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Présentation du projet "Airbus future factory" à la CCI Bordeaux le 17 septembre 2014 à l'occasion de la conférence "Transformation digitale de l'industrie"
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Future Factory Michel Roboam Industrial Strategy & Systems Airbus
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
CCI de Bordeaux
Club Industrie
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
Airbus: A Global Company
A world of cultural diversity
1 global company
3 customer support centres
4 training centres
9 engineering design centres
16 manufacturing sites
<20 languages
24 hour customer support (365 days a year)
50 flight simulators
<80 nationalities
160 offices
<450 customers & operators
<7, 000 aircraft delivered 55,000 employees
5 spares centres
250 resident customer support managers
50 flight simulators
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
Civil Aircraft market
in continuous growth,
leading to Industrial
Ramp-Up on all
programs,
Quality considered as
a competitive
advantage,
Industrial Flexibility to
support Incremental
Changes,
Emerging
competitors will
change the game,
Customer
satisfaction as the
cornerstone of our
priorities.
Aeronautics Industry’s Challenges
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
RC and lead time
industrial system
Right first time / on-
time industrial system
Zero defect industrial system
Flexible industrial system
Design to cost & more automation for Future
Factory
Pre-production
lines for Future Factory
Accelerated technologies for Future Factory
Recurring Costs and & Lead Time
- 50 %
Re-work
- 80 %
Concession
- 80 %
Non Recurring
Costs
- 50 %
Airbus 2030 Industrial Vision – Industrial Pillars of Future Factory
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
Human centred
industrial system
Integrated industrial system
Eco-efficient
industrial system
Eco efficient technologies
Accelerated technologies
for more integrated factories
Ergonomics, environment
friendly, intelligent
technologies
Absenteeism
- 80 %
Transport & logistics
costs
- 80 %
Waste
- 80 %
Airbus 2030 Industrial Vision – Industrial Pillars of Future Factory
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
Let’s Step in The Future
VIDEO
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
R&T Experts
network with
specialists located in
11 Plants and 4
countries over
Europe, developing
Airbus Future
Factory using best
Synergies,
8 Final Assembly
Lines integrating
Aircrafts located in
5 countries.
(France, Germany,
Spain, China,
USA)
From Vision to Reality – Build Me A New Factory
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
First implementation of automation
solutions for lay-up and trimming
processes for CFRP
End of ‘80s, introduction of NDI
testing for CFRP
During the ‘90s, deployment of
automated lay-up and milling for
bigger parts
Middle of the 2000s, introduction
of Electron-beam welding for
pylon structures at St Eloi
2000 until now, further
improvements on machines to
meet production needs (rates
increase, lead time reduction,
Cost, Quality and ergonomics
improvement)
What has been done since years
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
From Vision to Reality – Build Me A New Factory
Airbus Future Factory largely based
on human skills and competences,
Human-centered, enhancing
Workers abilities through:
• Augmented Reality, with real-time
3D model of Aircraft status,
• Intelligent / connected clothes
integrating Paperless ways of
working,
• Exoskeleton, to improve lift capacity
and work in non-ergonomic areas.
Smart Production System including
smart tools providing real-time
information to the worker and
collecting all relevant data. (torque
value, position, speed, etc.)
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
From Vision to Reality – Build Me A New Factory
AUTOMATION considered to reduce
non-added value spent time,
improve Quality and ergonomics,
Quick wins deploying robust
automatized solutions e.g. Light
FLEXTRACK,
Advanced Robotics as a
breakthrough in Aeronautics industry:
• Sharing the working environment
with Anthropomorphic 2-armed
robot developed within Futurassy,
• Solving accessibility and
ergonomics issues with
Collaborative Robot, also called
COBOT.
Screening potential use cases for
Additive Layer Manufacturing
3D printing
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
3D Printing video - opening
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
VIDEO
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
3D Printing video – Real Case
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
VIDEO
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
3D Printing Technology & Airbus: A Potential Game-Changer for Design & Manufacturing
Tooling
Flying Parts
Spare Parts
Methods & Tools
Skills & Competences
R&D
On Demand Production
Prototyping
8 Main Domains of 3D Printing Exploration
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Examples of Applications
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
Prototyping
Tooling
Saving time and costs
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Examples of Applications
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
Flying Parts
Spare Parts
Saving weight, costs and time Unconstrained spare parts supply
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
Print me an airplane
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
VIDEO
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
Airbus Procurement
strategy is unchanged
(Make/Buy ratio circa.
50%/50%)
Light equipment,
adapting existing
technologies to lower
investment cost
Same level of
Productivity
improvement requested
Internally and to our
Suppliers
Future constraints to
come: Environment,
Ergonomics, Safety,
Economics
Supply Chain impact
© AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.
September 2014 Club Industrie - CCI de Bordeaux - Future Factory - Michel Roboam
© Airbus S.A.S. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS. No intellectual property rights are granted by the delivery of this document or the disclosure of
its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS S.A.S. This document and its content shall not be used for any purpose other than that for which it is supplied. The statements
made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the supporting grounds for these statements are not shown, AIRBUS S.A.S. will be pleased to explain the basis thereof.
AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks.