Presentation on Aluminum Park at Anugul-Odisha by NALCO[1]

7/31/2019 Presentation on Aluminum Park at Anugul-Odisha by NALCO[1]

1/23

Aluminium Park at Angul, OdishaAn opportunity to invest .


2/23

Background Odisha -1.80 billion tons of estimated Bauxite reserves -60% of

the countrys total

IDCO State level Nodal Agency for providing industrialinfrastructure and land

NALCO- PSU with 15.8 Lakh TPA Bauxite Refinery at Damanjodiand 4.60 lakh TPA Aluminium Smelter and a 960 MW CaptivePower Plant at Angul

Angul Aluminium Park Pvt Ltd (AAPPL) formed as a JointVenture Company between IDCO and NALCO Promotion of Aluminium specific downstream and ancillary units in the

State

Aluminum Park at Angul Odisha on around 450 acres of landadjacent to existing NALCO Smelter Plant under implementation

First of its kind in the sub continent with necessary infrastructure supportand facility for directly receiving molten aluminium as well as aluminiumin regular solid forms from the adjoining smelter plant of NALCO


3/23

Project Objective Promotion of aluminium based downstream and ancillary units in the

State in conjunction to IPR 2007 and MSME Development Policy 2009

Providing ready to use land parcels complete with all supportinfrastructure for entrepreneurs/investors

Capitalizing on the benefits of the existing NALCO aluminium smelterplant , especially in terms of molten metal and overall synergy

Addressing the needs of the existing NALCO smelter plant in terms of

AAPPL Promoters CommitmentIDCO - land availability, facilitating world class infrastructure within the park ,external linkages , facilitation in approvals and clearances

NALCO providing raw material to units in molten form andregular form and act as the Anchor mother unit

Leveraging the conducive industrial environment of the Angul region in aneco friendly manner ensuring minimum adverse environmental impact

Generation of employment and creation of export opportunities


4/23

Likely Project Benefits

Value addition to the Aluminium sector in the State

Overall development of Project surrounding region

Generation of Employment Direct employment foraround 6000 heads envisaged

Indirect em lo ment otential to the tune of 15000

Expected capital investment of Rs 2000 crores by theunit holders


5/23


6/23

Site Details and Linkages Site adjacent to NALCO

Smelter Unit BanarpalBlock, South of NH 42

Approach Road

Existing -2.50 km villageroad from NH 42

Existing 6.40 km roadalong boundary wall ofNALCO Plant

Proposed ExclusiveApproach Road from NH42 alignment

finalization underprogress

Water -River Brahmani at15km north of site

Power National Grid at Chainpalnear TTPS a likely source

Rail Head Single track rail sidingof NALCO till Budhapank runs alongnorthern part of site -14 km length


7/23

State-of-the-Art self sustaining Aluminium based industrial park

Ready to use land parcels complete with all support infrastructurefacilities including common infrastructure

First of its kind in the sub continent with facilities for directlyhaving aluminium in molten form as well as in solid state for use byrespective downstream units

Project Concept

Target Units Entrepreneurs in related business to set up unitswithin proposed park Aluminium based Downstream Units

Industrial Units using molten aluminium Industrial Units using products from such units Industrial Units using Aluminium in solid form

Aluminium based Ancillary Units Ancillary units supporting the NALCO Smelter Plant Ancillary units supporting other units within proposed Project


8/23

Advantages in using Aluminium in molten form Savings in terms of energy and processing costs Reduction in terms of adverse environmental impact - reduction in

energy requirement for the process and transportation Better quality of the metal in terms of lesser chemical impurities Efficient management of inventory

Project to fulfill comprehensively the functional requirements interms of common facilities, physical and social infrastructure

Project Concept ..Contd..

Envisaged components Industrial Plots Warehouses/Storage Facilities

Common Facility Centers Material recycling and handling facilities Skill development centers and ITIs Landscaped (green) areas, Buffer Zones Truck Terminal and Parking facilities


9/23

The envisaged support infrastructure Reserved green space A systematic network of internal roads Regular supply of quality water with adequate storage facilities

Reliable power supply including renewable energy sources Underground utility lines Fire fighting system for the Park Adequate parking space for trucks/others Common effluent treatment and solid waste disposal and management

Project Concept ..Contd..

facilities including for hazardous and non hazardous wastes Sturdy storm water and Sewerage networks, Sewage Treatment Plant Common Rail Siding Banks / ATMs / STD PCOs Public and Semi public facilities including Emergency Health Services,

Crche, Public Health Centers etc. Efficient and professional service-oriented Operations & Maintenance

system Dedicated access controlled road corridor from NALCO smelter unit for

carriage of molten aluminium


10/23

Downstream Industries of Aluminium Conductors Extrusions Castings Foil Others including Powder

Ancillary Industries Raw materials like caustic soda, coal tar pitch, alum etc. Dross recovery unit Mechanical Items: Chisel Poker, LDPE sheets, Ingot skimming tool, etc

Indicative Products within the Park

Products for commercial production within project shall be decided based on mutualconsent of the prospective unit holders and AAPPL considering current and proposed

production facilities and commercial plans of the NALCO Unit

Instrumentation Electronic Items: Alarm card, Pressure Switch, T/Csockets, photocell etc Refractory Items- like LCC lid cover, flue wall bricks etc. Miscellaneous Items- Hand gloves, casting wheel nozzle, cotton dust

mask etc.

