Presentation Dyneo ® Solutions

Dyneo® solutions

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• Energy saving challenges

• The Dyneo® drive system offer for the process’ optimization

• Dyneo® Range portfolio

• Support and Service

• The Dyneo® solutions within the applications

Dyneo® solutions

Energy saving challenges Worldwide energy consumption Global cost of an electric motor over 10

years

SERVICES SECTOR INDUSTRY SECTOR

Energy

Maintenance 3% Initial cost 2%

Electric motors

Leroy-Somer's strengths: technology and a solution approach

European standards focus on the efficiency of the whole system Impossible d'afficher l'image. Votre ordinateur manque peut-être de mémoire pour ouvrir l'image ou l'image est endommagée. Redémarrez l'ordinateur, puis ouvrez à nouveau le fichier. Si le x rouge est toujours affiché, vous devrez peut-être supprimer l'image avant de la réinsérer.

IE2 IE3 IE1 IE4 and IES

Motor efficiency classes

Energy efficiency and variable speed

Energy optimization: High-efficiency fixed speed and variable speed solutions

kWh: electricity consumption

Leroy-Somer’s strengths: technology and system approach

Energy saving and environment






Dyneo® solutions

Dyneo®: the concept Our high efficiency Dyneo® solution combine together permanent magnet motors and variable speed technologies. l  Proven high efficiency exceeding IE4 and NEMA Super Premium

requirements l  Robust design based on Induction Motor components

l  Unrivalled expertise with the world largest installed base

l  Quick return on investment and reduced Total Cost of Ownership

l  Express availability as an answer to uninterrupted production concerns

Dyneo®: the concept Drive system combining Permanent Magnet motors with variable speed drives

2001

Leroy-Somer, world-leader for high power industrial Permanent Magnet drive system

Permanent Magnet motors LSRPM-

PLSRPM 0,75 kW to 500 kW

2008

Powerdrive Sensorless mode

2006 2013

Unidrive M range 0,25 kW to 2800 kW

2014

Express availability of our Drive Systems

Unidrive M600 Sensorless mode

Powerdrive range 45 kW to 2800 kW

2005 2007

Dyneo®

Patent

2015

Powerdrive MD2 Ready to use solution

Powerdrive F300 Fan, pump and

compressor

1500 rpm motors range with standard IEC

mechanics

Dyneo® : The assets

Optimized and qualified drive system solutions l  Lower servicing and

maintenance costs l  Optimum performances

Integration l  Interchangeability with the new

range 1500rpm, IEC mechanics l  Compacity l  Low weight l  Adaptability

Higher performance •  Energy savings / Energy

efficiency / ROI •  Torque guaranteed on an

extended speed range •  Higher maximum speed

Easier maintenance •  Reduced maintenance

costs •  Higher lubrication intervals

Higher efficiency than induction motors

Shorter Return On Investment compared with Induction Motors used in Variable Speed

LSRPM

Saving energy

Performances

Constant efficiency over the whole speed range

Motor efficiency 4poles, Nominal torque, 1500 min-1 on drive

Speed Induction Variable speed Dyneo®

300 79% 91,30%

750 88% 93,90%

1500 91,50% 94,80%

0,00% 10,00% 20,00% 30,00% 40,00% 50,00% 60,00% 70,00% 80,00% 90,00%

100,00%

150

300

450

600

750

900

1050

12

00

1350

15

00

Induction VS

DYNEO

Dyneo® motors = Guaranteed torque over the whole speed range

Dyneo® motors = simple and efficient product for high torque values at a higher speed

Torque performance

Performances

Gamme 3000 - De 0 à 3000 min¯¹

Gamme 1500 - De 0 à 1500 min ¯¹

Thermal curves in continuous duty S1 without forced ventilation

For a fixed torque, the Dyneo® motors are designed for operating at higher speed compared to the equivalent AC frame size.

- To match motor speed to machine speed.

- To increase the machine performances.

High maximum Speed

Performances

The range is available in two variants in order to meet the needs of customers, whether users or manufacturers: -  Interchangeable: the 1500 range is available with an standard IEC dimensions

identical to asynchronous motors with the same power rating -  Compact range: Permanent magnet technology also makes it possible to offer

significantly lighter and smaller compact versions, that are particularly beneficial to OEMs.

