Pressure Controls

Pressure controls

7

Pressure Control Valves 1

Index

Page

2

4

8

10

20

Page

26

37

39

43

48

52

Inline - Relief

Cartridge - Relief

Panel Mount - Relief

Inline & Flange Relief 3/4 - 1 1/2

Direct & Pilot Operated D03 (NG 6)Relief Valves

Pilot Operated - Relief Valves D05 (NG 10)D08 (NG 25)

Pilot Valves D05 (NG 10)D08 (NG 25)

Reducing Valves D03 (NG 6)

Reducing Valves D05 (NG 10)D08 (NG 25)

Accessories

Reducing & RelievingDirect Acting 6 & 20 GPM

2 Pressure Control Valves

Relief valves

• 5000 psi to 3 gpm• Direct spring operated• Panel mounted• Threaded Connections

SpecificationsApplication This is a low flow rate pressure control valve designed specifically for application as a

remote control unit for larger two-stage pressure control valves. A proven flow straighteningorifice technique is incorporated to assure good stability.

Pressure rating 5000 psi (345 bar)Flow rating 50 cipm (.82 L/min.) nominal; 200 cipm (3.28 L/min.) recommended maximum

3 gpm (11 L/min) nominal; 6 gpm (23 L/min) recommended maximumPressure adjustment range 50 to 1000 psi (3.5 to 69 bar)

50 to 3000 psi (3.5 to 207 bar)50 to 5000 psi (3.5 to 345 bar)

Adjustment sensitivity 1000 psi (69 bar) valve: 150 psi (10.3 bar) per turn average (AD)3000 psi (207 bar) valve: 500 psi (34.5 bar) per turn average (AH)5000 psi (345 bar) valve: 800 psi (55 bar) per turn average (AK)

Maximum adjusting torque 20 lb.-inches (2.3N-M)Stability ±10 psi (0.7 bar)Repeatability ±10 psi (0.7 bar)Viscosity 60... 2500 SUS (10... 500 CST)Fluid-Temperature -13 to 176°F (-25 to 80°C)Filtration Contamination class 10, according to NAS 1638 can be realized with filter ß25 = 75Seals VitonMounting position Not restrictedModifications Consult the factory for deviations from these specification.Weight (approx.) 4 1/2 lbs (2 kg)

TANK

PRESSURE

TANK

PRESSURE

FEI-SBAD-CO2A3 gpm

FEI-SBAD-CO2S50 cipm


Performance characteris-

FEI-SBAD-C02SOPERATING DIFFERENTIAL *(PSI) AT GIVEN FLOWS

FLOW RATE CIPM 24 50 100 150 200

RANGE TO 1000 PSI 30 55 110 190 285

RANGE TO 3000 PSI 75 110 140 300 380

RANGE TO 5000 PSI 90 200 230 270 340

* Increase in pressure with flow increase from 5 cipm torecommended maximum flow rate.Pressure setting is at maximum.

FEI-SBAD-C02AOPERATING DIFFERENTIAL *(PSI) AT GIVEN FLOWS

FLOW RATE GPM 2 3 4 5 6

RANGE TO 1000 PSI 23 50 60 110 150

RANGE TO 3000 PSI 60 75 100 125 150

RANGE TO 5000 PSI 100 200 275 350 450

* Increase in pressure with flow increase from 1 gpm torecommended maximum flow rate.Pressure setting is at maximum.

1.590(40.39)

4-MTG. HOLES0.27 (6.7) DIA.

0.795(20.19)

0.795(20.19)

1.590(40.39)2.88

(73.2)

TURN ADJUSTING SCREWCLOCKWISE TO INCREASE PRESSURE ADJUSTMENT

45º

0.25(6.4)

PRESSURE1/4 NPTF

1.75(44.5) DIA.

TANK1/4 NPTF

5.86(148.8)

8.69 MAX.(220.7)

2.36(59.9)

0.56(14.2)

Dimensions Inches (millimeters)Note: Unless otherwise specified

all dimensions are nominal.FEI-SBAD-CO2A

FEI-SBAD-CO2S4 MOUNTING HOLES0.266 (6.76) DIA.

1.590(40.39)

1.590(40.39)

0.795(20.19)

0.795(20.19)

45º

TANK - 1/4 N.P.T.F.

3.5(88.9)

1.750(44.45)

0.25(6.4)

1.75(44.5)DIA.

6.16 (156.5) MAX.

PRESSURE - 1/4 N.P.T.F.

2.88(73.2)DIA.

FEI-SBAD-CO2A 977652

FEI-SBAH-CO2A 977638

FEI-SBAK-CO2A 977676

FEI-SBAD-CO2S 977834

FEI-SBAH-CO2S 977835

FEI-SBAK-CO2S 977880


Relief valves

• Direct acting• Inline and cartridge

Flow rate GPM (I/min)

pres

sure

PS

I (ba

r)

580(40)

505(35)

365(25)

218(15)

73(5)

290(20)

145(10)

0 2.5(10)

5(15)

8(30)

11(40)

13(50)

16(60)

18.5(70)

21(80)

435(30)

Flow rate GPM (I/min)

pres

sure

PS

I (ba

r)

3075(350)

3625(250)

2175(150)

725(50)

2900(200)

1450(100)

0 5(20)

11(40)

16(60)

21(80)

26.5(100)

32(120)

4350(300)

Limit of application(min. lift pressureaccording to flow)

1

2

3

1 Poppet

2 Valve seat

3 Damping piston

Peformance characteristicsmeasured at viscosityν = 35 mm2/s


RELIEF VALVEVA style

MOUNTING51 - Inline mounted #8SAE

SEALSN - Buna

PRESSURE SETTINGFixed

220 psi (15 bar)500 psi (35 bar)750 psi (50 bar)1000 psi (70 bar)1500 psi (100 bar)2000 psi (140 bar)2500 psi (170 bar)2750 psi (190 bar)3000 psi (210 bar)3600 psi (250 bar)4300 psi (300 bar)

Adjustable15-500 psi (1-35 bar)200-1000 psi (15-70 bar)200-2100 psi (15-150 bar)750-4300 psi (50-300 bar)

ADJUSTMENTD - HandwheelH - FixedK - Stem

0532 VA 51 N 220 H


Relief valves

• Inline mounting• 8 SAE

Description Pressure Weight Type Part numberpsi (bar) lbs (kg)

220 (15)

500 (30)

750 (50)

1000 (70)

1500 (100)

2000 (140)

2500 (170)

2750 (190)

3000 (210)

3600 (250)

4300 (300)

15-500 (1-35)

200-1000 (15-70)

200-2100 (15-150)

750-4300 (50-300)

15-500 (1-35)

200-1000 (15-70)

200-2100 (15-150)

750-4300 (50-300)

Fixed settingH

2 (0.9)

2.2 (1.0)

2.6 (1.2)

StemK

HandwheelD

9 530 232 110

9 530 232 111

9 530 232 112

9 530 232 113

9 530 232 114

9 530 232 115

9 530 232 116

9 530 232 117

9 530 232 118

9 530 232 119

9 530 232 120

9 530 232 054

9 530 232 055

9 530 232 056

9 530 232 057

9 530 232 008

9 530 232 009

9 530 232 010

9 530 232 011

R

P


��

��

�

2.36 (60)

3.58

(91

)

1.1

(28)

4.02

(10

2)

ø 1.42 (36)

30

Symbol

��1.83

(46

.5)

5.37

(13

6.5)

ø 1.22 (31)

24

1.57

(40

)0.5

(13)

6.34

(16

1)

24

ø 2.52 (64)

M26 x 1.5NUT #2915052203(For Panel Mount)

��

��

K D

H

Dimensions Inches (millimeters)

Ports #8 SAE (3/4-16)


Relief valves

• Cartridge• Thread M 30 x 1.5

Description Pressure Weight Type Part numberpsi (bar) lbs (kg)

220 (15)

500 (30)

750 (50)

1000 (70)

1500 (100)

2000 (140)

2500 (170)

2750 (190)

3000 (210)

3600 (250)

4300 (300)

15-500 (1-35)

200-1000 (15-70)

200-2100 (15-150)

750-4300 (50-300)

15-500 (1-35)

200-1000 (15-70)

200-2100 (15-150)

750-4300 (50-300)

Fixed settingH

0.5 (0.2)

0.7 (0.3)

0.9 (0.4)

StemK

HandwheelD

9 530 232 211

9 530 232 212

9 530 232 213

9 530 232 214

9 530 232 215

9 530 232 216

9 530 232 217

9 530 232 218

9 530 232 219

9 530 232 220

9 530 232 221

9 530 232 155

9 530 232 156

9 530 232 157

9 530 232 158

9 530 232 020

9 530 232 021

9 530 232 022

9 530 232 023

P

R


��

��

3.23 (82)Necessary sealssupplied loose

0.39 (10)

��

4.69 (119)

User to stamp pressuresetting here

1.83 (46.5)

��

5.87 (149)3.01 (76.5)�� 13

ø 4

.52

(64)

Range of adjustment � 73

45

6

7.55 (192)

4.72 (120)

3.86 (98)

Optional lock

ø1.7

3 (4

4)

��

0.1 A

0.1 A

M 3

0 x

1.5

120º

27

Ø16 max

A

Ø28

2

Ø20

Inlet

1253

min. 30 31.5 3+0,5 +0,5

+0,43.5

19 a/f )1

30 a/f )1

19 a/f )1

Ø 3

0.5+

0.3

30 a/f 1)

Dimensions

a/f-Across flats

1) Tightening torque 70+30 Nm

2) 28.02 ±.030 tolerance to be held for depth of 27 mm.

