Primary circuit connectors PCS250ec.staubli.com/.../AT_Rob-PCS250-11014079_(en)_hi.pdf · 2017. 11. 9. · Primary circuit connectors PCS250 3 Model review and connector combinations

Primary circuit connectors PCS250Roboticline | Connectors for Automatic Systems

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2 Primary circuit connectors PCS250

Primary circuit connectors are designed

for supplying power to medium-frequen-

cy welding units. Along the robot arm to the

welding transformer the cables are divided

up into several sections and connected with

Stäubli primary circuit connectors

Stäubli connectors. They are small in size and

high in performance. It is possible to connect

2 pilot contacts for signal leads. End housings

for plug end insulation are available with 90°

or axial cable entry.

Only plastic glands should be used for the

cable lead-in connections. Should a metal

cable gland nevertheless be used, then it

must be included in the safety measures.

(The cable gland is not supplied).

List of possible components and their positioning

1) Completely assembled leads on request

1 Connecting lead (not supplied by

Stäubli)1)

2 Plastic gland (not supplied by Stäubli)

3 End housings

4 Power contacts

5 Blind plugs

6 Pilot contacts

7 Insulation carrier

8 Hex coding pin

9 Protective caps

(not an exploded drawing)

Plug connections with end housings

Primary circuit connectors PCS250 3

Model review and connector combinations

Technical data

Number of pole 2+PE (Pilot contacts optional)

Rated current max. 250 A (100% duty cycle)

Rated voltage max. 690 V AC

Test voltage 3.5 kV (50 Hz, 1 min.)

Insulation resistance > 10³ MΩ

Insulation coordination6 kV/3 VDE 0110-1 IEC 60664-1

Material contacts CuZn, Ag

Insulation material TPE (Panel mounting and end housing PA)

ProtectionIP671) IP542)

Type of connection Crimping

Temperature range -40 °C ... 100 °C

Further specificationsISO 10656 DIN IEC 48B/560/CD EN 61984 / EN 60204

RoHSready

Directive 2002/95/EC on the restriction of

the use of certain hazardous substances in

electrical and electronic equipment

1) with the use of heat-shrinking form shroud. In the unplugged condition contacts are watertight longitudinally

2) with the use of a Pg-end housing EG-TS-M... In the unplugged condition contacts are watertight longitudinally

Flanged female connector

Flanged male connector

TSB250/... Page 4

TSS250/... Page 5

TID-B250/... Page 6

S12/M8 S12/M10 Page 7

TAG250 Page 7

Panel mounting female plug

Threaded plug pinsPanel mounting housing

IP2X

IP2X


TSB250/...

Flanged female connectors TSB250/...

Contacts: Ø 12 mm sockets with crimp ter-

mination for 35 mm²; 50 mm²; 70 mm² or

95 mm².

2-pole+PE

Order No. Type Conductor cross section Sockets Mating parts Required tools

mm² with without

30.2001 TSB250/35 35 x

TSS250/... TAG250 Page 5 / 7

Page 10 – 11

30.2002 TSB250/50 50 x

30.2003 TSB250/70 70 x

30.2004 TSB250/95 95 x

30.2005 TSB250/L – x

1) Indispensable

Accessories (Please order separately)

Order No. Type Designation Max. quantity per insulator

30.0063 EG-TSM50/150/4-5End housing1)

1

30.0066 EG-TSM63 1

30.2030 SHZ-KP250 Protective cap 1

30.5311 6KT-KOD/TID/S180 Hex. coding pin 1

18.9008 SP2/0,5-1,5 Pilot contact pins 2

30.0104 BP12/35

Sockets

230.0105 BP12/50

30.0106 BP12/70

30.0107 BP12/95

30.0108 BP12/35 PE

1 30.0109 BP12/50 PE

30.0110 BP12/70 PE

30.0111 BP12/95 PE

MAIch bin eine Montageanleitung.

Man sollte mich unbedingt le-

sen, bevor man das Produkt ver-

wendet! Ich beinhalte wertvolle

Hinweise zur korrekten Montage

und zum richtigen Einsatz des

Produktes. Im Moment ist die

Schrift zwar ein bischen klein,

aber später geht das dann ganz

gut zu lesen, da die MA dann

Assembly instructions MA200

www.staubli.com/electrical

Rotary mounting flange


TSS250/...

Flanged male connectors TSS250/...

Contacts: Ø 12 mm pins with crimp

termination for 35 mm²; 50 mm²; 70 mm²

or 95 mm².

2-pole+PE

Order No. Type Conductor cross section Pins Mating parts Required tools

mm² with without

30.2006 TSS250/35 35 x

TSB250/... TID-B250/... Page 4 / 6

Page 10 – 11

30.2007 TSS250/50 50 x

30.2008 TSS250/70 70 x

30.2009 TSS250/95 95 x

30.2010 TSS250/L – x

1) Indispensable



1

30.0066 EG-TSM63 1



18.8008 BP2/0,5-1,5 Pilot contact sockets 2

30.0508 SP12/35

Pins 330.0509 SP12/50

30.0510 SP12/70

30.0511 SP12/95















Receptacles TID-B250/...

Contacts: Ø 12 mm sockets with crimp ter-

mination for 35 mm²; 50 mm²; 70 mm² or

95 mm²

2-pole+PE

TID-B250/...













