In the processes if surface treatment

performed various washings of the

treated parts The water washing final

filtered through ion exchange columns

and regenerating of this columns which

has the salts quantity elevated is

concentrated in the vacuum evaporation

All the baths degreasing pickling and

other aqueous waste which often lead

to external management may also be

concentrated with the evaporator

The water of the recuperation in the metallic baths can be concentrated

since the concentrated bath and can be concentrated to the concentration

of the bath and can be reused Thus recovering salts removed from the

bath

IBERICA

In the machining process used

products as coolants

(wateroil emulsion) mold

release cooling water

degreasing abrasive etc That

when they deplete they become

dangerous waste

All of them can be concentrated

with a vacuum evaporator to

manage externally the least

amount of residue

IBERICA

V-NT 5000 SERIE

Water to be treated

5 m3day of water to processes of

phosphate and paint coolants and

degrease (cod gt 30000 ppm)

Results

Average concentration

gets 80kg of final residue and

920kg of clean water

Distillate quality

pH Conductivity Cod N (total)

95 lt 300 microScm lt 500 ppm lt 10 ppm

The distilled can be poured or reuse in

industrial processes

IBERICA

V-NT 10000 SERIE

Water to be treated

10 m3day of coolants degrease and

phosphate (cod gt 35000 ppm)

Results

Average concentration

For each ton evaporated obtained 70 kg

of final residue and 930kg of clean water

Distillate quality

pH Conductivity Cod N (total)

8-95 lt 150 microScm lt 300 ppm lt 20 ppm

The group pirelli used water evaporated to rephrase t new coolant and the

processes of degrease and phosphate

IBERICA

V-NT 750 SERIE

IBERICA

V-NT 750 SERIE

IBERICA

V-NT 12000 SERIE

Water to be treated

12 m3day of coolants degrease and

phosphate (cod gt 40000 ppm)

Results

Average concentration

For each ton evaporated we obtain 70kg

of final residue and 930 of clean water

Distillate quality

pH Conductivity Cod N (total)

65 520 microScm lt1500 ppm lt 30 ppm

The evaporated water can be reused to

rephrase a new coolant and the processes of

degrease and phosphate to enter to enter the

sewage system and oxidation process is applied

+ filtration with activated carbon

IBERICA

V-NT 5000 SERIE

Water to be treated

5 m3day of coolants and water in phosphate progress (cod gt 30000 ppm)

Results

Concentration 1 tn of coolants= 65 kg concent + 935 water evaporated

1 tn of phosphate= 30 kg concent + 970 water evaporated

Distillate quality coolants Distillate quality phosphatic

pH Conductivity Cod N (total)

94 100 microScm 278 ppm lt 10 ppm

pH Conductivity Cod N (total)

84 500 microScm 270 ppm lt 5 ppm

IBERICA

In the manufacture and

maintenance process it generates

water residue with parts of oil

surfactants fat and other

impurities

The biggest part of this waste

comes from the wash operation

and the review of the machine

All these water residue are

evaporated in order to get it back

the clean water or reused it in the

different processes

IBERICA

V-NT 4000 SERIE

Water to be treated

4 m3day of washing machine water

(Cod gt 15000 ppm)

Results

Average concentration

For each ton evaporated we obtain

45kg of final residue and 955kg of

clean water

Distillate quality

pH Conductivity Cod N (total)

81 240 microScm 270 ppm 966 ppm

Although the N(total) is a little high

evaporated water can be recycled back to

the washing process parts where it comes

from This water could be discharged into

the municipal sewage treatment plant To be

discharged directly into the sea or river

should study the laws of each area since the

limits are much lower

IBERICA

Within the mechanical industry and surface

treatment It is the most technical of all

industries related to automotive

aeronautical sector in this sector it is

working with the latest technology on the

market looking for the highest quality in

all finishes and the best performance for

the parts exceed the hard test to which they

are subjected In aviation lubricants they are

also used in machining processes

Furthermore work with a galvanic line

where installed are ion exchange columns

to ensure maximum purity of the last wash

The waters of regeneration of these resin

columns are those that we deal with a

complete installation of vacuum

evaporator physic-chemical +treatment

plant

IBERICA

V-NT 2000 SERIES

Water to be treated

2 m3day of coolant + water

physic-chemical purifying

(codgt 20000 ppm)

Results

Average concentration

For each ton evaporated we

obtain 80kg of final residue and

920 kg of clean water

Distillate quality

pH Conductivity Cod N (total)

