

PIN 2

J−BLOCK ”2” ANALOG

PIN 2

PIN 3

PIN 4

PIN 1

3 4PIN 3

PIN 4

PIN 2

PIN 1

4

3

2

1

RTD (4 WIRE)”SMC”

AIR SWIRL

PROPORTIONAL VALVE

4

3

2

1

4

3

2

1

24VDC COM

SIGNAL

+ 24VDC

− EXCIT

+5V EXCIT

F

E

1

2

3

4

A

B

C

D

+5V EXCIT

+ SIGNAL

− SIGNAL

− EXCITPRESSURE TRANSDUCER

SIGNAL

+ 24VDC

SIGNAL COM

24VDC COM

1

2

3

4

1

2

3

4PROPORTIONAL VALVE

AIR SWIRL

”FESTO”

8

7

6

5

1

2

3

4

4

3

2

1 1

2

3

4

4

3

2

1

J1

J3

J2

J4

4

P1

3 2 1 12 11 10 9 13 14 15 16 5 6 7 8

CONNECTOR PIN−OUT

YE

LB

RN

BLU

OR

GW

HT

/BLU

WH

T/R

ED

WH

T/G

RN

WH

T/B

LKV

IOG

RY

PN

KTA

NW

HT

BLK

GR

NR

ED

1122334455

J8J7

J5 J6

5

234

23

1

4

1

5

J4

1

54

5

2J3

234

1

3

J2

1

54

5

2J1

234

1

3

15

7

16

8

17

9

11

10

19

12

6

18

1

13

2

14

3

4

5PWR

COM

GNDP1

Pro-Meter S-Series J-Block Schematic

DECLARATION of CONFORMITY Product: Pro-Meter S – Series Dispensers

Models: 15CC, 35CC, 100CC, 165CC and 300CC

Description: Pro-Meter S Series dispensing meters are designed for high-speed application of single-component materials. Closed-coupled dispense valve and electric servo-controlled metering allows for accurate dispensing. Temperature-conditioned and electrically heated versions are available.

Applicable Directives:

2006/42/EC (Machinery Directive) Standards Used for Compliance: EN12100 (2010) EN12266-1 (2012) EN12266-2 (2012)

Principles:

This product has been manufactured according to good engineering practice. The product specified conforms to the directive and standards described above.

Certificates: DNV ISO9001 ______________________ Date: 03Dec2019 Jason Loushin Product Development Engineering Supervisor Industrial Coating Systems

Nordson Authorized Representative in the EU

Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44 D-40699 Erkrath

Nordson Corporation Westlake, Ohio DOC16007-02

Documents

Pro-Meter S-Series Dispensersemanuals.nordson.com/automotive/zfiles/1075653.pdf · 2 Pro-Meter S-Series Dispensers Part 1075653-12 2020 Nordson Corporation WARNING: Any injury caused