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BEIJING BRUSSELS CHICAGO DALLAS FRANKFURT GENEVA HONG KONG LONDON LOS ANGELES NEW YORK PALO ALTO SAN FRANCISCO SHANGHAI SINGAPORE SYDNEY TOKYO WASHINGTON, D.C. Preparing for and Managing an FDA Inspection Greer Lautrup Washington, DC [email protected] May 29, 2014

Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

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Page 1: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

BEIJING BRUSSELS CHICAGO DALLAS FRANKFURT GENEVA HONG KONG LONDON LOS ANGELES NEW YORK PALO ALTO SAN FRANCISCO SHANGHAI SINGAPORE SYDNEY TOKYO WASHINGTON, D.C.

Preparing for and Managing an FDA Inspection

Greer Lautrup

Washington, DC [email protected]

May 29, 2014

Page 2: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

What Do These Have in Common?

Big game

Major performance

Critical exam

Page 3: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

To excel, you must . . .

PREPARE And

PRACTICE

Page 4: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Why It Matters

FDA Enforcement Trends

Dietary Supplement Inspections

• 585 in FY 13; 142 in Q1 14

FDA Form 483

• Issued in 65% of DS inspections

Warning Letters

• 70 in FY13

Compliance

• 34% of inspections classified OAI

Page 5: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Perfecting GMP Compliance – A 10-Step Program

1. Read the DS GMPs and Preamble

2. Keep informed of 483s and Warning Letters

3. Consult FDA pharma guidance or industry guidance

4. Conduct baseline audit

5. Develop workplan to address gaps using a risk-based approach

6. Consider targeted use of consultants

7. Practice for an FDA inspection

8. Manage the FDA inspection

9. Submit strong 483 responses

10. Institute process for continued improvement to drive sustainable compliance

Page 6: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

The Basics of Inspection Preparation

• Start now!

• Two key elements

1. Facility, processes, systems

2. Inspection management

• Preparation

• Logistics

• SME Readiness

• Baseline audit and/or mock inspection

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Page 7: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Pre-Inspection Checklist

Prepare inspection notification list

Identify key participants (e.g., scribes, runners)

Collect documents likely to be requested

Conduct walk-throughs of facility

Ensure computer systems are available and work

Practice, Practice, Practice

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Page 8: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Key Participants

• Inspection coordinator/host

• Backroom coordinator/strategist

• Document retriever

• Subject Matter Experts (SMEs)

• Scribes

• Runners

Page 9: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Investigator Arrival

• Receptionist notifies Inspection Coordinator/Host

– Coordinator arranges for notification of relevant individuals

• Most senior person meets with investigators

• Prepare conference room

– No confidential information should be in the room

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Page 10: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

General Practices

• Give the investigator your full attention

– Don’t focus on your computer, smart phone, Blackberry, etc.

• Turn off cell phones

• Do not engage in side conversations with colleagues in presence of investigator

• Do not conduct business discussions around the investigator

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Page 11: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Opening Meeting/Presentation

• SHORT presentation sets tone for inspection

• Includes key information such as:

– Corporate structure

– Organizational charts (site, Quality unit)

– Facility diagram

– List of products

– Business hours and shifts

– Improvements/facility changes since prior inspection

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Page 12: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Facility Tour

• ALWAYS be ready

• Have tour route planned, but be flexible

• Scribes/runners should accompany investigators

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•DO have goggles, gowns,

keys, etc. available

•DO clarify document

requests

•DO have SMEs available

to answer questions

•Do NOT let investigators

wander off on their own

•Do NOT “linger,” but also

do NOT “rush”

investigators

Page 13: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Responding to Document Requests

• Investigators may request dozens of documents per day

• Keep track of requests and respond promptly – harder than it seems!

– Investigators who are forced to wait for documents may become bored, frustrated and/or angry

– Delays suggest inefficiency and/or incompetence and can extend the inspection

• “Refusals”

• Documents must be complete and accurate and address the investigator’s request

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Page 14: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Document Flow

• Scribe documents request from investigator and submits to back room (electronically or via paper)

• Back room assigns number and time of request

• Back room works with SMEs to locate documents or otherwise respond to the request

• SME and back room coordinator review document for GDPs, completeness, accuracy, responsiveness

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Page 15: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Document Flow (cont.)

