PRO D6295 0614 CTX beta TC 2te Gen US final Web · scratch & damage protection 4 BLACK or WHITE Version New DMG MORI design available in black or white for no additional cost

www.dmgmori.com

Universal turning and milling

CTX beta TCTurn and mill complete machining

02

Machine and technology

Applications and parts

Control technology

Energy efficiency

Technical specifications

03

CTX beta TC

Flexibility – greater value

in universal turning.

Maximized turning

+ 21.7 (19.7)* in. max. cutting diameter through traveling

column axis stroke

+ Up to 516.3 ft. / lbs. torque for the main spindle

+ Complete 6-sided production via optional counter spindle

Maximized milling

+ Up to 11.8 in. Y-stroke for eccentric production thanks to highly

stable traveling column design concept

+ Optimized milling with the compactMASTER®** featuring

88.5 ft. / lbs. and up to 20,000 rpm. (12,000 rpm. standard)

+ Simultaneous 5-axis production for free form surface machining

(with optional DMG MORI Technology Cycle)

Maximized tools

+ Up to 100 (80)* tools for optimal flexibility and fast retooling

(24-slot disk magazine standard)

+ Economical standard tools thanks to indexable B-axis with max. ±120°

swivel range and impressive precision (accuracy < .00004 in.)

*CTX beta 800 / 1250 TC

** Not available for CTX beta 2000 TC

04


Work area


Control technology

Energy efficiency


CTX beta 800 / 1250 TC

Optimized work area with new,

ultra-compact turning/milling spindle.

5.9 (13.8)* in.

ø 1

9.7

in.

ø 9.8 in. feed

(max. ø 15.7 in.)

7.1 (15.7)* in.

*CTX beta 1250 TC

05

Highlights

+ 6.7 in. more work area via compactMASTER® turning/milling spindle

with 13.8 in. length

+ 5.9 (13.8)* in. workpiece length for horizontal drilling or hollow turning

+ 17.7 (18.5)* in. outer diameter turning via vertical positioning of B-axis

(2.8 in. tool length)

+ 19.7 in. max. swing diameter

13.8 in.

2

3

4

6

7

5

1

06


Highlights


Control technology

Energy efficiency



Turn and mill complete production

with the new compactMASTER®

turning / milling spindle.

07

Improved functionality

Safety glass disassembly from the outside

22 Unobstructed views

Into the work area for optimal control

3 Durable surfaces

Quality construction materials for greater

scratch & damage protection

4 BLACK or WHITE Version

New DMG MORI design available in black

or white for no additional cost

555 User-friendly

CELOS® on a SIEMENS control: ERGOline®

panel with a 21.5˝ multi-touch display

6 SMARTkey®

User-specific authorization

7 Optimized ergonomics

Adjustable monitor and keyboard

Highlights

+ Ultra-compact turning / milling spindle with a

small footprint and 20% greater torque

+ 6.7 in. more work area with a new milling spindle

+ Turning / milling spindle with 12,000 rpm., 29.5 hp. and

88.5 ft./lbs., high-speed model with 20,000 rpm. (optional)

+ Workpieces up to ø 19.7 in. and 31.5 / 47.2 in. lengths

on a compact 91.5 / 130.2 ft2 footprint

+ Complete 6-sided production via max. 516.3 ft. / lbs.*

main spindle and counter spindle*

+ Large, full-view work area with easy access and short

reach-in depth to spindle center

+ Eccentric production with max. 9.8 in. Y-stroke

* Optional

08


Modular design


Control technology

Energy efficiency


CTX beta TC

Customizable for

optimal productivity.

1

2 3

09

Programmable traveling steady rests*

for vibration-free production of long

workpieces (e.g. shafts)

+ Max. ø 13.8 in. steady rests

+ 50% faster setup with optional quick-

change system featuring double conical

centering for 0.0001 in. repeatability

Up to ø 15.7 in. chucks on the main and

counter spindle* thanks to a stable

machine design & high-torque spindles

+ Max. ø 15.7 in. clamping diameter

with ISM 102


with ISM 76


with ISM 52

* Optional

1: Chain magazine:

max. 100 tools (optional)

2: Main spindle with up to ISM 102:

max. 5,000 rpm. or 53.6 hp. & 516.3 ft. / lbs.

3: Counter spindle with ISM 76 synchro:

max. 5,000 rpm. or 42.9 hp. & 265.5 ft. / lbs.

0°

90°

180°

270°

10

CTX beta TC

Optimized precision

and temperature stability.