The range in two variants

Performances

1500 rpm range with standard IEC mechanics

Easy upgrade of the existing installations towards high efficiency drive systems

-  Enhancement of the range with the standard mechanics

dimensions (frame size, shaft) -  Easy replacement of an induction motor -  Short delivery time proposed

Interchangeability

Performances

355 frame size cast iron housing 2 poles / 250 kW

1400 kg LSRPM 280 SC

3000 series 220 kW 330 kg

High Power to Weight ratio of PM technology Wide power range with aluminium housing

For an equivalent torque value, the Dyneo® motor is 3 times lighter than the Induction Motor

Savings on machine costs

Savings on transportation costs

3 times lighter!

Compacity

Performances

Thanks to a mechanical design identical to the LS standard range, Dyneo® range can be fitted with all the STD options (speed feedback, protection etc.).

Thanks to its compactness, Dyneo® motors can be easily integrated into the machine : - gain on the overall assembly frame size

Flexibility

Performances

• With the higher speeds available with the Dyneo® motors, speed increasing interfaces are no longer needed (multiplier, pulleys and belts, …) therefore making more savings in terms of maintenance. • Compared with induction technology, the Dyneo® motors design guarantees extended lubrication intervals.

hours

Re-lubrication interval comparisons

Lower maintenance costs

Performances

Induction

LSRPM

Dyneo® :

Extended lubrication

intervals

Optimized and qualified Dyneo® solution

LSRPM • IEC Standard • IP55 aluminium housing and frame • Simple to mount and integrate in a wide variety of machines

PLSRPM • IEC Standard • IP23 • Highest Power to Weight ratio of the market

Powerdrive MD2 • Suitable for all environments and processes • Includes compact drive modules for integration into a system, as wall mount drives or as a pre-engineered cabinet drive.

• Free standing

Unidrive M • Designed for demanding industrial applications • High level of functionality, flexibility and performance • Easy integration into cabinets

Sensorless mode : the advantages Save wiring time and cost - No encoder connection -  Cable cost saving -  Easier installation on site and set-up

Better reliability - Elimination of noise disturbance related to the encoder

-  No sensitiveness to the vibration constraints of the machine

- Less cable connection

Targeted applications LSRPM – F300 sensorless - Quadratic torque applications, ventilation and centrifugal pump

Pump Ventilation






Dyneo® solutions

Self-locking Structure rotor without glue or lacing: LS Patent

Radial assembly Ideal to minimize any risk of demagnetization

High Power to Weight ratio using Permanent Magnets rotor

Patented design Reduction of the rotor losses Decrease the bearing temperature rise for a longer lifecycle

• IEC motor for use with standard Induction Motors interfaces • Aluminium housing with cast iron shields

• Frame 90 to 315

• Based upon an IP55 design as LSES or LSMV IE3 ranges

6000 min-1

LSRPM : range of permanent magnet motor 0.75 à 350 kW

The PLSRPM Range

• IEC motor for direct replacement with standard induction motors • Aluminium or steel housing with cast iron shields

• Frame 315

• Based upon an IP23 design as PLSES ranges

375 min-1 6000 min-1

The PLSRPM Range PLSRPM : range of permanent magnet motor

325 to 500 kW






Dyneo® solutions

Optimising Energy

> Customer benefits - Single contact for all operations - Energy optimisation experts - Advanced technology portfolio - Performances guarantee - Compliance with standards

> Customer service - Diagnostic - Advice & recommendations - Turnkey installation program - Commissioning - Performance contract

Energy saving certificate

Depending on the countries

Energy savings advisor Evaluate now your Energy Savings! A simple but powerful and interactive app that allows to quickly evaluate the energy savings achievable thanks to our high efficiency motors and drives solutions. Energy Savings Advisor app enables to compare various scenarios taking into account specific requirements and visualize the expected savings for your applications. To access the Energy Savings Advisor app, go to www.emersonindustrial.com/esa or scan the QR-code.

Configurator

Express availability • Delivery times ex works: 5, 10 or 15

working days

• Uninterrupted security of supply • Well-ordered scheduling of installation

upgrades

Documentation Available documentation • Dyneo® Express availability

• Dyneo® Solutions (ref. 4979)

• Technical catalogue LSRPM – Powerdrive MD2 (ref. 5006)

•Technical catalogue LSRPM – Powerdrive F300 (ref. 5268)

• Technical catalogue LSRPM - Unidrive M (ref. 5034)

The Swedish Energy Agency, a government agency, has conducted some tests on different manufacturers motors, in various efficiency classes, when used with variable speed. Results are : l  The agency’s test laboratory ranked Dyneo® motors & drives solutions as the best in

class of high efficiency category l  It highlighted the energy saving benefits of using our optimized motor & drive solutions

as they have been engineered specifically to work together. (Better results when choosing our motors + drives package than our motor + drive from competitors).

l  It also proved how Dyneo® improves efficiency by an equivalent of more than one entire class better than its best competitor’s products and close to three efficiency classes above IE3 induction motors in the pump example

l  Higher differences in compressors applications as it keeps its superior efficiency across the full speed and load ranges.

