Presentation on Ambuja Ltd - Group 2

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    CASE STUDY:GUJARAT AMBUJA CEMENTSLIMITED

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    INDUSTRY

    ANALYSIS

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    CEMENT INDUSTRY ANALYSIS

    History of Industry

    Stages of Life cycle

    Major companies or players

    Buyer side and demand side patterns and conditions

    State of competition

    Capital requirements

    Technology level

    Role and impact of Government policies

    Skills and Resource ability

    Future Prospects

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    HISTORY OF CEMENT INDUSTRY IN

    INDIA 19471969: Rapid growth stage

    capacity utilization- start = 10%

    1937-38 = 99%

    1950 = 67% 1969-1982: Control Period

    - oversupply

    - CAGR = -0.73%.

    1982-1989: Partial Decontrol

    1989 onwards-till date: Total Decontrol

    - production increased

    - CAGR = 0.93%.

    2007- capacity utilization = 94 %

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    Current Scenario

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    MAJOR COMPANIES IN THE INDIAN

    CEMENT INDUSTRY1. Ultratech Cement

    2. Gujarat Ambuja CementLimited

    3. JK Cements

    4. Acc Cement

    5. Century Cements

    6. Madras Cements7. Holcim

    8. Lafarge

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    DEMAND DRIVERS

    Source: Crisil Research

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    SUPPLY DRIVERS

    The total cementcapacity in India = 323MT (E) in 2011-12.

    Indian cementproduction by 2017 =480 (E) MT

    India is worlds 2NDlargest producer afterChina.

    In FY11-12 CEMENTDEMAND GROWTH =6.35 %

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    PORTERS FIVE FORCE

    MODEL

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    Industry outlook FI tightened their credit norms led to a credit crunch and

    impacted upcoming real estate, infrastructure and other projects.

    demand for cement moderated.

    However, stimulus packages and agricultural income, government

    spending on the infrastructure, rural demand will give a impetus

    to the demand for the commodity.

    The cement industry is likely to maintain its growth momentum

    and continue growing at around 8% to 9% in the medium to long

    term in line with the development of the economy (GDP).

    Government initiatives in the infrastructure sector and thehousing sector are likely to be the main growth drivers. During

    FY2011, all-India demand grew by moderate 4.7% Y-o-Y, the

    lowest in the past several years.

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    CRITICAL SUCCESS FACTORS (CSFs)

    CSF, sometimes referred as to strategic factors are those which

    are crucial for organizational success.

    Four Critical Success Factors of Cement Industry.

    Maintaining

    cost

    leadership

    Improving

    asset

    utilization

    Greater field

    penetration

    Enhancing

    margins

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    Maintaining cost leadership:

    Better logistics management will be a key area for

    reducing distribution costs in future.

    A renewed emphasis on reducing working capital through

    better management of inventories and receivables as well

    as improvement in labour productivity at all units should

    contribute towards reducing costs.

    Improving asset utilization:

    Stress on process control measures, use of alternative

    energy sources and increased use of high calorific

    imported coal to bring down energy costs by increasingthe share of imported coal and use of pet-coke.

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    Greater field penetration:

    Increased presence of Sales force would enable

    companies to push its product over its competitorofferings.

    This would also help in the customer being educated aboutthe brand with added benefits aiding in branddifferentiation apart from the generic cement grades.

    Enhancing margins:

    To enhance margins in future, Companies will concentrateon revenue boosting and cost cutting measures byreducing fuel, distribution costs and power costs by

    bringing down unit power consumption and increasingreliance on low cost, captive power, through freshinvestments in power generation facilities

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    ABOUT

    AMBUJA CEMENTSLTD.

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    Ambuja Cements Ltd. (ACL) is one of the leading cementmanufacturing companies in India.

    The Company, initially called Gujarat Ambuja Cements Ltd., was

    founded by Narotam Sekhsaria in 1982 with a partner, Suresh

    Neotia.

    The Company commenced cement production in 1986.

    Sekhsarias business acumen and leadership skills put the companyon a fast track to growth.

    The Company is currently known as Ambuja Cements Ltd.

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    The global cement major Holcim acquired management controlof ACL in 2006.

    Holcim today holds little over 50% equity in ACL.

    In 2011, company has completed 25 years of operations. Thejourney of 25 years has been very satisfying and full of pride.

    The Company has grown from 0.7 million tonne Cement Grindingcapacity to 27.35 million tonnes.

    Facilitate timely, cost effective and environmentally cleanershipments of bulk cement to its customers.

    Ambuja's modern plants, large kilns, high degree of automation,low manpower costs, low power tariff and low fuel costs hadhelped it to become the cost leader in the industry.

