16
Precision Cutting Tools THREAD MILLING CUTTERS Made of solid carbide + NEW

Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

  • Upload
    others

  • View
    6

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

Precision Cutting Tools

THREAD MILLING CUTTERSMade of solid carbide

+ NEW

Page 2: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

Thread milling cutters without chamfer TM SP – 2xD IC TiCN

Easy option for thread milling one thread sizeThread types: M, MF, UNF, UNC, NPT

Thread milling cutters with chamfer 45° TMC SP – 2xD IC TiCN

High productivity thanks to countersinking and thread milling with one tool, very smooth operation and low lateral forcesThread types: M, MF, G

Universal thread milling cutters with recessed neck TMU SP – IC TiCN

For different thread sizes with the same pitch, i.e. thread M30x1.5, cutter Ø12xM1.5, Ø16xM1.5 or Ø 20x45Thread types: M, MF, G, NPT, M / MF For external threads

art. nos. 80300 | 8030180302 | 80304 | 80306 | 80307

art. no. 80309

art. nos. 80303 | 80305 | 80308

Thre

ad m

illin

g cu

tter

s

with

out c

ham

fer

Thre

ad m

illin

g cu

tter

s

with

cha

mfe

r 45

°U

nive

rsal

th

read

mill

ing

cutt

ers

• various materials can be machined with one tool (aluminium, steel, cast iron, VA, titanium, Inconel, max. hard HRC 65 etc.)

• different diameters and tolerances are possible with one tool (i.e. 6H+0.1, 7G, EG etc.)

• one tool for through and blind holes as well as left- and right-hand threads

• thread depth down to the base of the hole possible (0.5xP)

• no axial cross-cutting

• saving on tool space (type TMC)

• no chip congestion as short chips are produced

• low tooling costs for the same pitch and large threads (type TMU)

• short machining times thanks to high cutting speed and feed rate

• high process reliability even in the event of tool breakage as the thread milling cutters can be completely removed from workpiece and machine

• high economic efficiency thanks to Guhring‘s re-grind and re-coating centres

What are the advantages of thread milling compared to tapping and fluteless tapping?

Page 3: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

C

60°

P

G

dk

l2l1

d2 d1

C

60°

P

D

dk

45°

l3 l2l1

d 2 d 1 d 3

Thre

ad m

illin

g cu

tter

s

with

out c

ham

fer

Thre

ad m

illin

g cu

tter

s

with

cha

mfe

r 45

°U

nive

rsal

th

read

mill

ing

cutt

ers

Thread milling cutter TM without IC for ISO metric threads Article no. 80300

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TM SP

Thread length 2xD

Cooling

Shank form plain h6

Cutting direction right-hand

G P d1 d2 dk l1 l2 Z Code no.Availability

mm mm mm mm mm mm

M 6 1.00 4.800 6.000 5.000 54.00 13.50 3 6,000 lM 8 1.25 6.400 8.000 6.800 62.00 18.10 3 8,000 lM10 1.50 7.950 10.000 8.500 74.00 21.80 3 10,000 lM12 1.75 9.950 10.000 10.200 74.00 25.40 4 12,000 lM14 2.00 11.200 12.000 12.000 90.00 31.00 4 14,000 lM16 2.00 12.800 14.000 14.000 90.00 35.00 4 16,000 lM20 2.50 14.950 16.000 17.500 102.00 41.30 4 20,000 l

Thread milling cutters with chamfer for ISO metric threads Article no. 80309

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TMC SP

Thread length 2xD

Cooling axial

Shank form HA

Cutting direction right-hand

G P d1 d2 d3 dk l1 l3 l2 Z Code no.Availability

mm mm mm mm mm mm mm mm

M 3 0.500 2.300 6.000 3.400 2.50 48.000 36.000 6.800 3 3.000 lM 4 0.700 3.000 6.000 4.500 3.30 48.000 36.000 8.800 3 4.000 lM 5 0.800 4.000 6.000 5.500 4.20 54.000 36.000 10.800 3 5.000 lM 6 1.000 4.800 8.000 6.600 5.00 62.000 36.000 13.500 3 6.000 lM 8 1.250 6.400 10.000 9.000 6.80 74.000 40.000 18.100 3 8.000 lM 10 1.500 7.950 12.000 11.000 8.50 80.000 45.000 21.800 4 10.000 lM12 1.750 9.950 14.000 13.500 10.20 90.000 45.000 25.400 4 12.000 lM14 2.000 11.200 16.000 15.500 12.00 102.000 48.000 31.000 4 14.000 lM 16 2.000 11.800 18.000 17.500 14.00 102.000 48.000 35.000 4 16.000 lM20 2.500 14.500 20.000 21.500 17.50 125.000 50.000 41.300 4 20.000 l