7-9 lt200 microScm lt600 ppm lt 30 ppm

IBERICA

One of the most important and influential sectors worldwide Due to the

variety of product many washing water reactors manufactured

contaminated with the product itself which can not be discharged directly

to the sewage generated the biggest problems we have with the non-

biodegradable cod whose only option is to evaporate

IBERICA

V-NT 12000 SERIE

Water to be treated

12 m3day of washing water of

reactors

Results

Average concentration

For each ton evaporated we obtain

45kg of final residue and 955kg of

clean water

Distillated quality

pH Conductivity DQO N (total)

83 45 microScm 7 ppm lt5 ppm

Despite having reached a very low level of

DQO we settled in ELY LILLY amp COMPANY

filtering equipment activated carbon to

ensure that the plant meets internal

regulations imposed from USA

IBERICA

LASAS

GLASS

The large glass companies are

responsible for making for works

of great architectural importance

although they must also have

variety of finishes to reach

customers of different sizes and

needs

Water issues we have in the screen

printing process where the printing

plate is cleaned to separate the

waste product of the process

IBERICA

ETCHED GLASS

PROJECTS

V-NT 2500 SERIE

In 2010 C amp G IBERICA performs vacuum evaporation project in the company

VITROCRISTALGLAS After VITRO cease their activity by closing the same

machine is handed over Tvitec a young company that thanks to its

entrepreneurial character is constantly growing and is currently leading the

industry in our country

Water to be treated

25 m3day of water washing plates (codgt 15000 ppm)

Results

Concentration is obtained 80 kg of concentratedton evaporated

Destilled quality the destilled is reused to clean

pH Conductivity Cod N (total)

61 42 microScm 5380 ppm lt5 ppm

IBERICA

All liquid waste from hospitals are

sent to specific treatment plants

The main problem of this waste is high

conductivity (10000-20000 microScm) a

significant amount of organic matter

in solution because of the blood and

alcohols and a high concentration

of ammonia nitrogen

IBERICA

V-NT 12000 SERIES SIS CARTAGENA

V-NT 10000 SERIES SIS ZARAGOZA

Water to be treated

12-10 m3day of sewage

water with rest of blood

urine and alcohols

(dqo gt 15000 ppm)

Results

Concentration

For each ton evaporated is

obtained 100kg of final

residue and 900kg of clean

water

pH Conductivity DQO N (total)

6-7 lt200 microScm lt500 ppm exempt

Destillate quality

We obtain a result of nitrogen

exempt thanks to a pretreatment

neutralization

IBERICA

The chemical industry produces a significant amount

of aqueous waste from reactors cleanings between

line manufacturing wastes are also considered

defective items customer rejections floor cleaning

etc

Within the chemical sector have important industrial

subsectors depending on the product manufactured

paints and inks pigments and dyes surfactants and

soaps raw materials lipids fertilizers among many

others

They all produce aqueous waste with very high conductivities and soluble DQO

Thanks to the evaporator minimize the most of all this waste and we can reuse the

water evaporated to return to perform cleanup operations at source

IBERICA

V-NT 10000 SERIE

Water to be treated

Regeneration water softener (Conductivity=35 700 microScm)

Flocculated water treatment plant and cleaning reactors

( Conductivity=12890 microScm CODgt15000 ppm)

Results

Concentration

1 tn of regeneration water = 200 kg concent + 800 water evaporated

1 tn floculated water= 50 kg concent + 950 water evaporated

Distilled quality decalcified Distilled quality floculated

pH Conductivity Cod N (total)

85 130 microScm 50 ppm lt 10 ppm

pH Conductivity Cod N (total)

4 591microScm 349 ppm lt 50 ppm

IBERICA

IBERICA

V-NT 2000 SERIES

Water to be treated

4 m3day of washing machine

water

Results

Average concentration

For each ton evaporated we

obtain 30kg of final residue and

970kg of clean

Distilled quality

IBERICA

pH Conductivity Cod N (total)

85 130 microScm 50 ppm lt 10 ppm

V-NT 2000 SERIES

Water to be treated

4 m3day of washing machine

water

Results

Average concentration

For each ton evaporated we

obtain 30kg of final residue and

970kg of clean

Distilled quality

IBERICA

pH Conductivity Cod N (total)