3) Finish to be 125 µ in

Fig. 5Mounting requirements

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Inches (millimeters)


Relief valve

• Direct operated• D03 (NG 6) mounting

SpecificationsValve function Pressure relief valve, direct operatedMounting type Subplate D03 (NG 6), ISO 4401Mounting position Not restrictedFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 2500 SUS (10…500 cst)Fluid-temperature -13 to 176°F (-25 to 80°C)Filtration Contamination class 10, according to NAS 1638

can be realized with filter ß25 = 75Seals VitonMax. setting pressure 1200, 2400, or 4600 PSI (80, 160 or 315 bar)Max. operating pressure 4600 PSI (315 bar)Max. flow 13 GPM (50 I/min.)

P -

PS

I (ba

r)

1740(120)

1160(80)

0

580(40)

2.5(10)

5(20)

8(30)

10.5(40)

13(50)

2320(160)

P -

PS

I (ba

r)

3480(240)

2320(160)

1160(80)

4640(320)

0 2.5(10)

5(20)

8(30)

10.5(40)

13(50)

GPM (l/pin) GPM (l/pin)

P= 1160 psi (80 bar)

P= 2320 psi (160 abar) P= 4600 psi (315 bar)

Performance characteristicsν = 35 mm2/s


RELIEF

MOUNTINGP1 - D03 (NG6, ISO 4401)

BASIC OPERATION00 - Direct acting01 - Pilot operated

STYLEH - HorizontalV - Vertical

SEALSV - Viton

SIZE06 - D03 (NG 6)

PRESSURE SETTING516 - 50 to 1200 psi (3-80 bar)502 - 50 to 2400 psi (3-160 bar)513 - 50 to 4600 psi (3 - 316

ADJUSTMENTF - Key lockE - Knob

081 DV 06 P1 00 H V 502 H

1200 (80) 2.43 0 811 105 200

2400(160) (1.1) 0 811 105 201

4600(315) 0 811 105 202

1200 (80) 0 811 105 203

2400(160) 0 811 105 204

4600(315) 0 811 105 205

1200 (80) 3.09 0 811 105 206

2400(160) (1.4) 0 811 105 207

4600(315) 0 811 105 208

1200 (80) 0 811 105 209

2400(160) 0 811 105 210

4600(315) 0 811 105 211


P T B

P T

M

Symbol AdjustmentP. nom.PSI (bar)

Lbs.(Kg)

Intermediate plate with by-pass check valve 0 811 024 200P T BAT


918 BOSCHFRANCE

M10

0.39

(10

)

1.1

(28)

5.04

(12

8)

1.89 (48)

4

17

30

63 Nm+20

1.02 (26)7.

2 (1

83)

1.69

(43

)

P T

0.08

(2)D03 (NG 6) ISO 4401

4 x 9.25 x 1.78

1 810 210 803

4 x ø 0.21 (5.3)

P

T

B

0.39

(10

)

0.79

(20

)3.

27 (

83)

2H Lock

1.2

8 (3

2.5)

1.8

1 (4

6)

1.2

2 (3

1) 0

.3 (

7.5) 0.15 (3.8)

P

T

0.8 (20)

4 x 9.25 x 1.78

1 810 210 803

D03 (NG6) ISO 4401145(10)

116(8)

87(6)

58(4)

29(2)

0 2.5(10)

5(20)

8(30)

10(40)

13(50)

p -

bar

4 x ø 0.21 (5.3)

P

T

B

1.22

(31

)0.

3 (7

.5)

0.15 (3.8)

1.89 (48)

1.28

(32

.5)

1.81

(46

)

Q - GPM (I/min)

Dimensions

0 811 105 200... 2020 811 105 203... 205

0 811 024 200



D03 (NG 6) ISO 4401

4 x 9.25 x 1.78

1 810 210 803

4 x ø 0.21 (5.3)

P

T

30

4

17

0.2 (5)

6.3 (160)

M10

ø 0.35 (9)

0.08

(2)

G 1/4

6

0.39(10)

0.79(20)

3.27 (83)

8.46 (215)

2H LOCK

P

T

2.56 (65)0.39 (10)

1.1 (28)

1.57

(40

)1.

81 (

46)

1.22

(31

)

1.28

(32

.5)

0.43(11)0.

3 (7

.5)

1.25

(32)

Dimensions

Function

0 811 105 2060 811 105 2070 811 105 208

0 811 105 2090 811 105 2100 811 105 211



Relief valves

• Pilot operated• D03 (NG 6) mounting

SpecificationsValve function Pressure relief valve, pilot operatedMounting type Subplate D03 (NG 6), ISO 4401Mounting position Not restrictedFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 2500 SUS (10…500 cst)Fluid-temperature -13 to 176°F (-25 to 80°C)Filtration Contamination class 10, according to NAS 1638

can be realized with filter ß25 = 75Seals VitonMax. setting pressure 1200, 2400, or 4600 PSI (80, 160 or 315 bar)Max. operating pressure 4600 PSI (315 bar)Max. flow 13 GPM (50 I/min.)

232(16)

174(12)

116(8)

58(4)

0 2.5(10)

5(20)

8(30)

10(40)

13(50)

P -

PS

I (ba

r)

580(40)

1160(80)

1740(120)

2320(160)

P- P

SI (

bar)

0 2.5(10)

5(20)

8(30)

10(40)

13(50)

Flow Rate GPM (l/min) Flow Rate GPM (l/min)



1200 (80) 2.43 0 811 106 200

2400(160) (1.1) 0 811 106 201

1200 (80) 0 811 106 202

2400(160) 0 811 106 203

1200 (80) 3.09 0 811 106 204

2400(160) (1.4) 0 811 106 205

1200 (80) 0 811 106 206

2400(160) 0 811 106 217

P T B

P T

M


Lbs.(Kg)

Intermediate plate with by-pass check valve 0 811 024 200(see page 13 for specifications)AT BP T


918 BOSCHFRANCE

M10

1.89 (48)

4

17

30

63 Nm+20

2H Lock

D03 (NG 6) ISO 4401

P

B

T

4 X 9.25 X 1.781 810 210 803

1.02 (26)

0.08

(2)

4 x ø 0.21 (5.3)

1.2

8 (3

2.5)

1.81

(46

)

1.22

(31

)0.

3 (7

.5)

0.15 (3.8)

7.2

(183

)

0.39

(10

)

0.79

(20

)3.

27 (

83)

0.39

(10

)

1.1

(28)

5.04

(12

8)

1.69

(43

)

P T

0 811 106 200... 2010 811 106 202... 203



P

T

D03 (NG 6) ISO 4401

4 x 9.25 x 1.78

1 810 210 803

P

T

30

4

17

M10

G 1/4

6

2H LOCK

0.39(10)

0.79(20)

3.27 (83)

8.46 (215)

0.2 (5)

6.3 (160)

ø 0.35 (9)

0.08

(2)

2.56 (65)

0.39 (10)

1.1 (28)

1.57

(40

)

4 x ø 0.21 (5.3)

1.81

(46

)

1.22

(31

)

1.28

(32

.5)

0.43(11)0.

