PRECISION PLASTICS INJECTION MOULDING

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EST. 1972

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QUALITYRELIABILITYRESPONSIVENESS_

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DESIGNTOOLING MANUFACTURING QUALITY _

DESIGN

Denroy’s Technical Department works in close partnership with clients to develop products and components for plastics injection moulding.

The company’s design capability includes 3-D CAD packages “Catia” and “Pro-Engineer” and the simulation package “Moldflow Analysis”. All projects are managed using Microsoft Project.

A typical development project includes:

• initial concept generation,• the creation of 3D CAD models,• material selection,• simulation of the moulding process,• prototyping,• detailing,• procurement of injection mould tooling,• tool trials and• full volume production.

TOOLING

The company has extensive in-house tooling facilities which support the design and manufacture of new injection mould tools.

A direct link from the Technical Department to the Tool Room enables the swift and accurate transfer of data. This compresses tooling lead-times and speeds up the process of getting new products to market.

In addition to maintenance and repair work for its own tooling, the company offers a highly competitive repair service to outside companies on a sub-contract basis.

MANUFACTURING Denroy’s comprehensive manufacturing facility uses state of the art injection moulding equipment encompassing the latest software for process set-up and repeatability.

With machines ranging from 5 to 800 tonnes, the company is capable of producing a wide range of parts weighing from a few grams up to 3½ kilograms.

A centralised, vacuum material feed system and the continued investment in robotic handling equipment ensures high quality output through consistent cycling.

Extensive secondary processes are carried out on site giving the customer the complete package from production to despatch to point of use.

Denroy’s continuous improvement initiatives help to minimise waste and reduce manufacturing lead times.

QUALITY Denroy has a culture of continuous improvement and a Quality Management System accredited to AS/EN9100.

A dedicated inspection department offers conventional measuring techniques as well as utilising Co-ordinate Measuring Systems to provide customers with First Article Inspection reports to AS9102 requirements as well as SPC.

The use of an “In Touch” production monitoring system optimises machine utilisation, efficiency and reduces down time and ‘The Cost of Quality’.

Denroy will continue to reinforce

its position as the provider of

choice for injection moulded

components and assemblies to

various industry and consumer

sectors and further strengthen

its reputation and business in its

export markets.

The company will position itself

strategically with personnel,

expertise, equipment,

certification and approvals to

meet the demands of existing

customers and have the ability to

respond to opportunistic and

new business.

The company will rely on its

strength of building personal

relationships to develop business

with customers, focused on

a mutual understanding of

requirements to meet the

demanding needs of our industry.

The company will relentlessly

pursue continuous improvement

through training, development

and technological innovation to

maintain a highly competitive

position.

The company has adopted James

Autry’s ethics statement:-

“We will be fair, sensitive,

honest, trusting, and trustworthy

in all our dealing among

ourselves, with customers, with

vendors, and with the community

at large. We will obey all laws,

in fact and in the best of our

abilities. And if we fail, we will

do whatever is required to

make amends.”

MISSION STATEMENT

Love and Profit (1991)

Chairman & Managing Director

Denroy specialises in the design and

manufacture of injection moulded

components for a wide range of

customers in the aerospace and

defence sectors.

The lightweight strength of injection

mouldings is evident in structural

wing and air frame assemblies, cabin

interiors and even the cockpit of many

civil and military aircraft.

TYPICAL AEROSPACE

PARTS INCLUDE:

• Fairings

• Cable Clamp

Assemblies

• Radomes

• Lenses

• Cabin Air Vents

Components ranging from

3.5 kilos to a few grams in weight

are manufactured to customer

specification using some of the

most advanced engineering

polymers available.

TYPICAL DEFENCE

COMPONENTS ARE:

• Ammunition Containers

• Shell Nose Cones

• Firing Handgrips

• Missile Components

The comprehensive range of on-site

facilities enables Denroy to provide a

complete package of product design

through to assembly and forward

shipment. Stock reduction programs

such as JIT, KANBAN, and KITSETS

further enhance the service package

offered to customers.

AEROSPACE / DEFENCE

Denroy manufactures the world-

famous DENMAN® range of

hairbrushes and combs for its sister

company, Denman International

Limited. The DENMAN® brand is

the market leader in the UK and its

products are exported to more than

60 countries worldwide.

Utilising a variety of moulding,

bristling and product decoration

facilities, Denroy ensures that

the DENMAN® core brand values

of innovation, performance and

desirability are maintained.

Denroy also undertakes large-scale

private label haircare projects for

leading retailers.

HAIRCARE

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Denroy has a wealth of experience

in supplying the automotive industry,

and materials handling in particular,

with a wide range of injection

moulded components.

These components range from engine

compartment products such as

silencer brackets, air intake grills and

battery trays through to components

requiring a high cosmetic finish such

as light brackets, splash shields

and dash board covers all of which

are manufactured to customer

specification.

TYPICAL COMPONENTS INCLUDE:

• Steering Column Covers

• Gear Mounting Bases

• Air Inlet Grills

• Storage Compartments

• Fasteners, plugs, etc.

• Splash Shields

• Insert Moulded Hand Levers

MATERIALS HANDLING

Denroy supplies injection mouldings

for a broad range of applications

within the construction industry.

Working in conjunction with designers

and construction engineers, Denroy’s

products are often - literally - at the

foundation of many building projects.

The company has extensive

experience in manufacturing items

such as underground sewer sealing

rings, cavity wall trays, manhole

cover name plates and storage

shed components.

TYPICAL PRODUCTS INCLUDE:

• Drain fittings

• Manhole Plaques

• Cavity Wall Trays

• Window Profiles

CONSTRUCTION

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Denroy manufactures products for the

medical sector in a dedicated clean

environment.

These products range from large

moulded cases complete with RFI

shielding and weighing several

kilos, down to tiny chip holders.

Some of these products require

design-for-manufacture and design-

for-assembly skills and intricate

assembly by Denroy operatives.

MEDICAL PARTS INCLUDE:

• Ampule openers

• Blood chip holders

• Heart monitor unit casings

MEDICAL

Denroy has been moulding plastics

since 1972 and during that time

we have designed, developed and

manufactured products for the most

diverse uses and applications.

And what’s more, we still do.

Specialising in the design and

manufacture of plastics injection

moulded components for a variety

of markets, Denroy’s technical

team works closely with customers

from initial concept giving advice

on component design for ease of

manufacture and assistance with

material selection.

Denroy’s close links with raw

materials suppliers ensure the

optimal solution to satisfy

customer specifications. This

approach reduces the timescale

from concept design to market.

CUSTOM COMPONENTS PRODUCED

BY DENROY INCLUDE:

• Paint trays

• Ballot box components

• Recycle bin components

• Collection boxes

CUSTOM MOULDING

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Denroy Plastics Limited 9 - 11 Balloo Drive, Balloo Industrial Estate,Bangor, Co. Down, BT19 7QYNorthern Ireland Tel: 028 9147 4822 Fax: 028 9127 7553 www.denroy.com

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