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MANAGING A LIQUID BULK TERMINAL IN 2011
PRESENTATION BY
Alessandro Runco | Falzon Group
Martin Keulemans | Brainum BV
COMPANY INTRODUCTIONS.
Delivering fully integrated software solutions for the Liquid Bulk Industry
Flexible, quick on our
feet and boldly
adapting as we go.
Independent team
who partners as
needed.
Complete focus on
IT solutions for tank
terminals
Delivering operational
and commercial value
through fully integrated
IT solutions built on
deep business
understanding.
MALTA AND THE MED
Source: F. Laroche,2010
DESTINATION MALTA: STRENGTHS AND OPPORTUNITIES
A maritime hub in the center of the Med
Sound competition, multi-player
Range of products and services
FALZON BUSINESS ACTIVITIES
Trading on international oil markets
Physical supply and distribution of IFO and Marine diesels to the international and local bunker market
B2B and B2C supply and distribution of fuels on the national territory
Recovery of waste oils from the local and shipping market
Collection and processing of waste oils
Tank cleaning and treatment Falzon Group
SBU
Bunkering
SBU
Forecourt Distribution
SBU
Waste oil collection and disposal
TANK TERMINAL AUTOMATION
MANAGING A LIQUID BULK TERMINAL IS ALL ABOUT:
Increasing profit
Translate strategy into tactical and operational improvements
Optimize tank utilization through clear visibility of future Supply and Demand
Being in optimal control
Know exactly what is going on at the terminal(s)
Have clear visibility on order status – from order to cash
Improving operational safety
Prevent incidents, optimize work processes, monitor equipment status
Comply with regulations and guidelines
Achieving commercial advantage over competitors
Optimize supply chain, offering real time client (order) status data
BUT HOW CAN YOU MANAGE IN SUCH A MESS
and satisfy all your stakeholders …
Customers
Employees
Shareholders
Governments
THE LIQUID BULK TRADING & TERMINAL INDUSTRY IS
CONFRONTED WITH SOME DISRUPTIVE NEW TRENDS
Increased legislation pressure
Need for transparency towards governments (SHEQ, license to operate); compliancy
Increased product value (“Squeeze the last penny out of the barrel”)
Decreased batch sizes, need for lot & inventory control. Blend optimization (Fame, Bio)
Supply chain optimization & distribution excellence – increased time pressure, cost control, demurrage costs reduction
Trading & Storage companies merging
Despite these trends, there is still no need to really change.
Business remains solid...
AND THE PRESSURE TO ADAPT REMAINS LOW…
Continuing strong market for storage capacity
Limited real competition
High new entrants barriers
Development of new storage locations complicated / cumbersome
Operating licenses and permits hard to obtain
No imminent need for operational excellence, no need to invest
But how will it be in 5 years time?
TODAY, MOST TERMINALS HAVE A FRAGMENTED DATA AND
APPLICATION LANDSCAPE
IT landscape being heterogeneous
Most business “domains” having their own application and database
Departments working in information “Silo’s”
Applications not connected – loss of data
Data and process duplication and inconsistency causing ineffective and inaccurate decision-making.
Communication & interface problems causing various problems
Incident
Management
Shift planning
Maintenance
Sales &
purchasing Trading
Line-up
planning
Volume
accounting
Document
management
Supply & Demand
planning
Action lists
Movement
planning
Nomination
planning
Personnel
Checks
Quality
The answer is business process & information integration!
