PRECISE CLEANING SOLUTIONS - Poirot · 2 Since 1992 More than 600 installations worldwide 85 employees work permanently to satisfy our customer´s needs More than 50 representatives

CLEANING

www.pbt-cleaning.com

PRECISE

SOLUTIONS

2

Since 1992More than 600 installations worldwide85 employees work permanently to satisfy our customer´s needsMore than 50 representatives worldwide2500 m2 company facilityISO 9001 and ISO 14001 conform

PBT Rožnov p.R., s.r.o. is the biggest process integrator for the SMT assemblies in the Czech Republic and Slovak Republic. Deep knowledge is applied in its own daughter plant MEAS CZ. The company with more than 20 years tradition of manufacturing cleaning systems for the electronic assembly solutions.

ABOUT PBT COMPANY

Experience with challenging projects The most advance methods of simulation & experiments Offering innovative solutions Close collaboration with universities and research institutes

Own laboratories and testing facilities Professional advicing for optimal machine configuration Achieving the best cleaning results

Our design team converts research ideas into the most up-to date equipment Complete in-house mechanical, hardware and software design Flexibility in customer specific requirements

Complete manufacturing and assembly within our company SPC on entire production process

Worldwide sales and service support through local representatives

WWW.PBT-CLEANING.COM3

UNIQUE FEATURES OF OUR SYSTEMS

Unique linear and matrix nozzle system for the best uniformity of spray-field Synchonized motion of nozzle manifolds prevents stencil from damage caused by unbal-lanced spray loadAdditional optimization by exchangable nozzle kits available Direct distribution of drying heated air elimi- nates energy lost

Completelly independent circu- lation systems for each process stepLowest liquid drag-over Strictly drained common parts of pipingProcess chambers and tooling have finest design to limit ad-hered liquid and drag out

Integrated in machine DI water close-loop reclaim systems - envi- ronmentally friendly and cost savingNo drain required Adaptive rinsing cycle time control

Processes combinationWide range of cleaning methods for all different tasks.

Uniform system of Spray in Air

Consumption minimisation

Fully closed loop of rinsing

Complete traceability of processBarcode or matrix PCB indentification readingComplete process para- meter set logging in all process stagesAutomatic concentration reading and logging

Water based solvents Semi-aqua solvent technology Saponified process Detergents

Chemistry:

Agitation: SiA Spray-in-AirUS Ultrasonic SuI Spray-under-ImmersionAuI Air-under-ImmersionOuI Oscillation-under-Immersion

Powerfull air knife enables complete liquid blow-off from cleaned objects

4

Single-chamber Cleaning Machines Multi-bath

Super SWASH Super SWASH Twingo COMPACLEAN STENCILCLEAN

SIA MODULECLEAN

Application Suitabillity:

High density PCBA defluxing, HDI, DCB, BGA, hybrids, PoP,

SiP, etc.

Low density PCBA, Misprints from paste and glue

Stencils (metal and plastic) from paste and glue

Maintenance parts from sol-dering process (Solder pallets

etc.)

Process Data:

Max. effective space: WxLxH (mm)W-left/right, L-front/rear, H-height 795 x 80 x 816 2x 740 x 40

x 740450 x 500

x 500

740 x 40 x 740 (on request

820 x 40 x 740)

800 x 100 x 800

PCBA

+ M

ispr

ints

PCB defluxing and Misprints - max effective area at the disposal 0.66 m2 0.9 m2 2.55 m2 0.45 m2 0.6 m2

Standard max. components height from front side + rear side

40 + 40 mm(other on req.)

20 + 20 mm(other on req.)