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    Awards, achievements &

    recognition In 2003 Business world & FICCI for CSR (2nd

    Runner Up)

    In 2004-05: Ernst & Young Entrepreneur of theyear

    Asian institute of management for Environment

    Excellence

    In 2005-06 Best Environment Management

    Practices Award by State Pollution Control Board

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    Vision, Mission & Values

    Vision: To be the most sustainable & Competitivecompany in our industry

    Mission: Create Value for all

    Delighted customers Inspired Employees

    Enlightened Partners

    Energized Society

    Loyal Shareholders

    Healthy Environment

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    I CAN

    The I Can spirit signifies that each person contributes hispotential to achieve the goal. It does not mean that he is the only

    one responsible for the achievement of the goal. For example a

    person working under an engineer in a plant has a right to give a

    suggestion which if worthwhile is appreciated by the person

    above him and then the whole team works together to achievethe goal

    This process of tapping individual initiative for team synergy is at

    the heart of the culture nurtured over the years

    Give a man orders and he will do the task reasonably well. But let

    him set his own targets,

    give him freedom and authority and his task becomes a personal

    mission: I Can.

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    ENVIRONMENTAL THREATS

    AND OPPORTUNITY PROFILE

    (ETOP)

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    MARKET ENVIRONMENT

    Private housing sector is the major consumer of cement(65%) followed by the government infrastructure sector.

    Encouraging trend in demand due to pick-up in ruralhousing demand and industrial revival

    Housing sector acts as the principal growth driver for

    cement. However, in recent times, industrial and infrastructure

    including SEZ, retail chains, shopping malls andentertainment houses have also emerged as demanddrivers for cement.

    India has significant potential to cater to the cementrequirements of the Middle East and the South East Asiannations

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    TECHNOLOGICAL ENVIRONMENT

    In essence, cement is a simple business. Unlike otherindustries it does not suffer rapid technological obsolescence

    or shifting consumer trends.

    Therefore, it constantly attracts new investments.

    This results in surplus capacity.

    Still technological up gradation in industry is in process which

    introduces improve quality, reliability & speed of work.

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    SUPPLIERS ENVIRONMENT Nearly 55-60% of the inputs controlled by the

    government

    Facing problems due to power shortage

    Coal availability and quality affecting production

    Licensing of coal and limestone reserves, supply of

    power from the state grid and availability of railways for

    transport are all controlled by a single entity, which isthe government

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    ECONOMIC ENVIRONMENT The cement industry accounts for approximately 1.3%

    of GDP and employs over 0.14 million people.

    It is a significant contributor to the revenue collected

    by both the central and state governments throughexcise and sales taxes.

    India is the second largest producer of cement in the

    world.

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    REGULATORY ENVIRONMENT The impact of government policies on cement demand has been

    steadily decreasing with the sector being gradually deregulated. At present, 100 per cent foreign direct investment (FDI) is permitted

    in the cement industry.

    Lafarge was the first foreign company to enter the Indian market in1999.

    The major taxes/ levies comprise central excise duty; sales tax leviedby the

    respective state governments; royalty and cess on limestone andcoal; and, duties on power tariff.

    These duties account for around 30% of the sale price of cement oraround 70% of the ex-factory price (excluding local transport and

    dealer margins). Cement industry in India has been identified as one of the major air

    polluting industries for which the Central Pollution Control Boardevolved emission regulations which are applicable for all sections ofproduction in cement plant

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    POLITICAL ENVIRONMENT

    Designing new SEZ increase construction demand and thedemand for cement.

    The continuation of fiscal benefits for promoting housing,

    lower housing finance rates, sustained growth in

    disbursements of housing finance etc will give a fillip to the

    cement demand growth.

    SOCIO CULTURAL ENVIRONMENT

    As the standard of living is increasing in the country there isdemand for cement industry.

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    INTERNATIONAL ENVIRONMENT

    As there is high potential growth, quite a few foreign

    transnational have been eyeing the Indian markets and areplanning to acquire domestic companies.

    Already, while companies like Lafarge, Heidelberg and

    Italicementi have made a couple of acquisitions, majors like

    Holcim managed to partner a domestic company, GujaratAmbuja, and acquire a stake in ACC. After acquiring stake in big

    companies, transnational are now eyeing median capacity

    producers.

    However, it must be noted that the transnationals will find the

    going tough since cement is a game of volumes and with the

    median capacity of fragmented players being just about 1 m

    tonne, the transnationals.

    Environmental Sector Nature of Impact Impact of Each Factor

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    v o e a Sec o Na u e o pac pac o ac ac o Market Enormous and encouraging demand

    Technological No large scale sudden changes.Economical Economic Development, Liberal economic

    Reforms will have good impact.Regulatory New Industrial Policy, 100% FDI is permitted

    in this sector.Political increasing demand of cement

    Socio-cultural Worlds largest democracy, and as standard ofleaving increasing

    International Many foreign companies eyeing over Indiandomestic companies.

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    OPPORTUNITIES &THREATS

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    OPPORTUNITIES

    Cement demand has grown in tandem with strong

    economic growth; derived from

    Growth in housing, retail chain and SEZ

    Infrastructure projects like ports, airports, power

    projects, dam & irrigation projects

    Rise in industrial projects

    Export potential

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    THREATS

    Government intervention to adjust cement prices.

    Coal prices climbing up; industry players say current

    shortage of coal in the country is estimated to beover 10 million tonnes.

