pörner bitumen packing system · pörner cold bitumen logistics To carry bitumen anywhere, a reliable and efficient logistic system is needed – using the fewest special infrastructures,

pörner bitumen packing system

www.bitumenbag.com

english 2015

02pörner bitumen packing system

Pörner Cold Bitumen Logistic means thatthere are no fixed costs for heated ships & trucks and no heated storage required

bitumen anywhere, anytimePörner Cold Bitumen Logistics facilitates the global supply of bitumen to:• Countries without their own bitumen production• Regions with difficult logistical conditions• Areas with undeveloped infrastructure

pörner bitumen packing system

High

-Per

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Melt

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outh

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www.bitumenbag.com


for the producers

how it workspörner cold bitumen logistics To carry bitumen anywhere, a reliable and efficient logistic system is needed – using the fewest special infrastructures, lowest possible total energy consumption as well as safe and easy storage and handling. For this purpose the Pörner Bitumen Packing System and the Pörner Bitumen Bag™ were created.

Pörner has been a leading provider of bitumen technology for 40 years. The Biturox® bitumen plants, licensed by us worldwide, covers about 10% of the global bitumen production capacity. It is our key focus to make bitumen available to all who need it - including countries with no refineries of their own or with difficult logistical conditions.

for the end-users

It allows you to produce, pack, store, transport and sell bitumen independently of seasonal demand, fluctuation or logistical issues.

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It enables you to store and use bitumen at any time, cost-effectively and in any quantity that will meet your requirements.

05www.bitumenbag.com

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1. cooling & packing unit

system elements

The Cooling & Packing Unit (CPU) cools the bitumen down to the packing temperature.

The process ensures a stable filling temperature and is designed for the safe, continuous filling of the Pörner Bitumen Bags™ with paving bitumen.

An electronic control system provides for the exact weighing and the complete monitoring and registration of the product as well as the weight of each individual bag.

capacity

• 10 mt per hour and unit• 80,000 TPA (continuous filling)

recomended space requirement

• Plant: 250 m2 for each unit• Recommended area for cooling and

storage: min. 3,000 m2 for each unit

BITU

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system elements2. pörner bitumen bag™

economical, flexible and eco-friendly

t-type (truck)

• Optimized for truck loading

• Flexible self-stabilizing bag

• Simple delivery and transport of empty folded bags

c-type (container)

• Optimized for sea- going 20 ft. containers

• Stackable in two layers• 22 mt load per

20 ft. container

The innovative Pörner Bitumen Bag™ has been developed and patented by Pörner.

The bag is designed as a self-stabilizing container made of plastic material, consisting of a multi-layer outer bag (flexible recyclable fabric) and an inner liner (special-purpose film).

The Pörner Bitumen Bag™ can carry over 1,000 kg of paving bitumen. Its shape and volume is optimized for maximum loading.

The bag can be transported by any common transport system (truck, standard container, rail, ship).

The bag is UV-protected and suitable for every climate. It and can be stored for up to 12 months.

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Type

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T-TYPE C-TYPE

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07

3. high-performance melter

The mobile High-Performance Melter developed by Pörner is a reliable unit used to heat up and re-liquefy the bitumen that comes in Pörner Bitumen Bags™.

On a special melting grid (Pörner patent) the bitumen is homogenously re-liquefied and the inner liner is also dissolved.

The liquefied bitumen then flows to a collecting tank, where it is heated to the required temperature.

Afterwards the heated bitumen can be loaded on to road tankers or used directly at a hot mix asphalt plant.

efficient, powerful and mobile

High-Performance Melters are delivered as prefabricated units consisting of a:• Melting grid• Collecting tank• Working and lifting platform

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capacity

• Up to 4 mt per hour• Up to 80 TPD (depending on

ambient temperature)

recomended area requirement

• Melter: 250 m2

• Storage space (500T=500 bags): 750 m2

heating sources

• Diesel burner• Gas burner

pörner bitumen packing system08

cold bitumen logistics

STANDARD TRUCK

NO FIXED COSTS

EMPTY

L O A D I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R

STANDARD TRUCK STANDARD/CONTAINER VESSELCOOLING &PACKING UNIT

MELTING UNIT

EMPTYEMPTY

P A C K I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R

unlimitedtransportation

distance

long-term storage

TANK INFRASTRUCTUREHABOUR

BITUMEN TANKER

COSTS FOR HEATING COSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATING

BITUMEN TRUCK BITUMEN TRUCK

ANY HARBOUR

STANDARD TRUCK

NO FIXED COSTS

EMPTY



MELTING UNIT

EMPTYEMPTY



distance

long-term storage


BITUMEN TANKER



ANY HARBOUR

bulk logistics

pörner logistics

BItu

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Bag

Sto

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LUK

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ussia

The Pörner Bitumen Packing System is equipped to supply large volumes of bitumen. The cooling and packing process is based on our know-how, collected from the Biturox® bitumen processing system and ensures the safe filling of bags where quantities and qualities undergo strict control.

The design of the Pörner Bitumen Bag™ is characterized by economic production costs, greater volume and high stability. Leading industrial partners produce these standardized bags with a constant high level of quality.

