Precision Linear II Installation Manual

Irrigation CompanyHastings, Nebraska

Precision Linear Control II System

INSTALLATION MANUAL

CD90452 July 2011

CONTENTS

______________________________________________________ 5/20/2011 PLC II Installation A

IMPORTANT: USE THIS MANUAL IN CONJUNCTION WITH THE LINEAR INSTALLATION MANUAL AND PIVOT INSTALLATION MANUAL.

NOTES ON RUN LIGHTS ........................................................................................................... CONTENTS 1 INTRODUCTION...................................................................................................................................... 3

1.1 Other T-L Installation Manuals to be Used: .................................................................................... 31.2 Notes On Run Lights: ..................................................................................................................... 31.3 General Information: ....................................................................................................................... 31.4 Linear Guidelines: ........................................................................................................................... 41.5 Precision Linear Control System Components Center Feed Linear (Figure 2) .......................... 51.6 Precision Linear System Components End Feed Linear (Figure 3) ............................................ 61.7 TRACTOR INLET TO RISER DIMENSIONS (Figure 3a) .............................................................. 71.8 TYPICAL RISER INSTALLATION WITH T-L PART NUMBERS (Figure 3b) ................................. 7

2 HARDWARE INSTALLATION ................................................................................................................ 82.1 The Precision Linear Control Panel Mounting ................................................................................ 82.2 Span Cable Installation (Figure 5) .................................................................................................. 92.3 Manifold Panel Installation at End Tower A-Pipe MB45246 (Figure 6) ........................................ 102.4 Pressure and Return Oil Line Plumbing of Manifold at End Tower (Figure 7) ............................. 112.5 Motor Oil Line Plumbing at End Tower (Figure 8) ........................................................................ 122.6 Hose Drag Tractor Plumbing - Center Feed (Figure 9) ................................................................ 132.7 Hose Drag Tractor Plumbing End Feed (Figure 10) ................................................................. 152.8 Pivoting Option (Lift Plumbing) ..................................................................................................... 162.9 Ditch Tractor Plumbing - Center Feed (Figure 11) ....................................................................... 172.10 Ditch Tractor Plumbing End Feed (Figure 12) .......................................................................... 192.11 Motor With Integral Speed Sensor End Tower (Figure 13) ....................................................... 212.12 Motor With Integral Speed Sensor at End Feed Tractor ........................................................... 212.13 End Gun Control Without Booster Installation End Tower MB45247 (Figure 14) ..................... 222.14 2 HP End Gun Booster with Electric Control End Tower MP56909 (Figure 15) ....................... 232.15 Auto Stop/Auto Reverse Arms and Switch Installation ................................................................ 242.16 Above Ground Cable PLC Rotary Sensor Controller Installation ................................................. 252.17 Pivoting Guidance - Above Ground Cable PLC Controller Installation ........................................ 272.18 Buried Wire Guidance Component Installation ............................................................................ 292.19 Auxiliary Application (Speed) Switch (Figure 19) ......................................................................... 302.20 Installation of GPS Antenna (Used for Distance Sensor) ............................................................. 31

3 WIRING .................................................................................................................................................. 323.1 Precision Linear Control Panel Wiring .......................................................................................... 323.2 Wiring of Engine Panel Power & Safeties to Precision Linear Control Panel .............................. 353.3 Installation & Wiring of Analog Water Pressure Sensor ............................................................... 363.4 Water Shutoff Valve Installation. .................................................................................................. 363.5 Wiring of Above Ground Cable Rotary Sensor Controllers .......................................................... 373.6 Wiring of Pivoting Option - Above Ground Cable Rotary Sensor Controllers .............................. 383.7 Wiring of Buried Wire Communication Cable Guidance Box to PLC ........................................... 393.8 Buried Wire Guidance Board II Settings ....................................................................................... 393.9 Wiring of Span Cable for Center Feed ......................................................................................... 403.10 Wiring of Span Cable for End Feed .............................................................................................. 403.11 Wiring of End Tower Manifold ...................................................................................................... 413.12 End Gun Booster Control Wiring - End Tower ............................................................................. 423.13 Wiring of GPS Antenna to PLC Panel .......................................................................................... 423.14 Spray Protective Coating on Wiring Connections ........................................................................ 43

4 INITIAL START-UP OF SYSTEM ......................................................................................................... 44

T-L Irrigation Company 151 E HWY 6 & AB Rd Hastings, NE 68901

(402)-462-4128 www.tlirr.com

CONTENTS

______________________________________________________________________________________ PLC II Installation 7/8/2011

B

INTRODUCTION

__________________________________________________________ 7/8/2011 PLC II Installation

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1 INTRODUCTION

1.1 Other T-L Installation Manuals to be Used: A. CD9043 Pivot Installation Manual - General T-L Span, Tower, Oil Line Installation & Flushing Procedures B. CD90451 Linear Hose Drag Installation Manual - Tractor Structure & Special Span Installation Information Hose Drag Systems C. CD90457 Linear Ditch Feed Installation Manual - Tractor Structure & Special Span Installation Information Ditch Feed Systems

1.2 Notes On Run Lights:

Use only T-L supplied Run Lights as these will have electronic noise suppression built into them.

1.3 General Information: The Precision Linear Control system uses electro-hydraulic components to provide reliable speed and direction control from the Linear Tractor. Proper installation procedures and precautions will ensure years of continued operation. Observe the following during installation:

1. Read this entire manual before beginning with the installation. 2. Be sure all electrical power is off when wiring the system. 3. Use care in handling and stripping all electrical cables and wires. Watch for nicked wires that

may cause a short. 4. Use drip loops with all electrical cable to prevent moisture infiltration.

Figure 1. Use Drip Loop.