    Cement Industry is highly fragmented.

    Industry is also highly regionalized.

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    ORAGINSATIONAL

    CAPABILITY FACTORS

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    ORGANISATIONAL CAPABILITY

    FACTORS Organisational capability is the inherent capacity or

    potential of an organisation to use its strengths and

    overcome its weaknnesses in order to exploit

    opportunities and face threats in its external

    environment.

    Organisational capability factors are the strategic

    strengths and weaknesses existing in different functional

    areas within an organisation which are of crucialimportance to strategy formulation and implementation.

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    FINANCIAL CAPABILITY

    FACTORSFactors relate to the availability, usage and

    management of funds.

    Year 2011 (in cr)

    Share capital 306.87

    Reserve & surplus 7,730.45

    ESO outstanding 32.11

    Unsecured loan 49.36

    Good financial condition High level of net worth

    Reserve and surplus- very high

    Debt to equity ratio very low

    Return on capital employed 21% Increase in EBITDA 3% approx.

    Strong financial capability factors make company a cost leader in the industry.

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    MARKETING CAPABILITY

    FACTORS DISTRIBUTION:

    Extensive & loyal distribution network -Over 7000

    dealers and 25,000 retailers Provides access togrowing Individual, Housing and Builders Markets.

    BRANDING:

    Ambuja tried to brand the cement by not only givingthe customers high quality but by aggressively

    marketing and advertising the brand.

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    PROMOTION:

    Conducts seminars and workshops for masons,

    architects, contractors, etc., who are often the

    decision makers on behalf of the ultimate users.

    PACKAGING:

    Worked on improving the packaging of cement.

    HDPE bags were improved through interaction

    with suppliers.

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    OPERATIONAL CAPABILITY

    FACTORS The company ranks high in utilizing assets efficiently

    and as a result, operating margin is significantlyhigher than competition.

    Interruption in operation very low : 2 per day.

    Company achieved a record run of 40 days withoutinterruption.

    Problems in operation are viewed as joint problem,not merely as a mechanical, electrical, qualitycontrol or marketing problem

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    PERSONNEL CAPABILITY

    FACTORS Ambuja follows a unique homegrown philosophy of

    giving people the authority to set their own targets,

    and the freedom to achieve their goals. Thus, Motivating factor is empowerment to perform

    rather than monetary reward.

    Moreover, short term overseas assignments & projects

    have been provided tremendous learning and

    motivation to employees .

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    Cont..

    Thus, it can be said that Ambuja cement has

    Highly satisfied and motivated work force

    Efficient and effective personnel system

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    INFORMATION CAPABILITY

    FACTORS Computerized system has been installed in company tomanage the flow of information from outside, into and within

    the organisation.

    The quarterly, half-yearly and yearly financial results of thecompany are sent to the Stock Exchanges immediately after

    the Board approves these.

    These results are simultaneously posted on the website of the

    company at http/www.gujaratambuja.com and on the

    Electronic Data Information Filing and Retrieval (EDIFAR)

    website maintained by SEBI in association with the National

    Informatics Center (NIC).

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    GENERAL MANAGEMENT

    The management is aggressive and visionary.

    Management of Ambuja has adopted the I CAN

    rationale as its management philosophy.

    It can also be observed that management is very

    effective due to which the Company managed to

    achieve the highest ever sales, in terms of volume

    and value In spite of the difficult market conditions.

    STRATEGIC ADVANTAGE

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    STRATEGIC ADVANTAGEPROFILE

    Capability factor Competitive Strength/WeaknessFinancial capability Readiness of investors to invest, cost leader,

    growth of profitMarketing capability Efficient Distribution channel, High quality

    service, Brand nameOperational capability

    Effective utilization of equipment, Lessenedinterruption in production run.

    Personnel capability Empowered employees, overseasassignments Growth opportunities for

    employees, Employee participationInformation Management

    Capability Computerized system, financial results aresent to stock exchange quicklyGeneral Management

    Capability I can rational, Clear vision, Team orientedculture

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    STRENGTH &

    WEAKNESSES OFCOMPANY

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    STRENGTHS Lowest cost producer of cement in the world. India's largest exporter of cement.

    The company sourced a cheaper and higher quality coalfrom South Africa, and better furnace oil from the

    Middle East. Effective and well managed distribution channels

    Ambuja cement has been a partner with Holcim, whichprovides it with advantages like economies of scale

    resulting from the larger size of operations, savings inthe time and cost required to set up a new unit andaccess to new markets

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    WEAKNESSES

    Availability of coal: The availability of coal is

    critical for their existing plants and for new

    expansions. The demand for coal is higher than

    its supply. Transportation: A judgment of the Supreme

    Court of India banned over-loading of transport

    trucks. As a result, the availability of trucks to

    move he required quantity has become a seriousconstraint

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    FUTURE PLAN OF ACTION

    (a) Exploring use of product enhancer/Grinding aid

    and imported gypsum to increase strength and

    productivity.

    (b)Development of techniques for utilizing

    industrial waste plastic

    (c) Development of new product.

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    THANK YOU