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ISO 9001 Registered Head Office . Melett Limited Unit N . Zenith Park . Whaley Road Barnsley . S75 1HT . England T: +44 (0) 1226 320939 . F: +44 (0) 1226 320949 sales@melett.com . www.melett.com Copyright © 2017 Melett. All rights reserved. The Melett Logo and Melett ® are registered trademarks or trademarks of Melett Limited Melett North America Inc 4400 S. Mendenhall Suite 12 Memphis . TN . 38141 . USA T: 1-901-322-5896 . F: 1-901-360-8667 Toll Free: 1-855-235-9706 USsales@melett.com . www.melett.com Melett Latin America ventas@melett.com . www.melett.es Melett Polska Sp. z o.o. ul. S.J. Rolbieskiego 4 85-862 Bydgoszcz . Poland T: +48 52 320 00 49 . F: +48 52 348 24 59 polska@melett.com . www.melett.pl PRECISION ENGINEERED TURBOCHARGERS & PARTS

PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

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Page 1: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

ISO 9001 Registered

Head Office . Melett LimitedUnit N . Zenith Park . Whaley RoadBarnsley . S75 1HT . EnglandT: +44 (0) 1226 320939 . F: +44 (0) 1226 [email protected] . www.melett.com

Copyright © 2017 Melett. All rights reserved. The Melett Logo and Melett® are registered trademarks or trademarks of Melett Limited

Melett North America Inc 4400 S. Mendenhall Suite 12 Memphis . TN . 38141 . USAT: 1-901-322-5896 . F: 1-901-360-8667Toll Free: [email protected] . www.melett.com

Melett Latin [email protected] .www.melett.es

Melett Polska Sp. z o.o.ul. S.J. Rolbieskiego 485-862 Bydgoszcz . PolandT: +48 52 320 00 49 . F: +48 52 348 24 59 [email protected] . www.melett.pl

PRECISION ENGINEERED TURBOCHARGERS & PARTS

Page 2: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

PRECISION ENGINEERED TURBOCHARGERS & PARTS

The trusted brand for the Aftermarket

Page 3: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

MELETT is recognised as the leading global brand in the development,

manufacture and supply of precision engineered

turbochargers and parts to the

professional aftermarket.

MELETT’s aim is to deliver the best in quality and service and to help the professional turbo

reconditioning industry grow by offering a reliable, high quality range of turbochargers,

CHRA, turbo repair parts and repair kits, which match or exceed OEM levels of reliability

and performance, making repairs of all types of turbochargers possible.

Founded in 1995, MELETT is recognised as the quality, reliable supply partner by turbo

repairers ranging from small turbo workshops through to large volume and OE turbo

remanufacturing facilities. MELETT is also an approved supplier to a number of vehicle

manufacturers for their own aftermarket remanufactured turbo programs.

With an in-house team of highly qualified mechanical engineers, MELETT offers an extensive

range of over 5000 part numbers covering the most popular turbo models, as well as many

less popular models, originally manufactured by Garrett, Holset (Cummins Turbo

Technologies), Borg Warner (Schwitzer and 3K), MHI (Mitsubishi), Komatsu, Toyota, IHI,

Hitachi and Continental.

MELETT’s growing range of complete CHRA/Core Assemblies are assembled and VSR

balanced in MELETT’s fully equipped UK production facility.

More recently released, MELETT Turbochargers offer turbo repair specialists a premium

brand alternative to an OE turbo, where a repair solution is not possible. Built to the strictest

quality standards, all MELETT Turbochargers are assembled, balanced and flow tested in

MELETT’s dedicated UK production facility.

In addition, the range includes everything from individual piece parts, upgrade parts and

repair kits through to an extensive range of major parts, including turbine and compressor

wheels, bearing housings, seal plates, heat shields, actuators, variable nozzle ring

assemblies, and a large selection of oversize journal bearings and piston rings.

Three times winners of the prestigious UK Queen’s Award for Enterprise 2006, 2009 and 2014,

MELETT supplies turbocharger components to repair workshops in over 100 countries

worldwide.

Page 4: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

Detailed Analysis of Turbos for Development

• Full examination process to ensure new products are

developed to match OE specifications

• Investigation of a range of original samples to thoroughly

inspect dimensions, surface finishes, tolerances and

materials to gain a deep understanding of the whole

assembly

• Failure diagnosis and detailed design analysis to identify

improvements in the original component design

• Extensive in-house and vehicle testing of turbos, includes

validating engine emissions, torque, power, transient

response and fuel economy to assure performance and

durability levels.

