Presentation on Electrical Equipment

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    Presentation on Transformer

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    MAJOR TOPICS

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    INTRODUCTION

    Transformer is a device that

    Transfer electrical power from one circuit to

    another

    It does so without a change of frequency

    It accomplishes this by electromagnetic

    induction

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    Working Principle of

    Transformer

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    Classification of Transformer

    1.Step Up Transformer

    2.Step Down Transformer

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    Step Up Transformer

    If the secondary winding has more

    no. of turns than primary winding,

    then secondary voltage is higher

    than primary voltage and

    transformer is called step uptransformer

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    Step Down Transformer

    If the secondary winding has lesser

    no. of turns than primary winding,

    then secondary voltage is lowerthan primary voltage and

    transformer is called step up

    transformer

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    CONSTRUCTION

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    Type of Transformer

    Core Type Transformer

    Shell Type Transformer

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    Core Type Transformer

    Core type transformers the winding

    surrounds a considerable part of the

    winding. The coils used are formwound and are of the cylindrical type.

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    Shell Type Transformer

    In Shell type transformers the core

    surrounds a considerable portion of

    the winding. In this type the coils arealso form wound but

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    Major Parts of Transformer

    ransformer Tank

    rimary & Secondary Winding

    agnetic Core

    ap Changer

    onservator

    adiators

    ilica Gel Breather

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    Primary & Secondary Windings

    Primary Winding: -

    The winding to which the input voltage is

    applied is called the primary winding.

    Secondary Winding: -

    The winding to which the load is connected orwhich delivers output is called secondary

    winding.

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    Magnetic Core

    Magnetic core made of thinsilicon steel laminations . Inorder to reduce the eddycurrent losses, these

    laminations are insulatedfrom each other by thin layersof varnish. The verticalportions of the core are calledlegs or limbs and the top andthe bottom portion are calledthe yokes

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    Conservator

    It is a large cylinder connected bypipe to the transformer main

    tank. Transformer oil is filled up

    to the certain level in the

    conservator. Remaining upperportion is filled with air. The

    conservator volume is used for

    expansion of oil during higher

    loads. Communication of the airbetween top of the conservator

    and outside air is through the

    breather.

    Conservator tank

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    Conservator

    Conservator are of two type: -

    Conventional Conservator

    Conservator with Rubber Air Bag

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    Silica Gel Breather

    It is installed in a pipe from the

    conservator. Air is breathed

    during the load cycle through

    the breather. Silica gelbreather provides moisture

    free air to the conservator

    tank. Silica gel crystal are dark

    blue in color when dry.Silica Gel Breather

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    Tap Changer

    Tap Changer is generally

    provided on the High

    Voltage side of the

    winding of transformer. Tap changers are used

    to maintain thesecondary voltage

    reasonably constant atthe users end.

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    Typpes of Tap Changer

    Off Circuit Tap Changer: -

    Designed to operate with Transformer out ofcircuit.

    Used for seasonal voltage variations.

    Consists of three parts: Live part connected to

    winding ; operating handle drive brought out oftransformer for operating the switch & linkconnection between the above two parts.

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    On Load Tap Changer: -

    Designed to operate with Transformer in circuit.

    Used for daily or short period voltage variations

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    Buchholz Relay

    Gas & oil operatedinstrument which detects

    low oil level, formation of gas

    or development of sudden

    pressure inside the oil filledtransformer.

    Gives both the alarm &

    tripping signal depending

    upon the oil level or amount

    of gas formed.

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    Bushings

    The Function of abushing is to provideinsulating support to aconductor passing

    through earth tank.

    Bushing is used when aconductor is taken outthrough metallic tank ora wall.

    Is made of single pieceporcelain.

    Bushings

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    Marshalling Box

    This Box is provided with eachlarge transformer and placedon the side of the transformerand this enclosure is

    completely weather proof. All control cable and power

    cables for fan control and andauxiliary supply switchgear etc.

    are via marshalling box and italso houses the oil andwinding temp. indicators.

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    Magnetic Oil Level Indicator

    This is direct oil level indicating

    device provided on conservator. The center of the dial is normally

    marked with a temp. 25 degreeCelsius. High & low level points are

    also marked to follow level changesas oil expands & contracts withtemp. changes.

    The low oil contacts provided can

    be used for automatic alarm ortripping when the oil level in theconservator falls to a low level.

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    Oil & Winding Temp. Indicator

    Oil Temp. Indicator: -

    The thermocouple is placed in the pocket

    provided with the tank near hot oil &thermocouple leads are connected to oil

    temperature indicator placed in marshalling

    box.

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    Winding Temp. Indicator: -

    winding temperature indicator placed in themarshalling box gets input for measurement

    from

    1. Thermocouple placed in the pocketprovided with the tank near hot oil

    2. CT secondary which measures the current

    in windingThe indicator is provided with alarm &

    tripping contacts

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    Radiators

    Provides cooling to the

    transformer oil. Oil is

    circulated through the

    radiators in whichcooling can be assisted

    by a blast of air

    provided by fans. This

    cycle is continuouslyrepeated

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    Types of Cooling of Power

    Transformer

    O.N.A.N Oil Natural Air Natural

    O.N.A.F Oil Natural Air Forced

    O.F.A.F Oil Forced Air Forced

    O.F.W.F Oil Forced Water Forced

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    DOUBLE DIAPHRAGM EXPLOSION

    VENT Prevents damage to transformer tank by releasing

    any excess pressure that is generated inside thetank.