Cooling


Control technology

Energy efficiency


Fluid cooled main / counter spindle and

MAGNESCALE direct position measuring system

–0.00008

–0.00004

0.0

0.00004

0.00008

Deviation (in.)

Machine position (in.)

0.0 1.3 2.6 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13.0

< 0.00002 in. roundness (turned workpiece)

Workpiece ø 1.7 in. cut (aluminum)

Clamping operation 3.1 in. projected length

(direct spindle clamped)

Cutting speed Vc = 11,023.6 ipm.

Cutting depth ap = 0.008 in.

Feed rate f = 0.004 in. / rpm.

Tool diamond tool

Precision (μ-range)

Positioning accuracy

(Pmax)

Repeatability

(Psmax)

X-axis < 0.0002 in. < 0.00008 in.

Y-axis < 0.0002 in. < 0.00008 in.

Z-axis < 0.0004 in. < 0.0001 in.

C-axis < 18˝ < 5˝

Workpiece concentricity

(scale: 0.00002 in. / div.)

Laser measuring (VDI / DGQ 3441)

(X-axis)

11

1 B-axis with Direct Drive

for greatest position (deviation < 0.00004 in.)

22222 Impressive stability

Constant rigidity thanks to 1.8 (2.2)* in.

guide ways and ø 1.6 (2.0)* in. ball screws

333 Maximum precision

MAGNESCALE direct position measuring

system on all traveling column linear axes

4 Thermal stability

Fluid cooled main / counter spindle

*CTX beta 2000 TC

Complete turning and milling production

with unmatched stability and repeatability

12


Spindles


Control technology

Energy efficiency


CTX beta TC

Integrated max. 516.3 ft. / lbs. spindle

drive for unbeatable performance.

+ Unmatched dynamics with max. 6,000 rpm. spindle drives or 516.3 ft. / lbs.

and integrated C-axis (0.001°)

+ Top precision and temperature stability via fluid cooled main / counter

spindle drives

+ Complete 6-sided production with main & counter spindle (optional)

+ Easily serviceable spindle assembly featuring a cartridge design

Type // Speed

Power // Torque (40 / 100% DC)

Bar capacity // Spindle head (flat flange)

ISM 76 // 5,000 rpm.

45.6 / 33.5 hp. // 280.3 / 206.5 ft. / lbs.

2.6 (3.0) in. // 170h5

ISM 102 // 4,000 rpm.

53.6 / 44.3 hp. // 516.3 / 427.8 ft. / lbs.

3.7 (4.0) in. // 220h5

ISM 52 PLUS // 6,000 rpm.

36.2 / 26.8 hp. // 125.4 / 93.7 ft. / lbs.

2.0 (2.6) in. // 140h5

High-performance roughing (CK45)

Workpiece diameter in. 5.9 7.9 3.0

Removal rate in.3 / min. 30.8 38.4 20.5

Cutting depth in. 0.2 0.3 0.2

Cutting speed ipm. 9,448.8 9,448.8 9,448.8

Feed rate in. / rpm. 0.01 0.01 0.01

High-performance drilling (CK45)

Workpiece diameter in. 2.2 2.8 1.6

Spindle speed rpm. 462 353 636

Cutting speed ipm. 3,149.6 3,149.6 3,149.6

Feed rate in. / rpm. 0.006 0.006 0.006

ISM 76 ISM 102 ISM 52 PLUS

5,000 rpm. / 45.6 hp. / 280.3 ft. / lbs. 4,000 rpm. / 51.0 hp. / 567.9 ft. / lbs. 6,000 rpm. / 36.2 hp. / 125.4 ft. / lbs.

Torque(hp.)

Power(ft./lbs.)

2,5

00

6,0

00

4,2

00

1,5

00

93.7

26.836.2

0.3

125.417.4

15.5

0.5

Sp

eed

(rp

m.)

33.5

45.6

0.8

1.1

280.3206.5

38.435.4

5,0

00

5,0

00

850

Torque(hp.)

Power(ft./lbs.)

Sp

eed

(rp

m.)

516.3427.8

59.070.8

53.644.3

Torque(hp.)

Power(ft./lbs.)

550

4,0

00

Sp

eed

(rp

m.)

5,0

00

85

0

265.542.9 206.5

45.0

33.5

35.4

Sp

eed

(rp

m.)

Torque(hp.)

Power(ft./lbs.)

ISM 76 synchro

5,000 rpm. / 42.9 hp. / 265.5 ft. / lbs.

CTX beta TC

Turning / milling spindles for

simultaneous 5-axis production with

max. 20,000 rpm. and 88.5 ft. / lbs.