Therefore, bitumen in cold condition can be transported by conventional trucks or sea containers over distances of many thousand miles from continent to continent.


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STANDARD TRUCK

NO FIXED COSTS

EMPTY



MELTING UNIT

EMPTYEMPTY



distance

long-term storage


BITUMEN TANKER



ANY HARBOUR

STANDARD TRUCK

NO FIXED COSTS

EMPTY



MELTING UNIT

EMPTYEMPTY



distance

long-term storage


BITUMEN TANKER



ANY HARBOUR

Bulk Bitumen Container Drums Pörner

Bitumen BagTM

Transport volume 2,500 – 10,000mt 25mt 1 drum = 150-220kg over 1,000 kg

Availabilityspecial

port facilities are necessary

available in limited number,

high rental costs

local fabrication fromspecial sheet metal,

needs space

available in containers of up to 2,500 folded bags

Transportdouble freight

charges(empty return)

double freight charges

(empty return)

single freight charges

single freight charges

Energy required permanent heating melting melting melting

heat recovery

Storage impossible unprofitable no additional costs no additional costs


the mission

Unloa

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of B

itum

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ags a

t a H

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Plan

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It is Pörner's mission to produce high-quality bitumen efficiently and to make it available to any demander worldwide at reasonable costs. The integrated Pörner Bitumen Packing System for cold bitumen logistics is a major element enabling us to realise this vision.More than ten years of research and development has resulted in an integrated and ripened solution, always a step ahead of all copycats.

Holistically applied, the Pörner Bitumen Packing System is the most economic and eco-efficient solution to supply all areas with large volumes of bitumen.


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bitumen - whenever it is needed


advantages for bitumen producers

• Expansion of bitumen sales possibilities• Independent of the seasonal fluctuations of supply and demand• Every conventional means of transport can be used (standard trucks,

20 ft. containers, railroad, ship) for regional or international transport• Substantial energy savings – no heating during transport or storage• Allows long-term storage of up to 12 months without any energy consumption

achieving higher margin

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pörner supply

• The Cooling & Packing Unit comes in prefabricated modules and includes all necessary infrastructures

• The packing material (Pörner Bitumen BagTM) is supplied by Pörner in cooperation with leading manufacturers certified by Pörner.


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s• Availability of bitumen at the site to be used whenever it is needed• Independent of hot bitumen sources• Every conventional means of transport can be used (standard trucks,

20 ft. containers, train, ship) for regional or international transport• Long-term storage up to 12 months without any energy consumption• Independence of seasonal fluctuations of supply and/or demand

advantages for end-users

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total flexibility for the bitumen operation

pörner supply

• The High-Performance Melter comes as a prefabricated unit and optionally includes all necessary infrastructures

• To date, up to 2,000 tons cold bitumen per day can be supplied by the Pörner Bitumen Network partners


selected referencespörner – the bitumen specialist

As licensor and contractor of over 45 Biturox® bitumen production plants and bitumen filling systems for truck, rail, metal and plastic containers, Pörner is the leading technology provider for the production and handling of quality bitumen.

The Bitumen Packing System was invented by Andreas Pörner and since 2002 has been constantly refined to become a flexible, cost-effective and eco-friendly transport system used by leading industrial partners.

Pörner thus contributes to larger production quantities of bitumen as well as improved methods to make bitumen available to users wherever they are located in the world.

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references – high-performance melter

HIGH-PERFORMANCE MELTER TERMINAL Client: Mena Energy DMCCLocation: BITUMENA, Cape Town, Rep. of South AfricaCommissioning: 2014

HIGH-PERFORMANCE MELTER TERMINAL Client: Prime Petroleum Ltd.Location: Sofia, BulgariaCommissioning: 2012

www.bitumenbag.com

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15with Pörner the world of bitumen is yours

references – cooling & packing units

COOLING & PACKING UNITClient: JP IranLocation: Isfahan, IranCommissioning: 2010

COOLING & PACKING UNITClient: Raffinerija Nafte a. d. BrodLocation: Brod, Bosnia & HerzegovinaCommissioning: 2012

COOLING & PACKING UNITClient: Mena Energy DMCCLocation: BITUMENA, Khalifa Bin Salman Port, BahrainCommissioning: 2012

COOLING & PACKING UNITClient: OOO Lukoil-NizhnegorodnefteorgsintezLocation: Kstovo, Nizhny Novgorod Oblast, RussiaCommissioning: 2013

Bitumen Bags Storage Place at Brod Refinery, Bosnia & Herzegovina

PÖRNER INGENIEURGESELLSCHAFT MBH AUSTRIA

Hamburgerstrasse 9 1050 Vienna, Austria Telefon: +43 5 05899-0 Telefax: +43 5 05899-99 E-Mail: [email protected] Web: www.bitumenbag.com www.biturox.com www.poerner.at

© Pörner Ingenieurgesellschaft mbH. 10 / 2015 / EN

Documents

pörner bitumen packing system · pörner cold bitumen logistics To carry bitumen anywhere, a reliable and efficient logistic system is needed – using the fewest special infrastructures,