A Company Built on Strong Engineering Principles

• Melett parts are engineered in the UK by Melett’s

in-house team of highly skilled mechanical engineers

• Over 100 years combined experience, offering a wealth

of technical knowledge and a thorough understanding

of turbo components

• 3D measurement capability, down to a repeatable

accuracy of 2 microns, along with state of the art 3D

modelling software to create engineering drawings

for manufacture.

Only quality

repair parts

give quality

turbocharger

repairs

Page 5: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

Significant investment in Melett’s own manufacturing,

turbocharger and core production facilities, gives Melett

100% control of the complete production process.

Page 6: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

Highest Quality Manufacturing Standards:

• The latest machinery and technology, including casting

tooling, welding machines and the latest Japanese CNC

controlled equipment with onboard CMM

• A wealth of experience in component production and

quality control, and a thorough understanding of the full

manufacturing process

• Collaboration with fully certified ISO/TS16949 quality

manufacturers, who can demonstrate capability in

maintaining a controlled, repeatable manufacturing

process

• In-house quality control engineers monitor and quality

audit sub suppliers.

Dedicated UK Turbo & Core Production Facility:

• Continued investment in the latest technology and highly

skilled technicians

• Melett Turbochargers are built, balanced and flow tested

in the UK to the strictest quality standards to ensure OE

performance is maintained during operation

• Melett Core Assemblies are assembled and VSR balanced

incorporating, where possible, improvements in the

original design and upgraded parts

• Each core assembly is etched with a unique serial

number, ensuring all Melett products are fully traceable,

whilst giving customers peace of mind that their order is

genuine Melett parts.

Strict Quality Control Processes:

• Melett operates an ISO 9001:2008 Quality Management

System for the design, manufacture and supply of

replacement turbocharger parts to the independent

aftermarket

• Quality inspections take place throughout every stage

of production

• Final quality inspection is completed in the UK to ensure

material, dimensions and surface finishes are to

specification before they are packaged in a genuine

Melett box.

Page 7: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

Fast Dispatch from Stock and Worldwide Delivery

• Melett believes that excellent service includes great

stock availability

• Computer controlled stock levels ensure parts are

available for immediate despatch

• Orders are despatched on the same day and can be

delivered to most parts of the world within 2-5 days

at surprisingly economical prices.

Quality Parts Underpinned by Quality Service

• Dedicated multilingual sales team fluent in English,

French, Spanish, Russian, German, Italian, Romanian,

Hungarian and Polish, Melett prides itself on being able

to interact with the majority of customers in their own

language

• One year warranty on all parts as standard, Melett’s

Technical team can provide an in-depth diagnosis on the

cause of failure and advice on how to avoid recurring

issues in the future.

Comprehensive Turbocharger Database

• The Melett website offers one of the most comprehensive

turbocharger databases in the world, giving customers

access to over 56,000 detailed turbo build sheets

• The TurboHub gives customers access to in-depth

technical information on a wide range of turbo related

topics

• Extensive range of catalogues provide customers with

exploded views of turbos, detailed dimensions of major

components, and a breakdown of the popular repair kits.

Significant investment

in inventory and

systems enables 99%

delivery performance

from stock

Page 8: PRECISION ENGINEERED TURBOCHARGERS & PARTS ISO 9001 … · 2018-04-18 · Strict Quality Control Processes: • Melett operates an ISO 9001:2008 Quality Management Systemfor the design,

Melett Limited Head Office Turbo/Core Production Facility, and

Goods In/Quality Inspection Warehouse Barnsley, South Yorkshire

Melett Manufacturing Facility Changzhou, China

Melett Latin AmericaCelaya, Guanajuato, Mexico

Melett North America Inc.Memphis, Tennessee

Melett Polska Bydgoszcz, Poland

Melett Ltd. UK - Head Office - Sales, warehouse and distribution facility, offering Worldwide delivery.

Incorporates dedicated Engineering, Technical and Quality departments, as well as Sales, Marketing

and Finance offices, Supply Chain Management, Human Resources and an in-house training facility.

Melett Turbo & Core Production Facility - Dedicated UK turbo & core production facility,

incorporating building, balancing, flowing and packaging, and extensive stock holding.

Goods In & Quality Inspection - Dedicated bulk storage warehouse, incorporating Goods Inwards and

Quality Inspection departments.

Melett North America Inc. - Sales, warehouse and distribution facility, offering local stock availability

to the US and Canadian markets.

Melett Latin America - Sales office serving the Latin American markets.

Melett Polska Sp. z o.o. - Sales, warehouse and distribution facility, offering local stock availability for

customers throughout the Polish marketplace.

Melett Manufacturing Facility - Fully equipped 50,000 sqft manufacturing facility incorporating three

major component product lines and the latest machinery and technology, including casting tooling,

welding machines, and the latest Japanese CNC controlled equipment with onboard CMM.