Standard spindle

12,000 rpm. // 29.5 / 25.5 hp.

88.5 / 64.2 ft. / lbs. // HSK-A63


High-speed spindle

20,000 rpm. // 29.5 / 25.5 hp.

88.5 / 64.2 ft. / lbs. // HSK-A63

High-performance milling (CK45) Steel (CK45) Aluminum (AlMgSi) Steel (CK45) Aluminum (AlMgSi)

Removal rate in.³/min. 32.3 50.6 32.3 153.2

Spindle speed rpm. 1,768 12,000 1,768 20,000

Power hp. 25.2 8.7 25.2 25.5

Torque ft. / lbs. 74.5 3.8 74.5 6.7

Feed rate in. / tooth 0.008 0.008 0.008 0.009

Cutting depth in. 0.4 0.8 0.4 0.8

Cutting width in. 1.2 0.4 1.2 0.4

Cutting speed ipm. 13,779.5 23,740.2 13,779.5 44,527.6

Teeth 5 2 5 3

Milling tool in. 2.5 0.6 // End mill 2.5 0.7 // End mill

Spec. cutting force psi. 277,022.0 39,885.4 277,022.0 39,885.4

Threading Steel (CK45) Steel (CK45)

Thread size M20 × 2,5 M20 × 2,5

Spindle speed rpm. 606 606

Motor spindles Machine

Type // Speed

Power // Torque (40 / 100% DC)

Bar capacity // Spindle head (flat flange)

CTX beta

800 TC

CTX beta

1250 TC

CTX beta

2000 TC

MS CS MS CS MS CS

ISM 52 PLUS // 6,000 rpm.

36.2 / 26.8 hp. // 125.4 / 93.7 ft. / lbs.

2.0 (2.6) in. // 140h5

ISM 76 // 5,000 rpm.

45.6 / 33.5 hp. // 280.3 / 206.5 ft. / lbs.

2.0 (2.6) in. // 140h5

ISM 76 synchro // 5,000 rpm.

42.9 / 33.5 hp. // 265.5 / 206.5 ft. / lbs.

2.6 (3.0) in. // 170h5

ISM 102 // 4,000 rpm.

53.6 / 44.3 hp. // 516.3 / 427.8 ft. / lbs.

3.7 (4.0) in. // 220h5

MS = Main spindle, CS = Counter spindle, Standard, Optional

CTX beta 2000 TC

Standard spindle

12,000 rpm. // 29.5 / 17.7 hp.

73.8 / 44.3 ft. / lbs. // HSK-A63

Steel (CK45)

29.1

1,989

20.1

53.8

0.01

0.2

1.6

9,842.5

4

1.6

277,022.0

Steel (CK45)

M20 × 2

318

Standard spindle (HSK-A63 / Capto C6*) Optional spindle (HSK-A63 / Capto C6*)

CTX beta 2000 TC // Turning / milling spindle CTX beta 2000 TC // Turning / milling spindle

12,000 rpm., 29.5 hp., 73.8 ft. / lbs. 18,000 rpm., 30.8 hp., 77.4 ft. / lbs.

13.4

29.5

73.8

44.3

10.3

5.9

12

,00

0

8,9

50

2,1

00

20

Sp

eed

(rp

m.)

Torque(hp.)

Power(ft./lbs.)

17.7

10.7

17.7

30.8

77.4

44.3

3.1

18

,00

0

7,5

00

2,1

00

Sp

eed

(rp

m.)

Torque(hp.)

Power(ft./lbs.)

8.9

10

1,7

50

2,1

30

12,0

00

88.5

64.2

12.511.1

29.525.5

Sp

eed

(rp

m.)

Power(ft./lbs.)

Torque(hp.)

Sp

eed

(rp

m.)

Power(ft./lbs.)

Torque(hp.)

88.5

64.2

7.46.6

29.525.5

10

1,7

50

2,1

30

20,0

00

Standard spindle (HSK-A63 / Capto C6*) Optional spindle (HSK-A63 / Capto C6*)

CTX beta 800 / 1250 TC // compactMASTER® CTX beta 800 / 1250 TC // compactMASTER®

12,000 rpm., 29.5 hp., 88.5 ft. / lbs. 20,000 rpm., 29.5 hp., 88.5 ft. / lbs.

*Optional

CTX beta 2000 TC:

B-axis (±120° swivel range) for

simultaneous 6-sided / 5-axis

production with optional

technology cycle

16



Control technology

Energy efficiency


CTX beta TC

Application examples.

Machine construction: Chain wheel

Material CK45

Workpiece dimensions ø 7.1 × 3.1 in.