3 (7

.5)

1.25

(32)

Dimensions

Function

0 811 106 2040 811 106 205

0 811 106 2060 811 106 207



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02

06

05

03

04

M4 x 12 3

3 Nm

ValveKit

Parts

0 817 001 803

0 817 001 808

0 817 001 803

0 817 001 808

1 x + 1 x 1 x

Pressure relief valve, pilot operated0 811 106 200… 207

0 811 105 200… 211 Pressure relief valve, direct operated

1 x + 1 x 1 x

1 x + 1 x 1 x

1 x + 1 x 1 x

01

02

02 05

0501

03 04

0403

03

03

0 817 001 803

0 817 001 808

1 x + 1 x 1 x

Pressure reducing valve / Sequence valve0 811 148 200… 2230 811 101 200… 207

1 x + 1 x 1 x

01

02

03 06

0603

Accessories


Poppet relief valve

• 3/4", 1", 1 1/4" & 1 1/2"• 5000 psi / 50–120 gpm• Gasket mounted (flow thru)• Inline mounted• Solenoid controlled• Multiple pressure & venting

VENT

TANK

GAUGEPORT

SpecificationsValve function Pressure relief valve, pilot operatedMounting type Inline or gasketMounting position Not restrictedFluid Mineral oil or HFA / B / C / DViscosity 60… 2500 SUS (10…500 cst)Fluid-temperature -13 to 176°F (-25 to 80°C)Filtration Contamination class 10, according to NAS 1638

can be realized with filter ß25 = 75Seals VitonMax. setting pressure 1500, 3000, or 5000 PSI (100, 200 or 340 bar)Max. operating pressure 5000 PSI (340 bar)Max. flow 3/4" & 1" - 50 gpm (189 l/min)

1 1/4" & 1 1/2" - 120 gpm (454 l/min)Repeatability ±50 psi (3.4 bar)Stability ±25 psi (1.7 bar)Response 20 millisecondsElectrical Solenoid venting heads optional 12, 24 vdc 115 acWeight 3/4" & 1" - 7.5 lbs (3.4 kg)

1 1/4" & 1 1/2" - 12 lbs (5.4 kg)

“Venting” is accomplished by opening the vent port to-tankthrough suitable external valving.

This valve can be remotely controlled by connecting the inlet ofanother relief valve to the vent port of the valve* (through suit-able external orificing for stability). The pressure setting atwhich the main poppet opens can be adjusted at the remoterelief valve, providing it is set to a lower value than the internalsetting.

The tank connection should be piped directly to tank to mini-mize back pressure. Any pressure in the tank line is additive tothe pressure setting.

*Recommended orifice size is .040".

P

P

T Normally closed vent


VENT PRESSURE VS. FLOW3/4" RELIEF VALVES

BA

R

PS

I

160

140

120

100

80

60

40

20

0

1

3

5

7

9

11

0 30 60 90 120 150 180 210 L/min

VE

NT

PR

ES

SU

RE

FLOW

0 10 20 30 40 50 60 GPM

LOW VENT 25 PSI

HIGH VENT 65 PSI

VENT PRESSURE VS. FLOW1-1/4" RELIEF VALVESB

AR

PS

I

400

300

200

100

00

5

10

15

20

25

0 50 100 150 120 150 180 350 L/min

PR

ES

SU

RE

FLOW

0 20 40 60 80 100 GPM

65 PSI VENT

25 PSI VENT

3000200

150

100

50

0

2500

2000

1500

1000

500

0 10 20 30

300

40 50 60

60 90 120 150 180 210 240 L/min

70 GPM

FLOW

SY

STE

M P

RE

SS

UR

E

BA

R

PS

I

3/4", 1", 1-1/4" 3000 PSI FLANGE3/4", 1", 6000 PSI FLANGE

3000 PSI SETTING

2000 PSI SETTING

1000 PSI SETTING

MIN. SETTING

4000 PSI SETTING

3000 PSI SETTING

2000 PSI SETTING

1500 PSI SETTING

500 PSI SETTING

MIN. SETTING (125 PSI)

1000 PSI SETTING

0

0 50 100 150 200 250 300 350

0

1000

2000

3000

4000

5000

300

250

200

150

100

50

020 40 60 80 100 GPM

PS

I

BA

R

PR

ES

SU

RE

L/min

FLOW

1-1/2" 3000 PSI FLANGE1-1/4" 5000 PSI VALVE (6000 PSI FLANGE)

PR

ES

SU

RE

BA

R

PS

I SENSITIVITY CURVES(ALL SIZES)

NUMBER OF ADJUSTMENT TURNS

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000200

180

160

140

120

100

80

60

40

20

01 2 3 4 5

LOW

HIGH


Nominal override characteristics

Adjustment range*AE -100 to 1500 psi — LowEH - 1500 to 3000 psi — HighEK - 1500 to 5000 psi — High

*All valves are capable of 100 psi minimum setting.

**3/4", 1", 1 1/4" 3000 psi versions & 3/4" & 1"5000 psi versions are made from the smaller body.

1 1/2" 3000 psi & 1 1/2" 5000 psi versions arefrom the larger body.

** Smaller body see note below** Larger body see note below


RELIEF

SECOND PRESSURE(If required)

MOUNTINGG - GasketT - Inline

(threadedconnections)

OPERATIONB - Pilot operatedC - Solenoid ventM - Multi pressure

PRESSURE RANGE*AE - 100 to 1500 psi (7-103 bar)EH - 1500 to 3000 psi (103-210bar)

FLANGE SIZE TANKPORT

54 - 3/4" SAE #16 SAE56 - 1" SAE #16 SAE58 - 1 1/4" SAE #20 SAE60 - 1 1/2" SAE #24 SAE55 - 3/4" SAE Code 62 (5000 psi) #20 SAE57 - 1" SAE Code 62 (5000 psi) #16 SAE59 - 1 1/4" SAE Code 62 (5000 psi) #24 SAE61 - 1 1/2" SAE Code 62 (5000 psi) #24 SAE

PORT SIZE (Inline mounted)54 - #12 SAE56 - #16 SAE

SOLENOIDOPTIONS

WS - HirshmanSAE - 1/4" Spade

CONTROL OPTIONSA - Normally openF - Normally closed

VENT SPRINGW - 65 psiS - 25 psi

FE1 PB AE /AE G 54 W A WS024/00

*All springs are capable of 100 psi min. setting.

ADAPTERSMODEL NO. USED WITH VALVE SIZE

AD-75-3 3/4" - 3000 PSI FLANGEAD-100-3 1" - 3000 PSI FLANGEAD-125-3 1 1/4" - 3000 PSI FLANGEAD-150-3 1 1/2" - 3000 PSI FLANGEAD-75-6 3/4" - 6000 PSI FLANGEAD-100-6 1" - 6000 PSI FLANGEAD-125-6 1 1/4" - 6000 PSI FLANGE

Bolt Kits to mount the valve & Adapters must be orderedseperately.

BOLT KITS FOR ADAPTERSBOLT KIT NO. USED WITH

B-16 1 1/4" 3000 & 1" 6000 PSIFLANGED ADAPTER

B-53 3/4" & 1" 3000 PSI & 3/4"6000 PSI FLANGED ADAPTER

B-73 1 1/2" 3000 PSI & 1 1/4"6000 PSI FLANGED ADAPTER

Adapters for rotating relief valve(see page 25)


3.38(85.7)

4.50(114.3)

1/4-18 NPTF GAGE PORT PLUGGED

.41 (10.3) THRU MTGHOLES 2-PLACES

2.50(63.5)

1.25(31.8)

3.50(88.9)

1.81(46.0)

3.88(98.4)1.56

(39.7)

1.75(44.5)

4.66(118.3) Max.

1.81

.62(15.9)

1.00(25.4)

2.00(50.8)

1/4-18 NPTFVENT PORT PLUGGED

VE

NT

#16 SAETANK PORT

#16 SAEINLET PORT 2 SIDES

3.62(92.1)

4.75(120.7)

1.56(39.7)

.41 (10.3) THRU MTGHOLE 2-PLACES

3.00(76.2)

1.50(38.1)

5.38(136.6)

2.33(59.1)

.86(21.9)

2.00(50.8)

5.53(140.5)MAX.

2.00(50.8)

1.25(31.8)

2.50(63.5)

#20 SAE INLET PORT 2-SIDES

#20 SAE TANK PORT

1/4-18 NPTFVENT PORT PLUGGED

1/4-18 NPTF GAGEPORT PLUGGED

VE

NT

Dimensions

3/4" Inline mounted16 SAE


Dimensions

1 1/4" Inline mounted20 SAE


For dimensions of solenoid controlled,multiple pressure and solenoid ventingheads see page 24.

For dimensions of solenoid controlled,multiple pressure and solenoid ventingheads see page 24.