Page 4: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

C

55°

P

G

dk

l2l1

d2 d1

C

60°

P

G

dk

l2l1

d2 d1

Thread milling cutter TM with IC for BSP-threads Article no. 80302

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TM SP

Thread length 2xD

Cooling axial

Shank form plain h6

Cutting direction right-hand

G P d1 d2 dk l1 l2 Z Code no.Availability

G/inch mm mm mm mm mm

G 1/8 28.00 7.950 8.000 8.800 64.00 21.30 3 9,728 lG 1/4 19.00 10.500 12.000 11.800 90.00 28.70 4 13,157 lG 3/8 19.00 13.600 14.000 15.250 90.00 35.40 4 16,662 l

Thread milling cutter TM with IC for ISO metric threads Article no. 80301

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TM SP

Thread length 2xD

Cooling axial

Shank form plain h6

Cutting direction right-hand

G P d1 d2 dk l1 l2 Z Code no.Availability

mm mm mm mm mm mm

M 6 1.00 4.800 6.000 5.000 54.00 13.50 3 6,000 lM 8 1.25 6.400 8.000 6.800 62.00 18.10 3 8,000 l

M 8 X1 1.00 6.400 8.000 7.000 62.00 17.50 3 8,005 lM10 1.50 7.950 10.000 8.500 74.00 21.80 3 10,000 l

M10 X1 1.00 7.950 10.000 9.000 74.00 21.50 3 10,005 lM10 X1.25 1.25 7.950 10.000 8.800 74.00 21.90 3 10,006 l

M12 1.75 9.950 10.000 10.200 74.00 25.40 4 12,000 lM14 2.00 11.200 12.000 12.000 90.00 31.00 4 14,000 l

M14 X1.50 1.50 11.200 12.000 12.500 90.00 30.80 4 14,007 lM16 2.00 12.800 14.000 14.000 90.00 35.00 4 16,000 l

M16 X1.50 1.50 12.800 14.000 14.500 90.00 33.80 4 16,007 lM20 2.50 14.950 16.000 17.500 102.00 41.30 4 20,000 l

M20 X1.50 1.50 14.950 16.000 18.500 102.00 42.80 4 20,007 l

Page 5: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

C

60°

P

G

dk

l2l1

d2 d1

Thread milling cutter TM with IC for NPT-threads Article no. 80304

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TM SP

Thread length

Cooling axial

Shank form plain h6

Cutting direction right-hand

G P d1 d2 dk l1 l2 Z Code no.Availability

G/inch mm mm mm mm mm

1/16 27.00 5.900 8.000 6.150 54.00 9.90 3 8,190 l1/8 27.00 7.300 8.000 8.400 64.00 9.90 3 10,620 l1/4 18.00 9.950 12.000 11.100 72.00 19.00 4 14,140 l3/8 18.00 12.500 14.000 14.300 80.00 14.80 4 17,570 l

C

G55°

Pl2

l1

d2 d1

l4

Thread milling cutter TMU with IC for BSP-threads Article no. 80303

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TMU SP

Thread length

Cooling axial

Shank form plain h6

Cutting direction right-hand

G P d1 d2 l1 l2 l4 Z Code no.Availability

G/inch mm mm mm mm mm

G 19 19.00 9.950 10.000 70.00 16.00 25.00 4 10,190 lG 14 14.00 15.950 16.000 90.00 25.00 40.00 5 16,140 lG 11 11.00 19.950 20.000 105.00 33.00 50.00 5 20,110 l

Page 6: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

C

60°

P

G

dk

l2l1

d2 d1

C

60°

Pl2l1

d2

d1

G

Thread milling cutter TM with IC for UNC-threads Article no. 80306

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TM SP

Thread length 2xD

Cooling axial

Shank form plain h6

Cutting direction right-hand

G d1 d2 dk l1 l2 Z Code no.Availability

mm mm mm mm mm

NR.10 -24 3.400 6.000 3.900 54.00 11.10 3 4,826 lNR.12 -24 4.100 6.000 4.500 54.00 12.20 3 5,486 l

1/4 -20 4.700 6.000 5.100 54.00 14.60 3 6,350 l5/16-18 6.100 8.000 6.600 64.00 17.60 3 7,938 l3/8 -16 7.600 8.000 8.000 64.00 21.40 3 9,525 l7/16-14 9.000 10.000 9.400 74.00 24.50 3 11,113 l1/2 -13 9.950 10.000 10.800 74.00 28.30 4 12,700 l9/16-12 11.400 12.000 12.200 90.00 30.70 4 14,288 l5/8 -11 12.700 14.000 13.500 90.00 35.80 4 15,875 l

Thread milling cutter TMU with IC for NPT-threads Article no. 80305

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TMU SP

Thread length

Cooling axial

Shank form plain h6

Cutting direction right-hand

G P d1 d2 l1 l2 Z Code no.Availability

G/inch mm mm mm mm

NPT 14 14.00 14.500 16.000 90.00 19.05 5 21,900 lNPT 11.5 11.50 18.500 20.000 90.00 23.19 5 34,180 l

