Preventative Maintenance Program SI (1)

8/19/2019 Preventative Maintenance Program SI (1)

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Preventative Maintenance Program

Start international

2015

Table of Contents

1.0 Preventative Maintenance

Program .............................................................................2

2.0 Mission

Statement .....................................................................................................3

3.0 Overall

Objectives .....................................................................................................3

4.0 Manufactures ecommen!e!

Maintenance .................................................................."

5.0 Com#onents of t$e Preventative Maintenance

Program ................................................%

&. 'nventor..............................................................................................................%(. %.0 Preventative Maintenance )PM*

Manual ...........................................................%C. +.0 Service

Sc$e!ules ..........................................................................................%,. -.0 Oil

&nalsis ....................................................................................................%/. 10.0 Motor

(oos..................................................................................................%. 11.0

Training .......................................................................................................%. 12.0 Preventative Maintenance

&u!its ...................................................................+

".0

Certications...............................................................................................................-

%.0

'ns#ections.................................................................................................................-

+.0 ,rill Collar 'ns#ection ,iscre#anc

e#orts ..................................................................10

-.0 Purc$asing

Controls ...................................................................................................12

10.0 e$icle Maintenance an!

'ns#ection..........................................................................12

Preventative maintenance #rogram 2015 1



1.0 Preventative Maintenance Program

Preventive maintenance is a sc$e!ule of #lanne! maintenance actions aime! at t$e

#revention of brea!o6ns an! failures. T$e #rimar goal of #reventive maintenance

is to #revent t$e failure of e7ui#ment before it actuall occurs.

Preventive maintenance activities inclu!e8

• &n inventor or e7ui#ment an! mac$iner re7uiring routine maintenance9

• &n ins#ection sc$e!ule suitable for eac$ t#e of e7ui#ment or mac$iner9

• ecor!s 6ill be maintaine! for all #reventative maintenance activities

inclu!ing e7ui#ment c$ecs9

• Partial or com#lete over$auls at s#ecie! #erio!s9

• Oil c$anges or lubrication as e:am#les.

'n a!!ition9 6orers s$oul! recor! e7ui#ment !eterioration so t$e no6 to re#lace or

re#air 6orn #arts before t$e cause sstem failure.

Pre;maintenance #rograms are !esigne! to #reserve an! en$ance e7ui#ment

reliabilit b re#lacing 6orn com#onents before t$e actuall fail. Preventative

maintenance is a formal ins#ection t$at 6ill #revent inci!ents an! t$e release or loss

of energ t$at ma lea! to injuries of t$e 6orer.

Start 'nternational ,rilling is committe! to #rovi!e all mec$anical an! #$sical

facilities in a con!ition in ee#ing 6it$ t$e $ig$est #ossible stan!ar! for #rovision of a

<Safe= 6or environment. & #rogram of #reventative maintenance $as been

establis$e! to ensure t$at t$e e7ui#ment #rovi!e! for o#erations s$all be maintaine!

at9 or above9 in!ustr stan!ar!s. &s t$e 6orsites are often remote an! 6oring

con!itions !i>cult9 eac$ #erson is obligate! to #erform t$e necessar routines to

ensure t$at all e7ui#ment $as t$e $ig$est #ossible !egree of reliabilit. 'n or!er to

accom#lis$ t$is9 t$e objective of t$e Preventative Maintenance Program )PMP* 6ill be

to eliminate catastro#$ic failure of e7ui#ment. T$e reali?ation of t$is objective 6ill

re7uire t$at t$e maintenance recor!s9 c$ecs an! ins#ections be com#lete! in t$e

manner !escribe! b t$e PMP an! at t$e intervals state!. ecor!s s$all be e#t fort$e service life of eac$ of t$e major com#onents to ensure com#liance.




T$e Start 'nternational ,rilling9 Maintenance Program )PMP* is !esigne! to eliminate

t$e ris to t$e com#an@s assets inclu!ing its most im#ortant asset9 its em#loees.

S#ecicall9 t$e PMP consists of t$ree #arts8

1. 'nventor

& com#lete an! accurate inventor of all ca#ital e7ui#ment associate!6it$ t$e !rilling rig s$oul! be e#t an! u#!ate! #erio!icall.

2. Preventative Maintenance Manualor eac$ grou# of ca#ital com#onents )e.g. Po6er Com#onents ; /ngines

an! Transmissions*9 a manual t$at inclu!es e7ui#ment s#ecications9 #art

numbers9 !ra6ings9 service #roce!ures an! lubrication stan!ar!s s$all be

available bot$ at t$e rig an! at t$e O#erations Center.3. Service Sc$e!ules

or eac$ grou# of ca#ital com#onents )e.g. Po6er Com#onents ; /ngines

an! Transmissions*9 a com#lete set of service sc$e!ules s$all be #re#are!

for #osting at eac$ com#onent@s location or in a service routing manual.