Q- R- S-VALVE PRESS TANK SAESIZE A B C D E* F G H J K L M N P PORT PORT FLG. T

3/4" (-54) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 1.875 0.94 0.44 0.875 3.88 4.50 5.44 1/8 C.S. 3/4" 0.413000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (47.6) (23.8) (11.2) (22.2) (98.4) (114.3) (138.1) x 16 SAE (10.4)

1.00 I.D.

1" (-56) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 2.062 1.03 0.52 1.031 3.88 4.50 5.44 1/8 C.S. 1" 0.413000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (57.37) (26.1) (13.2) (26.1) (98.4) (114.3) (138.1) x 16 SAE (10.4)

1.31 I.D.

1 1/4" (-58) 2.06 1.06 0.75 3.50 4.62 1.175 1.81 2.312 1.16 0.59 1.188 3.88 4.50 5.44 1/8 C.S. 1 1/4" 0.473000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (58.72) (29.4) (14.9) (30.17) (98.4) (114.3) (138.1) x 20 SAE (11.9)

1.31 I.D.

1 1/2" (-60) 2.50 1.25 1.00 4.00 4.88 2.00 2.00 2.75 1.38 0.70 1.406 4.75 5.38 6.31 1/8 C.S. 1 1/2" 0.533000 PSI (63.5) (31.8) (25.4) (101.6) (123.8) (50.8) (50.8) (69.8) (35.05) (17.8) (35.71) (120.7) (136.6) (160.3) x 24 SAE (13.5)

1.88 I.D.

3/4" (-55) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 2.00 1.00 0.47 0.937 3.88 4.50 5.44 1/8 C.S. 3/4" 0.415000 PSI (52.4) (27.8) (19.1) (88.9) (117.5) (44.5) (46.0) (50.8) (25.4) (11.9) (23.79) (98.4) (114.3) (138.1) x 20 SAE (10.4)

1.00 I.D.

1" (-57) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 2.25 1.12 0.55 1.093 3.88 4.50 5.44 1/8 C.S. 1" 0.475000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (57.15) (28.4) (13.9) (27.76) (98.4) (114.3) (138.1) x 16 SAE (10.4)

1.31 I.D.

1 1/4" (-59) 2.50 1.25 1.00 4.00 4.88 2.00 2.00 2.675 1.31 0.62 1.25 4.75 5.36 6.31 1/8 C.S. 1 1/4" 0.535000 PSI (63.5) (31.8) (25.4) (101.6) (123.8) (50.8) (50.8) (66.67) (33.2) (15.7) (31.7) (120.7) (136.6) (160.3) x 24 SAE (13.5)

1.50 I.D.

1 1/2" (-61) 2.50 1.25 1.00 4.00 4.88 2.00 2.00 3.125 1.56 0.68 1.438 4.75 5.38 6.31 1/8 C.S. 1 1/2" 0.665000 PSI (63.5) (31.8) (25.4) (101.6) (123.8) (50.8) (50.8) (79) (39.6) (17.3) (36.5) (120.7) (136.6) (160.3) x 24 SAE (16.8)

1.88 I.D.


*LESS KNOB SUBTRACT .55"

F

H

J

G

K

L

M

N

P

E - MAX. *ADJ.

Q-PRESSURE PORT "O" RINGS-SAE FLANGE

R-TANK PORT

T-4 MOUNTING HOLES(DIA. THRU)

1/4-18 NPTF VENT PORTPLUGGED 1/4-18 NPTF GAUGE PORT

PLUGGED

0.62(15.9)

2.00 (50.8)

2.00(50.8)

A

B

D

C

For dimensions of solenoid controlled,multiple pressure and solenoid ventingheads see Bulletin No. G-34

Inches (millimeters)Dimensions

Flange mounted


FLANGE FLANGE ADAPTER BOLTSIZE RATING MODEL NO. KIT NO. A C D E F G H J K L M N

3/4" (-54) 3000 PSI AD-75-3 B-53 3.00 0.44 0.875 0.94 1.875 1.00 0.75 0.12 C.S. x 0.41 0.59 0.41 3/8-16 UNCFLANGE (76.2) (11.1) (22.2) (23.7) (47.6) (25.4) (19.05) 1.00 I.D. (10.4) (14.9) (10.4)

1" (-56) 3000 PSI AD-100-3 B-53 3.00 0.52 1.031 1.03 2.062 1.00 1.00 0.12 C.S x 0.41 0.59 0.41 3/8-16 UNCFLANGE (76.2) (13.2) (26.18) (26.1) (52.37) (25.4) (25.4) 1.31 I.D. (10.4) (14.9) (10.4)

1 1/4" (-58) 3000 PSI AD-125-3 B-16 3.50 0.59 1.188 1.16 2.312 1.00 1.25 0.12 C.S. x 0.49 0.69 0.47 7/16-14 UNCFLANGE (88.9) (14.9) (30.14) (29.4) (58.7) (25.4) (31.7) 1.50 I.D. (11.9) (17.5) (11.9)

1 1/2" (-60) 3000 PSI AD-150-3 B-73 4.00 0.70 1.406 1.38 2.750 1.00 1.50 0.12 C.S. x 0.53 0.78 0.53 1/2-16 UNCFLANGE (101.6) (17.7) (35.71) (35.08) (69.8) (25.4) (38.1) 1.88 I.D. (13.4) (19.8) (13.4)

3/4" (-55) 6000 PSI AD-75-6 B-53 3.00 0.47 0.937 1.00 2.00 1.00 0.75 0.12 C.S. x 0.41 .059 .041 3/8-16 UNCFLANGE (76.2) (11.9) (23.79) (25.4) (50.8) (25.4) (19.05) 1.00 I.D. (10.4) (14.9) (10.4)

1" (-57) 6000 PSI AD-100-6 B-16 3.50 .055 1.093 1.12 2.25 1.00 1.00 0.12 C.S. x .047 0.69 0.47 7/16-14 UNCFLANGE (88.9) (13.9) (27.76) (28.4) (57.1) (25.4) (25.4) 1.31 I.D. (11.9) (17.9) (11.9)

1 1/4" (-59) 6000 PSI AD-125--6 B-73 4.00 0.62 1.250 1.31 2.625 1.00 1.25 0.12 C.S. x 0.53 0.78 0.53 1/2-13 UNCFLANGE (101.6) (15.2) (31.75) (33.2) (66.67) (25.4) (31.7) 1.50 I.D. (13.4) (19.8) (13.4)

2.00(50.8)

1.86 MAX(47.2)

2.00 APPROX.(50.8)

.31(7.9)

2.47(62.7)

.53(13.5)

SOCKET HD. CAP SCREW 5/16-184-PLACES

CONTROL MOUNTINGDATUM V

CONTROL HEAD AND SOLENOID HEAD MAY BEROTATED IN 90º INCREMENTS INDEPENDENTLY OF EACH OTHER FOR MOUNTING CONVENIENCE.

.92(23.4)

.81(20.6)

1.375(34.9)

.313(8.0)

.687(17.5)

1.375(34.9)

.19(4.8)

1.84(46.8)

CONTROL MOUNTINGDATUM H

F

F

E

E

C

CD

D

N-TAP THRU,4-MOUNTING HOLES

K-DRILL THRUL-DIA. C'BORE x M DEEP4-MOUNTING HOLEDS

G

A J-O-RINGH

Solenoid vent

Adapter


A flange adaptor is required on allsilent vane pump applications.

The flange allows rotation of thevalve by 90°.

Options


Relief valves

• Subplate mounted• Pilot operated• NG 10 and NG 25

SpecificationsMounting type Subplate NG 10 or NG 25Mounting position Not restrictedAmbient temperature -13... 122°F (-25... 50°C)Fluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 2500 SUS (10…500 cst)Fluid-temperature -13 to 176°F (-25 to 80°C)Filtration Contamination class 10, according to NAS 1638

can be realized with filter ß25 = 75Seals VitonDirection of flow As shown on symbolOperating pressure max. 4570 psi (315 bar)Flow NG 10: max 80 gpm (300 l/min)

NG 25: max 100 gpm (400 l/min)

RELIEF

MOUNTINGP1 - Form PP3 - Form R**

**Consult factory for availability

SIZE10 - NG 1025 - NG 25

BASIC OPERATION06 - External pilot08 - External drain09 - Internal drain10 - Vented N. O.12 - Vented N. C.14 - Dual press. low-high16 - Dual press. high-low18 - Dual press. vented

PRESSURE SETTINGS502 - 50 to 2400 psi (3-160 bar)513 - 50 to 4600 psi (3-315 bar)

ADJUSTMENTK - Stem w/ capE - KnobD - Handwheel (notavailable in 2 pressure)

ADJUSTMENTK - Stem w/ capE - Knob

SECOND PRESSURE502 - 50 to 2400 psi (3-160 bar)513 - 50 to 4600 psi (3-315 bar)

SOLENOID

SEALSV - Viton

081 DV 10 P1 08 V 502 K *WS024 / 00D51 *502 *K

*Omit if not required


4350(300)

3625(250)

2900(200)

2175(150)

1450(100)

725(50)

0

435(30)

Detail

363(25)

290(20)

218(15)

145(10)

0.66(2.5)

.53(2.0)

0.26(1.0)

0

0.4(1.5)

0.13(0.5)