    Consists of a bent pipe with aluminum diaphragms atboth ends. A protective wire mesh is fitted at theopening of the tfr. Also a wire mesh is provided atupper end to prevent upper diaphragm frommechanical damage.

    Near the lower end there is a small oil level indicator

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    OPERATION

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    LOSSES IN A TRANSFORMER

    Mainly two types of losses- Copper loss & Iron

    loss.

    Copper loss is directly proportional to square

    of load on the transformer.

    Iron loss consists of

    Eddy current loss.

    Hysteresis loss

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    Eddy Current Losses

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    Why Transformer rating in KVA

    Because Copper loss of Transformer depends

    upon current and Iron loss on voltage. Hence,

    total transformer loss depends on volt-

    ampere (VA) and not on phase angle betweenvoltage and current i.e. it is independent of

    load power factor. Hence rating of

    transformer is in KVA and not in KW.

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    VOLTAGE REGULATION

    It is defined as change in magnitude of the secondaryterminal voltage, expressed as a percentage of thesecondary rated voltage, when load at a given powerfactor is reduced to zero, with primary applied

    voltage held constant.

    If V1 is secondary terminal voltage at no load

    V2 is secondary terminal voltage at full load %regulation = (V1 -V2 )*100/ V1

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    This change in secondary terminal voltage

    with load current is due to leakage

    impedances of the transformer. Themagnitude of this change depends on the load

    power factor, load current, total resistance &

    total leakage reactance of the transformer. Distribution transformers should have good

    voltage regulation so that voltage at the

    consumers premises doesnt vary widely asthe load changes.

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    EFFICIENCY

    Efficiency of Transformer is defined as Ratio of

    output power to input power.

    Efficiency = Output/Input

    = (Input-Losses)/Input

    Efficiency of power & distribution transformers isvery high( 95% to 99% ).

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    Condition of Maximum Efficiency

    Efficiency of a Transformer is maximum when

    Copper Losses = Iron Losses

    The above condition occurs at

    About half the rated load in distribution

    transformers

    Near rated load in power transformers

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    All Day Efficiency

    Transformers used for supplying lighting have theirprimary energized all the twenty four hours,although their secondary supplies no load much ofthe time. Hence the Iron losses occurs whole of the

    day and copper losses when loaded. Theperformance of such transformer is judged by all dayefficiency (for a 24 hours)

    %efficiency(All Day)

    = Output in KWH/Input in KWH (For 24 Hours)

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    Difference Between Distribution

    Trf & Power Trf.Distribution Trf.

    The maximum efficiency of adistribution trf may occur atabout half the rated load oftrf.

    The efficiency of distribution

    trf is usually measured as Allday efficiency as load on

    these trf varied b/w widelimits during 24 hours of aday.

    Power Trf.

    The maximum

    efficiency of a power trf

    occur at or near its fullload rated KVA.

    Efficiency of power trf is

    measured as

    output/input

    DISTRIBUTION

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    DISTRIBUTION

    TRANSFORMERSPOWER TRANSFORMERS

    Distribution trf are thosewhich change the voltage

    to a level suitable for

    utilization purposes at the

    consumers premises.

    Distribution trf are

    designed to have very low

    iron losses.

    Distribution trf have less

    efficiency than power trf.

    Power trf. are those which areused at sending & receiving

    ends of a long, high voltage

    power transmission line for

    stepping up or stepping downthe voltage.

    Power trf have more iron

    losses.

    Power trf have more efficiency.

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    Maintenance

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    Maintenance Schedule

    Sr.

    No

    Frequency of

    operationItem to be inspected Inspection

    1. Hourly

    Winding temperature.

    Oil Temperature

    Load in Ampere

    Voltage

    Check that

    temp. rise is

    reasonable

    Check against

    the rated.

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    Maintenance Schedule

    Sr.

    No

    Frequency of

    operation Item to be inspected Inspection

    2. Daily

    Oil level in

    transformer and on

    load tap changer

    Oil level in

    transformer bushing

    Dehydrating Breather

    Check against

    the oil level

    Do

    Check the colourof the silica gel

    & oil level in oil

    cup

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    Maintenance Schedule

    Sr.No

    Frequency ofoperation

    Item to be inspected Inspection

    3. Quarterly

    Bushing

    Oil in transformer

    and OLTC

    OLTC driving

    mechanism &

    Automatic control

    Examine for any

    crack or dirtdeposit

    Check the

    dielectric strength

    of the oil

    Lubricate the

    bearing & check

    the all circuits

    including Limit

    switches

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    Maintenance Schedule

    Sr.No

    Frequency ofoperation

    Item to be inspected Inspection

    4. Yearly

    Oil in transformer

    Insulation Resistance

    Value

    Temperature

    Indicator

    Check for acidity

    and sludge.

    Compare with the

    value at the time

    of commissioning

    Pocket holdingthermometer

    should be checked

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    Maintenance Schedule

    Sr.No

    Frequency ofoperation

    Item to be inspected Inspection

    4. Yearly

    4. Dial type oil Gauge

    Relays, alarms, their

    circuits etc.

    Earth resistance

    Check pointer for

    freedom

    Check the relays

    and alarm contactsand their

    operation.

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    Testing

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    Ratio Test

    This test is conducted by applying a single

    phase 230 V supply on the High Voltage Side

    winding and measure the voltage on Low

    Voltage Side winding. The Ratio should bechecked at all tap positions.