Order No. Type Conductor cross section Sockets Mating parts Required tools

mm² with without

30.2011 TID-B250/35 35 x

TSS250/... Page 5

Page 10 – 11

30.2012 TID-B250/50 50 x

30.2013 TID-B250/70 70 x

30.2014 TID-B250/95 95 x

30.2015 TID-B250/L – x



1

30.0066 EG-TSM63 1



18.9008 SP2/0,5-1,5 Pilot contact pins 2

30.0104 BP12/35

Sockets

230.0105 BP12/50

30.0106 BP12/70

30.0107 BP12/95

30.0108 BP12/35 PE

1 30.0109 BP12/50 PE

30.0110 BP12/70 PE

30.0111 BP12/95 PE


1) Indispensable


Panel mounting housing TAG250

The supplied hex coding pin can be used

to eliminate the possibility of mating errors.

TAG250

Order No. Type Mating parts

30.2050 TAG250TSB250/... Page 4













S12/M...

Order No. Type Thread Key size Designation

mm

30.0409 S12/M8-56 M8 13 Threaded plug pin, to screw directly into the primary side of welding transformer terminal blocks.30.0410 S12/M10-56 M10 13


Hexagonal coding


End housings EG-TS-M...

The unused cable outlet has to be closed

with the included blind plug. The cable

gland is not supplied with the end housing.

Only plastic glands should be used. Metal

glands would need to be included in the

safety measures.

Order No. Type Dimensions (mm) To fit

A B C D E

30.0063 EG-TS-M50 150/4-5 76.5 92 ~7.1 64 M50 TSB250/..., TSS250/..., TID-B250/...

30.0066 EG-TS-M63 91.5 104 ~8 77 M63 TSB250/..., TSS250/..., TID-B250/...

Straight cable outlet

90° cable outlet

Instead of the end housing, the form shroud

WST-TS/150 (30.0021) or WST90-TS/150

(30.0022) may be employed, see main cata-

log primary circuit connectors.

EG-TS-M...


Accessories

To protect the unmated connectors, degree

of protection IP54. A cord or a chain can be

fitted at the fixing eyelet (B).

Protective cap

SHZ-KP250

W-TS/250

Order No. Type To fit

30.2030 SHZ-KP250 TSB250/..., TSS250/..., TID-B250/..., TAG250

Order No. Type To fit

30.0064 W-TS/250 TSB250/...,TSS250/...

Bracket


Assembly tools

Order No. Type Nom. Ø pin/socket Description

mm

For power contacts

18.5852 MEK-WZ-12 12 Centring taper

18.3017 MBA-WZ6 12 Extraction tool (pin)

18.3022 MSA-WZ8 12 Extraction tool (socket)

For pilot contacts

18.3003 ME-WZ1,5/2 1.5/1.57/2Insertion tool (pin/socket)

18.3009 MSA-WZ2 2Extraction tool (pin)

18.3008 MBA-WZ2 2Extraction tool (socket)

Insertion and extraction of contacts:

With power sockets use preferably a centring

taper which is inserted in the socket before

assembly. Before inserting the contacts,

immerse the insulation carriers in industrial

alcohol, white spirit or ALRO OL151. Then

insert crimped contacts from the backside

into the contact chambers of the insulator.











Assembly instructions MA200, MA201, MA210


6 / 7

2

3

4+5

8 – 91a / 1b


Crimping tool case CZK2-...













Pos. Nr. Order No. Type Description

1a 18.3111 CZK2-230 Crimping tool case (incl. shoulder strap and plastic carrying case) 230 V

Content

2 - CZ-B500 Electro hydraulic crimping tool „B500“

3 18.3042 ALI-18 Battery Li-ION – 18 V – 4,0 Ah

4 18.3023 MTB11-25-50 Crimping die 25 mm² / 4 AWG

5 18.3024 MTB13-35-50 Crimping die 35 mm² / ~2 AWG

6 18.3044 ALG2-230 Battery charger 230 V AC

1b 18.3112 CZK2-110 Crimping tool case (incl. shoulder strap and plastic carrying case) 110 / 120 V

Content

2 - CZ-B500 Electro hydraulic crimping tool „B500“

3 18.3042 ALI-18 Battery Li-ION – 18 V – 4,0 Ah


5 18.3024 MTB13-35-50 Crimping die 35 mm² / ~2 AWG

7 18.3043 ALG2-110 Battery charger 110 / 120 V AC

Optional Accessories


9 18.3025 MTB14,5-50-50 Crimping die 50 mm² / 1/0 AWG

Optional Assembly tools for TSS/TSB150 and TSS/TSB250

18.3022 MSA-WZ8 Extraction tool (pin)

18.3017 MBA-WZ6 Extraction tool (socket)

18.3021 ME-WZ11/38 Insertion tool (pin / socket)

Global presenceof the Stäubli Group

Stäubli Units Agents

Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.We reserve the right to modify product specifi cations without prior notice. © Stäubli [email protected] | Photo credits: Stäubli

www.staubli.com

AT R

ob P

CS

250

1101

4079

-en

A

09.2

017

Printed in Switzerland.

Documents

Primary circuit connectors PCS250ec.staubli.com/.../AT_Rob-PCS250-11014079_(en)_hi.pdf · 2017. 11. 9. · Primary circuit connectors PCS250 3 Model review and connector combinations