0 0.5(2)

1(4)

1.5(6)

2(8)

2.5(10)

3(12)

3.5(14)

4(16)

0 26(100)

53(200)

80(300)

105(400)

NG10

NG25

Control oil flow

0 26(100)

53(200)

80(300)

Pmax

Pmin

Pre

ssur

e P

SI (

bar)

Flow GPM (l/min)

Pre

ssur

e P

SI (

bar)

Flow GPM (l/min)

73(5)

Con

trol

flo

w G

PM

(l/

min

)

Flow GPM (l/min)

A

BX Y


Pressure relief valvesSymb. 08, 09, 10, 12, 14, 16, 18

WSSymbol Code PSI (bar) V /Hz Lbs. (kg) NG 10 Lbs. (kg) NG 25

513 100... 4570 (7... 315) - 16 (7) 9 811 230 038 17 (7.5) 9 811 230 138

513 100... 4570 (7... 315) D 18 (8) 9 811 230 001 19 (8.5) 9 811 230 101502 44... 2300 (3... 160) D 9 811 230 002 9 811 230 102513 100... 4570 (7... 315) K 9 811 230 003 9 811 230 103502 44... 2300 (3... 160) K 9 811 230 004 9 811 230 104

513 100... 4570 (7... 315) D 18 (8) 9 811 230 005 19 (8.5) 9 811 230 105502 44... 2300 (3... 160) D 9 811 230 006 9 811 230 106513 100... 4570 (7... 315) K 9 811 230 007 9 811 230 107502 44... 2300 (3... 160) K 9 811 230 008 9 811 230 108

513 100... 4570 (7... 315) K 024/00 22 (10) 9 811 230 009 9 811 230 109513 100... 4570 (7... 315) K 115/60 9 811 230 010 9 811 230 110502 44... 2300 (3... 160) K 024/00 9 811 230 011 9 811 230 111502 44... 2300 (3... 160) K 115/60 9 811 230 012 9 811 230 112513 100... 4570 (7... 315) E 024/00 9 811 230 013 9 811 230 113513 100... 4570 (7... 315) E 115/60 9 811 230 014 9 811 230 114502 44... 2300 (3... 160) E 024/00 9 811 230 015 9 811 230 115502 44... 2300 (3... 160) E 115/60 9 811 230 016 9 811 230 116

513 100... 4570 (7... 315) K 024/00 22 (10) 9 811 230 017 23 (10.5) 9 811 230 117513 100... 4570 (7... 315) K 115/60 9 811 230 018 9 811 230 118502 44... 2300 (3... 160) K 024/00 9 811 230 019 9 811 230 119502 44... 2300 (3... 160) K 115/60 9 811 230 020 9 811 230 120513 100... 4570 (7... 315) E 024/00 9 811 230 021 9 811 230 121513 100... 4570 (7... 315) E 115/60 9 811 230 022 9 811 230 122502 44... 2300 (3... 160) E 024/00 9 811 230 023 9 811 230 123502 44... 2300 (3... 160) E 115/60 9 811 230 024 9 811 230 124

I 513 100... 4570 (7... 315) K 024/00 24 (11) 9 811 230 025 25 (11.5) 9 811 230 125II 502 44... 2300 (3... 160) KI 513 100... 4570 (7... 315) E 024/00 9 811 230 026 9 811 230 126II 502 44... 2300 (3... 160) EI 513 100... 4570 (7... 315) K 115/60 9 811 230 027 9 811 230 127II 502 44... 2300 (3... 160) KI 513 100... 4570 (7... 315) E 115/60 9 811 230 028 9 811 230 128II 502 44... 2300 (3... 160) E

I 513 100... 4570 (7... 315) K 024/00 9 811 230 029 25 (11.5) 9 811 230 129II 502 44... 2300 (3... 160) KI 513 100... 4570 (7... 315) E 024/00 9 811 230 030 9 811 230 130II 502 44... 2300 (3... 160) EI 513 100... 4570 (7... 315) K 115/60 9 811 230 031 9 811 230 131II 502 44... 2300 (3... 160) KI 513 100... 4570 (7... 315) E 115/60 9 811 230 032 9 811 230 132II 502 44... 2300 (3... 160) E

I 513 100... 4570 (7... 315) K 024/00 26 (12) 9 811 230 033 28 (12.5) 9 811 230 133II 502 44... 2300 (3... 160) KI 513 100... 4570 (7... 315) E 024/00 9 811 230 034 9 811 230 134II 502 44... 2300 (3... 160) EI 513 100... 4570 (7... 315) K 115/60 9 811 230 035 9 811 230 135II 502 44... 2300 (3... 160) KI 513 100... 4570 (7... 315) E 115/60 9 811 230 036 9 811 230 136II 502 44... 2300 (3... 160) E


A

BX

A

B X Y

A

B X

XB Y

A

78

XB Y

A

38

A

B X Y

III

A

B X Y

III

A

B X

Y

III

ba

06

08

09

10

12

14

16

18


Pressure relief valve with electrical unloading

Pressure relief valve

A

BX

Y

A

B X

A

B X

Without pilot valve.remote control via port X

Control oil drainexternal (Y)

Control oil draininternal (B)

06 06

08 0908

XB Y

A

78

XB Y

A

38

Normally vented

Normally at pressure

10

12

09

��

A B Y X

08

09

��

Y

X

B

A

Y

X

B

A


Pressure relief valve with solenoid pressure selection

Solenoid controlledlow pressure / high pressure

Solenoid controlledhigh pressure / low pressure

Solenoid controllednormally vented2 pressuresolenoid a: pminsolenoid b: pmax

A

B X Y

III

A

B X Y

III

A

B X

Y

III

ba

pmax

pmin

X

Y

B

A

pmax

pmin

pmax

pmin

X

Y

B

A

pmax

pmin

pmax

pmin

X

Y

B

A

16

18

I

II

14


3.54

(90

)2.

63 (

66.7

)

1.31

(33.

3)

ø 0.24 (6)

1.69 (43)

3.19 (81)M8

18 x 2.52 x

10 x 2

A

BX

X

B

A

3.82

(97

)

2.68

(68

)0.

16 (4

)

3.35

(85

)

4.21 (107)

4.53 (115)

ø 0.41(10.5)

4.02

(10

2)3.

13 (

79.4

)

1.56

(39

.7)

ø 0.24 (6)

2.37 (50.3)

3.53 (89.7)M8

28 x 32 x

10 x 2

3.82

(97

)

3.35

(85

)

4.45 (113)

4.76 (121)

ø10.5

X

Y

A B

X

Y

A B

2.68

(68

)

Symb. 06

33

ø0.71 (18)

ø0.71 (18)

Dimensions

Port configura- ISO 6264 - CETOPRP 69 H, Form P

NG 10

NG 25



��

4.53 (115)

ø0.41 (10.5)

4.21 (107)

4.53 (115)

3.19 (81)

ø 0.71 (18)0.3 (75)

17

max. 30

0.32

(8.

25)

0.16

(4)

5.28

(13

4)

1.93

(49

) ��

ø2.5

2 (6

4)

max 40

D

E + F

H

2.95 (75)0.79(20)

ø1.7

3 (4

4)

ø0.24 (6)

Symb. 08

B

A

X Y

09

B

A

X

31

B

A X Y

4.53 (115)

ø0.41 (10.5)

4.45 (113)

4.76 (121)

3.53 (89.7)

ø0.71 (18) 0.3 (75)

17

max. 30

0.32

(8.

25)

0.16

(4)

5.28

(13

4)

2.68

(68

)1.

93 (

49)

ø0.24 (6)

2.68

(68

)

Dimensions

NG 10

NG 25




4.53 (115)

Ø0.41 (10.5)

4.21 (107)

4.53 (115)

3.19 (81)

0.3(7.5)

17

max. 1.18(30)

0.32

(8.

25

0.16 (4)

3.35

(85

)

2.68

(69

)1.

83 (

49)

Ø0.24 (6)

5.63 (143.1)

0.5

(12)

8.35

(21

2)

X

10

B Y

12

A

XB Y

A

4.53 (115)

Ø0.41 (10.5)

4.45 (113)

4.26 (121)

3.53 (89.7)

0.3(75)

17

0.32

(8.

25)

0.16 (4)

3.35

(85

)

2.68

(68

)1.

93 (

49)

Ø0.24 (6)

5.63 (143.1)

0.5

(12)

8.35

(21

2)

H

Symb.

x x x x78 38

max 1.38(35)

Dimensions


NG 10

NG 25



4.53 (115)

17

7.82 (198.7)

0.5

(12)

10.2

(26

1)

14

16

18

XB

XB

A

A

Y

YA

XB Y

4.53 (115)

17

7.82 (198.7)0.