Others


11/23

Project Status

Land acquisition in progress SPV formed between IDCO and NALCO Infrastructure linkage studies in progress Topographic Survey for site and road alignment to start shortly Broad lay out planning and project concept prepared

EOI exercise completed to identify prospective unit holders Site visit made to similar facilities in Saguenay, Canada by IDCO

NALCO Team

Project Status & Implementation

ropose mp emen a on A Joint Venture Company between NALCO and IDCO AAPPL formed IDCO Role

Land Acquisition Facilitate internal infrastructure creation within proposed site Facilitate infrastructure linkages for the site

Catalyze Approvals and Clearances Catalyze State level incentives for the units in conjunction to State MSME

Policy, IPR 2007 and others

NALCO Role

Availability of raw material in molten and other suitable formsAct as Anchoring Mother Units


12/23

Funding for the common project infrastructure to be arrangedthrough a suitable combination of promoters equity in the Project,funds arranged from State Government/ Market Borrowings andgrant under any appropriate Scheme if possible

Proposed Role of AAPPL Implementation of Internal Infrastructure facilities Marketing & promotion of the Aluminium Park and facilitating

Project Implementation

allotment of plots to industrial units Operation and maintenance of the Project The entire management including resource management, security,

collection of revenues, payments etc pertaining to the Aluminium Parkincluding the dedicated corridor from the NALCO plant for carriage of

molten metal

Project USPs Proposed Supply of Aluminium in Molten Form IDCO Commitment in providing external infrastructure Presence of NALCO


13/23

News paper Advertisement

inviting EOI27.07.11

Project Brief Meeting17.08.11

Last Date of EOI submission20.09.11

Process Flow for EOI

50 Applicantssubmitted their

Invitation forpresentation/discussions(Date to be intimated )

Steps towards Applicationthrough NA and Land

Allotment

EOIs


14/23

Outcome of the EOI Process Proposed Product Preferenceand Plot Sizes

Majority of Applicants showed preference for Aluminium Extrusions andConductors .

As per the application received, requirement for individual plot sizes for theproposed units vary from 1.00 acre minimum and going up to a maximum of

200 acres for a single Applicant.


15/23

Outcome of the EOI Process Investment & Employment

Majority of Applicants are observed to go for an investment of up to Rs. 20.00Crores per unit. The total envisaged ultimate capital investment by the Applicantsexceeds Rs. 2000 Crores

Applicants collectively have an employment potential of more than 6000considering all phases varying from 10 and going up to 500 per unit.


16/23

Estimated Total Water Demand around 4.00 MLD

Estimated Total Power Demand around 80.00 MW

Outcome of the EOI Process Infra & Other Requirements

Requirements of other common facilities are as follows;

Truck Parking Facilities

Dies and Machine Repair Shops

Material Recycling Unit

R&D Facilities and Testing Centres


17/23

Based on Diagnostics Study

Inputs from EOI Process

Visit to similar facilities

1. Road Infrastructure Approach Road from NH 55

Access controlled Road for carriage of molten metal from NALCO smelter plant

Internal Road Network for the Park

2. Boundar Wall and Entrance Gate

Proposed Project Components for the Park

3. Water Supply System4. Power Supply System

5. Drainage System

6. Sewerage System including CETP

7. Truck Parking with weigh bridge facilities8. Ware House

9. Common Facilities Centre -Common Machine Room, Training Centre, TestingCentre

10.Business Centre -Business Facilitation Hall, Convention Hall, Lounge Facility,Information Centre, Banking Facilities, Office Space, Refreshment Facilities


18/23

Estimated Project Cost for Phase I of around 250 acres

Rs. 107. 58 Crore

Proposed Project Cost

15%

3%

4%

10%

7%4%

Project Cost under Different Heads

ROAD INFRASTRUCTURE

BOUNDARY WALL & ENTRANCE GATE

WATER SUPPY SYSTEM

POWER SUPPLY SYSTEM

DRAINAGE SYSTEM

21%

21%

7%

4%

4%

SEWERAGE SYSTEM INCLUDING CETP

TRUCK PARKING

WAREHOUSE

COMMON FACILITIES CENTRE

BUSINESS CENTRE

ENGINEERING AND CONSTRUCTIONSUPERVISION EXPENSES


19/23

Road Infrastructure Rs. 15.90 Crore

Boundary Wall & Entrance Gate Rs. 3.78 Crore

Water Supply System Rs. 23.11 Crore

Power Supply System Rs. 22.18 Crore

Drainage System Rs. 7.35 Crore

Sewerage System including CETP Rs. 4.32 Crore

Truck Parking Rs. 3.80 Crore

Proposed Project Cost Common Heads

Warehouse Rs. 4.70 Crore

Common Facility Centre Rs. 10.50 Crore

Business Centre Rs. 7.87 Crore

Engineering & Supervision Expenses Rs. 4.08 Crore


20/23

Proposed Project Layout Road Network


21/23

Proposed Project Layout Phase I


22/23

STATUS OF THE PROJECT & WAY FORWARD

Finalization of the Project Report based on EOI findings andexperience from visit of similar facilities

Expeditious completion of land acquisition process is being takenup by IDCO

External Infrastructure provisioning by IDCO / AAPL

Designing of System for Transportation of Hot Metal from Smelterto Park being taken up

Land Acquisition underway

Applications through Single Window are invited for units in the

Park


23/23

Documents

Presentation on Aluminum Park at Anugul-Odisha by NALCO[1]