Production time 11.5 min

Highlights

Optimal cutting with B-axis featuring Direct Drive

Fewer tools via B-axis (one tool for straight & angled drilling)

Quick chip-to-chip time with multi-tools

High-performance turning: 7.1 in. (diameter) // ap = 0.2 in. // f = 0.02 in.

High-performance milling: ø 0.8 in. (end mill) // vc = 7,086.6 ipm. // f = 0.02 in. (fz = 0.004 in.)

High-performance drilling: ø 2.0 in. // vc = 5,905.5 ipm. // f = 0.007 in.

Broaching: 0.5 in. (width)

Piercing: 0.2 in. (width) / (diameter: 7.1 in. // vc = 7,086.6 ipm. // f = 0.008 in.)

Threading: M16

ShopTurn programming

Fluidics / hydraulics: Connection flange

Material CK45



Highlights

Complete production (including deburring)

Long tools for inner machining thanks to compact B-axis

Angled deep drilling


High-performance turning: 4.7 in. // ap = 0.2 in. // f = 0.02 in.



Broaching: 0.5 in. (width)

Piercing: 0.2 in. (width) / (diameter: 4.7 in. // vc = 7,086.6 ipm. // f = 0.008 in.)

DIN / ISO programming

Machine construction: Rotor shaft

Material CK45



Highlights

Pocket machining via helical and high-feed milling

Advanced technology cycles: eccentric turning & milling


High-performance turning: 4.7 in. // ap = 0.2 in. // f = 0.02 in.



Deep hole drilling: D7 × 7.9 in.

Piercing: 0.2 in. (width) / (diameter: 4.7 in. // vc = 7,086.6 ipm. // f = 0.008 in.

Keyway milling

ShopTurn programming

17

Energy technology: Sprocket

Material 42CrMo4

Workpiece dimensions ø 5.5 in. × 19.5 in.

Production time 35 min

Highlight multi-thread

Tooling: Toolholder

Material 42CrMo4



Highlight gear hobbing

Energy technology: Guide vane

Material X 13Cr12Ni2W1V-5

Workpiece dimensions 6.1 in. × 4.3 in. × 30.3 in.


Highlight 5-axis milling

Tooling: Cutting head

Material X37CrMoV5-1



Highlight complete production

18



Control technology

Energy efficiency


1 g acceleration for the Z-axis linear drive

& unmatched long-term precision

+ Minimal downtime thanks to rapid jerk

and 1 g acceleration:

→ Quick positioning (even for short travels)

→ 20% higher feed rate

→ 8.3 chip-to-chip time (– 0.7 sec.)

+ Maximum rigidity = greatest long-term

precision and surface quality:

→ Constant positioning due to

eliminated drive train elasticity

+ Low maintenance & service life costs:

No mechanical transmission elements for the

wear-free linear drive with a 5-year guarantee

→ Ideal for serial production

* Optional for CTX beta 1250 TC

1 g acceleration and

2,362.2 ipm. rapid traverse*

+ Unrivaled dynamics and long-term precision

+ 5-year warranty

Shanghai

Leonberg

TortonaParis

Bielefeld

19

Experience Center

in Bielefeld

CTX beta TC

Turn & Mill Experience Center.

See the benefits of these machines live at one of our modern Experience Centers.

20



Control technology

Energy efficiency


SIEMENS control with ShopTurn 3G

+ Conversational programming

+ 3D graphics with real-time

simulation

+ New, clear display layout

+ Diagnostic lights for all drives

+ Easiest graphical programming

+ User diagrams for fast setup

ERGOline® panel

featuring a 21.5˝

multi-touch

display on a

SIEMENS control.

21

CTX beta TC

– From your idea

to the finished product.

CELOS® from DMG MORI offers compre-

hensive management, documentation

and visualization of jobs, processes and

machine data. It also has a growing number

of available APPs and is compatible with

your company’s existing IT infrastructure.

APP selector: centralized access to all applications

Consistent

Standardized user interface for

all new DMG MORI machines.

