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Plastic Solutions value-added products and fast development of viable solutions to serve a specific targeted customer application

Presentation E²P for Customers Light May 2015

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Page 1: Presentation E²P for Customers Light May 2015

Plastic Solutions

value-added products and fast development of viable solutions to serve a specific targeted customer application

Page 2: Presentation E²P for Customers Light May 2015

60 People 120 UL Yellow Cards

12 1972 Creation Date

85% 6 People Integrated Technology capability

Revenue Exported outside France

Extrusion Lines

12000-20000 Tons Capacity Fosses (F)

Page 3: Presentation E²P for Customers Light May 2015

43 Years history

Page 4: Presentation E²P for Customers Light May 2015

• 11 Processes @ Eurostar-EP • Unique Certification SMI • Using standard six sigma tools and techniques

• Eurostar-EP Getting ready to ISO 26000 standards

Quality & Social Responsibility

Page 5: Presentation E²P for Customers Light May 2015

Ecovadis delivers CSR Scorecards to Eurostar-EP ABOUT CORPORATE SOCIAL RESPONSIBILITY (CSR) Corporate Social Responsibility (CSR) is the continuing commitment to behave responsibly by integrating social and environmental concerns into business operations. CSR goes beyond regulatory compliance to focus on how companies manage their economic, social, and environmental impacts, as well as their relationships with stakeholders (e.g. employees, suppliers, government). ABOUT THE ASSESSMENT The EcoVadis methodology framework assesses the policies and measures put in place as well as the reporting published by companies with regards to environmental, labor practices & human rights, fair business practices and sustainable procurement issues. The assessment conducted by CSR experts is made on the basis of the company answers to a survey which is dynamically adapted to their country, sector and size, on the basis of supporting documentation, and on public and stakeholder (NGOs, trade unions, press) information. ABOUT ECOVADIS EcoVadis operates the 1st collaborative platform allowing companies to assess the environmental and social performance of their suppliers on a global basis. EcoVadis combines technology and Corporate Social Responsibility (CSR) expertise to deliver simple and reliable supplier scorecards, covering 150 purchasing categories and 21 CSR criteria.

Page 6: Presentation E²P for Customers Light May 2015
Page 7: Presentation E²P for Customers Light May 2015

Local Compounder Jiangsu 215217 P.R. China

STARFLAM® is now produced

• InFrance Eurostar Enginnering Plastics • In India Formulated Polymers Limited

• In the USA Polymer Technology & Services

• In China Local Compounder

the winning solution to serve worldwide Plastic Market

Page 8: Presentation E²P for Customers Light May 2015

Key technology to deliver specific end-use effects.

•Flame Retardancy •Wear Resistance, lubricated •Electrical Conductivity •Impact modified •Structural •Dimensional control, Tight tolerances & Stiffness •Green Products All thermoplastic resins (except PVC) Most fillers you can think of … The best Mix to solve market needs

Page 9: Presentation E²P for Customers Light May 2015

« Green » Products

Starflam Flame Retardant

PA & PP

Staramide Polyamides

Star X Impact Modified

PA & PP

Starpylen Polypropylene Reinforced

High Density

High Pefrormance

Polymers PPS PSU

PEI…

Star C Conductive

Star L Lubricated

& IKV Inside

Starglas Glass Fiber

PEEK, PEI, PES, PPS PPA, SPS PC, PA 11, PA 12, PA 66, PA 6/10, PA 6, PA 6/12, TPU, PBT, PPO, PSU, PC/ABS SAN, Polystyrene, Polyethylene, Polypropylene, ABS

Thermal Carbon fibers, Thermal fillers, Mixed Systems Carbon Fibers, Aramid Fibers,

PTFE, MoS2, Graphite, Carbon Powder, Barium Sulfate

Flame Retardant, Silicone, Milled Glass Fiber, Glass Beads,

Mica, Clay, Talc, Calcium Carbonate,

Resins + Fillers Eurostar-EP Solutions

Thousands of Combinations to serve Customers

Page 10: Presentation E²P for Customers Light May 2015

Flame Retardant Polyamide or PP resins (from unfilled to glass/mineral reinforced)

Starflam * compounds are designed to meet the most stringent Environmental Requirements, combined with highest Flame, Electrical and Mechanical Performances

Some of the properties are:

• Robust Flammability: UL 94 V2 to V0 @ 0.4 mm thickness

• High CTI : > 450 V 600 V

• GWT : 960 C @ 0.8 mm

• HDT : up to 250 C

• UL746C class f1

• Coloreable

• Laser markeable

Starflam® ECO-FR PA PA & PP Grades: Performances driven, productivity minded, environmentally sound

