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Primary and Secondary PackagingPaloma D3 Feed Placer and Top Loader
The Paloma D3, featuring the new GD series Delta robot, picks a single or a group of food or non-food products and top loads them into cartons, cases or thermoforms. The products can also be placed directly into the infeed chains of horizontal wrap-pers or side and top-load cartoners for example. The modular Paloma D3 can be easily integrated with primary or secondary packaging machines, including vertical baggers, case packers and other end-of-line equipment, providing manufacturers with the fl exibility to meet changing market needs.
Maximum Flexibility▶ The Paloma D3 platform is highly versatile with
a broad application range. The modular design is scalable with 2 and 3 robot modules that can be combined to create 4, 5 and 6 robot solutions.
▶ The GD series Delta robot can utilize our complete portfolio of end eff ectors (+2,000 designs), ranging from designs for mono, multi and refl ex-picking. End eff ectors can be based on vacuum, mechanical, Bernoulli or Venturi principles.
Options▶ Vision guidance for quality inspection and picking
non-aligned products with precision.▶ A 4th robot axis can be added for product rotation.▶ A 5th axis can be added allowing the use of rotate
and tilt handling elements.▶ Stainless steel execution (non-washdown) available.
Application Information
Our Gemini 4.0 hardware and software platform incorporates a virtual machine displayed on the HMI (Human Machine Interface), promoting ease of use and lowering TCO (Total Cost of Ownership). In emulation mode, this valuable tool displays a 3D view of the machine movement and motion cycle in real time. Allowing operators to optimize pick and place patterns and zones in an easy, intuitive way. In simulation mode the machine performance and processes can be simulated offl ine without the need for physical products. This reduces product waste, decreases set-up and installation times and increases effi ciency.
Your Benefi ts
FlexibilityGentle and reliable product handling, fast changeovers, broader application range
ScalabilityScalable line automation through standard machine modules with application-specific options
Low total cost of ownership (TCO)Minimum amount of components and, consequently,reduced maintenance and spare stock holding costs
Naked and packaged products
Bars, biscuits, bakery, chocolate, confectionery, dairy; dry processed, fresh/frozen, pet foods; powders, snacks, etc. Packaged in pillow or doy-style bags, pouches, thermo-formed trays, single/multi-product flowpacks, blisters, etc.Placed in trays, cartons, cases, transit trays, etc.
Data subject to change without notice | Printed in April 2015 PACD/MKT
Packaging Line Structure
Product Handling Primary Packaging Secondary Packaging
Distribution Flow Wrapping CartoningFeeding Vertical Bagging Case Packing
Pick and Place Feed Placing Side LoadingTop Loading
Features▶ GD series Delta robot payload up to 3 kg▶ Typical cycle of up to 360 products per minute
for a 3 robot machine▶ Standard cells include 2 or 3 Delta robots,
managed by one Gemini 4.0 controller▶ Open frame design giving access from both the front
and rear, shortening changeover and cleaning times▶ Recipe storage and recall of all individual parameters▶ Tool-less gripper changeover▶ Hygienic design
Gemini 4.0 HMIProduct Handling & Top Loading
Bosch Packaging Technology SARobotic Packaging SolutionsAvenue du Tir-Fédéral 44CH-1024 EcublensSwitzerlandTel. +41 (0)21/63352-00Fax +41 (0)21/[email protected]
Footprint Paloma D3 with 2 Delta robots
Footprint Paloma D3 with 3 Delta robots
Tolérances non indiquées dans les cotations:
selon DIN ISO 13715 2 1.2 0.8 0.5 0.3 0.2 0.1 tolérance en mm
6 30 120 400 1000 40002000200010004001203061
àdeCote
nominaleen mm
Epaisseur de tôles<= 1,5 mm
Ep. tôle > 1,5 mmet autres élements
+-0,3 -0,1
+-0,5-0,2
Tollérances générales pour les dimensions et les formesDIN ISO 2768-mH
111
700 2200 779
500
19
50
421
81
3790
Volume "SW-Volume@Pièce1.SLDPRT" mm³
Surface "SW-SurfaceArea@Pièce1.SLDPRT" mm²
Masse "SW-Mass@Pièce1.SLDPRT" kg
A
B
C
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Imprimé / printed: 20.03.2015
Lang. Wght./PoidsMachine type/Type machine
Syst.
