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PREMIUM PDC Drill Bits: Superior performance for the most challenging applications
South AmericaUT Cobit-BesteBitBogota, ColombiaTel: 57-898-5116E-mail: [email protected]
Middle East & N. AfricaAletqan Well DrillingEquipment Trading LLCDubai, UAETel: 971-56-297-5955E-mail: [email protected]
Europe & Central AsiaHi-Tech District, ChengduSichuan, China 610041Tel: 86-28-85311882E-mail: [email protected]
North AmericaBesteBit, LLCConroe, Texas, USATel: 1-936-441-1220E-mail: [email protected]
South East AsiaOPS Oilfield Equipment Services LimitedChatuchak, Bangkok 10900 ThailandTel: 66-2-966-2777 Ext. 702E-mail: [email protected]
Chengdu Best Diamond Bit Co. Ltd. (BESTEBIT)No. 789 Keyuan South 2nd Road
Hi-Tech. District, Chengdu, China 610041
Phone: +86 28 85311882 Fax: +86 28 85312155
www.bestebit.com
South America
South East AsiaMiddle East & N. Africa
HQ, Chengdu, ChinaNorth America
Design Optimization Process
Document Lessons& Case History
Field Testing & Post Run Report
Design:- BitScan- Force Balance- CFD / FEA
Identify Target Well Objectives
BESTE ROCK (RMA)
Review Offset: - Parameters- Bit Records- Formations - BHA
Every Trident design is the result from BESTEBIT’s continuous 360 degree optimization process
01Step
04Step
02Step
05Step
03Step
06Step
6
5
4 3
2
1
Starts with reviewing all available information. The better the data quality, the better the solution. Thus, it is important to work with the Drilling Engineers to understand how relevant the offset data is to the target application.
Using BitScan Software to engineer a bit with the required features to help overcome the offset issues and achieve the target objectives.
The software benchmarks UCS, CCS and generates three indices: Balling, Abrasion & USC Rattiness. Future revisions will include IADC matching vs UCS. Operating parameters and vibrations logs can also be plotted to better understand formation behaviors and bit performance or Power Curves.
Run the BESTEBIT drill bit in the intended application. Gather data and qualify if the drilling objectives were met. Evaluate the bit performance, parameters and formation hardness with BESTE ROCK software. Generate a bit report with dull photos, DD comments and offset performance benchmarks.
Work with the Drilling Engineer to fully document and rank the objectives or performance qualifiers.
Document the lessons learned as to why or why not the objectives were met. Based on current technology, recommend changes to: bit design features, BHA and/or parameter.
Since this is a continuous 360 degree optimization process, all the information is fedback into Step 01 & the process starts over to achieve additional performance gains and value to the customer.
TRIDENT TM PDC Cutters
Premium next generation cutters
Engineered Improvements:
TRIDENT TM
PDC CuttersLonger bit life, deeper intervals, faster ROP and higher TD success rate.
Directional Bit Profile
Bit profiles are customized to meet the BHA and application requirement.
Directional Gauge Pad Design
Custom gauge pad designs offer flexibility to match the bit to the target Dog Leg.
Depth of Cut Control
DOCC Management smooths out downhole torque fluctuations, providing superior directional control on motor and RSS.
Feature Benefit & Advantage
Short Shank
Reduces the distance between the Bit-to-Bend or RSS steering unit, thus generating higher side cutting forces to achieve high Dog Legs.
Anti-Balling & CFD
Impact resistance
Thermal degradation
Abrasion wear resistance
Eliminates the “Dead Zone” by mechanically forcing cuttings into the CFD fluid path for faster ROP in balling formations.
ARMOR Hard Facing& Improved Matrix
Higher wear resistant body materials significantly increase operating hours for longer runs.
TRIDENT TM Feature Benefits
01
02
03Conventional Technology
High Cobalt & Low Pressure
TRIDENT Technology Low Cobalt & High Pressure
Wear Resistance
00
2
2
4
6
8
10
12
4 6 8 10 12
Imp
act Resistan
ce
T1
T2
T3T4
TRIDENT TM PDC Cutters
• Comprises four application-specific PDC cutters• Match cutter type with primary failure mode• Proprietary diamond blends & synthesis• Low cobalt concentration without leaching
Thermal
Impact Abrasion
T1 - Impact Resistance
T2 - Impact & Abrasion Resistance
T3 - High Abrasion Resistance
T4 - Extreme Abrasion Resistance
TRIDENT TM Cutter Summary:
• Comprises four application-specific PDC cutters • Employs proprietary diamond grits and ultra-high pressure synthesis process• Produces low cobalt concentration without leaching • Matches cutter to primary failure modes • Delivers high impact/abrasion resistance • Provides excellent thermal stability • Drills more footage per run • Lowers cost per foot
Trident Cutters – BESTEBIT’s latest cutter technology to improve both wear and impact resistance. Commer-cially released in Mid-2016
Directional Bit Profile – Selected from a variety of proven bit profiles to meet the BHA & application requirement.
Directional Gauge Pad Design – We can quickly modify the bit’s gauge pad configuration to meet the DL objec-tives.