Page 11: Presentation E²P for Customers Light May 2015

Market Reference in E&E Segment New Solutions in New Segments

Circuit Protection GWFI 960°C CTI > 450 V Contactor UL94 V0 RTI 130°C CTI 600V Connectors UL-94 V0 RTI 120°C Miniaturization UL-94 V0 @ 0.4 mm GWFI 960°C @ 0.4 mm CTI 600V

Structural UL94 V0 Modulus > 13000 MPa RTI mech = 150°C Transportation & Seats Low Smoke & Toxicity DIN 5510 NF F 16 101102 Aesthetics Appliances UL94 V0 VDE GWIT 775°C Photovoltaics UL94 5VA UL f1 rating RTI 140°C, CTI 600V

STARFLAM® Flame Retardant Polyamide or PP resins

From unfilled to glass/mineral reinforced

RF0097E RF0077E RF0057E RF0047E PF0047E RF0055E RF0057E PF0057E

Highest

Performance Flame, Electrical,

Mechanical

Taylor Made Products

Functional

Requirements

Environmental Requirements

PK0052E PZ0042E PZ0052E PW0042E AFR450X2 AFR450X1 AFR470X2 P10002E R10002E AFR200Y BFR200Y RF0057E R10002E RF0023E

Page 12: Presentation E²P for Customers Light May 2015

Starflam® PP Polypropylen-FR Grades: Performances driven, environmentally sound

•Brominated (Deca Bromo FREE) UL94 V2 • Homo & Copo

•Halogen Free Unfilled UL94 V0

• Homo & Copo, Impact Modified

•Halogen Free Reinforced (20% GF – 30% GF) UL94 V0 • Homo, Copo,

MX 06089 M10009A*

M10004(A) MX06101* MX05036*

MF0044

Brominated Halogen Free Unfilled HF Filled

Performance

Price

Page 13: Presentation E²P for Customers Light May 2015

Polyamide (from unfilled to glass/mineral reinforced)

Staramide * Reinforced custom compounds available in PA6 and PA66

• Strength and stiffness

• Shrinkage

• Dimensional stability

• Impact

Major additives:

• Glass fiber, Glass beads

• Carbon fiber

• Minerals

• HSG (high specific gravity) for the look and feel of metal

Staramide PA Polyamides. Potable Water Certifications, Performances driven, productivity minded

Page 14: Presentation E²P for Customers Light May 2015

Outstanding Performance Industry Solutions

STARAMIDE®

Reinforced custom compounds available in PA6 and PA66

Highest

Performance Strength, Stiffness,

Dimensional Stability, Impact

Taylor Made Products

Functional

Requirements

Environmental Requirements

High Specific Gravity density up to 4.0

Extrudable & Reinforced

Structural

Fluid Engineering

Hydrolysis Resistance

High Heat

Thermal Resistance

Crosslinkable PA

High Heat PPA

KTW

Unreinforced Aestethics & Color

Structural Glass Fiber

Reinforced

Dimensional Stability Low Warpage

Impact Modified

Supertoughness, Low

Temperature Impact

P1000 R1000 AG3 AG10 BG3 BG10 RFB53 PFB42 AK8 AK6 STAR X

PH0400CC RF005E AG7K AG10K R1000K

Page 15: Presentation E²P for Customers Light May 2015

Impact Modified (StarX PA) Tailor Made products to serve a specific targeted application

Impact Modified Polyamide or PP resins Custom compounds available in PA6, PA66 and PP

• Adapting the reinforcement and impact modifier level to your requirements

• Excellent notched impact resistance at low temperature

• High Impact Strength Reinforced

• High stiffness, toughness and impact resistance

Market Segment

• Sport and leisure

• Toys

• Automotive

Page 16: Presentation E²P for Customers Light May 2015

Starpylen PP Polypropylen. Performances driven, productivity minded

Polypropylen (from unfilled to glass/mineral reinforced)

Starpylen * Reinforced custom compounds available in PP ( homo, copo modified )

• Strength and stiffness

• Shrinkage

• Dimensional stability

• Impact

• Automotive stabilisation ( 1000H @ 150°C )

Major additives:

• Glass fiber, Glass beads

• Carbon fiber

• Minerals

• Magnetc

• HSG (high specific gravity) for the look and feel of metal

Page 17: Presentation E²P for Customers Light May 2015

Market Reference in industrial Segment New Solutions in New Segments

HT 25MC MK001AS MX 05039 MF004S MF007AS MF008S MX06023 MX06050 MFM43S MFK42AS MX05038

STARPYLEN® PP resins (from unfilled to glass/mineral reinforced)