5. Keep hydraulic lines and ports free from contamination.

INTRODUCTION ____________________________________________________

____________________________________________________________________________________________ PLC II Installation 7/8/2011

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6. Throughout this Manual, several terms are used: Forward, Reverse, Left, Right, Tractor unit and End (or Lead) Tower. The Tractor unit contains the engine. On an End Feed Linear, the Tractor unit is the Left End and the Right End is the Lead Tower. On a Center Feed Linear, there are 2 lead/end towers located on the Left and Right ends of the system, with the Tractor in the middle. (See Figs. 2 and 3)

1.4 Linear Guidelines: The following guidelines have been established from experience with T-L linear systems. These guidelines must be followed for satisfactory linear performance.

1. A STRAIGHT Guidance Cable or Buried Wire is the most important single item for successful

operation. The guidance reference (above ground cable or buried wire) should be surveyed straight from end to end. Above Ground Cable: . The cable should run 1/2 way up from the bottom of the guidance wand. The cable must be kept free of weeds and obstructions. Install end of cable stops at the end of each run. Also install a physical barrier at the end tower (supplied) if there is a structure or obstruction near the end of the field.

2. A Flat, Uniform, Dry Roadway for the tractor is necessary for proper guidance and traction. The

roadway must be maintained free of wheel tracks or ruts. The roadway must be maintained to minimize the dirt pulled in the hose loop.

3. Wheel tracks must be controlled on all towers. A dry pass followed by a light application on the

first irrigation is required to establish a track base and reduce the possibility of deep rutting on subsequent irrigations. Wheel track depth should not exceed 4-6" and should be filled if they cause guidance shut downs. Special caution should be taken with pivoting linears to reduce wheel tracks.

4. Deep Furrows parallel to the tracks of the system MUST be avoided, as they can put a side load

on the system and cause guidance and structural problems. Row Crops can be planted parallel to the tower tracks BUT the rows MUST be planted perfectly parallel to the wheel tracks. Planting perpendicular to wheel tracks may be done on shallow furrows.

5. The Maximum Side Slope is 3% measured perpendicular to the direction of the travel. 6. The Maximum Slope of 5% should not be exceeded along the travel path of the system. 7. Sudden or Extreme Terrain Changes should be avoided because they can cause excessive

compression or tension and/or guidance irregularity. 8. Minimum Travel Speed on all T-L Linears is 8 Inches per Minute.

INTRODUCTION


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1.5 Precision Linear Control System Components Center Feed Linear (Figure 2)

Figure 2. Center Feed Component Location and Identification

INTRODUCTION ____________________________________________________


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1.6 Precision Linear System Components End Feed Linear (Figure 3)

Figure 3. End Feed Component Location and Identification.

INTRODUCTION


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1.7 TRACTOR INLET TO RISER DIMENSIONS (Figure 3a)

Figure 3a. Tractor Inlet to Riser and Guidance Dimensions

1.8 TYPICAL RISER INSTALLATION WITH T-L PART NUMBERS (Figure 3b)

IV75931 VOE 6 X 4 BLF IV75932 VOE 6 X 5 BLF IV7593 VOE 6 X 6 BLF IV75934 VOE 6 X 4 BLF

w/chains (soft hose) IV75935 VOE 6 X 5 BLF

w/chains (soft hose) IV76045 Valve Stub, 6 X 6 for

PVC IC6877 Draw Band 6

Figure 3b. Typical Riser Installation.

HARDWARE INSTALLATION ____________________________________________________


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2 HARDWARE INSTALLATION

2.1 The Precision Linear Control Panel Mounting

Ref. Part No. Description # Reqd. 1 AL18692 PLC Panel Mnt Angle 2 2 AP18682 3/8 Spacer Washer 2 3 AP18683 Panel Support Bar 2 4 AP18693 PLC EF Manifold Mount Plate 1 5 EA53120 PLC Panel Assy 1 6 EA53247 End Tower Manifold (3 GPM for End Feed Ditch) 1 EA53248 End Tower Manifold (5 GPM for End Feed Hose Drag) 7 FB5439 HHCS 3/8 X 1 4 8 FB5443 HHCS 3/8 X 1-1/2 6 9 FN5401 Hex Nut 3/8 10 10 FW5652 Lock Washer 3/8 10 Parts in MP46450 Manifold Mnt Package 11 FB4808 HHCS x 5/8 4 12 FN5399 Hex Nut 4 13 FW56512 Star Washer 2 Parts in MP52019 Mnt Package for 5/16 Rubber Mnts 14 EH5291 Terminal Ring 5/16 16-14AWG 1 15 EW5383 Wire 16AWG TFF 2 16 FN5400 Hex Nut 5/16 - 18 8 17 FW5650 LW 5/16" 8 18 FW56513 Star Washer 5/16" 2 19 UD57701 Rubber Mnt 5/16 Studs 4 Figure 4. The Precision Linear Control Panel Installation

Manifold = End Feed Only

HARDWARE INSTALLATION


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2.2 Span Cable Installation (Figure 5)

Ref. Part No. Description # Reqd. 1 AB1572 Span Cable Holder 1 per flange 2 FT5702 Wire Tie 1 per flange 3 FT5705 Wire Tie 32 1 per Tower 4 FT57058 Span Cable Outlet Clip 1 per 910 outlet Figure 5. Span Cable Installation



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2.3 Manifold Panel Installation at End Tower A-Pipe MB45246 (Figure 6) The End Tower Controls are contained in an enclosure that mounts to the End Tower A-Pipe as shown. 1. Attach Manifold Panel Assy (3) to Manifold Mount Weldment (2) using four x 5/8 Bolts,

Nuts (4,6). Be sure to attach frame Ground Wire to one of the 4 bolts. 2. Attach Manifold Mount Weldment (2) to left side of End A-Pipe with Half-Band (1) using four

3/8 x 2 Bolts, Nuts (5,7). 3. Leave Half-Band loose for final positioning during end tower plumbing installation. Note

rough dimension shown.