Depth of Cut Control – An excellent feature to reduce
vibrations and assist with directional control.
Short Shanks – Shorter bit lengths for high steering forces and dog legs on motor & RSS.
Anti-Balling & CFD – A combination of technologies for proven ROP gains in balling prone applications.
ARMOR hard facing & Improved matrix – With new cutters lasting longer than ever, the Steel & Matrix body materials also need to improve to yield higher drilling hours.
Directional Bit Profile
Directional: Gauge Pad Design
Steerable Index Profile Height Cone Angle
Level 1
Level 2
Short Shank
Level 3
Medium
Medium
Short
Deep
Shallow
Shallow
Depth of Cut Control Technology
Gauge Pad FeaturesAnti-Balling Feature
Customized Torque
BESTEBIT offers a wide range of gauge configurations, depending on the requirements for: Dog leg and/or Gauge pad wear resistance.
A small dome contour in the center, removes the “Dead Zone” and thereby pushes formation into the fluid path, effectively cleaning the bit and reducing bit balling for faster ROP.
Hydraulics: CFD & Anti-Balling Feature
Improved Materials: Hard Facing & Matrix
Location Non Optimized Partially Optimized
Cone
Blade Front
Junk Slot
Reverse flow
Low flow
Scattered flow
Low flow
Low flow
Improved flow
Optimized
Full coverage
Full coverage
Parallel flow paths
CFD
• Reduces Erosion• Higher Hours
• Decreases Bit Balling• Faster ROP
StandardPDC
WOB
Torq
ue
Depth of Cut Control Technology
Depth of Cut (DOC) Control Technology is an excellent feature to reduce vibrations and assist with directional control on motor & RSS. As shown in the graph (WOB vs. Torque), the Engineering team can design the DOC Control feature to match the application’s wide DOC range.
Passive Step Active 1
ConventionalGauge
Tangent Orient
Active 2 Active 3
Step Gauge & Bit Tilt
RSS & MotorGauge pad relief allows thebit to tilt and change direction.
Matrix
Improved Matrix
• Higher erosion resistance
• Increased drilling hours
• Reduces Lost Cutters & Ring Out
• Higher TD success
Standard
Improved
Hard Facing
ARMOR Hard Facing
• 40% higher carbide density
• Longer hours in abrasive formations
• Pushing steel body into matrix applications
Standard
Improved+62% Hours
12” T1665 on Rotary Steerable
USA Onshore
Middle East Offshore
53%
8%
14%
25%
1 x TRIDENT Bit =
36 Cutters
53% Broken & Chipped
4Sections
4,290 mDrilled
94.5 hrIADC
10Sections
9,708 mDrilled
240 hrIADC
45% Less Broken & Chipped Cutters
12 ¼” Cutter Durability Comparison. Primary Dull Characteristic.
12 x Offset Bits=
432 Cutters
2% 2%
36%
7%13%
40%
Performance:
12% Faster ROP
10% More Footage
12% Lower Cost per Foot
BESTEBIT Competitor (Average top runs)
Footage Drilled Vs Bits Usage
BESTEBIT
Footage Per Day Vs Bits Usage
9 7/8” T1944
Savings:
+1 Bit Per sections
+2 DaysDrilling
> $60,000Savings
*Longest Distance Drilled
Competitor Bits Used Per Section
Bit
s U
sed
Per
Sec
tio
n
Foo
tage
Per
Day
(ft)
0
100
200
300
400
500
600
0
1
2
3
4
5
6
Bit
s U
sed
Per
Sec
tio
n
Foo
tage
Dri
lled
(ft)
0
1000
2000
3000
4000
5000
6000
0
1
2
3
4
5
6
ROP Distance Drilled
(ft/
hr)
0
15
30
45
60
BESTEBIT Competitor (Average top runs)
(ft)
0
500
1000
1500
2000
Non Optimized Partially Optimized
ROP
Cost Per Foot
Savings
20% Faster
20% Lower
$33,200
29% Faster
17% Lower
$58,600
Middle East Offshore
Competitor
BESTEBIT
ROP
CPF
UAE Offshore
16” T1679 on Steerable Motor
8 1/2” T1389 on Rotary Steerable & Motor Performance:
Savings:
193% Faster ROP
17%More Footage
60%Less Drilling Hours
$400,000Savings
Saves 2 Trips & 2 Bits
ROP (ft/hr)
BESTEBIT
Drilling Hours
Competitor
Mea
sure
d D
epth
(ft)
100 20 30 4011,250
11,000
10,750
10,500
10,250
Mea
sure
d D
epth
(ft)
240 48 72 9611,250
11,000
10,750
10,500
10,250
CP
F ($
/ft)
Foo
tage
Dri
lled
(ft)
2400
2500
2600
2700
2800
2900
3000
0
20
40
60
80
100
120
Footage Drilled Vs Cost Per FootFootage Drilled Vs ROP
RO
P (f
t/h
r)
Foo
tage
Dri
lled
(ft)
2400
2500
2600
2700
2800
2900
3000
0
20
40
60
80
100
120
www.bestebit.com
Reliability - Durability - Consistency
Thailand Onshore