• Documents should be stamped

• Document should be placed in folder indicating requests to which it is responsive

• Runner takes document to front room and hands to the host, NOT the investigator

• Back room keeps duplicate copy of every requested document

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Page 16: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Memorializing the Inspection

• Scribes must:

– Shadow investigators and capture all comments, questions and answers

– Keep track of requests

– Find a new scribe if they become the SME

– Not leave the room to get documents

– Check their list of document requests against the back room’s list at the end of each day

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Page 17: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Providing Documents

• Runners must:

– Clearly announce their presence to the host in the inspection room

– Check in with the host(s) and scribe frequently, including during facility tour

– Record the document requested and the date and time requested (if not submitted electronically)

– Provide documents directly to the host, not to the investigator

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Page 18: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Interacting with Investigators

• ALWAYS be truthful and accurate

• Provide direct answers

• Do not guess if you do not know the correct answer

– Ask clarifying questions if needed

– Speak to the procedure and state facts

• Do not volunteer information not requested (e.g., opinions, experiences at prior companies)

If you don’t know the

answer, as an SME, it’s

your job to find the answer

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Page 19: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Interacting with Investigators

• Answer the question asked

– Keep investigator focused on what he/she wants to cover

• Wait for the next question

– “Silence is golden”

• Do not take unrequested documents into the room

• Remember: this is your site

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Page 20: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Interacting with Investigators

• The investigator asks you whether you have an SOP addressing control of quarantined goods. Your initial response should be*:

Yes. Yes. Would

you like to see it?

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Yes, but it doesn’t cover

how we handle rejected material.

*Assumes all responses are

factually accurate

Page 21: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Interacting with Investigators

• Avoid empathizing with the investigators about issues they raise. For example, if the investigator says: “I’m not satisfied with your MMRs,” a good response would be:

I agree. Our MMRs ARE terrible.

I understand your concerns. We’ll certainly review

our MMRs to see if they can be improved.

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Page 22: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Interacting with Investigators

• If the investigator asks “Why do you store staged materials next to quarantined materials?” a good response would be*:

The warehouse

is always too

full which is

why we have to

do this.

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It’s a temporary

situation due to

construction. The

quarantine area is

usually roped off. I’ll

address this right

away.

That’s a

good

question.

*Assumes all responses are factually

accurate

Page 23: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Management Involvement

• Management should be available to:

– Speak with the investigator when needed

– Appear promptly

– Work on document requests in the back room, including locating and reviewing documents

– Explain certain documents to the investigators

An FDA inspection must be

the site’s top priority

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Page 24: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Daily Wrap Up

• At the end of each day, host should review the following with investigators:

Outstanding document

requests

When site expects to fill the

requests

Any concerns

Area(s) the investigator will

cover the next day

• After the investigator leaves, inspection team should review:

What investigators covered

and issues raised

Scribe notes to ensure

investigator’s questions

and requests are being

addressed

Schedule for following day

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Page 25: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Homework

• Scribe and back room personnel should compare notes to ensure all document requests are captured and being filled

• Outstanding documents should be provided to the investigator the following morning

• Correct any issues identified by the investigator that can be addressed during the inspection

• Consider short presentation for major issues

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Page 26: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Closing Meeting

• Review 483

– Ask for clarification as necessary

– Do not admit fault

– Agree that each observation will be addressed

– If an observation is factually incorrect, request it be corrected prior to the investigator’s departure

• If no 483, note investigator’s comments/suggestions

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Page 27: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Baseline Audit/Mock Inspection

• Identify key areas of regulatory risk

– May uncover previously unknown issues

– Provides time for remediation of identified issues

• Allows site to test inspection logistics

• Allows SMEs to “practice”

• Key considerations

– Attorney-client privilege

– Auditor experience

– Written report

Page 28: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Responding to a 483

• 15 business days to respond in writing

• Ensure response fully addresses the observation

– Facts and science

– Avoid opinions, beliefs, hopes, dreams and aspirations

• Most items should have CAPAs

– Firm commitment dates

– Relevant attachments

• Keep language neutral

• Consider legal review

Page 29: Preparing for and Managing an FDA Inspection - NIA-West - GREER.pdf · Preparing for and Managing an FDA Inspection Greer Lautrup ... •Baseline audit and/or mock inspection 6

Questions?

Greer O. Lautrup

Sidley Austin LLP

[email protected]

(202) 736-8117