Ref. Part No. Description # Reqd. 1 AP641 Half Band 6-5/8 1 2 AW21801 Point Manifold Mount Weldment 1 (Design change early 2008) 3 EA53247 Point Manifold Panel Assy 1 4 FB4808 HHCS x 5/8 4 5 FB5444 HHCS 3/8 x 2 4 6 FN5399 Hex Nut 4 7 FN5401 Hex Nut 3/8 4 8 FW56512 Star Washer 2 Figure 6. Attachment of Manifold Panel Assembly to A-Pipe



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2.4 Pressure and Return Oil Line Plumbing of Manifold at End Tower (Figure 7) 1. Remove plastic plugs from bottom of Manifold. Install fittings into bottom of Manifold as

shown. Do not install EG Plug is End Gun Control to be used (non-booster). 2. Dry fit parts together to determine distance to cut 1 System Pressure/Return Lines. Cut

back 1 lines and install Pressure and Return fittings to Manifold Pressure and Return Ports.

Ref. Part No. Description # Reqd. 1 HV9707 Ball Valve Steel 1 2 HV97381 Check Valve 5 psi, MPT X FPT (6/04 - ) 1 3 PE81255 Street Elbow 90 Deg Plated (6/04 - ) 1 (factory installed 10/07 - ) TE9629 Elbow MPT x Erm (1/02 5/04) 1 4 PN8232 Nipple x 1 BEH 1 5 PP8185 Pipe Plug Galv. 2 6 PP8187 Pipe Plug Galv. AR 7 TC9613 Conn MPT x Erm (not used after Feb. 09 ) 2 8 TC9614 Conn MPT x Erm (was qty 2 before Feb. 09) 4 9 TE9456 Elbow 1Erm x FPT 1 10 TE9629 Elbow MPT x Erm 2 11 TT94567 Tee 1Erm x FPT x FPT 1 12 TX22419 Manifold Return Line 10 x 14 (6/04 - ) 1 TX22412 Manifold Return Line 14 X 14 (1/02 5/04) 1 13 TX525 Manifold Pressure Line 4 x 8-5/8 1 Figure 7. Pressure and Return Oil Line Plumbing (eff 2/09).



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2.5 Motor Oil Line Plumbing at End Tower (Figure 8)

Ref. Part No. Description # Reqd. 1 TC9613 Conn MPT x Erm (prior to Feb. 09) 2 TC9614 Conn MPT X Erm (after Feb. 09) 2 2 TE9631 Union Elbow Erm 2 3 TN9604 Tube Nut Erm 2 4 TS9608 Tube Sleeve Erm 2 5 TU9622 Union Conn. Erm 1 6 TX22413 Manifold Motor Lines 5 x 15-1/2 2 Figure 8. Motor Line Connections



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2.6 Hose Drag Tractor Plumbing - Center Feed (Figure 9)

Figure 9. Hose Drag Center Feed Tractor Plumbing



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Ref P/N Item Qty Items in MB47526 Center Feed Hydr Box 1 AB14352 TANK PLMG MNT PLT 1 2 FB57255 U-BOLT 5/16x1-1/2x2-1/2 1 3 FN5400 NUT HEX 5/16 - 18 2 4 FW5649 WASHER 5/16" FLAT 2 5 HH612601 HOSE 8C1T-8MP-8MP-66" 2 6 HH61295 HOSE 12C2AT-12MP-12MPX-16 1 7 HH6130 HOSE 12C2AT-12MP-16ERM-23 4 8 HH61731 HOSE 6PF2-8ERM-8MP-22" UV 4 9 HH6182 HOSE 12C2AT-16ER-16ER-T-26-1/2 2 10 HH62212 SWVL ADPT 8FPX-8MP 2 11 HV8040 QUICK CPLNG 3/4" 5101-12B 2 12 MD9615 TB Conn 16ERM X 12MP 2 13 PE8113 EL STREET 3/4 90 DEG PLTD 1 14 PN8241 NIP 3/4 X 3 BEH 1 15 PT8153 TEE 3/4" PLTD" 2 16 TN9604 TB Nut Erm 2 17 TS9608 TB SLEEVE 8ERM 7165 X 8 4 18 TS9609 TB SLEEVE 16ERM 7165 X 16 4 19 TU9622 TB UNION 8 ERM 7305 X 8 6 20 TX1047 ALIGN VLV RTN LINE 4 21 TY542 Oil Line 1 X 6 Long 2 Items Packed Elsewhere 22 AP85 Oil Line Holder 1 23 FB5449 HHCS X 2 1 24 FN5404 Hex Nut 1 25 FG6000 Gusset Grommet 1-3/4 20 26 HH61370 HOSE -12MPX-16ERM-36 1 27 HH61822 HOSE -12MPX-16ERM-46 1 28 TX1072 Upper Tower Line 2 29 TX10877 4WT Deck Line X 144 1 30 TX1099 Towable Lower Tower Line 2 31 TY14582 4WT CF Tractor Line 1 2 Figure 9. Hose Drag Center Feed Tractor Plumbing



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2.7 Hose Drag Tractor Plumbing End Feed (Figure 10)

Figure 10. Hose Drag End Feed Tractor Plumbing

Motor Port Filters added Feb. 2009, add Bushing X on M2 & M4.



