Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
PRESENTATION BY DEREK HOWE.
CUT TO LENGTH ON DIFFICULT TERRAIN
FOCUS on FE – NOV 2011
INDUSTRY PARTNERS
CUT TO LENGTH OR CTL
• CTL IS A HARVESTING SYSTEM WHERE-BY TREES ARE FELLED BY A MECHANISED TREE HARVESTER , PROCESSED INTO DESIRED LOG LENGTHS INFIELD FOR FORWARDER EXTRACTION - WHICH THE FORWARDER THEN PRESENTS THESE LOGS IN NEAT SIZEABLE STACKS ON ROADSIDE FOR LONGHAUL TRANSPORT.
THE BALANCING ACT
IT IS IMPORTANT TO MATCH THE SIZE OF THE CARRIER – HEAD – FORWARDER
WITH THE TASK AT HAND.
THE EQUIPMENT MUST BE BALANCED TO EFFECTIVELY MEET:-
SUSTAINED PRODUCTION REQUIREMENTS TREE SIZE
SPECIE SLOPE AND ROADSIDE BANKS
UNDERFOOT CONDITIONS EXTRACTION DISTANCES
PROOF THAT MATCHING IS IMPORTANT
BUT SO IS TRAINING
FACTS
• ATTACHMENT IS DETERMINED BY TREE SIZE
• BOOM REACH IS DETERMINED BY WEIGHT OF THE TREE AND ATTACHMENT - NOT SLOPE
• KILOWATT RATING IS DETERMINED BY ATTACHMENT AND TREE SIZE AND THE HEADS CAPABILITY
• TYRES ARE BETTER IN ROCKY CONDITIONS
• WHEELED UNITS CAN BE DRIVEN TO WORK
15/08/2011 6
CTL USING HYBRID MATCH LIMITED SLOPE CAPABILITIES BUT SANDY SOILS OK
PURPOSE BUILT FOR THE JOB POOR UNDERFOOT CONDITIONS
TRACKED 759JH HARVESTER
SEVERE ROCKY CONDITIONS
WET AND SENSITIVE CONDITIONS NEED WIDE WHEELS FITTED WITH
WIDE TRACKS.
LEVELING HARVESTING ENCROACHES INTO PREVIOUSLY YARDING DOMAIN.
CTL SYSTEM COST EFFECTIVE 2 UNIT SYSTEM ONLY
TO SUIT ANY CONDITION
Wheeled Harvester
Tracked Harvester
Forwarder
MULTIPLE LENGTHS ARE ACCURATELY OPTIMISED
CTL PRESENTATION FOR FORWARDER
> 500m3 / SHIFT
VARIANCES TRACKED HARVESTERS
• Size of machine 23 - 40 tons
• Kilowatt rating 135-250 kW
• Choice -Leveling base or not?
• Track length, width, grouser options
• Boom length to suit
• Attachment options
VARIANCES WHEELED HARVESTERS
• Size of machine 11 - 24 tons
• Kilowatt rating 75 -200 kW
• Leveling and rotating cabins?
• Tyre size
• Boom lengths
• Tracks & chains
VARIANCES FORWARDERS
• Size of machine 8 - 20 ton payload capacity ( often 25t ave)
• Kilowatt rating 75 -180 kW
• Operating weight 12 – 23 tons
• Leveling and rotating cabins
• Tyre size
• Boom length
• Tracks & chains
TRACKED HARVESTERS
CONSIDERATIONS
LEVELER OR NON LEVELER CAN CARRY BIGGER HEADS
MORE STABLE ON SEVERE SLOPES COST OF LOWBEDDING TO BE INCL
GENERALLY LESS TECHNICAL HIGHER FUEL BURN
ROCKS CAN BE PROBLEMATIC
TRACKED HARVESTER Options for Steep Slopes
• Leveling up to 51% slope
• Non Leveling 20%
• Steep slope = single grousers
EFFECT OF SLOPE ON PRODUCTIVITY PURPOSE BUILT
LEVELING TRACKED MACHINES
• RULE OF THUMB - UP OR DOWNHILL IS:-
0% - 25% = ZERO EFFECT
25% - 35% = 5% “
35% - 45% = 10% “
45% - 55% = 20% “
PROCESSING AREA ON SLOPE.
THERE IS NO SET RULE AS THE PURPOSE
BUILT LEVELLING MACHINES ARE
WELL BALANCED AND STABLE.
PROCESSING FACING UP THE SLOPE IS HOWEVER SLIGHTLY MORE COMFORTABLE AND PRODUCTIVE.