40 mm(other on req.) 40 + 40 mm 50 + 50 mm

(other on req.)Max load in 3U-160 eurocards

(100 x 160mm) 28 pcs 48 pcs 50 - 140 pcs 24 pcs 28 pcs

Typical total cycle time 20 - 40 min 25 - 50 min 45 - 80 min 30 - 60 min 8 - 15 minTypical consumption / cycle (depends on PCB shape and pollution) - liters 0.2 - 0.3 l 0.25 - 0.35 l 0.3 - 0.4 l 0.3 - 0.4 l 0.15 - 0.25 l

Sten

cils

Stencils capacity/ dimension 1 pc / 32" 2 pcs / 29" 1 pc / 32" 1 pc / 29"

Typical total cycle time 10 - 15 min 12 - 17 min 15 - 25 min 7-10 minTypical consumption / cycle (cleaning

agent) - liters 0.1 - 0.15 l 0.15 - 0.2 l 0.15 - 0.2 l 0.05 - 0.1 l

Solder pallets - available space (mm)830 x 80 x 816 (clamping on

request)

450 x 500 x 500

Typical total cycle time for solder pallets 20 - 30 min 45 - 60 min

Technical Data:Cleaning agent volume 70 l 70 l 71 l 67 l 300 / 140 l

Max. cleaning temperature 60 °C 60 °C 60 °C 60 °C 60 °C

Max. rinsing temperature 40 °C 40 °C 40 °C room 50 °C

Max. drying temperature 110 °C 110 °C 110 °C 85 °C 110 °C

Machine dimension WxLxH (mm)W-left/right, L-front/rear, H-height

1700 × 1150-1400 × 1765

1700×1150-1400×1765

880 × 1680 × 1866

1500 × 776 × 1200

4200 x 2300 x 3000

Machine weight without liquid 495-630 kg 500-625 kg 380-485 kg 240-270 kg 1800 kg

CLEANING MACHINES OVERVIEW


Multi-bath Cleaning Machines

UNICLEAN MINICLEAN US MINICLEAN SIA FLUXCLEAN T FLUXCLEAN SD / HD

Application Suitabillity:

High density PCBA defluxing, HDI, DCB, BGA, hybrids, PoP,

SiP, etc.

Low density PCBA, Misprints from paste and glue

Stencils (metal and plastic) from paste and glue

Maintenance parts from soldering process

(Solder pallets etc.)

Process Data:

Max. effective space: WxLxH (mm)W-left/right, L-front/rear, H-height

210 x 360-410 x 270-320

140-300 x 380 x 325

600 x 100 x 650

450 x 650-830 x 470-620

277 (rinse 155) x 500 x 500 /

740 (rinse 437)x 586 x 550

PCBA

+ M

ispr

ints

PCB defluxing and Misprints - max effective area at the disposal 1.2-1.7 m2 1.1-2.9 m2 0.3 m2

Standard max. components height from front side + rear side

15-10 mm(other on req.)

11-15 mm (other on req.)

40 + 40 mm (other on req.) on request

Max load in 3U-160 eurocards (100 x 160mm) 10-15 pcs 6-21 pcs 15 pcs

Typical total cycle time 10 - 20 min 10 - 20 min 10 - 20 min on requestTypical consumption / cycle (depends on PCB shape and pollution) - liters 0.2 - 0.3 l 0.2 - 0.3 l 0.2 - 0.3 l on request

Sten

cils

Stencils number / dimension 1 pc / 23"

