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drives for non conventional machines
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Piezo Impact Drive motor/stick slip motor
http://www.piezo-motor.net/?onl_goog_lin_piez_mot
Introduction
Impact Drive Mechanism (IDM) is a method for moving an object under friction by impulsive
force. It utilizes static friction and impulsive force caused by the rapid displacement of an
actuator. The motion mechanism basically consists of three parts: the main body, actuator and
the inertial weight. When the actuator makes rapid extension or contraction, a strong inertial
force is generated and the main body is moved against static friction. When the actuator makes
slow retraction, the inertial force could be smaller than static friction so that the main body keeps
the position. Repeating those fast and slow actuator displacements carries out the motion.
The mechanism is able to control the minute motion of several nanometer and at the same time
has virtually unlimited movable range. The mechanism can be extended to multiple degree-of-
freedom systems with multiple actuators and counter weights. The IDM is considered to be a
suitable mechanism for micro systems since its construction is quite simple.
The mechanism generates impulsive force when moving. We have utilized such impulsive force
to develope a printed board positioning device, a centering system for workpieces on rotating
supports, and a piezo-electric maicro manipulator.
Operation Principle
Figure 1 shows a basic motion principle of the Piezo Impact Drive Mechanism. The motion
mechanism consists of three components: the main body, the actuator and the inertial (counter)
weight. The main body is laid down on the guiding surface with only the friction acting between
the surface. On the one end of the main body an actuator is attached. The weight does not touch
the surface.
The processes of the motion are described as follows:
(a) The cycle starts with the actuator in extended state.
(b) The actuator makes slow contraction so that the inertial force caused by the contraction
should not exceed the static friction. The main body keeps the position.
(c) At the end of contraction process, a sudden stop of the motion is made to small move the
main body.
(d) Then, a rapid expansion of the actuator causes impulsive inertial force, which results in the
step-like motion of the main body.Making slow extension and rapid contraction can carry out
motion toward the other direction. The motion amplitude of the actuator can control the step size
of the motion. Repeating those processes through (a)-(d) a long distance motion is made
possible.
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Figure:1 (duplicate)
Motion characteristics
Figure 2 shows a linear motion device of Impact Drive Mechanism for basic experiments.
Employed piezo-electric element has size of 10 x 10 x 20 [mm]. It generates 16m displacement
at 150V applied voltage.
Fig. 3 shows a nanometer-scale continuous step motion. The size of the steps is about 4nm.
Controlling voltage amplitude applied to the piezoelectric actuator, nanometer motion can be
controlled. The maximum load capacity of the Impact Drive Mechanism depends on the static
friction. If the static friction is large enough, the Impact Drive Mechanism can climb up the
vertical surface.
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Features
Some remarkable features are listed in the following.
1. Simple structure 2. Nano meter positioning, long movable range, and high-speed motion can be realized at
the same time
3. Ease of making multi degree of freedom mechanism(eg. figure 4) 4. No energy requirement for keeping constant position
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Inch worm motor
http://en.wikipedia.org/wiki/Inchworm_motor
The inchworm motor is a device that uses piezoelectric actuators to move a shaft
with nanometer precision.
In its simplest form, the inchworm motor uses three piezo-actuators (2 and 3, see Figure 1.)
mounted inside a tube (1) and electrified in sequence to grip a shaft (4) which is then moved in a
linear direction. Motion of the shaft is due to the extension of the lateral piezo (2) pushing on
two clutching piezos (3).
Working principle:
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The actuation process of the inchworm motor is a six step cyclical process after the initial
relaxation and initialization phase. Initially, all three piezos are relaxed and unextended. To
initialize the inchworm motor the clutching piezo closest to the direction of desired motion
(which then becomes the forward clutch piezo) is electrified first then the six step cycle begins as
follows (see Figure 2.):
Step 1. Extension of the lateral piezo.
Step 2. Extension of the aft clutch piezo.
Step 3. Relaxation of the forward clutch piezo.
Step 4. Relaxation of the lateral piezo.
Step 5. Extension of the forward clutch piezo.
Step 6. Relaxation of the aft clutch piezo.
Electrification of the piezo actuators is accomplished by applying a high bias voltage to the
actuators in step according to the "Six Step" process described above. To move long distances
the sequence of six steps is repeated many times in rapid succession. Once the motor has moved
sufficiently close to the desired final position, the motor may be switched to an optional fine
positioning mode. In this mode, the clutches receive constant voltage (one high and the other
low), and the lateral piezo voltage is then adjusted to an intermediate value, under continuous
feedback control, to obtain the desired final position.