Comprehensive

Comprehensive management,

documentation and visualiza-

tion of jobs, processes and

machine data

Compatible

Compatible with PPS and ERP

systems, CAD / CAM products

as well as all CELOS® APPs

CELOS® APPs

+ JOB MANAGER: Systematic job planning, management and preparation

+ JOB ASSISTANT: Define and process jobs

+ CAD / CAM VIEW: Workpiece visualization and program data optimization

+ TECH CALCULATOR: Evaluate measurement and value data

+ DOCUMENTS: Digital library with full-text search

+ ORGANIZER: Calendar with notification functions

+ NETSERVICE: Expert support with remote diagnostics via the Internet

+ SERVICE AGENT: Optimal machine utilization with intelligent maintenance system

+ ENERGY SAVING: Automated power use management

+ SETTINGS: User-specific control

+ STATUS MONITOR: Machine operations in real time

+ CONTROL: Touch-function machine operation

+ JOB SCHEDULER: Production planning for all machines

+ TOOL HANDLING: Fast setup with “planned / actual” magazine configuration for

subsequent jobs

+ MESSENGER: Real-time production updates

+ MACHINE CHECK: Automated machine repair and maintenance

22



Control technology

Technology cycles

Energy efficiency


CTX beta TC

Exclusive technology cycles –

Easy programming for complex production.

Highlights

+ 60% faster thanks to simple programming with exclusive

DMG MORI Technology Cycles

+ Parameterized, exclusive context menus; easy parameter

input via interactive menus

+ Preloaded input fields for quick learning that requires

minimal training

+ No complicated DIN programming

Technology integration

Simultaneous 5-axis production

+ Free form surface machining

+ Milling & turning with interpolating

B-axis

Gear tooth milling via hobbing

+ Automatic setup of gear (incl. helical)

production

+ Shifting for uniform milling tool wear

+ Elimination of complex DIN program-

ming with slide coupling

Eccentric turning and milling

+ Machining of cylindrical workpiece

elements with middle points off the

spindle center

23

Production time Ease of use

Toll sorting cycle

+ Tool sorting in the chain magazine by

assigned sequence via job programs

+ Optimized tool sorting in the chain

magazine via shuttle (vs. spindle)

Program management

+ Upgraded program status display with

detailed part condition monitoring on

the control

+ Display of workpiece position on the

spindle and current machine status

(e.g. raw part, partially completed

part, and machining step)

Counter spindle center

+ Cycle for automated insert of a

tailstock center into the counter

spindle chuck via the toolholder

+ Complete production of shaft parts

on counter spindle machines without

machining interruption

+ Loading and unloading of the center

via the milling spindle or turret

Technology integration Process reliability Workpiece quality

Multi-thread cycle

+ Input data via predefined template,

including pitch, thread quantity and

contour

Easy Tool Monitoring

+ Damage prevention via driven tool

load monitoring during production

Speed adjustment

+ Vibration and chatter prevention via

spindle speed adjustments on the

main, counter and tool spindle

1

2

3

4

5

67

89

11

10

24



Control technology

Energy efficiency


CTX beta TC

Up to 29% energy savings with

standardized efficiency measures.

1 Cooling unit with water mixture

– 59.2% / – 9,120 kWh / a

22 Regulated hydraulic unit

– 16.4% / – 2,520 kWh / a

33 Energy efficient control cabinet cooler

– 2.7% / – 420 kWh / a

4 3-phase motors (IE2/3 class)

– 0.2% / – 26 kWh / a

5 Low oil leakage clamping cylinder

– 9.4% / – 1,440 kWh / a

66 Direct drive (with asynchronous motor)

Standard since 2009

77 Braking energy recovery

Standard since 2009

88 Needs-based sealing air

– 8.3% / – 1,277 kWh / a

99 Work area lighting (LED)

– 1.6% / – 240 kWh / a

1010 Synchronized chip conveyor

Standard since 2009

11 AUTOshutdown

automatic shut-off upon program completion

(30 min. / day) – 2.3% / – 354 kWh / a

25

Design

FEM-optimized design with high static

and low moving masses.

Drives

Energy recovery from spindle and feed

drive braking.

Linear guides

Minimal friction thanks to advanced

roller bearing technology.

Motor

Modern drive motors with up to 93%

efficiency rating.

Servo technology / Frequency control*

Regulated flow valves for coolant and

hydraulic pumps (vs. static flow pumps).

* Optional

Cooling

Water-blended coolant units for

needs-based cooling

EFF 2

EFF 1

IE1StandardEfficiency

IE2High

Efficiency

IE3PremiumEfficiency

IE4Super Premium

Efficiency

Highefficiency

IEC motors

CTX beta 800 TC:

Connection power: 60 kVA

Spindle power, max: 45.6 hp.