T$is sc$e!ule s$all outline t$e service routines an! timing of eac$. )e.g.

$ourl9 6eel9 mont$l9 service $ours.*

'ntegral to t$is #rogram 6ill be consistent use of oil analsis9 recor! ee#ing9 training

an! au!iting. Certications s$all be com#lete! as re7uire! b regulations or as

establis$e! b t$e Com#an.

2.0 Mission Statement

To buil! an! !evelo# an interactive #lanne! Preventative Maintenance Program )PMP*

to e>cientl manage t$e com#an@s ca#ital assets in a manner !esigne! to meet or

e:cee! in!ustr an! cor#orate objectives for e7ui#ment serviceabilit an! safe

o#erations.

3.0 Overall Objectives

T$e overall objective of t$e #rogram is to eliminate catastro#$ic failure of e7ui#ment

an! t$e attentive ris to #ersonnel. S#ecicall9 t$e #rogram is !esigne! to8

• e!uce maintenance cost.

• e!uce rig !o6n time.

• O#timi?e e7ui#ment over$aul intervals.

• /valuate costAbenet of ca#ital mo!ications.

• Provi!e customers an! Management 6it$• B#;to;!ate certication !ates






,. Oil &nalsis

Oil analsis 6ill be use! as seen necessar.

/. Motor (oos

Com#an !evelo#e! motor boos are to be use! on all rigs. T$e motor boo is use!

to ee# trac of o#erating $ours9 maintenance at t$e rig an! to s#ot tren!s in

o#erating #arameters.

. Training

& maintenance revie6 is to be arrange! as re7uire! to maintain all el!

management9 rig managers an! !rillers 6it$ t$e ma:imum level of PM Training. T$e

#ur#ose is to learn about #o6er e7ui#ment maintenance.

& normal one;!a maintenance revie6 is also con!ucte! at s#ring breau# 6it$ rig

managers9 !rillers9 o#erations management an! mec$anics. T$e #ur#ose is to revie6

#roblems9 cost9 #olic9 communication9 ne6 information9 etc. T$is !a is also an

e:cellent time to communicate ne6 #olicies an! #roce!ures.

D$en maintenance au!its are con!ucte! on t$e rig location t$e au!itor must )as

muc$ as #ossible* s#en! time 6it$ !rillers9 rig managers9 an! motormen teac$ing

t$em as re7uire!. Eis rig c$ecs9 t$erefore9 usuall re7uire one !a #er rig.

. Preventative Maintenance &u!its

Com#re$ensive #o6er e7ui#ment rig c$ecs s$oul! be con!ucte! at least once #er

ear on eac$ rig. 'n a!!ition9 iel! management9 an! t$e Safet Coor!inator con!uct

regular rig c$ecs on some of t$e items #ertaining !irectl to maintenance.

".0 CerticationsStart 'nternational ,rilling is committe! to establis$ing an! maintaining certications

of e7ui#ment b egulations or b in!ustr #ractice. Currentl t$ese inclu!e8

COMPOF/FTSCE/,BG/

(lo6 Out Preventers/ac$ 3 calen!ar ears of service

,erric/ac$ 1000 o#erating !as

Cro6n /ac$ 1000 o#erating !as




(locs an! Eoos

/ac$ 1000 o#erating !as

)efer to engineer certications*

/levators

/ac$ 500 or 1000 o#erating !as

)efer to engineer certications*

(ails/ac$ 1000 o#erating !as

(rae Ginages /ac$ 1000 o#erating !as

S6ivels /ac$ 1000 o#erating !as

Tongs /ac$ 1000 o#erating !as

,rilling Gine Dit$in limits of Mega Hules Program

aising (ri!le/ver 2 ears

(OP Slings /ac$ 1000 o#erating !as

(OP Ean!ling Slings/ver 2 ears

,og Eouse Gifts

/ac$ 1000 o#erating !as

)Bnless engineer certications state !ierent*

T$e above state! sc$e!ule is t$e minimum stan!ar! to be follo6e!.

%.0 'ns#ectionsStart 'nternational ,rilling is committe! to establis$ing an ins#ection #rogram an!

#roce!ures e7ual to or in e:cess of t$e current in!ustr stan!ar!. Ca#ital above

groun! com#onents s$all be ins#ecte! in accor!ance 6it$ sc$e!ules an! #roce!ures

outline! in t$e com#an@s Preventative Maintenance Program.