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Ref P/N Item Qty Items in MB47525 End Feed Hydr Box 1 AB14352 TANK PLMG MNT PLT 1 2 FB57255 U-BOLT 5/16x1-1/2x2-1/2 1 3 FN5400 NUT HEX 5/16 - 18 2 4 FW5649 WASHER 5/16" FLAT 2 5 HH612051 HOSE 4CIT-4FP-4MP-30" 2 6 HH61235 HOSE 8C1T-8MPX-8MPX-132" 1 7 HH612601 HOSE 8C1T-8MP-8MP-66" 2 8 HH61261 HOSE 8C1T-8MPX-8MPX-116" 1 9 HH61295 HOSE 12C2AT-12MP-12MPX-16 1 10 HH61731 HOSE 6PF2-8ERM-8MP-22" UV 4 11 HH62212 SWVL ADPT 8FPX-8MP 4 12 HV8040 QUICK CPLNG 3/4" 5101-12B 2 13 HV9707 BALL VLV 1/2" STEEL" 1 14 HV97381 CHECK VLV 1/2" 5 PSI MXF" 1 15 PB7998 BUSH 3/4 X 1/2 ST PLTD 1 16 PC8052 CPLG 1/4" PLTD" 1 17 PE8111 EL ST 1/4" 90 PLTD 3409 2 18 PE8113 EL STREET 3/4 90 DEG PLTD 1 19 PE81255 EL STREET 1/2" 90 DEG PL" 4 20 PN8206 NIP 3/4 X CLOSE GEH 3 21 PN8232 NIP 1/2 X 1-1/2 GEH 1 22 PN8233 NIP 1/4 X 1-1/2 GEH 1 23 PP8185 PLUG 1/4" GALV ALLEN SCKT 2 24 PT8152 TEE 3/4 X 3/4 X 1/2 BAAR 1 25 PT8153 TEE 3/4" PLTD" 1 26 TC9613 TB CONN 8ERM X 4MP 7205 2 27 TS9608 TB SLEEVE 8ERM 7165 X 8 4 28 TS9609 TB SLEEVE 16ERM 7165 X 16 4 29 TU9622 TB UNION 8 ERM 7305 X 8 6 30 TU9623 TB UNION 16ERM 7305 X 16 2 31 TX1047 ALIGN VLV RTN LINE 6 42 PB7997 Bushing X (2/09 - ) 2 Items Packed Elsewhere 32 AP85 Oil Line Holder 1 33 FB5449 HHCS X 2 1 34 FN5404 Hex Nut 1 35 FG6000 Gusset Grommet 1-3/4 20 36 HH61370 HOSE -12MPX-16ERM-36 1 37 HH61822 HOSE -12MPX-16ERM-46 1 38 TX10877 4WT Deck Line 144 1 39 TX10879 4WT Deck Line 38 1 40 TX1409 LIN Line 92 1 41 TY14581 4WT Press Return Lines 1 2 Figure 10. Hose Drag End Feed Tractor Plumbing

2.8 Pivoting Option (Lift Plumbing) SEE CD90451 LINEAR HOSE DRAG INSTALLATION MANUAL, Pivoting Option Section.



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2.9 Ditch Tractor Plumbing - Center Feed (Figure 11)

Figure 11. Ditch Center Feed Tractor Plumbing



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Ref P/N Item Qty Items in MB46786 Center Feed Ditch Hydr Box 1 HH612601 HOSE 8C1T-8MP-8MP-66" 2 2 HH6130 HOSE 12C2AT-12MP-16ERM-23 6 3 HH61731 HOSE 6PF2-8ERM-8MP-22" UV 4 4 HH6182 HOSE 12C2AT-16ER-16ER-T-26-1/2 2 5 HH62212 SWVL ADPT 8FPX-8MP 2 6 HV8040 QUICK CPLNG 3/4" 5101-12B 2 7 PE8113 EL STREET 3/4 90 DEG PLTD 2 8 PN8206 NIP 3/4 X Close GEH 2 9 PT8153 TEE 3/4" PLTD 2 10 TN9604 TB Nut Erm 2 11 TS9608 TB SLEEVE 8ERM 7165 X 8 4 12 TS9609 TB SLEEVE 16ERM 7165 X 16 4 13 TU9622 TB UNION 8 ERM 7305 X 8 6 14 TX1047 ALIGN VLV RTN LINE 4 15 TY542 Oil Line 1 X 6 Long 2 Items in MD8972 Rotating Suction Screen Option (not all will be used) 16 HH612121 HOSE 4C1T-4FP-4MP-120" 2 17 HH621061 HOSE 4C1T-4MP-4MP-336" 2 18 HH62211 SWVL ADPT 4FPX-4MP 4 19 HV9783 Needle Valve Brass 1 20 PB7997 Bush X Steel Plated 3 21 PB80412 Bush 3/4 X G 1 22 PE8111 EL STREET 1/4 90 DEG PLTD 2 23 PN8201 NIP 1/4 X Close GEH 1 24 PN8206 NIP 3/4 X Close GEH 1 25 PT8152 TEE X X 1 26 PT8153 TEE 3/4 PLTD 1 Items found elsewhere 27 AP79 Backplate 1 28 AP85 Oil Line Holder 1 29 FB5449 HHCS X 2 1 30 FN5404 Hex Nut 1 31 FG6000 Gusset Grommet 1-3/4 20 32 HH61370 HOSE -12MPX-16ERM-36 2 33 TX1072 Upper Tower Line 2 34 TX10877 4WT Deck Line X 144 1 35 TX1099 Towable Lower Tower Line 2 36 TY14582 4WT CF Tractor Line 1 2 Figure 11. Ditch Center Feed Tractor Plumbing.



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2.10 Ditch Tractor Plumbing End Feed (Figure 12)

Figure 12. Ditch End Feed Tractor Plumbing

Motor Port Filters added Feb. 2009, add Bushing X on M2 & M4.