Page 7: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

C

60°

Pl2

l1

d2 d1

l4

d

External thread milling cutter with IC for ISO metric threads Article no. 80308

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TMU SP

Thread length

Cooling axial

Shank form plain h6

Cutting direction right-hand

G P d1 d2 dk l1 l2 Z Code no.Availability

mm mm mm mm mm mm

0.50 10.000 9.950 10.000 70.00 16.00 25.00 4 10,050 l0.75 10.000 9.950 10.000 70.00 16.00 25.00 4 10,075 l1.00 12.000 11.950 12.000 80.00 20.00 31.00 4 12,100 l1.25 12.000 11.950 12.000 80.00 20.00 31.00 4 12,125 l1.50 12.000 11.950 12.000 80.00 20.00 31.00 4 12,150 l1.50 16.000 15.950 16.000 90.00 25.00 40.00 5 16,150 l2.00 16.000 15.950 16.000 90.00 25.00 40.00 5 16,200 l2.50 16.000 15.950 16.000 90.00 25.00 40.00 5 16,250 l3.00 20.000 19.950 20.000 105.00 33.00 50.00 5 20,300 l

C

60°

P

G

dk

l2l1

d2 d1

Thread milling cutter TM with IC for UNF-threads Article no. 80307

Standard Company std.

Tool material Solid carbide

Carbide grade K/P

Surface finish

Type TM SP

Thread length 2xD

Cooling axial

Shank form plain h6

Cutting direction right-hand

G d1 d2 dk l1 l2 Z Code no.Availability

mm mm mm mm mm

NR.10 -32 3.800 6.000 4.100 54.00 11.50 3 4.826 lNR.12 -28 4.300 6.000 4.600 54.00 12.20 3 5.486 l

1/4 -28 5.100 6.000 5.500 54.00 14.10 3 6.350 l5/16-24 6.300 8.000 6.900 64.00 17.50 3 7.938 l3/8 -24 7.800 8.000 8.500 64.00 20.60 3 9.525 l7/16-20 9.400 10.000 9.900 74.00 24.80 3 11.113 l1/2 -20 9.950 10.000 11.500 74.00 27.30 4 12.700 l9/16-18 11.400 12.000 12.900 90.00 30.30 4 14.288 l5/8 -18 12.700 14.000 14.500 90.00 33.20 4 15.875 l

Page 8: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

➊ ➋ ➌ ➍ ➎ ➏ ➐

Plain textN10 M6 T1 Tool callN20 G90 G54 G00 X0.000 Y0.000 M8 Work offset, coolant on

➊ N30 Z2.000 S1996 M3 D1Positioning centered on start position above bolt andspindle speed call-up

N40 G91 Switch to incremental➋ N50 X7.557 Y13.990 Movement to thread milling start position laterally to bolt

N60 G01 Z15.400 F1000 Withdrawal to start depth➌ N70 G42 G01 X0.000 Y7.975 F1000 Cutter radius compensation on➍ N80 G01 X7.557 Y0.000 F645 Linear entry movement, start of thread milling

➎ N90 G03 X0.000 Y-0.000 Z1.500 J-6.015 I0.000 F1289360° thread milling cycle with axial movement of the thread pitchin Z-direction

➏ N100 G01 X0.000 Y7.975 F2578 Linear withdrawal movement, end of thread milling➐ N110 G40 G01 X0.000 Y7.975 F1000 Cutter radius compensation off

N120 G90 Switch to absoluteN130 G80 G00 Z2.000 M9 Withdrawal to end position above bolt, coolant offN140 M30 End

Machine example

Coating: TiCNThread: M14 6g external threadPitch: 1.5 mmThread depth: 13.4 mmTool material: 38MnSiV5Cutting speed: 100 m/minFeed per tooth: 0.06 mmCutting time: 4.8 s

Programming example:

HARD MACHINING

For the hard machining of materials from 55 to 65 HRC we offer a special hard thread milling cutter. Thanks to the extremly wear-resistant and tough carbide, the special geometry and the extremly wear-resistant TiAlN coating the hard thread milling cutter TMZH for metric ISO threads from M4 to M16 realizes maximum tool life, as shown in practice.

APPLICATION EXAMPLE

Type Hard Thread Milling CutterDiameter M12Coating TiAlNMaterial Tool steelMaterial description

1.2379 62 HRC

Workpiece dieDepth of thread [mm] 9Cooling dry machiningCoolantMachine Type machining centrevc [m/min] 25Tool life 250 threads

HARD MACHINING

MICRO MACHINING

Especially for the machining of smallest threads from diameter 2 mm up to a thread length of 3xD we offer special thread milling cutters made from solid carbide. They are available for the thread types M, MF, UNC and UNF and enable the micro machining of high precision threads with highest cutting parameters and long tool life in the medical and aerospace industry, the electrotechnology, the clock and watch industry and many other fields.

