Preventative maintenance oil & lubrication guide macneil Wash systemsrev a: may 2014

monthly1. Grease 3 pivot arm bearings. (2 on main arm, 1 on secondary arm)

Weekly1. Lubricate air cylinder rods with spray-on lubricant. (Fluid Film is recommended)2. Grease rod ends.3.Checkoillevelsinoilreservoirsandfillifneeded.

monthly1. Check oil level on Heco

gear reducer and inspect outputshaftsealforleaks.

yearly1. Change oil in Heco gear reducer.

yearly1. Change oil in Heco gear

reducer.

monthly1.Lubricatecall-upforkcylinderswith spray-on lubricant. (Fluid Film is recommended)2. Check oil level on Heco gear reducer andinspectoutputshaftsealforleaks.

daily1. Grease slider carriage and take-up drum.(3fittings)2.Checkrollersfordamageandwear.

Clean conveyor pit regularly. daily

1.Hosedownallgritfromconveyorandfloorarea.

monthly1.Checkallrodendsandcylindermountsfortightness.2.Greaseallrodendsandlubricateflowcontrols.3.Inspectallhoses,airlinesandwatersuppliesforleaks.4.Inspectallbrushesfordamagedormissingfoam.

all tunnel equiPment

back room equiPment

biannually1. Change pump oil.

(firstchangeafter100hoursofoperation)

monthly1. Check pump oil level.

PumPing stations

Weekly1. Check oil level on

airlineandfillifneeded.

Wcc

daily1.Drainwateroutofall

air line water traps.2. Drain compressor tank.

misc. back room

daily1. Check nozzle tips to ensure

they are operating properly.

magnum Wheel blasters

annually1. Inspect blower

impellersforsignsofstresscracks.

daily1. Check inlet

screen and remove any debris.Listenforunusual noise or vibration, and inspect impellers (eachfan).

tech 21 dryers

rg-440 conveyor

rs-701 WraP-arounds Weekly1. Check chain tension and

stretch.2.Lubricatecall-upfork

cylinders with spray-on lubricant. (Fluid Film is recommended)

daily1.Greasesafetydoor

atbothendsofconveyor.

2.Greasecall-upfork.(2fittings)

3.Checkrollersfordamage and wear.

Xr1000 conveyor

daily1. Clean lenses and check

alignment. (both sides)

Photo eyes

daily1. Clean nozzles regularly. Check

allnozzlesforproperspraycoverage.

all Water & solution arches

daily1.Greasebrushshaftbearings.(1pointperside)2. Grease pivot arms. (4 points per side)

Weekly1. Lubricate air cylinders on both sides with spray-on

lubricant. (Fluid Film is recommended)

Wheel boss & gloss boss

Weekly1. Grease pivot bearings (two underneath cover).2. Lubricate air cylinders with spray-on lubricant. Cylinder is protected. (Fluid Film is recommended)

rs-301 & rs-400 side Washers

daily1.Inspectforproperbrushrotation.

Clean nozzles regularly.

monthly1.Greasepivotarm&brushshaft

bearings (electric).

rs-1000 toP brush

monthly1. Clean the correlator rollers and

correlator pit.

Weekly1.Checkrollersforsmoothrotation.

correlator

Weekly1. Lubricate Wheel Blaster

air cylinders with spray-on lubricant. (Fluid Film is recommended)