The following pictures indicate various quadrant capabilities.
UPHILL FELLING -
USING GRAVITY ASSISTANCE FOR DEBRANCHING
SIDE SLOPE FELLING –
SLEW TOWARDS AND PROCESS BELOW OR ABOVE
WHEELED HARVESTER Options for Steep Slopes
• About 40% slope STRAIGHT UP/DOWN
• Very limited side slope capability • Steep slope = tracks and/or chains
• Rotating cab improves operating
comfort on slopes and improved productivity over 10%
• More boom options including Tilt boom
• 4 x 4 or 6 x 6
TYRE TRACTION – GOING UP BANK
SMALL WHEELED HARVESTER PROCESSING UPHILL
WHEELED HARVESTER PROCESSING DOWNHILL
FORWARDING TO ROADSIDE. DISTANCE TO R/SIDE SHOULD BE MINIMISED
STRAIGHT UP AND DOWN SLOPE 6 X 6 OR 8 X 8
PURPOSE BUILT LONG RANGE FORWARDER
WET & SANDY CONDITIONS
4 X 4 OR 6 X 6
FORWARDER Options for Steep Slopes
• About 40 % slope
• Limited side slope capability
• Boom reach is determined by weight of logs
• Machine class is determined by tree size & forwarding distance
• Advantages = Leveling/ Rotating
cabin
BUNK OPTIONS
• In Steep terrain keep bunk options as standard as possible – Too high - machine top heavy – Too wide - unstable on side slopes – NEVER load higher than headboard
when extracting down slope – Safety consideration with wet
eucalyptus extraction on slopes - manage appropriately
KEEP WITHIN RECOMMENDED SAFETY PARAMETERS
WHEELED TRACKS
TRACKS & CHAINS SINGLE AND BOGEY
SLOPE CAPABILITIES CONSISTENCY OF TIMBER SUPPLY
PROLONGS TYRE LIFE INCREASED STABILITY ON SLOPES – LOWER C OF G
SOFT TREAD ON FOREST FLOOR EASE OF FITMENT – 30 MIN ON AND OFF
SOFT UNDERFOOT CONDITIONS
SINGLE WHEEL TRACTION
HARVESTING/PROCESSING HEADS
YOUR CARRIER IS AS GOOD AS ITS HEAD
SELECT WISELY
TO ACHIEVE SAFE HARVESTING ON SLOPES
• SELECT THE CORRECT SIZE HEAD TO SUIT TREES • SELECT HEAD SIZE TO SUIT CARRIER – kW • SELECT HEAD TO SUIT BOOM LENGTH • WORK IN FRONT OF CAB • DO NOT SLEW OUTSIDE OF SAFETY ZONE • KEEP IN TOUCH WITH THE SIDE SLOPE • HEADS - WEIGHTS 500 kg - PROCESS 15cm stems “ 4700 kg - “ 85cm “
37
HEAD = 1680 kgs - CARRIER = 20 tons
15/08/2011 38
HEAD = 4720kgs - CARRIER SIZE = 35+ ton
PRINCIPLE OF PRECISION MERCHANDIZING ON SLOPES IS ACHIEVABLE
TRAINING A NON NEGOTIABLE RIGHT
SLOPE HARVESTING IS DANGEROUS IF NOT TRAINED
IN TREES OF < 1m3
SLOPE HARVESTING COMPETENCY IS ACHIEVED:-
< 30 % slope approx 6 MONTHS
> 30 % ‘’ ‘’ 12 ‘’
SLOPE FORWARDER COMPETENCY IS ACHIEVED
< 30 % slope approx 4 MONTHS
> 30% ‘’ ‘’ 8 ‘’
Harvester/Forwarder Simulator GAIN EXPERIENCE
PROTECT THE MAN AND MACHINE
Simulation and Training GET COACHED TO THE NEXT LEVEL
43
CONCLUSION
• SUPERIOR SYSTEM WHEN DEALING WITH STEEPER AREAS WHERE ONLY LIMITED ROADSIDE WORKING SPACE IS AVAILABLE.
• WITH VARIOUS MACHINE OPTIONS AVAILABLE – CTL CAN BE A TOTALLY PRODUCTION BALANCED 2 MACHINE SYSTEM.
• DO NOT BUY ‘OFF THE SHELF’ – CONFIGURATE TO SUIT JOB
• GLOBALLY - CTL IS A COST EFFECTIVE AND SUSTAINED DELIVERY OPTION IN ANY CONDITIONS.
SELECTION – PLANNING – TRAINING = SAFE SUCCESS.
THANK YOU