SPECIAL THREAD MILLING CUTTERS FOR SPECIAL APPLICATIONS

MICRO MACHINING

Page 9: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

SPECIAL THREAD MILLING CUTTERS FOR SPECIAL APPLICATIONS

COMBI MACHINING

COMBINATION DRILL / THREAD MILLING CUTTER

Component: Transmission housing AlSi9Cu3

Machining processes:Drilling, chamfering and burr-free thread milling, blind holesM12x1.5, thread depth = 24 mm

Tool: Solid carbide drill / thread milling cutter DTMZ M12x1.5 with IC and de-burring edge

Cutting rates: vc = 230 m/min. fb = 0.10 fz = 0.07 mm

Tool life: 20.000 threads

COMBINATION DRILL / THREAD MILLING CUTTER

Component: Pump housing AlSi12

Machining processes:Drilling, chamfering, facing and thread milling, blind holesM10x1, thread depth =15 mm

Tool: Solid carbide drill / thread milling cutter DTMZ M10x1 with IC and spot facer

Cutting rates:vc = 280 m/min./fb = 0.07/fz =0.05 mm

Tool life: 24.000 threads

COMBINATION DRILL / THREAD MILLING CUTTER

Component: Cylinder head AlSi9Cu3

Machining processes:Drilling tapping size hole and 2nd hole, chamfering, reverse countersinking and burr-free thread milling, through holes M16x1.5, thread depth = 12 mm

Tool: Solid carbide drill / thread milling cutter DTMZ M16x1.5 with IC, 1st drilling step and core drilling step as well as reverse countersinking

Cutting rates: vc = 250 m/min./fb = 0.20/fz = 0.08 mm

Tool life: 16.000 threads

Page 10: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

M

UN

MF

NPT

G

NPTF

UNC UNF

60°

P

G

dk

l2l1

d2 d1

60°

Pl2

l1

d2 d1

l4

d

THREAD MILLING CUTTERS IN SPECIAL SIZESWITH SHORT DELIVERY PERIODS

Your advantages:

Quotationwithin 72hrs!

Tool dispatchmaximum 4 weeks

Name/customer no. if available Order no.New customer

Telephone Fax

Street no. Town/post code

Date Signature

Contact for questionsOrder Inquiry

Quantity

Pitch P

Thread type

Coating

Minimum order quantity 3 tools

(i.e. 0.75 mm, 1 mm, 19 Gg, 11.5 Gg)at M, G, UNC, UNF, NPT and NPTF no pitch required

* shank diameter d2 must not be less than the cutting edge diameter d1

Please state effective length l4 for tools with collar recess

bright TiCN

All tools are designed with axial IC

Cutting Ø d1

Total length l1

Shank dia. d2

Thread length l2

Dimensions

Effective length l4

Page 11: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

1.) Tool clamping: good concentricity is important, therefore clamping as short and rigid as possible

(see chuck recommendation, page 28).

2.) Enter tool data in machine memory 1.) Take tool length from the front face of the tool.

2.) Measure tool radius with tool pre-setting equipment. General rule:

measured radius - 0.022 x pitch provides the input value in machine memory.

3.) Input of CNC program in control (preferably integrated as sub-program at corresponding positions)

a.) Call-up of a self-controlling cycle (procedures should be known)

b.) Integration of data file from our threadmill-software (DIN or Haidenhain).

4.) Trial run over workpiece a) Tool length dimension in memory extending by an approximate value

dependent on contact length (i.e. 30 mm) or offset zero point.

b) Run program in single set, visual check of travel path.

c) Allow program to run in automatic mode.

Attention:

With controls where it is not definitely clear what milling path is assigned it

it must be clarified if the feed is positioned on the external path vf or at the

centre path vm. As a rule we specify the milling centre point path vm.

5.) Application in workpiece Re-set the tool extension or the zero point. Then allow the program to run in the workpiece

the feed regulation must be 100% selected. Should the thread not be true to gauge,

the tool radius requires correction in the tool memory:

Example:

• thread too tight: Radius correction - input

• thread too large: Radius correction + input

PRACTICAL APPLICATION OF THREAD MILLING CUTTERS

Page 12: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

Dd

Y+

X+

Y+

X+

Y+

X+

1 2 3 4 5 6

Program specifications

Thread milling functions

G00 Rapid movement G90 Absolute dimension

G01 Feed G91 Incremental dimension

G02 Circular interpolation (clockwise) M03 Spindle on (clockwise rotation)

G03 Circular interpolation (anti-clockwise) M05 Spindle stop

G17 Layer selection x-y axis M08 Coolant on

G18 Layer selection z-x axis X Axis

G19 Layer selection y-z axis Y Axis

G40 Cancel tool correction Z Axis

G41 Tool path correction (left of contour) I Thread pitch parallel to X-Achse

G42 Tool path correction (right of contour) J Thread pitch parallel to Y-Achse

G43 Tool length compensation (call-up) S Spindle speed

G49 Tool length compensation (deselect) F Feed

G54 Work offset

CNC internal thread milling

1. Moving to start position

2. Moving to thread depth in bore

3. 180° descending loop to contour

4. 360° full circular movement of thread milling cutter

5. 180° exit loop to centre of bore

6. Rapid movement from bore to start position

(milling cutter)external path vf

(milling cutter)centre point path vm

entry cycle 180°(always half feed rate)

vm = vf . (D - d) D

vf = n . z . fz

vb = n . fb

vc = d . . n 1000

n = vc . 1000 d .