85 130 microScm 50 ppm lt 10 ppm

DRY 500 SERIES

Water to be treated

500 Lday of washing machine water

Results

Average concentration

For each ton evaporated we obtain

100-50kg of final residue in salt

forms almost dry

The quantity of final residue

depends of the kind of product that

we treat Indalva treats morethan15

different products

Distillate quality suitable for

discharge into sewer

IBERICA

In the drying process water is generated ham with a very significant amount of

dissolved salt This extremely high conductivity water can not be sent directly

to the sewer and must be managed as an industrial waste by an authorized

waste manager The same problem we have in the treatment of olives and

pickles where the depleted brine is the main problem Currently the most

efficient way of treating high concentrations of sodium chloride as are these

two cases vacuum evaporation

IBERICA

Becsa casademont group (2007) in collaboration with diopma

CampG ibeacuterica participates in a cdti for the solution poured into

drying of ham through vacuum evaporation

La espantildeola ndash biopartner (2010-2011) in collaboration with ainia

CampG ibeacuterica participates in recisal (CDTI) a project to provide

comprehensive solution to the problem of brine in the canning

industry

IBERICA

DESALED

RESIDUE

BRINE DESALET FEATURES

180-220 gl de NaCl

200 mScm2

COD 5000-10000 ppm

RESULTS

20 SOLID SAL

80 DISTILLATE WITH

COD lt 200 ppm

Conductivity lt 100 microScm2

DRY 1000

SERIE

BRINE CHARACTERISTICS

50-70 gl de NaCl

60 mScm2

COD 5000-7000 ppm

RESULTS

15-20 CONC SATURATED

85-80 DISTILLATE WITH

COD 2000 ppm aprox

Conductivitylt 200 microScm2

V-NT 3500

SERIE

IBERICA

Any liquid waste produced in either aqueous or solvent-based printing industry

is considered a residue according to current regulations This implies that all

the water generated in this sector must be refined or externally managed The

best-selling model evaporator in the graphics sector is the dry model which

allows us to reach a virtually dry concentrate and therefore minimizing the

waste is extraordinary

IBERICA

DRY 1000 SERIE

Water to bre treated

2 m3day of washing machine water

Results

Average concentration

For each tone evaporated we obtain

45kg of final residue and 955kg of

clean water

Distillate quality

pH Conductivity cod N (total)

81 240 microScm 3250 ppm lt 10 ppm

Although the cod is a little high evaporated

water can be recycled back to the process

of washing machines comes from To pour

should apply an oxidation process

IBERICA

DRY 1000 SERIE

Water to bre treated

2 m3day of washing machine water

Results

Average concentration

For each tone evaporated we obtain

45kg of final residue and 955kg of

clean water

Distillate quality

pH Conductivity cod N (total)

81 240 microScm 3250 ppm lt 10 ppm

Although the cod is a little high evaporated

water can be recycled back to the process

of washing machines comes from To pour

should apply an oxidation process

IBERICA

V-NT 2500 SERIE

CRE-A starts his activity managing

about 1 Tn day developer and water

washing of the plates at a cost of

300 euro Tn

This represents an annual cost of

108000 euro

Thanks to the installation of a v-nt

2500 plant cost euro 82000 minimizes

currently up to 10 by volume the

residue treated

The concentrated management costs

is 350euroton which was amortized

over 103 years

IBERICA

V-NT 5000 MODEL

IBERICA

BorgWarner is an american company

based in Vigo that manufactures erg

valves

The development of these modules

produces washing water drill

lubricants detergents emulsifying oils

and soap as residue

To solve this problem we designed and

installed a depuration plant integrated

by 4 stages decantation oil separation

filtration and evaporation In this last

stage we installed a V-NT 5000 vacuum

evaporator

In the first 290 working hoursof the

depuration plant 577mᶟ of waste water

were treated as a result of this 544mᵌ of reusable distill (94) 15Msup3 of oil

(26) and 2Msup3 of concentrate (34)

were obtained

With the plant working at its maximun

capacity 1500 tons of wastewater

could be treated annually being the

payback of the investment of less than 2

years

METAL-MECHANIC

IBERICA

METAL-MECHANIC

IBERICA

AUTOMOTIVE

ELECTROPLATING

TREATMENT PLANTS

IBERICA

CHEMIST

IBERICA

OFFSET GRAPHIC ARTS

FLEXOLOGY GRAPHIC ARTS

IBERICA

PAPER PRINT GRAPHIC ARTS

CHEMICAL

FEEDING

ENGINEERING

IBERICA

IBERICA cMarques de Sentmenat 89

08029 Barcelona (Espantildea)

Telf +34 93 419 32 22

Fax +34 93 419 96 23

E-mail infocgibericacom