Spindle power, avg: 11.9 hp.CTX beta 800 TC

Energy use: 38,004 kWh

Savings: 29%**

40% 60% 80% 100%

KFW support

( > 20% energy savings)

2009 machine model

(53.401 kWh / a)

** Results may vary

General data

Machine utilization (per day) h ours 16

Machine utilization (per year) days 250

Production % 50

Operational % 40

Standby % 10

In production

Roughing % 25

Power (average) % 25

Finishing % 50

Energy consumption

CTX beta 800 TC 38.004 kWh/a

Predecessor (2009) 53.401 kWh / a

Savings (in kWh/a) 15.397 kWh/a

Savings (in%) – 29%

Energy savings

26



Control technology

Energy efficiency


Floor plans

CTX beta TC

Floor plans

B

E

L1

L2

A

D

C

Floor plans

Front view Top view

Machine dimensions

A B C D E L1 L2

CTX beta 800 TC 88.5 41.3 114.6 81.3 50.0 195.2 161.4

CTX beta 1250 TC 88.5 40.9 120.5 81.3 50.0 230.5 192.9

CTX beta 2000 TC 92.3 50.8 130.8 101.9 51.1 283.2 247.8

Dimensions in inches

CTX beta TC

Technical specificationsCTX beta 800 TC CTX beta 1250 TC

(linear)

CTX beta 2000 TC

Work area

Swing diameter, max. / Cutting diameter, max. in. 19.7 19.7 24.8

Workpiece length, max. (tailstock / counter spindle) in. 31.5 47.2 78.7

Distance (main spindle – counter spindle) / without chuck in. 40.2 57.9 89.0

Main spindle (standard) ISM 76 ISM 76 ISM 76

Integrated spindle motor (ISM) with C-axis (0.001°) rpm. 5,000 5,000 5,000

Drive power / Torque (40% DC) hp. // ft. / lbs. 45.6 // 280.3 45.6 // 280.3 45.6 // 280.3

Spindle bearing diameter (front bearing) in. 5.1 5.1 5.1

Draw tube inner diameter in. 2.6 (3.0*) 2.6 (3.0*) 2.6 (3.0*)

Spindle head (flat flange) / Chuck diameter, max.* in. 6.7 h5 / 12.4 6.7 h5 / 12.4 6.7 h5 / 12.4

Counter spindle* ISM 52 ISM 52 ISM 76

Integrated spindle motor (ISM) with C-axis (0.001°) rpm. 6,000 6,000 5,000


Spindle bearing diameter (front bearing) in. 3.9 3.9 5.1

Draw tube inner diameter in. 2.0 2.0 2.6

Spindle head (flat flange) / Chuck diameter, max.* in. 5.5 h5 / 8.3 5.5 h5 / 8.3 6.7 h5 / 12.4

Turning / milling spindle (standard) HSK-A63 (Capto C6)* HSK-A63 (Capto C6)* HSK-A63 (Capto C6)*

Spindle speed rpm. 12,000 12,000 12,000


B-axis

Swivel range degrees ±110 ±120 ±120

Rapid traverse rpm. 70 70 100

Tools: Disk magazine (standard) 24 slots 24 slots 24 slots

Tool diameter, max (unoccupied / occupied slots) in. ø 4.9 / ø 3.1 ø 4.9 / ø 3.1 ø 4.9 / ø 3.1

Tool length, max. in. 11.8 11.8 11.8

Tool weight, max. / Chip-to-chip time lbs. / sec. 15.4 / 11.5 15.4 / 12 (11.8) 15.4 / 12.5

Tools: Chain magazine (optional) 48 / 80 slots 48 / 80 slots 48 / 100 slots

Tool diameter, max (unoccupied / occupied slots) in. ø 4.7 / ø 3.1 ø 4.7 / ø 3.1 ø 4.7 / ø 3.1

Tool length, max. in. 11.8 15.7 15.7

Tool weight, max. / Chip-to-chip time lbs. / sec. 26.5 / 8.5 26.5 / 9 (8.3) 26.5 / 9.5

Slide for traveling column

Travel (X / Y / Z) in. 18.9 [+18.5 / – 0.4] /

± 3.9 / 33.3

19.3 [+18.9 / – 0.4] /

± 4.9 / 51.2

25.6 [+24.6 / – 1.0] /

±5.9 / 80.7

Rapid traverse speed (X / Y / Z) ipm. 1,417.3 / 1,574.8 /

1,574.8

1,574.8 / 1,574.8 / 1,968.5

(1,574.8 / 1,574.8 / 2,362.2)

1,574.8 / 1,574.8 /

1,181.1

Feed force (X / Y / Z) / (40% DC) lbf. 2,248.1 / 1,686.1 /

2,248.1

2,023.3 / 1,348.9 / 2,023.3

(2,023.3 / 1,348.9 / 2,023.3)