5(1

2)10

.28

(261

)

Symb.

III

a b

Ø0.41 (10.5)

4.45 (113)

4.26 (121)

3.53 (89.7)

0.3(75)

0.32

(8.

25)

0.16 (4)

3.35

(85

)

2.68

(68

)1.

93 (

49)

Ø0.24 (6)

max 1.38(35)

Ø0.41 (10.5)

4.45 (113)

4.26 (121)

3.53 (89.7)

0.3(75) 0.

32 (

8.25

)

0.16 (4)

3.35

(85

)

2.68

(68

)1.

93 (

49)

Ø0.24 (6)

max 1.38(35)

DimensionsPort configura- ISO 6264 - CETOP

RP 69 H, Form P

NG 10

NG 25



3.15

(80

)

2.13

(54

)

1.06

(27)

ø0.24 (6)

2.13 (54)

3.39 (86)

18 x 2,52 x

10 x 2

A

B X

X

B

A

4.21 (107)

3.35

(85

)2.

25 (

58)

0.16

(4)

4.53 (115)

Ø0.49(12.4)

ø0.75 (19)

4.02

(10

2)

2.76

(70

)

1.38

(35)

ø6

3.46 (88)

28 x 32 x

10 x 2

2.64 (67)

4.72 (120)

5.04 (128)

ø0.67(17)

ø1.02 (26)

2.17

(55

)

3.35

(85

)

0.16

(4)

Symb. 06

09

11

X TP

PX

T

XB

A

78

Dimensions

Port configura- Type R

NG 10

NG 25


(Consult factory for availability)


Relief valves

• Pilot valves for NG 10 – NG 25

Symb.08, 09,31, 32

Symb.08, 09,31, 32

Symb.10, 12

Symb.14, 16

Symb.18

Symb.06, 33, 34

alternative

alternative

pressure range2nd

Venting and2 pressure stages

Cartridge type valves

Remote control

2 Pressure stages

II

I

II

I

Electric venting

Application of pilot valves


502 44... 2300 (3... 160) H 0 811 104 100503 87... 4570 (6... 315) H 0 811 104 101502 44... 2300 (3... 160) K 0 811 104 102503 44... 4570 (3... 315) K 0 811 104 103502 44... 2300 (3... 160) E 0 811 104 104503 44... 4570 (3... 315) E 0 811 104 105502 44... 2300 (3... 160) F 0 811 104 106503 44... 4570 (3... 315) F 0 811 104 107502 44... 2300 (3... 160) D 0 811 104 108503 44... 4570 (3... 315) D 0 811 104 109502 44... 2300 (3... 160) H 0 811 104 110503 44... 4570 (3... 315) H 0 811 104 111502 44... 2300 (3... 160) K 0 811 104 112503 44... 4570 (3... 315) K 0 811 104 113502 44... 2300 (3... 160) E 0 811 104 114503 44... 4570 (3... 315) E 0 811 104 115502 44... 2300 (3... 160) F 0 811 104 116503 44... 4570 (3... 315) F 0 811 104 117502 44... 2300 (3... 160) H 0 811 104 118503 44... 4570 (3... 315) H 0 811 104 119502 44... 2300 (3... 160) K 0 811 104 120503 44... 4570 (3... 315) K 0 811 104 121

1 815 500 252

2 910 151 158

PSI (bar)

P

T

II

I

00

NG 6

NG 6

Cover for main stage

M5 x 16 DIN 912 - 10.9

NG 6

Low pressure

High pressure

081 VV 06 P1 00 N 503 H - AO

HE

F

K

D

NG 06 - ISO 4401


Reducing / Relieving

• Direct acting• 3000 PSI• #6, #10 & #12 SAE• 6 GPM & 20 GPM

TANK OUT IN

ApplicationReducing valves are used to limit the pressure inone circuit while another circuit, in parallel, isoperating at a higher pressure. It senses thedownstream pressure and will block the oil flowwhen the pressure reaches the valve setting. Thisvalve also has a relieving feature. Should thedownstream pressure exceed the valve settingbecause of increased load on the actuator, thespool will continue to shift and vent oil from thedownstream circuit to tank to maintain the setpressure.

TANK OUT IN


56

20 16 12 8 4 0FLOW RATE

4 8 1612 20

34 12 10

0 0

500

1000

2000

20

40

60

80

100

32 5 64

RE

GU

LATE

D P

RE

SS

UR

E

PS

I

BA

R (RELIEVING MODE) (REDUCING MODE)

GPM

L/min

20 - 150

50 - 500

100 - 1500

Peformance characteristicsmeasured at viscosityν = 35 mm2/s

SpecificationsMounting type Inline or cartridgeMounting position Not restrictedAmbient temperature -13... 176°F (-25... 80°C)Fluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 2500 SUS (10…500 cst)Filtration Contamination class 10, according to NAS 1638 can be realized

with filter ß25 = 75Seals VitonDirection of flow As shown on symbolOperating pressure 6 SAE 20-3000 PSI, 8 & 12 SAI 20-1500 PSIFlow rating 6 & 20 GPMAccuracy ±5%Weight Cartridge: 6 GPM 10 oz. (.28 kg); 20 GPM 1 1/2 lbs. (.68 kg)

Inline: 3 lbs. (.4 kg); 4 lbs. (1.8 kg)

75

20 15 10 5 5 10 15 20

0

RE

GU

LATE

D P

RE

SS

UR

E

PS

I

BA

R

0

500

1000

1500

2000

25

50

75

100

125

50 25 0

0

FLOW RATE

(RELIEVING MODE) (REDUCING MODE)

25 50 75

GPM

L/min

20 - 150

50 - 500

100 - 1500

1.16(29.4)

0.873 (22.1)0.871 (22.1)

0.44(11.1)

1.00(25.4)

0.811 (20.5)0.809 (20.5)

1.44(36.6)

0.91(23.1)

3.22 MAX.(81.7)

1.60(40.6)

2.20(55.9)

0.936 (23.7)0.934 (23.7)

*2.69(68.3) MAX. LESS KNOB

MAX. PRESSURE STOP SET AT FACTORY

1-1/4 HEX1-1/16-12 UNF 2A THD.

0.69(17.5)

1.280(32.5)

1.850(32.5)

2.350(59.7)

CAVITY

30°30°30°

A

A

.002

0.9365 (23.78)0.9385 (23.83)

0.972 (24.7)0.990 (25.1)

A .002

0.8745 (22.21)0.8765 (22.26)

A .002

0.8115 (20.61)0.8135 (20.66)

0.25(59.7)

.005 (0.127)

.010 (0.254)RADIUS

45° OR RADIUS

COUNTERBORE #12 SAE TAP1-1/16-12 UNF 2B X .53 DEEP


Dimensions

1/4" Cartridge

1/2" Cartridge

NOTE:For certified cavity drawings,please consult factory.


4.66 (118.3)MAX

4.25 (107.9) MAX. LESS KNOB

4.11(104.4) 3.75

(95.3)3.22(81.8) 2.22

(56.4)2.66(67.5)

1.33(33.8)

1.184*(30.07)

1.059*(26.90)

0.50(12.7)

*DIMENSIONS 0.002(0.051)

1.122*(28.50)

1.16(29.4)

+_

MAXIMUM PRESSURE STOPSET AT FACTORY 1-5/16-12 UNF-2A

KNOB ADJUSTED

1.39(35.3)

0.38(9.5)

* DIMENSIONS MUST BE CONCENTRICWITHIN 0.001 (0.025) TIR

1.126*(28.60)

1.062*(26.97)

0.38(9.5)

2.28(57.9)

0.38(9.5)

4.12(104.8)MIN.