Sub;surface com#onents s$all be ins#ecte! as follo6s8

COMPOF/FT SCE/,BG/

,rill Pi#e &fter %59000 meters if use!; ,oubles I

Preventative maintenance #rogram 2015 "



Singles

&fter 1009000 meters if ne6; &ll igs

,rill Collars &fter -0 !as of continuous use

Jell Hoints Dit$ ,rill Pi#e

Substitutes Dit$ ,rill Collars

FOT/8 T$ese are meant to be a minimum ins#ection sc$e!ules onl. O#erator

re7uirements an!Aor in!ustr #ractice ma re7uire ins#ections on more fre7uent

intervals.

FOT/8 &ll !rill tubulars e:#ose! to E2S an! ot$er agents t$at9 in combination 6it$

!rilling mu!9 can cause #i#e !egra!ation inclu!ing metal loss9 embrittlement or

stress $ar!ening s$all be ins#ecte! imme!iatel after suc$ occurrence taes #lace.

FOT/8 &ll !rill tubulars subjecte! to abnormal stress suc$ as 6$i# stocing or $ig$

angle !rilling for #rolonge! #erio!s s$all be ins#ecte! imme!iatel after suc$

occurrence taes #lace.

+.0 ,rill Collar 'ns#ection ,iscre#anc e#orts

De re7uest t$e follo6ing on all ins#ections of !rill collars for t$e com#an8

• &ll !rill collar ins#ection re#orts must in!icate not onl O.,9 '.,9 an!

connection but also lengt$ of eac$ collar an! a notation regar!ing t$e relief

groove ) ; elief roove9 ST( ; Stan!ar!*

• /ac$ ins#ector s$all #re#are a 6ritten !escri#tive re#ort of t$e !rill collar

string ins#ecte! an! for6ar! it 6it$ t$e invoice. T$is re#ort s$all inclu!e8

• eneral string con!ition.

•Presence of galling9 seal area !amage.

• Con!itionAlocationAamount of $an! ban!ing.

• /vi!ence of #oor tor7ue #ractices.

• T#e an! locationA!e#t$ of bore bacs.

• Ot$er #$sical !amage )t$rea! notc$ing9 use of im#ro#er $an!ling tools9

etc.*

Preventative maintenance #rogram 2015 %



• Fumber of s#iral9 slic9 single or !ouble ?i##e! collars in t$e string.

De are committe! to ma:imi?ing t$e useful life of our !rilling rig tubular goo!s as

6ell as continuing e>cient !rilling. Our ins#ection criteria an! fre7uenc ensure t$at

6e $ave a continuous recor! of !rill string reliabilit. &s t$e onl accurate source of

!ata 6e loo to ou an! our team of 7ualie! ins#ectors to #rovi!e us 6it$ t$e mostuseful information available.

-.0 Purc$asing Controls

Purc$asing controls #rotect em#loees an! contractors b ensuring all e7ui#ment9

tools9 an! materials #urc$ase!9 lease! or rente! meet government an! acce#te!

in!ustr stan!ar!s. D$en #urc$asing e7ui#ment 6e ensure t$at e7ui#ment an!

su##lies meet t$e follo6ing criteria.

• /7ui#ment an! su##lies must meet t$e stan!ar!s s#ecie! in occu#ational

$ealt$ an! safet legislation. 'f t$e legislation !oes not s#ecif a stan!ar!9

6e ensure t$at t$e meet t$e stan!ar!s of a #rofessional safet

organi?ation.

• /7ui#ment an! su##lies must be com#atible 6it$ t$e 6or environment an!

t$e tas re7uire! of t$em.

• /7ui#ment an! su##lies must be accom#anie! 6it$ t$e a##ro#riate

!ocumentation9 6arrantees9 guarantees9 an!Aor service contracts.

/7ui#ment an! su##lies must be #urc$ase! from 7ualie! ven!ors.

10.0 e$icle Maintenance an! 'ns#ection

Start 'nternational ,rilling 6ill maintain t$e follo6ing for eac$ of its registere!

ve$icles8

• & co# of 6or or!ers !escribing an re#airs #erforme!K

• & co# of sc$e!ule! maintenance re#orts #re#are! as #art of t$e regular

an! continuous ins#ections an! maintenance for all of t$e ve$iclesK

• & co# of an notice of an !efect receive! from an manufacturer of t$e

ve$icle an! recor!s establis$ing t$at an !efects $ave been correcte!

Preventative maintenance #rogram 2015 +

Documents

Preventative Maintenance Program SI (1)