2,810.1 / 2,472.9 /

3,596.9

Slide for counter spindle

Travel (Z) in. 31.5 47.2 75.2

Rapid traverse speed (Z) ipm. 1,574.8 1,181.1 1,181.1

Feed force (Z) / (40% DC) lbf. 2,248.1 2,023.3 3,596.9

* Optional

CTX beta 800 TC CTX beta 1250 TC

(linear)

CTX beta 2000 TC

Tailstock

Stock (hydraulic) in. 31.5 47.2 75.2 (NC controlled)

Feed force lbf. 1,798.5 3,147.3 4,046.6

Center intake MK 5 5 6

Machine

Footprint (without chip conveyor) ft.² 91.5 109.8 191.6

Discharge height (chip conveyor) in. 50.0 50.0 49.2

Height in. 90.6 90.6 93.7

Weight lbs. 22,046.2 26,455.5 48,501.7

Control

Operate 4.5 platform on a SIEMENS 840D solutionline control

with the ShopTurn 3G: ERGOline® panel and a 19˝ display

CELOS® from DMG MORI on a SIEMENS 840D solutionline

control with the ShopTurn 3G: ERGOline® panel and a 21.5˝

multi-touch display

* Optional

A

D1

D2

+J –J

Y

E4

E5

H1

H2

X H1

C

X1

L1*

±J

+B –B

ZZ2

F

max. Z1

HSK-A63

(E1)E4

E

E1 E3

E2

Z3

Work area dimensions

CTX beta 800 TC CTX beta 1250 TC CTX beta 2000 TC

A 2.8 2.8 2.8

B 110 120 120

C 8.3 8.3 9.8

D1 19.7 19.7 25.2

D2 17.7 18.5 21.7

E 13.8 13.8 20.6

E1 6.8 6.8 6.7

E2 5.9 13.8 18.9

E3 7.1 15.7 15.7

E4 6.9 6.9 10.3

E5 6.9 6.9 10.3

F 9.6 9.6 13.9

H1 18.5 18.9 24.6

H2 0.4 0.4 1.0

J 3.9 4.9 5.9

L1 40.2 57.9 89.0

L2 42.4 58.0 88.2

X 18.9 19.3 25.6

Y 7.9 9.8 11.8

Z 29.5 47.2 80.7

Z1 11.8 11.8** 11.8**

Z2 7.1 7.1 3.0

Z3 31.5 47.2 75.2

**15.7 in. with chain magazine

Work area

* L2 for tailstock machine

30

CTX beta TC

Options


Machine options

Linear drive (Z-axis)

Differential clamping pressure (main and / or counter spindle)

24-slot chain magazine (HSK-A63, Capto C6)




Main spindle

ISM 76 // 5,000 rpm. // 45.6 / 33.5 hp. // 280.3 / 206.5 ft. / lbs. (40 / 100% DC)


Counter spindle

ISM 52 plus // 6,000 rpm. // 36.2 / 26.8 hp. // 125.4 / 93.7 ft. / lbs. (40 / 100% DC)


ISM 76 synchro // 5,000 rpm. // 42.9 / 33.5 hp. // 265.5 / 206.5 ft. / lbs. (40 / 100% DC)


Turning / milling spindle

compactMASTER® // 12,000 rpm. // 29.5 / 25.5 hp. // 88.5 / 64.2 ft. / lbs. (40 / 100% DC)

compactMASTER® // 20,000 rpm. // 29.5 / 25.5 hp. // 88.5 / 64.2 ft. / lbs. (40 / 100% DC)

Turning / milling spindle // 12,000 rpm. // 29.5 / 17.7 hp. // 73.8 / 44.3 ft. / lbs. (40 / 100% DC)

Turning / milling spindle // 18,000 rpm. // 30.8 / 17.7 hp. // 77.4 / 44.3 ft. / lbs. (40 / 100% DC)

Measuring / monitoring

Tool measuring device

Drill break detection (mechanical)

In-process workpiece measuring (via sensor)

Bar machining / automation

Bar machining package (with pickup), hydraulic hollow clamping device,

4-color signal light and bar feed / bar loading magazine interface

Bar loading magazine for max. 3.9 – 10.5 ft. bar length (depending on the machine)

Shaft machining

Tailstock function (counter spindle)

Steady rest slide (automated positioning)

Steady rest slide (NC controlled)

Steady rest clamping range: 0.3 – 4.0 in.




Steady rest quick change system



Control technology

Energy efficiency


Options

31


Clamping (main spindle)

Chuck feed (incl. accessories & chuck jaws), max.: ø 8.3 in.