MM030 MNF030 PP30ecr MCR13S

MH0255AMH0200A

Viscosity range From extrusion

to long flow injection

molding grades

Polypropylen Homo Copo

Modified grades

Environmental Requirements

Covers (mineral filled ) Enclosures (glass filled ) Enclosures (under the hood Mix fillers ) Enclosures (glass beads and mix) Impact Modified

Covers (reneawable mineral ) Enclosures (natural fibre filled) Enclosures specials (carbon fibre filled ) (High specific gravity )

Page 18: Presentation E²P for Customers Light May 2015

High Specific Gravity High Density Products: Performances driven

Density Base Resin Filler Designation 1.50 PP Barium Sulfate HZ50E3 2.00 PP Barium Sulfate HU70E3 2.50 PP Magnetite Steel HZ80E7 2.20 PA6 Barium Sulfate 670E3 2.50 PA6 Magnetite Steel 670E7 2.20 PA6 Barium Sulfate 676E3 3.00 PA6 Magnetite Steel 680E7 4.00 PA6 Copper Beads 680E10 4.10 PA12 Bronze Beads SH0410A

Page 19: Presentation E²P for Customers Light May 2015

PPS PPS. Performances driven, productivity minded

PPS Compounds

• Carbon Fiber • Impact Modified • Lubricated PPS • Taylor Made Compounds

Page 20: Presentation E²P for Customers Light May 2015

StarL Internally Lubricated Thermoplastics

• Good wear resistance

• Low coefficient of friction

• Noise and Vibration reduction

• Excellent chemical resistance

• Good heat resistance

• Good impact performance

• Eliminate Need for External Lubrication

• Lower cost

Page 21: Presentation E²P for Customers Light May 2015

Internally Lubricated Thermoplastics « STARL » PTFE Aramid Fibers, Silicone, Carbon Fibers, Molybdenedisulfide Mineral… Graphite… IKV Self Lubricated Thermoplastic Compounds based on Fluorinated

POM, PA6, PA66, PBT, PS, SAN, PPS, PEEK…..

KTW, ACS, WRAS agreement for specific products Flame Retardancy Colors options

Page 22: Presentation E²P for Customers Light May 2015

Green Products Product innovations that are creating eco-friendly alternatives for the next generation.

EUROSTAR ENGINEERING PLASTICS IS LAUNCHING NEW “ECR”COMPOUNDS

E2P has recently introduced “ECR” range, a new family of thermoplastics compounds showing a reduced carbon footprint. These new

green compounds are based on 100 % recycled reinforcing agents or renewable fillers and have been designed to meet stringent

application requirements with no performance compromise versus traditional fillers, they offer as well a cost effective solution while

meeting the demand of using environmental friendly and sustainable materials in end user applications.

ECR compounds contain at least 20 % of recycled reinforcing agent or recycled fillers including Glass Bead or Renewable Mineral Filler

and are primarily available in PP and PA resins. Although first grades are commercially available, new compounds can be tailor made to

meet specific customer requirements (including new resins, new reinforcing agent and mix thereof).

Page 23: Presentation E²P for Customers Light May 2015

PP 30% Bamboo Fibers

PP 30 % Bamboo Fibers

Green Compound based on Bamboo fibers have been selected due to their outstanding mechanical properties profile versus standard natural fibers. Bamboo prodigious growth is not competing with food agriculture. A bamboo forest absorbs 4 times more CO2 than an equivalent wood forest and produces 35 % more oxygen. This outstanding quality should be added to an already excellent global carbon assessment.

Page 24: Presentation E²P for Customers Light May 2015

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Based on Oyster Shell offering an unique source of renewable

mineral fillers. This new family of environmentally friendly filler

avoid the disadvantages of standard mining process such as

natural resources depletion, high energy consumption.

Furthermore they participate to landfill reduction by recycling.

Page 25: Presentation E²P for Customers Light May 2015

Security Solutions Brand and Product Protection Anti-Counterfeit Solution

Listen what your product has to say Bringing Brand Protection to your Products Adding specific and invisible Marker in any of our resins, Eurostar-EP makes your product immediately recognizable Eurostar Security Solution: By adding markers that are imperceptible to the naked eye but observable to Acoustic Detector, E²P makes your original product audible. When examining a product if it contains the specific marker the detector react with an acoustical signal

Page 26: Presentation E²P for Customers Light May 2015

Eurostar-EP Adds specific and invisible Marker in any of our resins. No impact on Product properties (mechanical, flame retardant….) Imperceptible to the naked eye

Anti-Counterfeit

Page 27: Presentation E²P for Customers Light May 2015

When examining a product if it contains the specific marker the detector react with an acoustical signal

Anti-Counterfeit