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Ref P/N Item Qty Items in MB46785 End Feed Ditch Hydr Box 1 HH612051 HOSE 4CIT-4FP-4MP-30" 2 2 HH612531 HOSE 8C1T-8MPX-8MPX-44" 1 3 HH612601 HOSE 8C1T-8MP-8MP-66" 2 4 HH612641 HOSE 8C1T-8MPX-8MPX-24" 1 5 HH61731 HOSE 6PF2-8ERM-8MP-22" UV 4 6 HH62212 SWVL ADPT 8FPX-8MP 4 7 HV8040 QUICK CPLNG 3/4" 5101-12B 2 8 HV9707 BALL VLV 1/2" STEEL" 1 9 HV97381 CHECK VLV 1/2" 5 PSI MXF" 1 10 PB7998 BUSH 3/4 X 1/2 ST PLTD 2 11 PC8052 CPLG 1/4" PLTD" 1 12 PE8111 EL ST 1/4" 90 PLTD 3409 2 13 PE81255 EL STREET 1/2" 90 DEG PL" 4 14 PN8206 NIP 3/4 X CLOSE GEH 4 15 PN8232 NIP 1/2 X 1-1/2 GEH 1 16 PN8233 NIP 1/4 X 1-1/2 GEH 1 17 PP8185 PLUG 1/4" GALV ALLEN SCKT 2 18 PT8153 TEE 3/4" PLTD" 2 19 TC9613 TB CONN 8ERM X 4MP 7205 2 20 TS9608 TB SLEEVE 8ERM 7165 X 8 4 21 TS9609 TB SLEEVE 16ERM 7165 X 16 4 22 TU9622 TB UNION 8 ERM 7305 X 8 6 23 TU9623 TB UNION 16ERM 7305 X 16 2 24 TX1047 ALIGN VLV RTN LINE 6 44 PB7997 Bushing X (2/09 - ) 2 Items in MD8972 Rotating Suction Screen Option (not all will be used) 25 HH612121 HOSE 4C1T-4FP-4MP-120" 2 26 HH621061 HOSE 4C1T-4MP-4MP-336" 2 27 HH62211 SWVL ADPT 4FPX-4MP 4 28 HV9783 Needle Valve Brass 1 29 PB7997 Bush X Steel Plated 4 30 PE8111 EL STREET 1/4 90 DEG PLTD 2 31 PN8201 NIP 1/4 X Close GEH 1 32 PN8206 NIP 3/4 X Close GEH 2 33 PT8152 TEE X X 2 Items Packed Elsewhere 34 AP79 Backplate 1 35 AP85 Oil Line Holder 1 36 FB5449 HHCS X 2 1 37 FN5404 Hex Nut 1 38 FG6000 Gusset Grommet 1-3/4 20 39 HH61370 HOSE -12MPX-16ERM-36 2 40 TX10877 4WT Deck Line 144 1 41 TX10879 4WT Deck Line 38 1 42 TX1409 LIN Line 92 1 43 TY14581 4WT Press Return Lines 1 2 Figure 12. Ditch End Feed Tractor Plumbing



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2.11 Motor With Integral Speed Sensor End Tower (Figure 13)

Figure 13. Motor with Speed Sensor Installation at End Tower

2.12 Motor With Integral Speed Sensor at End Feed Tractor End Feed Tractors will have one Speed Sensor Motor. See previous plumbing diagrams (End Feed Hose Drag or End Feed Ditch Tractor plumbing) for location of Sensor Motor.

Figure 13.1. Sensor Motor Location on End Feed Tractor



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2.13 End Gun Control Without Booster Installation End Tower MB45247 (Figure 14)

SeePivotInstallationManualfor"HighPressureAutoEndGunAssembly"onOVH.

Ref. Part No. Description # Reqd. 1 EC98370 Deutsche Conn with 36 Wire Leads 1 EC98371 Coil 24VDC 1 2 HH61205 Hose 4CIT-4FP-4MPX-30" 3 3 HV98043 3-Way Cartridge for EG Control 1 4 IV97080 2" Ball Valve W/Hyd Actuator 1 5 PB7998 Bushing x 1 6 TC9613 Conn MPT x Erm 3 7 TC9614 Conn MPT x Erm 1 8 TN9604 Tube Nut Erm 2 9 TS9608 Tube Sleeve Erm 4 10 TU9622 Union Conn. Erm 2 11 HF57602 Brass Filter, Male X Female (11/04 - ) 1 Figure 14. Installation of End Gun Control without Booster.



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2.14 2 HP End Gun Booster with Electric Control End Tower MP56909 (Figure 15)

Ref. Part No. Description # Reqd. 1 EC98370 Deutsche Conn with 36 Wire Leads 1 EC98371 Coil 24VDC 1 2 EH50808 Point Junction Box 1 3 EH52354 Wire Connector Brown 3 4 EH5244 Strain Relief Connector 3 5 ES52975 Pressure Switch 5 PSI 48 Leads 1 6 EW5356 14/2 TC Cable 18 ft. 7 FN5424 Nut 10-24 2 8 FS5481 SRHMS 10-24 x 2 9 HA83356 Tee Assy 1Erm x FP x Erm (remove conn.) 1 10 HF57775 In-Line Filter 1 11 HH6130 Hose MP x 1Erm x 23 1 (Note: One HH6130 is also included in MP56803 2HP Bstr End Span Box) 12 HV98382 Sterling 2-Way NC Valve Cartridge 1 13 HV98386 Sterling Body for 2-Way Valve 1 14 MD8208 Nipple x Cl Galv 1 15 PB80412 Bush x Galv 1 16 PE8113 Street Elbow x 90 BEH 1 17 PN8206 Nipple x Cl BEH 2 18 PT8154 Tee Galv 1 19 AS16923 End Gun Solenoid Valve Shield 1 (Shipped Loose in Component Box) 20 EH52495 Black Poly Loom 2 ft. 22 AL2938 Oil Line Clamp Angle 8 23 FB5725 U-Bolt 5/16 X 1-3/8 X 2-3/16 8 Figure 15. 2 HP End Gun Booster with Electric Control



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2.15 Auto Stop/Auto Reverse Arms and Switch Installation - End Feed Tractor, install 1 on Right End Tower - Center Feed Tractor, install 1 on Right End Tower and 1 on Left End Tower

Pipe Barricade Installation - Install at each end of the field, to activate switch(es) on End Tower(s)

See Installation Sheet: CD91100 Installation of Intermediate/End Tower Auto Reverse - IMPORTANT: See Note below about Switch Installation on RIGHT END TOWER

Figure 16. Auto Reverse & Pipe Barricade Installation

Right End Tower



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2.16 Above Ground Cable PLC Rotary Sensor Controller Installation

Tractor

2810

15,23,26

5/8" X 2"16,24,27

See Ditch Inst. Manual

19"

40"

X"