More details on http://www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/News/press-releases/Pages/EMERSON-DRIVE-AND-MOTOR-TECHNOLOGY-COMMENDED-BY-SWEDISH-ENERGY-AGENCY.aspx

Dyneo® recognized as best in class by the Swedish Energy Agency

Press






Dyneo® solutions

Motor technology is becoming a real differentiating factor within the application

Refrigeration

Industry Sector Energy used for Refrigeration

Cold Storage 85%

Frozen food 60%

Chiled ready meals 50%

Confectionery 40%

Breweries 35%

Liquid milk processing 25%

Energy consumption is by far the largest cost Centre of a refrigeration plant

Very High Efficiency Variable Speed Solution : thanks to PM motor to save tons of C0²

Seasons influence the refrigeration need (outside temperature & activity)

Winter Spring Summer Autumn

• Improve the COP* with high-performance solutions

• Integrate intelligent control to reduce electricity consumption

*Coefficient Of Performance

Refrigeration

Total cooling capacity of 1300 kW Before changing the process

With Dyneo® solution

LSRPM 315 / 390 kW / 3600 min-1 Powerdrive Type MD2 470T

• Fixed speed control operation by the controller via drawers • Motors IP23 - 3000 min-1

Annual energy savings • 23% of the power output : 800 000 kWh / year

Other gains

• Less wear drawers compressors • Reduction of reactive power consumption • Gain on the use of the auxiliaries such as pumps and fans • Increased COP��• Reduced electrical Subscription

l  Gain on energy consumption: 800,000 kWh / year

hence € 40,000 and ROI <12 months

l  CO2 saving: 80 Tons / year

Cold storage and freezing

• Constant torque • High efficiency • High speed

4500 min-1

See how Torque remains constant over a large speed range

See how Efficiency remains high over a large speed range

Compressor

Thermal curves in continuous duty S1 without forced ventilation

• Optimize electricity consumption according to the demand for compressed air

• Offer the most compact products to reduce the size of the equipment

Compressors

• Avoid starting up an additional compressor (Cascades M / Es)

• Increased of the compressor efficiency from 5 à 10% compare to Variable Speed Asynchronous solution

• Compatibility in frame size

• Energy saving / INCREASE COP

• Less wear of the drawer and the overall compressor

Refrigeration compressors

4 LSRPM 250 SE 190 kW / 3600 min-1

Cold Compressors

Plastic extrusion

Ex : Typical blown film extrusion line

The extrusion is a continuous process for shaping the material into a section of constant cross-section

Around 1/3 of the energy consumed on a site where main activity is plastic extrusion

is assigned to the main motor of the extruder.

Energy use distribution at the machine levelSource : Film & Sheet extrusion magazine, Sept.2013

Energy distribution across a typical extrusion siteSource : Film & Sheet extrusion magazine, Sept.2013

Plastic film extruder

Power: 15 HP to 400 HP, 1800 min-1

More than 30 installations completed: new lines & modernization of DC motor equipment Continuous 24/7 operation Speed and load depend on the product to be manufactured: - Average load: 60% rated load - Average speed: 60% rated speed

Compare to an AC solution AC on drive

ROI <12 months

Dyneo® solution • significant energy gains • Reduced maintenance • Increased productivity • Protection of the machine mechanics • Interchangeability

Rubber extruder New installation, Dyneo ® user prescription to OEM

Energy savings for the user, ROI <12 months

Gain on weight & compactness for the same HA

Overload capacity adapted

Dyneo® solution

1500-1 LSRPM 315 220kW Powerdrive MD2 270T

Proposed solution by the OEM AC Motor with drive

4P HA315 200kW IP55 with Forced Ventilation

Water treatment

• Optimize the cost of water treatment through constant adaptation of Speed/Power consumption

• Get rid of energy-intensive control components (valves, etc.)

Documents

Presentation Dyneo ® Solutions