Formula of calculation

vc = cutting speedvf = contour feedvm = centre point path feedn = revolutionsz = number of teethfz = feed per toothfb = feed per drill per revolution*vb = drill feed rate*D = Ø nom. of thread [mm]d = milling cutter nom. Ø [mm]* for drill/thread milling

THREAD MILLING PROGRAMMING

Page 13: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

Std. ISO metric threads DIN 13

nom. pitch tapp. size core diameterØ P hole Ø of int. thread 6H*

DIN 336 min. max.mm mm mm mm

M 1 0.25 0.75 0.729 0.785M 1.1 0.25 0.85 0.829 0.885M 1.2 0.25 0.95 0.929 0.985M 1.4 0.30 1.10 1.075 1.142M 1.6 0.35 1.25 1.221 1.321M 1.8 0.35 1.45 1.421 1.521M 2 0.40 1.60 1.567 1.679M 2.2 0.45 1.75 1.713 1.838M 2.5 0.45 2.05 2.013 2.138M 3 0.50 2.50 2.459 2.599M 3.5 0.60 2.90 2.850 3.010M 4 0.70 3.30 3.242 3.422M 4.5 0.75 3.70 3.688 3.878M 5 0.80 4.20 4.134 4.334M 6 1.00 5.00 4.917 5.153M 7 1.00 6.00 5.917 6.153M 8 1.25 6.80 6.647 6.912M 9 1.25 7.80 7.647 7.912M 10 1.50 8.50 8.376 8.676M 11 1.50 9.50 9.376 9.676M 12 1.75 10.20 10.106 10.441M 14 2.00 12.00 11.835 12.210M 16 2.00 14.00 13.835 14.210M 18 2.50 15.50 15.294 15.744M 20 2.50 17.50 17.294 17.744M 22 2.50 19.50 19.294 19.744M 24 3.00 21.00 20.752 21.252M 27 3.00 24.00 23.752 24.252M 30 3.50 26.50 26.211 26.771M 33 3.50 29.50 29.211 29.771M 36 4.00 32.00 31.670 32.270M 39 4.00 35.00 34.670 35.270M 42 4.50 37.50 37.129 37.799M 45 4.50 40.50 40.129 40.799M 48 5.00 43.00 42.587 43.297M 52 5.00 47.00 46.587 47.297M 56 5.50 50.50 50.046 50.796

* M 1.1 - M 1.4 tapping size hole of int. thread 5H

Std. ISO fine metric threads DIN 13

nom. x pitch tapp. size core diameterØ P hole Ø of int. thread 6H

DIN 336 min. max.mm mm mm mm

M 2.5 x 0.35 2.15 2.121 2.221M 3.0 x 0.35 2.65 2.621 2.721M 3.5 x 0.35 3.15 3.121 3.221M 4.0 x 0.50 3.50 3.459 3.599M 4.5 x 0.50 4.00 3.959 4.099M 5.0 x 0.50 4.50 4.459 4.599M 5.5 x 0.50 5.00 4.959 5.099M 6.0 x 0.75 5.20 5.188 5.378M 7.0 x 0.75 6.20 6.188 6.378M 8.0 x 0.50 7.50 7.459 7.599M 8.0 x 0.75 7.20 7.188 7.378M 8.0 x 1.00 7.00 6.917 7.153M 9.0 x 0.75 8.20 8.188 8.378M 9.0 x 1.00 8.00 7.917 8.153M 10 x 0.75 9.20 9.188 9.378M 10 x 1.00 9.00 8.917 9.153M 10 x 1.25 8.80 8.647 8.912M 11 x 0.75 10.20 10.188 10.378M 11 x 1.00 10.00 9.917 10.153M 12 x 1.00 11.00 10.917 11.153M 12 x 1.25 10.80 10.647 10.912M 12 x 1.50 10.50 10.376 10.676M 14 x 1.00 13.00 12.917 13.153M 14 x 1.25 12.80 12.647 12.912M 14 x 1.50 12.50 12.376 12.676M 15 x 1.00 14.00 13.917 14.153M 15 x 1.50 13.50 13.376 13.676M 16 x 1.00 15.00 14.917 15.153M 16 x 1.25 14.80 14.647 14.912M 16 x 1.50 14.50 14.376 14.676M 17 x 1.00 16.00 15.917 16.153M 17 x 1.50 15.50 15.376 15.676M 18 x 1.00 17.00 16.917 17.153M 18 x 1.50 16.50 16.376 16.676M 20 x 1.00 19.00 18.917 19.153M 20 x 1.50 18.50 18.376 18.676M 20 x 2.00 18.00 17.835 18.210M 22 x 1.00 21.00 20.917 21.153M 22 x 1.50 20.50 20.376 20.676M 22 x 2.00 20.00 19.835 20.210M 24 x 1.00 23.00 22.917 23.153M 24 x 1.50 22.50 22.376 22.676M 24 x 2.00 22.00 21.835 22.210M 25 x 1.00 24.00 23.917 24.153M 25 x 1.50 23.50 23.376 23.676M 25 x 2.00 23.00 22.835 23.210M 27 x 1.00 26.00 25.917 26.153M 27 x 1.50 25.50 25.376 25.676M 27 x 2.00 25.00 24.835 25.210M 28 x 1.00 27.00 26.917 27.153M 28 x 1.50 26.50 26.376 26.676M 28 x 2.00 26.00 25.835 26.210M 30 x 1.00 29.00 28.917 29.153M 30 x 1.50 28.50 28.376 28.676M 30 x 2.00 28.00 27.835 28.210M 30 x 3.00 27.00 26.752 27.252M 32 x 1.50 30.50 30.376 30.676M 32 x 2.00 30.00 29.835 30.210M 33 x 1.50 31.50 31.376 31.676M 33 x 2.00 31.00 30.835 31.210M 33 x 3.00 30.00 29.752 30.252M 35 x 1.50 33.50 33.376 33.676M 36 x 1.50 34.50 34.376 34.676