Sheet/Feuille
Rev.
Format
Treatment/Change/Modif. DDMMYYYY Drawn/Dess. par Checked/Contr. Releas./Apprv.BWN
Origin/Analogue Material class
Doc.type DP/TD Rev.Scale/Echelle
Material
DDMMYYYY
PALOMA D3 2R
1/1
1:1 SW
en/fr
Traitement
00.00 A3
03-12-2014 G.Elmiger 387 20-03-2015
"SW-Mass@Pièce1.SLDPRT"kg
see BOSCH PA guideline 9_0412 voir directive BOSCH PA 9_0412
PALOMA D3 2R
Matériel
8-114-300-848
387 G.Elmiger10-10-2014 00.00
Ra 3.2
Tolérances non indiquées dans les cotations:
selon DIN ISO 13715 2 1.2 0.8 0.5 0.3 0.2 0.1 tolérance en mm
6 30 120 400 1000 40002000200010004001203061
àdeCote
nominaleen mm
Epaisseur de tôles<= 1,5 mm
Ep. tôle > 1,5 mmet autres élements
+-0,3 -0,1
+-0,5-0,2
Tollérances générales pour les dimensions et les formesDIN ISO 2768-mH
1950
779 3200 700 81
500
421 110
4789
Volume 9743149862.43 mm³Surface 205504170.63 mm²Masse 13447.02 kg
A
B
C
D
E
F
A
B
C
D
E
1 2 3 4 5 6
1 2 3 4 5 6
(c
)Rob
ert
Bosc
h Gm
bH. A
ll rig
hts
rese
rved
,al
so r
egar
ding
any
dis
posa
l, ex
ploi
tatio
n, r
epro
duct
ion,
edi
ting,
dist
ribut
ion,
as
well
as in
the
eve
nt o
f ap
plica
tions
for
indu
stria
l pro
pert
y rig
hts.
(c) R
ober
t Bo
sch
GmbH
. Tou
t dr
oits
rés
ervé
s,To
ute
repr
oduc
tion,
exp
loita
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diff
usio
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des
de d
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prop
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, o
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satio
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part
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est
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rdite
.
Imprimé / printed: 20.03.2015
Lang. Wght./PoidsMachine type/Type machine
Syst.
Sheet/Feuille
Rev.
Format
Treatment/Change/Modif. DDMMYYYY Drawn/Dess. par Checked/Contr. Releas./Apprv.BWN
Origin/Analogue Material class
Doc.type DP/TD Rev.Scale/Echelle
Material
DDMMYYYY
319.0101200Paloma D3 3R layout footprint 16_03_2015
1/1
1:10 SW
en/fr
Traitement
00.00 A3
16-03-2015 G.Elmiger 387 16-03-2015
13447.02kg
see BOSCH PA guideline 9_0412 voir directive BOSCH PA 9_0412
...
Matériel
319.0101203
00.00
Product Range
Dimension [mm] extr. min. min. max. extr. max.
Product length (30) 50 300 (370)
Product width (10) 25 200 (260)
Product height (1) 5 80 (120)
Output TypesCarton conveyor Half slotted, regular slotted, regular
bottom, display
Flowpack/side loader Optional
Simple belt conveyor Optional
Container Range
Dimension [mm] extr. min. min. max. extr. max.
Box length (120) 120 420 (610)
Box width (90) 110 420 (420)
Box height (25) 25 400 (550*)
GD series Delta robot
Payload 3 kg
Forearm length (670) 870 (970) mmWorking volume Ø 990 Z324 — option
Ø 1118 Z330 — typicalØ 1247 Z310 — option
Air
Pressure 0.6 MPa nominal (6 bar)
Air consumption 22.5 m3/h (3 robots in single pick, blowing 50 ms)
Electrical Characteristics
Voltage 3 x 400 V 50 Hz (other power in option)
Power 6 kVA (2 or 3 robot cell, 1 vacuum pump)
Frame Specifications
Ingress protection IP54
Machine frame Mild steel painted
Cadences and Speed
Speed with 2 robots Up to 240 products per minute
Speed with 3 robots Up to 360 products per minute
Technical Specifications
* incl. 150 mm flap
Cycle rates can vary depending on the application. Our technical team can advise you of the optimum rate for your application.