Clamping (counter spindle)






Coolant and chip disposal

Chip conveyor

Coolant pump (enhanced): 174.0 psi., 6.1 gal. / min

116.0 / 290.1 psi. internal coolant supply (with 158.5 gal. & 0.002 in. paper band filter)



116.0 / 290.1 / 1,160.3 psi. internal coolant supply (with 258.9 gal. & 0.002 in. paper band filter)

Aluminum package (combined with paper band filter)

Oil mist extraction unit

Control / software

DMG MORI Technology Cycle: Simultaneous 5-axis production

DMG MORI Technology Cycle: Tooth gear milling via hobbing

DMG MORI Technology Cycle: Eccentric turning & milling

DMG MORI Technology Cycle: Multi-threads

DMG MORI Technology Cycle: Easy Tool Monitoring

DMG MORI Technology Cycle: Speed adjustments

DMG MORI Technology Cycle: Tool sorting

DMG MORI Technology Cycle: Program status control

DMG MORI Technology Cycle: Counter spindle center

Tool Monitor (sister tool management system)

Programming & sub-programming (incl. graphical interface)

DMG Netservice / DMG Service Agent

Additional

Machine adaptation for higher avg. environmental temperature (tropical package)

Standard, Optional

DMG MORI USA

DMG MORI CHARLOTTE

4345 Morris Park Dr.

Charlotte, NC 28227

Tel.: (704) 940-3380

Fax: (704) 840-1101

DMG MORI CHICAGO

2400 Huntington Blvd.

Hoffman Estates, IL 60192

Tel.: (847) 593-5400

Fax: (847) 593-5433

DMG MORI CINCINNATI

5333 Mulhauser Rd.

Hamilton, OH 45011

Tel.: (513) 874-2736

Fax: (513) 874-3254

DMG MORI DALLAS

9001 Currency St., Suite 200

Irving, TX 75063

Tel.: (972) 812-5500

Fax: (972) 812-5509

DMG MORI DETROIT

29050 Cabot Dr.

Novi, MI 48377

Tel.: (248) 324-1928

Fax: (248) 324-0710

DMG MORI HOUSTON

3403 N. Sam Houston Pkwy. West, Suite 100

Houston, TX 77086

Tel.: (713) 365-9500

Fax: (713) 365-9515

DMG MORI KANSAS CITY

16801 W. 116th St.

Lenexa, KS 66219

Tel.: (913) 871-1373

Fax: (913) 227-4231

DMG MORI LOS ANGELES

5740 Warland Dr.

Cypress, CA 90630

Tel.: (562) 430-3800

Fax: (562) 430-5570

DMG MORI PARSIPPANY

1160 Parsippany Blvd., Suite 103

Parsippany, NJ 07054

Tel.: (973) 257-9620

Fax: (973) 257-9630

DMG MORI SAN FRANCISCO

1230 5th St.

Berkeley, CA 94710

Tel.: (866) 814-7238

Fax: (510) 845-4924

DMG MORI SEATTLE

19625 62nd Ave. South, Suite A109

Kent, WA 98032

Tel.: (253) 872-1661

Fax: (253) 872-2188

DMG MORI TAMPA

537 U.S. Highway 301 South

Tampa, FL 33619

Tel.: (727) 530-1490

Fax: (727) 530-1085

DMG MORI TULSA

7633 E. 63rd Pl., Suite 300

Tulsa, OK 74133

Tel.: (918) 932-2893

Fax: (918) 932-2067

DMG MORI WICHITA

3450 N. Rock Rd., Building 500, Suite 505

Wichita, KS 67226

Tel.: (316) 425-7993

Fax: (316) 425-7983

DMG MORI Tyler CONNECTICUT

68 Nutmeg Rd. South

South Windsor, CT 06074

Tel.: (860) 528-4010

Fax: (860) 528-6631

DMG MORI Tyler NEW HAMPSHIRE

111 Ledge Rd.

Seabrook, NH 03874

Tel.: (603) 474-7730

Fax: (603) 474-7729

FOR DIRECT SALES, SUPPORT

AND SERVICE CALL:

855-DMG-MORI, 855-364-6674

www.dmgmori.comAlways close by!

DMG MORI USA

2400 Huntington Blvd, Hoffman Estates, IL 60192

Tel: (847) 593-5400, Fax: (847) 593-5433

[email protected], www.dmgmori.com

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Documents

PRO D6295 0614 CTX beta TC 2te Gen US final Web · scratch & damage protection 4 BLACK or WHITE Version New DMG MORI design available in black or white for no additional cost