UNC threadsASME B1.1

nom. threads tapp. size core diameterØ hole Ø of int. thread 2B

per DIN 336 min. max.inch mm mm mm

no. 1 - 64 1.55 1.425 1.580no. 2 - 56 1.85 1.694 1.872no. 3 - 48 2.10 1.941 2.146no. 4 - 40 2.35 2.157 2.385no. 5 - 40 2.65 2.487 2.698no. 6 - 32 2.85 2.642 2.896no. 8 - 32 3.50 3.302 3.531no. 10 - 24 3.90 3.683 3.937no. 12 - 24 4.50 4.343 4.597

1/4 - 20 5.10 4.978 5.2585/16 - 18 6.60 6.401 6.731

3/8 - 16 8.00 7.798 8.1537/16 - 14 9.40 9.144 9.550

1/2 - 13 10.80 10.592 11.0249/16 - 12 12.20 11.989 12.446

5/8 - 11 13.50 13.386 13.8683/4 - 10 16.50 16.307 16.8407/8 - 9 19.50 19.177 19.761

1 - 8 22.25 21.971 22.6061 1/8 - 7 25.00 24.638 25.3491 1/4 - 7 28.00 27.813 28.5241 3/8 - 6 30.75 30.353 31.1151 1/2 - 6 34.00 33.528 34.2901 3/4 - 5 39.50 38.938 39.802

2 - 4.5 45.00 44.679 45.593

TAPPING SIZE HOLES FOR THREAD MILLING CUTTING

Page 14: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

d1

BT

D1

d1

BTET1:16

EG UNC (UNC-STI) threads for wire thread inserts ASME B18.29.1

nom. threads tapp. size core diameterØ hole Ø of int. thread

per DIN 336 min. max.inch mm mm mm

EG no. 6 - 32 3.80 3.678 3.879EG no. 8 - 32 4.40 4.338 4.524EG no. 10 - 24 5.20 5.055 5.283EG no. 12 - 24 5.80 5.715 5.944EG 1/4 - 20 6.70 6.624 6.868EG 5/16 - 18 8.40 8.242 8.489EG 3/8 - 16 10.00 9.868 10.127EG 7/16 - 14 11.60 11.506 11.783EG 1/2 - 13 13.30 13.122 13.393EG 9/16 - 12 14.90 14.747 15.032EG 5/8 - 11 16.50 16.375 16.673

Metric/metric fine EG-threads (EG M 14 x 1.25) for wire thread inserts

nom. x pitch tapp. size core diameterØ P hole Ø of int. thread

DIN 336 min. max.mm mm mm mm

EG M 4 x 0.70 4.20 4.152 4.292EG M 5 x 0.80 5.25 5.174 5.334EG M 6 x 1.00 6.30 6.217 6.407EG M 8 x 1.25 8.40 8.271 8.483EG M10 x 1.50 10.50 10.324 10.560EG M12 x 1.75 12.50 12.379 12.644EG M14 x 1.25 14.40 14.271 14.483EG M16 x 2.00 16.50 16.433 16.733

UNF threads ASME B1.1

nom. threads tapp. size core diameterØ hole Ø of int. thread 2B

per DIN 336 min. max.inch mm mm mm

no. 1 - 72 1.55 1.473 1.610no. 2 - 64 1.85 1.755 1.910no. 3 - 56 2.15 2.024 2.197no. 4 - 48 2.40 2.271 2.459no. 5 - 44 2.70 2.550 2.741no. 6 - 40 2.95 2.819 3.023no. 8 - 36 3.50 3.404 3.607no. 10 - 32 4.10 3.962 4.166no. 12 - 28 4.60 4.496 4.724