FLUSH WITH TOP OF STAKE

CABLE APPROX. 21"ABOVE GROUND

6

Ditch Feed Linears

19

5

29

30

31

32,33,34

(Marked "Left")Forward

(Marked "Right")Forward

(Marked "Left")

(Marked "Right")Reverse

Reverse

Cable

Facing

Facing

Cable

Tractor SpanGuidance Cable Location

21"

28" 32"60"

12

Right

Left

1

16,24,27

Existing

195

3 18,21,25

11

14

2

7

8

19

204

13

9

15,23,26

14

4

Figure 17. Installation of Above Ground Guidance & Rotary Sensor Assemblies



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Ref P/N Item Qty Parts Shipped individually on Truck or in Component Box: 1 AP2196 Support Straps .............................................. 2 2 AR2034 Control Cable Stake ................................... AR 3 AR20791 Position Stop Rod Cable Guide .................... 2 4 AW2050 Cable Anchor Post ........................................ 2 5 AW25863 Control Tube 3"............................................. 1 6 AW27849 Cntrl Ext Mount for 3" Tube .......................... 2 7 EA2013 Secondary Safety Assy. ............................... 1 8 EA21333 PLC Cable Guidance Control Right ............. 1 9 EA21334 PLC Cable Guidance Control Left ................ 1 10 EW5375 Cable 18/3 TC ........................................... 65 ft 11 FC4847 Yellow Cable Holder ................................... AR 12 FD4822 Winch DL2500 .............................................. 1 13 FD4817 Cable 1/8" GAC .......................................... AR 14 TX21308 Proximity Controller Wand (1") ..................... 2 Parts in MP46651 Above Cable Guidance Bolt Sack: 15 FB5439 HHCS 3/8" X 1 .............................................. 7 16 FB5454 HHCS 5/8" x 1 1/4" ....................................... 6 17 FB5465 HHCS 5/16" x 1 1/4" (Not used) ................. 2 18 FB5507 HHCS 1/4" x 3/4" .......................................... 4 19 FB57102 U-Bolt 3/8" x 3" ............................................. 3 20 FC4910 Cable Clamp 1/8" ......................................... 9 21 FN53995 Nut Hex -20 Nylon Insert ........................... 4 22 FN5400 Nut Hex 5/16-18 (Not used) ....................... 2 23 FN5401 Nut Hex 3/8-16 ............................................. 7 24 FN5406 Nut Hex 5/8-11 ............................................. 6 25 FW5647 Washer Flat ............................................. 4 26 FW5652 Lock Washer 3/8 ......................................... 7 27 FW5658 Lock Washer 5/8 ......................................... 6 28 FT5702 Wire Tie 13 Black ....................................... 10 Parts Shipped if Ditch Water Supply: 29 AL27736 Cntrl Tube Sppt Horizontal Angle ................. 1 30 AG27735 Cntrl Tube Sppt Gussest .............................. 1 31 AW27732 Cntrl Tube Sppt Vertical Weldment .............. 1 32 FB5455 HHCS 5/8 x 1 1/2 ....................................... 3 33 FN5406 Nut Hex 5/8-11 ............................................. 3 34 FW5658 Lock Washer 5/8 ......................................... 3 AR = As Required Figure 17. Installation of Above Ground Guidance & Rotary Sensor Assemblies



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2.17 Pivoting Guidance - Above Ground Cable PLC Controller Installation NOTE: See Hose Drag Linear Installation Manual, Figures 23 25c for Installation of:

- Pivoting Wheel Mounts - Tower Brace Stiffener Package - Tractor Lift Plumbing - Pivot Ring Installation - Pivot Chain Installation

Figure 17a. Installation of Pivoting Guidance for Above Ground Cable



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Ref P/N Item Qty Comments Parts Shipped individually on Truck or in Component Box, shown in Fig. 17a: 1 AL27845 Double Controller Ext. Angle ........................ 2 2 AP2196 Support Straps .............................................. 4 3 AW25863 Controller Tube 3 OD .................................. 1 4 EA2013 Secondary Safety Assy. ............................... 1 5 EA21333 PLC Cable Guidance Control Right ............. 1 6 EA21334 PLC Cable Guidance Control Left ................ 1 7 EW5375 Cable 18/3 TC ........................................... 65 ft 8 TX21308 Proximity Controller Wand (1") ..................... 2 Parts in MB52460 PLC Pvt Guidance Above Cable Box, shown in Fig 17a: 9 AP27964 Linear J-Box Mnt Plate ................................. 1 10 AW27940 Pin Gd Bracket Wld 3" OD ........................... 2 11 AW27951 Socket Guide Bracket ................................... 4 12 EA52462 PLC Junction Box Ext Cord .......................... 1 13 EA52466 PLC Pivoting Junction Box Assy .................. 1 14 FB5439 HHCS 3/8 X 1 GR5 ....................................... 8 15 FB5454 HHCS 5/8 X 1-1/4 GR5 ................................ 6 16 FB5456 HHCS 5/8" X 2" GRD5 ................................. 2 17 FB57102 U-BOLT 3/8 X 3 X 3-5/8 ............................... 6 18 FN5399 NUT HEX 1/4-20 ........................................... 8 19 FN5401 NUT HEX 3/8 - 16 ........................................ 16 20 FN5406 NUT HEX 5/8-11 ........................................... 6 21 FW5651 Washer Flat 3/8 ........................................... 16 22 FW5652 LW 3/8" ......................................................... 8 23 FW5658 LW 5/8" ......................................................... 6 24 FW5663 Washer Flat 5/8" ........................................... 4 25 UD57800 Rubber Radiator Mnt 1/4" ............................. 4 Parts Shipped individually on Truck or in Component Box, shown elsewhere: AA27840 Pivot Ring Assy / 4WT .................................. 1 See HD Inst Man AB14351 Lift Valve Mnt 4WT ....................................... 1 See HD Inst Man AP27839 Jack Safety Strap 4WT ................................. 4 See HD Inst Man AW2050 Cable Gd Anchor Post .................................. 2 Fig 17, PLC AR2034 Control Cable Stake ................................... AR Fig 17, PLC AR20791 Position Stop Rod Cable Guide .................... 2 Fig 17, PLC AW2050 Cable Anchor Post ........................................ 2 Fig 17, PLC AW27831 Steering Arm 4 WT ....................................... 2 See HD Inst Man AW27852 Jack Tie Strap Wld ....................................... 2 See HD Inst Man AW27876 4WT Pvt Axle Right ...................................... 1 See HD Inst Man AW27877 4WT Pvt Axle Left ......................................... 1 See HD Inst Man AW27878 4WT Pvt Wheel Mount Right ........................ 1 See HD Inst Man AW27879 4WT Pvt Wheel Mount Left .......................... 1 See HD Inst Man FC4847 Yellow Cable Holder ................................... AR Fig 17, PLC FD4817 Cable 1/8" GAC .......................................... AR Fig 17, PLC FD4822 Winch DL2500 (from MB46660) ................... 1 Fig 17, PLC GT85229 T-L BW 75:1 Plnty Gear W/ QD ................... 2 See HD Inst Man MB99851 Pivoting Box Linear 4WT .............................. 1 See HD Inst Man MP46651 Above Cable Guidance Bolt Sack ................ 1 Fig 17, PLC AR = As Required Figure 17a. Installation of Pivoting Guidance for Above Ground Cable



