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Presents Presents thethe
Reduction System
KDS Micronex™Grinder-Dryer
“your one-step solution for
fine grinding and drying”
First American Scientific Corporation6473 64th StreetDelta, British Columbia, CanadaTel: 604-940-6220Fax: 604-940-6221Email: [email protected]: www.fasc.net
Presentation Outline
• Introduction to FASC and the KDS Micronex™ Technology
• Processing Results for Different Materials
• Biomass Power Plant Concept
• Summary
About First American
• Founded in 1995, First American Scientific Corporation (FASC) is a leading equipment manufacturer and provider of innovative systems that increase profitability and reduce the environmental impact of materials processing.
• The KDS Micronex™, FASC’s patented grinder-dryer, efficiently and economically processes a wide variety of raw materials and wastes into fine, dry powders.
• KDS stands for Kinetic Disintegration System. The KDS Micronex™ is an high volume grinder that dries WITHOUT needing any heat input.
• No heat is needed because the forces causing size reduction also dry the material.
• KDS Technology uses LESS total energy than conventional drying and grinding combined.
Introduction to theKDS Micronex™ Technology
Benefits of the KDS Micronex™KDS Micronex™ customers benefit by:• Simplifying on-site grinding and drying
operations into a single compact, and easy-to-operate system that has low initial and operating costs
• Creating high-quality, dry, virtually pathogen-free powders that have value as industrial feedstocks, fuels, fertilizers and animal feeds.
• Reducing disposal and handling costs of and long-term liability from materials that were previously non-recyclable
KDS Micronex™Process Flow
Input
Output
Raw material is dropped into the throat of the mill
The KDS MICRONEXTM Process Flow
An air-lock gate reduces dust and eliminates blow-back
The KDS MICRONEXTM Process Flow
Material moves to the Torus and is subjected to repeated violent collisions with the spinning rotor and strike plates
The KDS MICRONEXTM Process Flow
Material is fractured and pathogen destruction occurs
Water vapor and water droplets are released during the fracturing process
The KDS MICRONEXTM Process Flow
The classifier allows finished product to pass through to the cyclone and forces oversize particles to be reprocessed
The KDS MICRONEXTM Process Flow
Cyclone
Air containing moisture is separated and removed from the system.
Processed solid material is output from the bottom of the cyclone
The KDS MICRONEXTM Process FlowP
rod
uct
Moisture
• 18’ (h) x 14’ (l) x 7’ (w) • Footprint 1000 sq. ft.• Weight 9000 lbs.• Motors 250, 45, 2, 2, 2 HP• Electrical 570V, 400 Amp• High grade steel with some
stainless components
KDS MICRONEXTM Physical Characteristics
• Biomass waste into fuel and fertilizer– manures, paper sludge, biosolids, wood waste and
crop residues• Soft rock minerals into fertilizers and industrial
feedstocks – limestone, zeolite, phosphate rock, gypsum, and clay
• Agricultural and food waste processing into animal feeds
– bread waste, seaweed, oyter shell, fish bones, food processing waste
• Specialty applications – glass, metallic mineral ores
Target Applications
Material Feed Rate
(kg/hr)
Feed MC (%)
Power(kW)
Prod’n
Rate(kg/hr)
OutMC (%)
Pig Manure+
Wood
1080 30 120 900 16
Cow + ChickenManure
1377 40 130 1080 24
Cattle and Swine Manure Processing Results
* Pilot Plant Data
Material Feed Rate
(kg/hr)
Feed MC (%)
Power(kW)
Prod’n
Rate(kg/hr)
OutMC (%)
Glacial Clay
1025 10 120 930 <1
Glacial Clay is used in cosmetics, spa treatments.
Glacial Clay Processing Results
Material Feed Rate
(kg/hr)
Power(kW)
ParticleSize
(microns)
GlassBottles
543 150 15 % < 1 micron, 100 % < 45
micron
Glass Bottles
2000 150 ~75 micron
Container Glass Processing Results
Limestone Processing Results
Material Production Rate(kg/hr)
Power(kW)
ParticleSize
(microns)
Limestone 3620 150 <75
Gypsum Processing Results
Gypsum plant in California used KDS Micronex for gypsum grinding.
Material Production Rate(kg/hr)
Power(kW)
ParticleSize
(microns)
Gypsum 2265 112 75
Biomass Power Plant Design
Using KDS Micronex™ to produce fuel
• Electricity produced from Biomass fueled power plants helps reduce global warming.
• Biomass Power Plants are becoming increasingly popular as a way to reduce Greenhouse Gas Emissions.
• About 1000 Wood-fired power plants in the U.S in the 10 - 25 MW range.
Biomass Power Plant: KDS is part of the Total Solution – KDS as Fuel-Maker
• KDS is an excellent fuel-maker for biomass power plants.
• KDS can make dry, pulverized biomass for fuelling suspension burners, very economically.
• First American's joint venture AGES has quoted a power plant in California burning horse manure mix.
Biomass Power Plant: KDS is part of the Total Solution – KDS as Fuel-Maker
Biomass Plant Flow Diagram
1. KDS Micronex™2. Materials Handling3. Oil/Gas Fuel Back-up
System
4. Thermix oil/gas/dust combustion system
5. Thermix PLC/PC based control system
• Fuel composition: Stable Waste (10 % horse manure, rest wood, straw and hay), 50 % Moisture
• 4.5 mTPH of dried, powdered fuel (10 % MC) is produced by 3 KDS machines.
• Fuel is burned in dust burner mounted in boiler.
Biomass Power Plant: KDS is part of the Total Solution – KDS as Fuel-Maker
• Boiler heat input is 23 MW.
• Steam drives turbine which drives alternator.
• Alternator produces 5 MW of electricity.
Biomass Power Plant: KDS is part of the Total Solution – KDS as Fuel-Maker
• Exhaust gases are treated using Selective Catalytic Reduction (SCR) and baghouse to meet local California standards.
• 40 ppm NOx and 40 mg/m3 Particulates.
Biomass Power Plant: KDS is part of the Total Solution – KDS as Fuel-Maker
Parameter
KDS
Total Cost $5.5 million
Cost/MW $1.1 million
Production
Cost/kWhr
4.4 cents
Biomass Power Plant: KDS is part of the Total Solution – KDS as Fuel-Maker
The KDS Micronex™ provides a simple, compact, low cost and easy-to-operate solution for fine grinding and drying.
Proven applications include sludge drying, grinding glass and soft-rock minerals and preparing biomass fuels for power production.
The machine can quickly pay for itself, by creating high-value end-products, reducing disposal costs and processing costs.
Summary
Reduction System
For more information contact:
First American Scientific Corp. Tel: +1-604-940-6220Fax: +1-604-940-6221Toll Free: 1-800-561-8656Email: [email protected]: www.fasc.net