… AND MOST TERMINAL MANAGEMENT SYSTEM LACK BUSINESS
PROCESS & INFORMATION INTEGRATION
Field
Process Control
Order management
ERP
KPI - dashboards
4
3
2
1
5
Information layers
Information integration in Tank Terminal business is no common practice yet
QINO TERMINAL MANAGEMENT SYSTEM PROVIDES FULL
BUSINESS PROCESS & INFORMATION INTEGRATION
One database, web-based, online & 24-7 real-time access, onshore and offshore
Everyone (in, -external) works with the same information
Better decision making – all relevant information instantly available
Workflow based - status driven & control
Structured and connected processes
Exchange of tasks between employees in predefined workflows
All relevant information converges in dashboards
Order management
ERP
KPI - dashboards
Qino fully integrates all
information layers
Field
Process Control
4
3
2
1
5
INTEGRATION BETWEEN ALL LAYERS PROVIDES STAKEHOLDERS
DIRECT ON-LINE ACCESS TO REAL-TIME INFORMATION
Web based access for client & stakeholders (stocks, order & movement status, financial status)
Web bases access for suppliers (transport, surveyor) for planning purposes (ETA, view planned work)
Automatic generation of documents (Bill of Lading, Customs, EMCS)
Automatic generation of notification emails to clients, transport companies, surveyors, personnel, etc
True integration between all layers provides seamless Order to Cash functionality
TO PREPARE ITSELF FOR THE FUTURE, FALZON HAS
CHOSEN QINO TERMINAL MANAGEMENT SOFTWARE
QINO AND FALZON
BUNKERING OPERATIONS
Full ERP stock system and dispatch
Automated generation of bunkering forms and other documents to internal and external stakeholders
Remote GPRS data immediate online transaction info
Cost/Profit calculation available immediately once transaction is complete
Lower lead times on delivery
Asset optimization
IMPLEMENTATION
Determination of project priorities and implementations timeline
Evaluation of the business processes of the highlighted SBU’s
Selection of key users for the testing and simulation. Ownership of the revised business processes in order to allocate responsibility and traceability of operations
3.5 months of pre evaluation of company operations, segregating the standard ops from the rare one-offs.
Preparation of the test system and installation. 3 week Simulation with key users with real time events in parallel with the live manual system
Resolution of final issues and modifications
Re-testing of changes
Go live with manual backup
Relinquish manual operations gradually.
SUPPLY INFRASTRUCTURE
Track purchase and balance contracts. Full control on supply availability, commitments and uplifts in multi terminal and product modes
Enhanced stock performance and customer distribution
Immediate stock cost monitoring and automatic price calculations
Profitability and
credit analysis
RELIABLE DISTRIBUTION NETWORK
Over 35 road tankers with dedicated storage controlled by ERP.
Delivery schedule organization/optimization.
Metered equipment connected to ERP for accurate documentation.
B2B, B2C DISTRIBUTION
Over 45 million liters delivered annually to our local customers
Automated process functions of order, delivery and sample management
Over 20k annual transactions with more than
670,000 metric tons processed in a year
in all SBU’s
Variety of products including TFO, heating diesel
and auto diesel
ERP also caters for the provision of
other ancillary services
STORAGE, BLENDING TERMINALS
Direct supplies to terminals monitored online
Quality testing module enables management of results
Notification system allows effective communication on releases' and potential problems
Storage optimization
BOM and blending module allows use of simulation for future blending.
THE COMPETITIVE EDGE
Immediate, upfront information there when needed
Full customization of specific business processing, creating that extra competitive advantage
Reduction of cost from misinformation, excess resources and optimization
Integrated ERP with corporate accounts
Compliance
Efficiency hence Profitability
CUSTOMER ADVANTAGES
Visual, up to date management enabling pinpoint information on a right first time approach
Reduction of delivery lead times
Plant optimization and increased utilization levels
Co ordination of intra-company transactions.
Safer, faster operability
Structured business processes
Data platform ready to further strategic growth
QINO AND FALZON – THE FUTURE
Extending further the information stream, customize dashboards according to the information every company employee needs
Marketing and CRM on both local and international markets
Further logistic improvements by fleet optimization through satellite tracking
Automation of metering system
and remote invoicing
Business intelligence
Excise/Fiscal module
CONTACTS
Martin Keulemans, director [email protected]
+31 302671030 (office)
+31 655150191 (direct)
www.brainum.eu
Brainum B.V.
Vondellaan 68
3521 GH Utrecht
The Netherlands