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2.18 Buried Wire Guidance Component Installation

12

3,12

4

5

6

7,8,9,1011,12,13,14

4

1615

17,18

1200HZAntenna

1000HZAntenna

(No Disk)

Antenna Identification

ReverseSteeringAntennaAntenna

SteeringForward

ReferenceAntenna

GrommetInsert19

6

TRACTORIF ATEND FEED

CENTER GUIDANCE

24,12

25,2620 2122

6

23

7,8,9,10

Reference Antenna Mounting

6Disk from 6/06 & after.1200 Hz I.D.'d with Metal

6

NOTE: Ref Ant. LeadToward Tractor.

11,12,13,14

Tractor BaseBottom of

Figure 18. Installation of Buried Wire Components

REF. PART NO. DESCRIPTION #REQD. 1 AW25863 Control Tube ............................................. 1 2 AL2481 Control Tube Mount Angle ........................ 1 3 FB57102 U-Bolt 3 x 3/8 .......................................... 2 4 FB5725 U-Bolt 1 1/2 x 5/16 w/Nuts ...................... 6 5 AB2596 Antennal Mount Bracket ............................ 2 6 ED50704 1000HZ Antenna w/25ft. lead ................... 3 ED5079 1200HZ Antenna w/10ft. lead ................... 3 7 FB5465 HHCS 5/16 x 1 1/4 .................................. 6 8 FN5400 Nut Hex 5/16-18 ....................................... 6 9 FW5649 Flatwasher 5/16 ....................................... 6 10 FW5650 Lockwasher 5/16 ...................................... 6 11 FB5439 HHCS 3/8 x 1 Grd. 5 ............................... 6 12 FN5401 Nut Hex 3/8-16 ....................................... 10 13 FW5651 Flatwasher 3/8 ......................................... 6 14 FW5652 Lockwasher 3/8 ........................................ 6

REF. PART NO. DESCRIPTION #REQD. 15 EA52060 Guidance Cntrl. Box II Assy ...................... 1 16 AB17010 Guidance Box Mount Plate ....................... 1 17 FB5435 HHCS 1/4 x 1 Grd. 5 ............................... 4 18 FN5399 Nut Hex 1/4-20 ......................................... 4 19 EW53635 Cable 20Ga 3Pr Comm Cable ............... AR 20 AP641 Half Band 6 5/8 ........................................ 1 21 AW2723 Ref. Antenna Mount Clamp ....................... 1 22 AB2705 Ref. Antenna Mount EF or CG .................. 1 23 AB27050 Ref. Antenna Mount at Tractor ............. 1(A) 24 FB5444 HHCS 3/8 x 2 .......................................... 4 25 FB5454 HHCS 5/8 x 1 1/4 ............................... 2(A) 26 FN5406 Nut Hex 5/8-11 .................................... 2(A) (A) Tractor Location Only



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2.19 Auxiliary Application (Speed) Switch (Figure 19) OPTIONAL, Not required. - use only if Auxiliary Speed to be set manually by Switches. NOTE: Auxiliary Applications (different speeds) can be set one of 2 ways:

1. By Distance, using the AUX APPL key. a. Can set 2 Auxiliary Applications in FWD and 2 in REV.

i. This will give a total of 3 speeds in each direction. 2. By external switchs wired into the ANALOG Terminal Block.

a. +24 VDC to Aux. Appl 1 or 2 terminal triggers Aux. Appl. b. Aux. Application set using the AUX APPL key.

i. Distance is overridden by manual switch input c. Aux. Application for direction system is traveling.

i. This will give a total of 3 speeds in each direction.

Typically the Auxiliary Applications will be set by Distance. The PLC will automatically change speed as each AUX APPL distance range is reached. If so desired, a toggle switch or some other form of maintained switch could be used so the operator would just flip a switch to change to a different application. EXAMPLE:

Precision Linear Control II

Figure 19 . Auxiliary Speed Switches.



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2.20 Installation of GPS Antenna (Used for Distance Sensor) OPTIONAL, Not required. Install on Span Pipe at Tractor.

MB45216 & MB45219 Ref. Part No. Description Qty Shipped Loose 1 AP15641 Mount Strap Run Light and GPS 1 7 FB383 End Twr Control PLT U-Bolt 1 12 TY10183 TB 1 X 18 Rn Lt GPS 1 Shipped in MB45219 2 CD91174 I.S. GPS Mounting and Wiring (not shown) 1 3 EC53231 Garmin GPS Antenna 1 4 EH52350 Wire Nut - Orange (not shown) 2 5 EH52394 1/2 Conduit Locknut (not shown) 1 6 EH52413 1/2 Cord Conn. (not shown) 1 8 FB5725 U-Bolt 5/16 x 1 3/8 x 2 3/16 2 9 FN5400 Nut, Hex 5/16-18 4 10 FT5702 Wire Tie (not shown) 3 11 FW5649 Flat Washer 5/16 4 Figure 19.1 GPS Antenna Mounting at End Tower. NOTE: Clip and discard Fuse Holder from GPS antenna cord.