0.51(12.9)

* 1.230 (31.24)

30°30°30°

63 63 63

1.187 (30.15)1.188 (30.17)

RE

G. P

OR

T A

RE

A

TAN

K P

OR

T A

RE

A

INLE

T P

OR

T A

RE

A


3.22* MAX.(81.7)

2.69*(68.3) MAX. LESS KNOB

1.14(28.9)

0.31(7.87) 0.31

(7.87)

1.16(29.4)

2.38(60.45)

2 - MOUNTING HOLES.343 (8.8) DIA. THRU

OUTLET PORT#6 SAE

1.00(25.4)

2.62(66.5)

0.25(6.35)

1.44(36.57)

5.84 MAX.(148.3)

1.718(43.6)

0.530(13.4)

1.00(25.4)

2.00(50.8)

3.00(76.2)

TWO PORTS#6 SAE

OUT

T IN

MAXIMUM PRESSURE STOPSET AT FACTORY

Dimensions

W/ Return check

#6 SAE

#6 SAE


OUT

1.000(25.4)

.25(6.4)

.25(6.4)

2.00(50.8)

*3.22(81.7)

*2.69(68.3) MAX. LESS KNOB

3.00(76.2)

1.50(38.1)

2.50(63.5)

1.25(31.75)

1.16(29.4)

1.500(38.1)

2 - MOUNTING HOLES.34 (8.7) DIA. THRU

0.75(19.1)

MAXIMUM PRESSURE STOPSET AT FACTORY

1/4-20 UNC-2BX .44 DEEPMTG. HOLE 2-PLACES

1.18(30.2)

.53(13.5)

1.14(28.96)

2.63(66.8)

0.75(19.1)

T IN

INLET PORT#6 SAE

OUTLET PORT#6 SAE

TANK PORT#6 SAE


8.77(222.76)

0.70(17.8) 2.47

(62.7)

0.36(9.1)

INLET-

OUTLET-

OUTLETPORT

* 4.25 (107.9) MAX. LESS KNOB #10 SAE OR#12 SAE

#10 SAE OR#12 SAE

0.34 (8.7) DRILL2-MTG. HOLES

TANK

3.00(76.2)

1.50(38.1)

2.50(63.5)

1.58(40.1)

3.75(95.3)

2.66(67.5)

*4.66 (118.3)MAX.

1.16(29.4)

1.00(25.4)

1.00(25.4)

0.38(9.5)

0.62(15.9)

MAX.

T IN

Dimensions

#10 & #12 SAE #10 & #12 SAEW / Return


*NR – 20-150 PSI*PC – 50-500 PSI*AE – 100-1500 PSI*CH – 500-3000 PSI

*1/4 Cart Only

B – CartridgeT – Inline mount-ed

02 – 1/4" Cartridge04 – 1/2" Cartridge51 – #6 SAE53 – #10 SAE - (uses 1/2" cart.)54 – #12 SAE - (uses 1/2" cart.)

H – IntegralReturn check

S – Standard

S – DirectSpring

FE3 - SANR - BO4S

2.66(67.5)

0.70(17.8)

2.47(61.1)

0.24(6.1)

INLET-

OUTLET-

OUTLETPORT

* 4.25 (107.9) MAX. LESS KNOB #10 SAE OR#12 SAE

#10 SAE OR#12 SAE

0.34 (8.7) DRILL2-MTG. HOLES

TANK

4.00(101.6)

2.38(60.4)

2.50(63.5)

1.58(40.1)

3.75(95.3)

*4.66 (118.3)MAX.

8.77(222.76)

1.00(25.4)

1.16(29.4)

1.00(25.4)

2.00(50.8)

0.38(9.65)

0.36(9.1)

T IN

MAX.


Reducing & Relieving

• Direct operated

SpecificationsValve function Pressure reducing valve, direct operatedMounting type Subplate NG 6, ISO 4401Mounting position Not restrictedFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 2500 SUS (10…500 cst)Fluid-temperature -13 to 176°F (-25 to 80°C)Filtration Contamination class 10, according to NAS 1638

can be realized with filter ß25 = 75Seals VitonMax. setting pressure 425, 1200, 2400, or 3625 PSI

(30, 80, 160 or 250 bar)Max. operating pressure 4570 PSI (315 bar)Max. flow 13 GPM (50 I/min.)

4350(300)

3480(240)

2610(180)

1740(120)

870(60)

05

(20)2.5(10)

0 2.5(10)

5(20)

8(30)

10.5(40)

13(50)

Flow GPM (l/min)

AT AP

290(20)

232(16)

174(12)

116(8)

58(4)

05

(20)2.5(10)

0 2.5(10)

5(20)

8(30)

10.5(40)

13(50)

Flow GPM (l/min)

P -

PS

I (ba

r)

AT AP

P - opened valve

Pre

ssur

e - P

SI (

bar)

Performancecurves


REDUCING VALVE

MOUNTINGP1 - D03 (NG 6, ISO 4401)

SIZE06 - NG 6

BASIC OPERATION31 - Reducing

PRESSURE SETTINGS511 - 50 to 500 psi (3-30 bar)516 - 50 to 1200 psi (3-80 bar)502 - 750 to 2400 psi (50-160bar)

STYLEH - HorizontalV - Vertical

ADJUST-MENT

K - StemF - Key lock

SEALSV - Viton

081 DMV 06 P1 31 H V 516 K


44... 435 (3... 30) 1.1 0 811 148 200

58... 1160 (4... 80) 0 811 148 201

725... 2300 (50... 160) 0 811 148 202

725... 3625 (50... 250) 0 811 148 203

44... 435 (3... 30) 0 811 148 204

58... 1160 (4... 80) 0 811 148 205

725... 2300 (50... 160) 0 811 148 206

725... 3625 (50... 250) 0 811 148 207

44... 435 (3... 30) 1.5 0 811 148 208

58... 1160 (4... 80) 0 811 148 209

725... 2300 (50... 160) 0 811 148 210

725... 3625 (50... 250) 0 811 148 211

44... 435 (3... 30) 0 811 148 212

58... 1160 (4... 80) 0 811 148 213

725... 2300 (50... 160) 0 811 148 214

725... 3625 (50... 250) 0 811 148 215

44... 435 (3... 30) 0 811 148 216

58... 1160 (4... 80) 0 811 148 217

725... 2300 (50... 160) 0 811 148 218

725... 3625 (50... 250) 0 811 148 219

44... 435 (3... 30) 0 811 148 220

58... 1160 (4... 80) 0 811 148 221

725... 2300 (50... 160) 0 811 148 222

725... 3625 (50... 250) 0 811 148 223

A P T B

A P T

M

A P T

M


Lbs.(Kg)

Intermediate plate with by-pass check valve 0 811 024 201A P T B


0.16 (3.8)

0.08

(2)

918 BOSCHFRANCE

M100.

39(1

0)

1.1

(28)

5.39

(13

7)

= 1.89 (48) =

4

17

30

0.94 (24)

63 Nm+20

0.39

(10)

0.79

(20)

3.27

(83

)

7.56

(19

2)

0.91

(23

)

2H Lock

P A

T

D03 (NG6) ISO 4401

4 x 9.25 x 1.78

1 810 210 803

4 x ø 5.3

A

P

T

B

1.22

(31

)0.

31 (

8)

1.27

(32

.5)

1.85

(47

)

P

A

0.79 (20)


0 811 148 200... 2030 811 148 204... 207

0 811 024 201


D03 (NG6) ISO 4401

0.2 (5)1.1 (28)

M10

1.26

(32

)

Ø 0.35 (9)

0.08

(2)

G 1/4

6

0.39(10)0.79

(10)3.27 (83)

9.21 (234)

2H LOCK

1.28

(32.

5))

1.57

(46

)

0.43(11)

1.34 (34)0.3

(7.5

)1.

22 (

31)

17

30

4

4 x 9.25 x 1.78

1 810 210 803

4 x ø 5.3

A

P

T

T

A P

1.57

(40

)

7.05 (179)

2.56 (65)

0.39 (10)


0 811 148 208... 2110 811 148 216... 219

0 811 148 212... 2150 811 148 220... 223

Dimensions

Function


Reducing valves

• NG 10 and NG 25• Pilot operated• With and without bypass check

SpecificationsMounting type Subplate NG 10 or NG 25Mounting position Not restrictedFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 2500 SUS (10…500 cst)Fluid-temperature -13 to 176°F (-25 to 80°C)Filtration Contamination class 10, according to NAS 1638

can be realized with filter ß25 = 75Seals VitonDirection of flow As shown on symbolOperating pressure max. 4570 psi (315 bar)Flow NG 10: max 60 gpm (227 l/min)

NG 25: max 80 gpm (300 l/min)

4350(300)

3625(250)

2900(200)

2175(150)

1450(100)

725(50)

435(30)

263(25)

290(20)

218(15)

145(10)

73(5)

0

0 0 0.5(2)

1(4)

1.5(6)

2(8)

2.6(10)

3(12)

3.7(14)

4(16)

16(60)

32(120)

48(180)

64(240)

80(300)

NG 10

NG 25

Detail Flow GPM (I/min)

Pre

ssur

e P

SI (

bar)

Flow GPM (I/min)

Pre

ssur

e P

SI (

bar)

Detail

A

B

X Y

Pressure reducing valves

Synb. 31, 32, 33, 34


REDUCING VALVE

MOUNTINGP1 - Form PP3 - Form R**

SIZE10 - NG 10

BASIC OPERATION31 - Reducing32 - Reducing with bypass check33 - Remote operated34 - Remote operated with bypass check

PRESSURE SETTINGS516 - 50 to 1200 psi (3-80 bar)502 - 50 to 2400 psi (3-160 bar)513 - 100 to 4600 psi (7-315 bar)