1/4 - 28 5.50 5.359 5.5885/16 - 24 6.90 6.782 7.0363/8 - 24 8.50 8.382 8.636

7/16 - 20 9.90 9.728 10.0331/2 - 20 11.50 11.328 11.608

9/16 - 18 12.90 12.751 13.0815/8 - 18 14.50 14.351 14.6813/4 - 16 17.50 17.323 17.6787/8 - 14 20.40 20.269 20.650

1 - 12 23.25 23.114 23.5711 1/8 - 12 26.50 26.289 26.7461 1/4 - 12 29.50 29.464 29.9211 3/8 - 12 32.75 32.639 33.0961 1/2 - 12 36.00 35.814 36.271

EG UNF (UNF-STI) threads for wire thread inserts ASME B18.29.1

nom. threads tapp. size core diameterØ hole Ø of int. thread

per DIN 336 min. max.inch mm mm mm

EG no. 6 - 40 3.70 3.644 3.818EG no. 8 - 36 4.40 4.321 4.498EG no. 10 - 32 5.10 4.999 5.184EG no. 12 - 28 5.70 5.682 5.809EG 1/4 - 28 6.60 6.546 6.721EG 5/16 - 24 8.25 8.166 8.352EG 3/8 - 24 9.80 9.754 9.931EG 7/16 - 20 11.50 11.389 11.585EG 1/2 - 20 13.10 12.974 13.172EG 9/16 - 18 14.70 14.592 14.798EG 5/8 - 18 16.25 16.180 16.386

(Whitworth) threads (DIN-ISO 228-1)

nom. threads tapp. size core diameterØ hole Ø of int. thread

per DIN 336 min. max.inch inch mm mm mmG 1/16 28 6.80 6.561 6.843G 1/8 28 8.80 8.566 8.848G 1/4 19 11.80 11.445 11.890G 3/8 19 15.25 14.950 15.395G 1/2 14 19.00 18.631 19.172G 5/8 14 21.00 20.587 21.128G 3/4 14 24.50 24.117 24.658G 7/8 14 28.25 27.877 28.418G 1 11 30.75 30.291 30.931G 11/8 11 35.50 34.939 35.579G 11/4 11 39.50 38.952 39.592G 11/2 11 45.25 44.845 45.485G 13/4 11 51.00 50.788 51.428G 2 11 57.00 56.656 57.296

NPT ANSI B 2.1 American tapered pipe thread 1:16

version A version B nom. threads tapping size Ø tapp. size cutting depth drilling depth(avoid if possible) Ø per cylindrical (A) conical (B) ET BT (min)

inch d1 D1 mm mm1/16 - 27 6.15 6.39 9.29 10.71/8 - 27 8.40 8.74 9.32 10.81/4 - 18 11.10 11.36 13.52 15.63/8 - 18 14.30 14.80 13.83 16.01/2 - 14 17.90 18.32 18.07 20.83/4 - 14 23.30 23.67 18.55 21.31 - 11.5 29.00 29.69 22.29 25.61 1/4 - 11.5 37.70 38.45 22.80 26.11 1/2 - 11.5 43.70 44.52 22.80 26.12 - 11.5 55.60 56.56 23.20 26.52 1/2 - 8 66.30 67.62 31.75 36.33 - 8 82.30 83.52 33.74 38.5

TAPPING SIZE HOLES FOR THREAD MILLING CUTTING

Page 15: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

Type TM TMC TMU

ISO Material group

Cutting speed

vc(m/min)

Feed mm / per tooth fz for Ø (up-cut milling) Milling part diameter

Ø2 Ø3 Ø4 Ø5 Ø6 Ø7 Ø8 Ø9 Ø10 Ø12 Ø14 Ø16 Ø18 Ø20mm mm mm mm mm mm mm mm mm mm mm mm mm mm

P

Common structural steels

110 0.02 0.02 0.025 0.03 0.035 0.045 0.05 0.055 0.06 0.06 0.065 0.065 0.07 0.08 ++ ++ ++Free-cutting steels

Unalloyed case hardened steels

Unalloyed heat-treatable steels

Alloyed case hardened steels

Alloyed heat-treatable steels 90 0.015 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05 0.05 0.05 0.055 0.06 0.07 + ++ ++Alloyed tool steels

M

Stainless and acid-resit. steel

60 0.01 0.01 0.015 0.02 0.025 0.03 0.03 0.035 0.04 0.045 0.05 0.05 0.055 0.06 + ++ ++Steels, sulfured

austenitic

martensitic

KGrey cast iron, cast iron

120 0.02 0.02 0.025 0.03 0.035 0.045 0.05 0.055 0.06 0.06 0.065 0.07 0.08 0.1 ++ ++ ++Spher. graph. iron mall. cast iron