Linear motor:
http://www.etel.ch/linear-motors/principle/
Principle:
Linear motors are a special class of synchronous brushless servo motors. They work like torque
motors, but are opened up and rolled out flat. Through the electromagnetic interaction between a
coil assembly (primary part) and a permanent magnet assembly (secondary part), the electrical
energy is converted to linear mechanical energy with a high level of efficiency. Other
common names for the primary component are motor, moving part, slider or glider, while the
secondary part is also called magnetic way or magnet track. Since linear motors are designed to
produce high force at low speeds or even when stationary, the sizing is not based on power but
purely on force, contrary to traditional drives.
The moving part of a linear motor is directly coupled to the machine load, saving space,
simplifying machine design, eliminating backlash, and removing potential failure sources such as
ballscrew systems, couplings, belts, or other mechanical transmissions. Finally, the bandwidth
and the stiffness of the motion system are much higher, giving better positional repeatability and
accuracy over unlimited travel at higher speeds. Given that frameless linear motors do not
include a housing, bearings, or feedback device, the machine builder is free to select these
additional components in order to best fit the application requirements.
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Ultrasonic motor:
http://www.seminarsonly.com/Labels/How-Ultrasonic-Motor-Works.php
Construction:
Ultrasonic motor construction tends to be simpler than EM type motors. Fewer assembly parts
mean fewer moving parts and consequently less wear. The number of components required to
construct an USM is small thereby minimizing the number of potential failure points. As the
ultrasonic motor uses ultrasonic vibrations as its driving force, it comprises a stator which is a
piezoceramic material with an elastic body attached to it, and a rotor to generate ultrasonic
vibrations. It therefore does not use magnets or coils. Therefore there is no problem of magnetic
field and interference as in the case of electric motors. In ultrasonic motors, piezoelectric effect
is used and therefore generates little or no magnetic interference.
Principle Of Operation
PIEZOELECTRIC EFFECT
Many polymers, ceramics and molecules are permanently polarized; that is some parts of the
molecules are positively charged, while other parts are negatively charged. When an electric
field is applied to these materials, these polarized molecules will align themselves with the
electric field, resulting in induced dipoles within the molecular or crystal structure of the
material. Further more a permanently polarized material such as Quartz (SiO2) or Barium
Titanate(BaTiO3) will produce an electric field when the material changes dimensions as a result
of an imposed mechanical force. These materials are piezoelectric and this phenomenon is
known as Piezoelectric effect. Conversely, an applied electric field can cause a piezoelectric
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material to change dimensions. This is known as Electrostriction or Reverse piezoelectric effect.
Current ultrasonic motor design works from this principle, only in reverse.
When a voltage having a resonance frequency of more than 20KHz is applied to the piezoelectric
element of an elastic body (a stator),the piezoelectric element expands and contracts. If voltage is
applied, the material curls. The direction of the curl depends on the polarity of the applied
voltage and the amount of curl is determined by how many volts are applied. Eg:Quartz,Rochelle
salt,Tourmaline,Lead Zirconium Titanate. Therefore does not make use of coils or magnets. It is
a motor with a new concept that does not use magnetic force as its driving force. It also
overcomes the principles of conventional motors. The working principle is based on a traveling
wave as the driving force. The wave drives the comb of the piezoelectric ring. When applied, the
piezoelectric combs will expand or contract corresponding to the traveling wave form and the
rotor ring which is pressed against these combs start rotating.
Typical Applications for PiezoWalk Motors / Actuators
Semiconductor Technology
Nanoalignment Systems with Long Travel Ranges
Nano imprint
CD Testing
Mask and Wafer Alignment
Objective Precision Positioning
Lithography
Optics Testing
Biotechnology, Life Science, Medical Design, Medical Technology
Flow Cytometry
Cell Sorting
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Electrophysiology, Patch Clamp
Intra-Cell Metrology
Cell Penetration
Microdosing
Handling
OCT, WLI
Diagnostics
Dermatology
Ophthalmology
Nanotechnology, Nanofabrication, NanoAutomation
Nanoimprint
Nanoassembly
Nanofabrication
Nanojoining
Nanomechanics
Nanomaterials Testing
Microgrippers, Manipulators
Aeronautics, Image Processing, Cryogenic & Vacuum Environments
Microwave Antenna Precision
Alignment
Precision Linear Actuators
Beamline Experiments
Angular Alignment
Sample Positioning