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Premium Flour -
For ultimate
return
IAOM Capetown
2 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
3 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
7
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
Summary
4 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Flour – More than a commodity, a valuable base for nutrition
Understanding the market needs
Interpret the required properties
Selection of the appropriate raw materials
Apply the ultimate technology
will lead to ultimate return !
5 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Usage of flour in..
the industrial production the handmade production
Pro
du
cti
on
of
co
ns
um
er
go
od
s f
or
the
…
ind
ivid
ua
lise
d m
ark
et
sta
ple
fo
od
mark
et
The Flour Market – The disparities to be considered
6 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Flour Production – Mills as food manufacturing plant
7 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
7
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
Summary
8 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
The parameters in the Milling Process – The leverages
Beside of choosing the Raw Material according:
Protein content
Gluten quality
Rheological properties
Colour
Enzymatic characteristics
The miller has the “adjusting knobs” to influence:
Hygienic standards
Particle size
Particle distribution
Starch damage
Gluten oxidation
Flour composition (streams)
Flour temperature
Advanced technology for Taylormade Finished Products
9 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
7
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
Summary
10 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
100
25
55
20
5
0
10
20
30
40
50
60
70
80
90
100
Raw Wheat After 1st
Cleaning
After Tempering After 2nd
Cleaning
Flour
%
Changing markets – Increasing demand for pure flours
11 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
The demand for clean food – It starts in wheat cleaning
Contaminants and Countermeasures
- Superficial load:
to be removed from the surface
- Contaminated outer layers
to be mechanically eliminated
- Impurities, seeds and discoloured kernels
to be detected optically and removed
12 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
MTRI
RK/LK/
RKNL/LKNL
90
Min
ute
s
Aspiration-
Channel
S
S S
Screw
Raw
wheat
bins
Combi-cleaning Machine
Ventilator
Trans-
flowtron
Aspiration-
Channel
Tempering
bins
Screw
Flow
Balancer
SS SS
Intermediate
Separator
MoistureController
Dampener«Turbolizer»
Pre
Tempening
Intermediate
Separator
MagneticSeparator
Flow
Balancer
Vibro-
discharger
PN-Slide
Aspiration
Channel
Light Peeler
Trans-
flowtron
Aspiration
Channel
Sortex
1. BK
MagneticSeparator
Peelingprocess
Flow
Balancer
Optional Mycotoxine- / Bakteria reduction
The demand for clean food – Example Premium - Cleaning
13 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
The demand for clean food – Example Premium - Cleaning
14 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
7
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
Summary
15 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Mill flowsheet – How to react on a wide range of demand
By choosing the adequate flowsheet, millers
can provide optimised finished products.
Yor keys to success:
Higher extraction in low ash flour
Higher extraction on total yield
Adjustment of starch damage
Optimised Energy-Input
Robust process, easy to operate
16 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Roller Mill
PlansifterMagnetB3
Plansifter
B1B2
Roller Mill
Roller Mill
Roller MillPlansifter
Br.3
B5 f.
Roller Mill
Roller Mill
Plansifter
Bran Finisher
B4 gr.
B4 f.
B5 gr.
PlansifterDIV.2
PlansifterDF
PlansifterDBr.
Plansifter
IntensivImpact
DetacherDIV.1
Bran Finisher
Bran Finisher
Bran Finisher
Br.1
Br.2
Br.4
PVD
FilterFilter
Hammer
Airlock Airlock
Fan
Blower
HD-Vent.
LevelIndicatorDepot
Micro Feeder
Purifier
Purifier Purifier
PurifierP1
P2
P3
P4
Roller Mill
Plansifter
C1A
C2Roller Mill
IntensivImpact
Detacher
C1BPlansifter
C4PlansifterDetacher
Roller Mill
C7PlansifterDetacher
Roller Mill
IntensivImpact
DetacherC10
IntensivImpact
DetacherPlansifter
Roller Mill
Roller Mill
ImpactDetacher
ImpactDetacher
Roller Mill
Roller Mill
Roller Mill
ImpactDetacher
ImpactDetacher
PlansifterPlansifterC5
C8 C9
C6
C3
Plansifter Plansifter
Plansifter
Roller Mill
LevelIndicator
Depot
Micro Feeder
Mill flowsheet – Adequate design to match high demands
17 | © Bühler | MUDC-62492
Mill flowsheet – Premium Flour Flow
18 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
7
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
Summary
19 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Flour Flow doesn’t stop in Mill – New trends, new opportunities
Flour
components
Small
components
Online
measuring
unitchecksieve
with magnet
Consumers are looking for new products, a
chance for millers to extend their value
chain.
Premium Flour set-up might include:
Add functional ingredients
Mixing and Blending
Modifying (Granulation, Starch etc.)
20 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Flour Flow doesn’t stop in Mill – New trends, new opportunities
Premium products might get their ultimate
value addition e.g. in a mixing plant
Premium Flour by mean of mixing:
Top consistency
Easier downstream handling
Satisfied customers
greater market
21 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
7
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
Summary
22 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
rot gelb weiss
Maize Milling – Different raw material, different flowsheets
23 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
rot gelb weiss
Mais couscous
Snacks
Corn flakes Maize pasta
Arepa Tortillas
Maize Milling – The market determines the right technology
24 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
rot gelb weiss
Maize Milling – Different raw material, different flowsheets
25 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
rot gelb weiss
Maize Milling – Different raw material, different flowsheets
26 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Flaking grits
(Hominy / Samp)
5600 - 4000 µ
Fat 0.6 - 0.8 %
Brewing grits
1200 - 300 µ
Fett < 1.0 %
Maize flour
< 400 µ
Fat 1.0 - 2.0 %
Snack grits
< 800 µ
Fat 1.0 - 1.2 %
Maize Milling – The market determines the right technology
27 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Agenda
1
2
3
4
5
6
7
The parameters within the Milling process
The solutions for the Cleaning Section
The solutions for the Grinding Section
The solutions for the Finished Products Handling
The solutions for in Maize Milling
The market and its differing requirements
Summary
28 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Premium Flour – A driver of your success
Premium-Flour approach leads to:
Mind set change: Flour is a valuable stuff
get rid of the commodity thinking
Quality and consistancy for all applications
get the best out of wheat
Closer touch with the customer
understanding means listening
Sensitivity to consumers demand
new opportunities in niche markets
29 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Premium Flour – out of premium plants
30 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010
Thank you for your attention