ADJUSTMENTK - StemF - Key lockE - KnobD - Handwheel

SEALSV - Viton

081 DMV 10 P1 31 V 516 K

Symbol Code PSI (bar) Lbs. (kg) NG 10 Lbs. (kg) NG 25502 44... 2300 (3... 160) D 18 (8) 9 811 230 203 19 (8.5) 9 811 230 303513 100... 4570 (7... 315) D 9 811 230 204 9 811 230 304516 44... 1160 (3... 80) K 9 811 230 308502 44... 2300 (3... 160) K 9 811 230 201 9 811 230 301513 100... 4570 (3... 315) K 9 811 230 202 9 811 230 302502 44... 2300 (3... 160) E 9 811 230 205 9 811 230 305 513 100... 4570 (7... 315) E 9 811 230 206 9 811 230 306502 44... 2300 (3... 160) D 20 (9) 21 (9.5) 9 811 230 313513 100... 4570 (7... 315) D 9 811 230 314502 44... 1160 (3... 80) K 9 811 230 311513 100... 4570 (7... 315) K 9 811 230 312502 44... 2300 (3... 160) E - 9 811 230 309513 100... 4570 (7... 315) E 9 811 230 310513 100... 4570 (7... 315) 16 (7) 9 811 230 207 17 (7.5) 9 811 230 307

513 100...4570 (7... 315) 18 (8) 19 (8.5) 9 811 230 315

YA

B

X

B

A X Y

B

A

X

B

A

X

Pre

ssur

e re

duci

ng v

alve

s

31

32

33

34

**Consult factory for availability


Pressure reducing valves

33

31

34

32

Without pilot valveremote control via port X

With pilot valve

With by-pass check valvewithout pilot valve

With by-pass check valvewith pilot valve

��

A B Y X

��

��

��

��

A B Y X

��

A

B

X Y

A

B

X

YA

B

X

B

XA

33

31

34

32


4.53 (115)

Ø0.41 (10.5)

4.21 (107)

4.53 (115)

3.19 (31)

Ø0.71 (18) 0.3 (7.5)

17

max. 1.18(30)

0.32

(8.

25)

2.52

(64

)

0.16 (4)

3.46

(88

)

6.10

(15

5)

1.83

(49

)

4.53 (115)

Ø0.41 (10.5)

4.45 (113)

4.76 (121)

3.53 (89.7)

Ø0.71 (18) 0.3(7.5)

17

max. 1.18(30)

0.32

(8.

25)

2.64

(67

)

3.46

(88

)

6.22

(15

8)

1.93

(49

)

Ø0.41 (10.5)

4.21 (107)

4.53 (115)

3.19 (81)

Ø0.71 (18)

2.52

(64

) 4.17

(10

6) 4.65

(11

8)

Ø0.41 (10.5)

4.45 (113)

4.76 (121)

89,7

Ø0.71 (18)

2.64

(67

)3.46

(88

)

4.29

(10

9) 4.26

(12

1)

Symb. 32

B

AX Y

Symb. 34

B

A

X

0.16 (4)

3.46

(88

)

0.16 (4)

0.16 (4)

Dimensions


NG 10

NG 25


31

B

AX Y

33

B

A

X

Page 32 Page 31See indicated page for dimensions.


When a subplate is not used a machined pad must be provided.The mounting surface should comply with NFPA T3.5.1M R1- 1984

and ANSI B93.7M - 1986specifications.

Subplates, Bottom Ported NG 6

Inches (Millimeters)

3.716(94.4)

.343 Drill Thru2 Places

.548(13.9)

2.130(54)

.359(9.1)

1.50(38.1)

.50(12.7)

B

1.423(36.1)

A

2.814(72.1)

4.62(117.3)

1.320(33.5)

2.410(61.2)

3.490(88.6)

TB

TB

P A

Bottom PortedPort A B PartSize in(mm) in(mm) Number

1/4" NPTF 2.017 .829 9 000 010 148(51.2) (21.0)

3/8" NPTF 2.079 .766 9 000 010 146(52.8) (19.5)

1/2" NPTF 2.130 .710 9 000 010 139(54.1) (18.0)

#6 SAE 2.050 .797 9 000 010 144(52.0) (20.2)

#8 SAE 2.130 .710 9 000 010 140(54.1) (18.0)

Note: Max. pressure = 4600 psi (315 BAR)



2.625(66.67)

.906(23.0)

0.281(7.13)

0.437(11.1)

1.685(42.8)

4.00(101.6)

3.00(76.2)

2.312(58.72)

1.312(33.32)

0.312(7.92)

0.687(17.45)

0.50(12.70)

0.562(14.27)

4.625(117.47)

5.50 REF.(139.7)

0.56(14.27)

1.406(35.7)

0.843(21.4)

2.50(63.5)

1.50(38.100)

1.00 REF.(25.40)

1.00 REF.(25.40)

.75(19.0)

3.50(88.9)

4 - VALVE MOUNTING HOLES0.406 (10.31) DIA. THRU.

PILOT PRESSURE0.1875 (4.76) DIA. THRU.

0.562 (14.27)DIA. THRU.

4 - VALVE MOUNTING HOLES3/8-16UNC-2B. 1.50 (38.1) DEEP.

2 - LOCATING HOLES - 0.281 (7.14) DIA.0.375 (9.52) DEEP

PILOT DRAIN0.1875 (4.76) DIA. THRU.

0.562 (14.27) DIA. THRU.

A

A

C

C

B - PILOT PRESSURE

B - PILOT DRAIN

When a subplate is not used, a machined pad mustbe provided fro mounting which is flat to within0.0003 in./in. and has a surface finish of 63 RMS.


2.375(60.32)

0.562(14.27)

1.937(49.2)

1.562

0.625(15.87)

0.89 (22.6)DIA. THRU.

PILOT PRESSURE0.1875 (4.76) DIA.

THR U.

2 - LOCATING HOLES0.28 (7.1) DIA.0.375 (9.52)

DEEP

1.125(28.57)

0.812(20.62)

0.437(11.1)

3.125(79.37)

4.00 REF.(100.6)

2.875(75.02)

1.562(39.67)

0.625(15.87)

0.437(11.1)

0.250(6.35)

3.50(88.9)

B

C

1.50(38.100)

1.750(44.450)

1.375(34.925)

BOTTOM VIEW - #16 SAEPORT ONLY

1.375(34.925)

AD

5.50 REF(139.70)

4.625(117.47)

2.50(63.50)

1.50 REF(38.1)

1.31(33.27)

.56(14.22)

1.50(38.10)

1.31(33.27)

.56(14.22)

#16 SAEPILOT DRAIN#6 SAE

PILOT PRESSURE#6 SAE

.75(19.0)

INLET

1.312 REF(33.32)

1.312 REF(33.32)

3.00(76.2)

0.50(12.7)

4 - VALVE MOUNTING HOLES3/8-16 UNC-2B

1.00 (25.4) DEEP0.89 (22.6)DIA. THRU.

4 - MOUNTING HOLES 0.406 (10.3) DIA. THRU.

When a subplate is not used, a machined pad mustbe provided for mounting which is flat to within0.0003 in./in. and has a surface finish of 63 RMS

Inches(Millimeters)

NOTE:UNLESS OTHERWISE SPECIFIEDALL DIMENSIONS ARE NORMAL.

#16 SAE

PILOT PRESSURE 1/4 NPT

PILOT DRAIN1/4 NPT

Inches (millimeters)Dimension

Port size A B

3/8" NPTF 0.56 (14) 1/4" NPTF1/2" NPTF 0.91 (23) 1/4" NPTF

#10 SAE 0.91 (23) #6 SAE

Port size A B C D

3/4" NPTF 1.50 (38.1) 1.562 (39.67) 0.375 (9.52) 0.375 (9.52)1" NPTF 1.75 (44.4) 1.438 (36.52) 0.50 (12.7) 0.50 (12.7)

#16 SAE — — — —

Inches (millimeters)Dimension5000 PSI Maximum

5000 PSI Maximum


Accessories

Subplates bottom ported

NG 6 NG 10 NG 25

1/4" NPT 9000010148 — —

3/8" NPT 9000010146 959705 —

1/2" NPT 9000010139 959706 —

3/4" NPT — — 959709

1" NPT — — 959710

#6 SAE 9000010144 — —

#8 SAE 9000010140 — —

#10 SAE — 959708 —

#12 SAE — — —

#14 SAE — — 959711

#16 SAE — — 959751

Bolt kits - US Subplates

NG 6 NG 10 NG 25

Standard 953745 953743 953743

Standard w/ check 953744 953541 953541

Vertical 953542 — —

Vertical w/ check 953713 — —

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Documents

Pressure Controls