3

97 8

1

Route GPS Cable with Span Cable into PLC Panel.

See following section for Wiring.

WIRING ____________________________________________________

PLC II Installation 7/8/2011

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3 WIRING

3.1 Precision Linear Control Panel Wiring NOTES:

A. Figure 20 below indicates the layout on the backplate of the Precision Linear Control Panel. B. Field wiring is attached to the bottom side of each terminal block. C. Each terminal block is labeled per function D. See the sections following to wire each individual circuit.

Figure 20. Terminal Blocks in Precision Linear Control Panel.

WIRING ____________________________________________________

7/8/2011 PLC II Installation

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Precision Linear Control II Panel Internal Wiring Top Half vers. 1 Bd (5/11 - )

Figure 21. PLC II Internal Wiring Top Half (5/11 - )

WIRING ____________________________________________________


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Precision Linear Control II Panel Internal Wiring Bottom Half vers. 1 Bd (5/11 - )

Figure 22. PLC II Internal Wiring Bottom Half (5/11 - )

WIRING ____________________________________________________


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3.2 Wiring of Engine Panel Power & Safeties to Precision Linear Control Panel

Figure 23. Wiring of Engine Panel and Safeties to Precision Linear Panel.

WIRING ____________________________________________________


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3.3 Installation & Wiring of Analog Water Pressure Sensor

Ref. Part No. Description # Reqd. 1 EH52865 WIRE CLIP #34-383-C 2.0 2 ES52652 PRESS SENSOR 0-100 PSI 1.0 (change to Stainless Steel Sensor 2/11) 3 FW5655 WASHER FLAT 1/2" 3.0 4 PB80412 BUSH 3/4" X 1/4" GALV 1.0 5 PC8052 CPLG 1/4" PLTD" 1.0 6 PN8200 NIP X CLOSE GV 1.0 7 PT8164 TEE PLTD C3709 X 4 1.0 8 TM9664 ELBOW BARB X MPT 2.0 9 TW6119 NYLON TB .304 OD .176 ID 10.0 ft Figure 24. Installation & Wiring of Analog Water Pressure Sensor

3.4 Water Shutoff Valve Installation. - Engine Shutdown = Water Valve closes, Pressure in mainline rises, stops Water Pump with safety.

Figure 24.1. Water Shutoff Valve Options.

Hydr Actuated Shutoff Valve (No Wiring required.)

Nelson Valve (Bladder Type). Wire to #12 & Gnd in Small Engine Pnl.

High/Low Water Pressure Switch Gage at Water Pump.

WIRING ____________________________________________________


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3.5 Wiring of Above Ground Cable Rotary Sensor Controllers

Figure 25. Wiring of Above Ground Cable Rotary Sensor Controllers

Note orientation of cable exit and flat of shaft is towards cable. Make sure set screw is tight.

WIRING ____________________________________________________


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3.6 Wiring of Pivoting Option - Above Ground Cable Rotary Sensor Controllers

Figure 26. Wiring of Pivoting Option - Above Ground Cable

WIRING ____________________________________________________


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3.7 Wiring of Buried Wire Communication Cable Guidance Box to PLC

Figure 27. Wiring of Buried Wire Communication Cable Guidance Box to PLC.

3.8 Buried Wire Guidance Board II Settings

Figure 28. Gd Bd II Settings (Verify these settings)

Version 1.32 firmware or higher. (5/09)

Jumper P/N EC50684 V

1.3

2

WIRING ____________________________________________________


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3.9 Wiring of Span Cable for Center Feed

Figure 29. Wiring of Span Cable for Center Feed Tractor.

3.10 Wiring of Span Cable for End Feed

Figure 30. Wiring of Span Cable for End Feed Tractor.

WIRING ____________________________________________________


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3.11 Wiring of End Tower Manifold VERY IMPORTANT: Right End Tower = Switch Coils for FWD/REV.

Figure 31. Wiring of End Feed Tractor and Center Feed Left End Tower. Wiring of End Tower Manifold at End Feed Tractor

Figure 32. Wiring of End Tower Manifold at End Feed Tractor.

WIRING ____________________________________________________


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3.12 End Gun Booster Control Wiring - End Tower

Figure 33. Wiring of End Gun Booster Control Solenoid & Press Switch.

3.13 Wiring of GPS Antenna to PLC Panel

NOTE: Clip and discard Fuse Holder from GPS antenna cord.

Figure 34. Wiring of GPS Antenna to PLC Panel.

WIRING ____________________________________________________


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3.14 Spray Protective Coating on Wiring Connections To protect against corrosion, spray coating on all wiring connections. T-L Part No. EH53613 Weather Guard Spray Wiring Connections that should be sprayed with Weather Guard:

- Wiring Connections in engine panel & Battery Terminals - Wiring inside of the Precision Linear Control Panel. - Left and Right End Tower Manifold Circuit Board Wiring. - Wiring Connections in Above Ground Cable Controllers (if above cable). - Wiring Connections in Buried Wire Guidance Box (if buried wire). - Wiring Connections in Buried Wire Oscillator Box (if buried wire).

Figure 30. Wiring of End Gun Booster Control Solenoid & Press Switch.

INITIAL START-UP OF SYSTEM ____________________________________________________


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4 INITIAL START-UP OF SYSTEM REFER TO THE PLC II OPERATORS MANUAL FOR INFORMATION ON:

- Initial Start-Up of System. - Control Panel Operation. - Troubleshooting

Documents

Precision Linear II Installation Manual