N

Non-ferrous metals:

Aluminium and other 250 0.03 0.035 0.04 0.045 0.05 0.055 0.06 0.065 0.07 0.08 0.085 0.09 0.1 0.12 ++ ++ ++non-ferrous met., copper alloys

Plastics 350 0.03 0.04 0.045 0.05 0.055 0.055 0.06 0.07 0.075 0.085 0.09 0.1 0.12 0.15 ++ ++ ++S Special alloys and Titanium 35 0.01 0.01 0.015 0.02 0.025 0.03 0.03 0.035 0.04 0.045 0.05 0.05 0.055 0.06 + ++ ++H Hardened steel [max. 55 HRC] 25 - 0.005 0.005 0.01 0.012 0.014 0.018 0.02 0.02 0.022 0.025 0.03 0.035 0.04 + ++ +

Note: In hardened steels up to max. 55HRC diameter must be programmed in 3 passes!

APPLICATION RECOMMENDATIONS THREAD MILLING CUTTERS

Page 16: Precision Cutting Tools - hartner.de · Thread milling cutters without chamfer TM SP – 2xD IC TiCN Easy option for thread milling one thread size Thread types: M, MF, UNF, UNC,

Precision Cutting Tools

FU500 | FN500UNIVERSELL & WIRTSCHAFTLICH

+ Ausgabe 2016

DE

16MnCr5

11SMn30+C

Sz37

GG

GGG

C45

VA

Aluminium

Kupfer

Bronze

Messing

Plexiglas

PVC

Makrolon

PE 1000

Precision Cutting Tools

KLEINSTBOHRERAUS HSS-E-PM UND VOLLHARTMETALL

+ Ausgabe 2016

DE

Precision Cutting Tools

TS-DRILLSVHM VORZUGSPROGRAMM

+ Ausgabe 2016

DE

HighlightsVHM-Werkzeuge für dieHochleistungsbearbeitung

2012

Präzisions-Bohrwerkzeuge

Gewindewerkzeuge

Das neue Komplettprogramm zur universellen Gewindeherstellung

2014

Präzisionswerkzeuge

NEU

VHM-Entgrat-werkzeugefür Ein- und Austritt

Neu: VHM Vor-/Rückwärts-entgrater TS 100 VR

2010

Präzisions-Bohrwerkzeuge

TF 100 MulTi-Mill

der multifunktionale Fräser zum Rampen, Bohren, Nuten, Schruppen und Schlichten

2014

Präzisionswerkzeuge

NEU

Eintauchen mit bis zu 45°

Rampen, Bohren, Nuten, Schruppen und Schlichten

Fräsen mit extremem Zeitspanvolumen

Bohren ohne pilotieren bis 2xD möglich

Hohe Schnittparameter

… •

Prin

ted

in G

erm

any

• 20

14

Tiefl ochbohrerKomplettprogramm

2014 Preisliste 42

Präzisionswerkzeuge

Hochleistungs-Fräswerkzeugeaus VHM

Vorzugsprogramm

2013

Präzisions-Werkzeuge

NEU

VHM-Fasfräser

mit Spitzenwinkel60°, 90° und 120°

2014

Präzisionswerkzeuge

NEU

Multiplex Wechselplatten-SpiralbohrerSystem mit Innenkühlung

Neu: Modular-System bereits ab Ø 97 mm!

2013

Präzisionswerkzeuge

Precision Cutting Tools

MULTIPLEX HPCDAS WECHSELPLATTEN-BOHRSYSTEM FÜR BOHRUNGEN BIS 10 X DBIS DURCHMESSER 40,0 MM

+ Ausgabe 2016

DE

LieferprogrammStandard range

Programme de vente

Programma di vendita

Programa actual de productos

Программа поставок

製品案内

标准产品

Precision Cutting Tools

Präzisionswerkzeuge TM Werkzeug-AusgabesystemeIndividuelle Lösungen zur effi zienten Lagerung und Verwaltung von Werkzeugen

2013

www.hartner.de No

liabi

lity

can

be a

ccep

ted

for

prin

ting

erro

rs o

r te

chni

cal c

hang

es o

f any

kin

d.

Our

Con

ditio

ns o

f Sal

e an

d Te

rms

of P

aym

ent a

pply

. Ava

ilabl

e on

requ

est.

Hartner GmbH P.O. Box 10 04 27, D-72425 AlbstadtTel. +49 74 31/1 25-0, Fax +49 74 31/1 25-21 547

Our programme:

FU 500/FN500

INOX Drills

Micro Precision Drills

TS-Drills

Highlights

Gun Drills

Solid Carbide High Performance Milling Cutters

Chamfering Milling Cutters

Multiplex

Multiplex HPC

Standard Range

TM Vending Machines

Threading Tools

De-burring Tools

TF 100 Multi-Mill

2016