Typical total cycle time 15 - 20 minTypical consumption / cycle (cleaning

agent) - liters 0.05 - 0.15 l

Solder pallets - available space (mm) 450 x 650-830 x 470-620

277 (rinse 155) x 500 x500 /

740 (rinse 437)x 586 x 550

Typical total cycle time for solder pallets 15 min 40 min

Technical Data:Cleaning agent volume 40-50 l 24-48 l 36 l 300-375 l 80 / 315 l

Max. cleaning temperature 80 °C 55 °C 55 °C 55 °C room

Max. rinsing temperature 45 °C room room 55 °C room

Max. drying temperature 110 °C 90 °C 90 °C 110 °C room

Machine dimension WxLxH (mm)W-left/right, L-front/rear, H-height

2625 × 885 × 1600

2170-2370 × 1020 × 1180

2240-2440 × 1020 × 1180

2450 x 1200-1400 x 2370-

2700

760 x 730 x 1350 / 2200 x 804 x 1263

Machine weight without liquid 350-550 kg 335 kg 400 kg 650 kg 54 / 170 kg

6

5μm

5μm1μm

1μm

1μm

1μm

P

μS

T L T LT L

DIRECT SPRAY AGAINST SURFACE TECHNOLOGY

SUPER SWASH

Universal cleaning solution (PCBA, misprint, stencil in one system)Designed to clean difficult Hi-density PCBA, with low standoff componentsCleaning before wire bonding High throughput & low process cost stencil cleaningExcellent PUMP PRINT ® stencil clea-ning

Recommended Super SWASH version:

IIR+III

II

UNIQUE FEATURES4 step process - each split to 5 substeps Easy process optimization due to glass door and illuminated wallEfficient air knife for drip-off and fast drying DI water reclaim plant is integrated Possible spray nozzles optimization Optional selective single-side clea- ning3 years waranty (on request)

IR+II

IR+

APPLICATION

Spray cleaning with water based agentTap water semi closed loop rinsing Pre-Di water closed loop rinsingFine Di water closed loop rinsingPressed heated air drying

CONTROL SYSTEMWINDOWS ® 7 based, touchscreen, LANComplete process traceability (option) Barcode reader for product (option) Cleaner concentration measuring (option) Machine event logging Week program for automatic start-up /shut down Remote support Intuitive control system Three levels password protection

version III


ENHANCED VERSION of Super SWASH

SUPER SWASH TWINGO

PCBA AND STENCIL CLAMPING SYSTEM

Reliable clamping solution for heavy and irregularly shaped PCBACustomised clamping tooling systems available

APPLICATIONExtreme high capacity of stencil clea- ningGreat PCBA cleaning volume

UNIQUE FEATURESChamber can hold double stencil/frame Enhanced Super SWASH features Increased liquid flow Optimal nozzle system Unique air knife system Easy maintenance 3 years waranty (on request)

CONTROL SYSTEMWIN 7 ® based, touchscreen, LAN connectionBased on Super SWASH concept

IIR+III

II

IR+II


Recommended Twingo version:Not recommended

Not recommended

8

HIGH PRESSURE SPRAY-IN-AIR CLEANING SYSTEM

COMPACLEAN

APPLICATIONHigh capacity & low process cost PCBA cleaning Solder pallet cleaning

IIR+III

II

IR+

Not recommended


Recommended COMPACLEAN version:

UNIQUE FEATURESFixed nozzle system Basket oscillation Uniform covering of cleaned area All processes totally separated Closed DI water loops available 4 step process - each splitted to 5 substeps Easy maintenance 3 years waranty (on request)

CONTROL SYSTEMWIN 7 ® based, touchscreen, LAN connectionComplete process traceability available Barcode reader for product identification (option) Cleaner concentration measuring (option) Machine event logging Week program for automatic start-up /shut downRemote support Intuitive control system Adaptive rinsing cycle time control Three levels password protection

version III

Not recommended


AUTOMATIC CLEANING SYSTEM FOR STENCILS AND PCB

STENCILCLEAN SIA

APPLICATIONPrice-effective & reliable stencil clea- ningEffective also for PUMP PRINT ® stencilAvailable for PCBA cleaning Very competitive price/performance level!

PLC TOUCHSCREEN

II

IR+II

Not recommended


Recommended COMPACLEAN version:

Not recommended

I

UNIQUE FEATURESDouble motoric driven manifold with liquid and air knife system to ensure direct effect Synchronous spraying and drying from both si- desThis prevents stencil from damaging Rinsing by cleaner, water or DI water Controlled drag-out compensation Wide choice of options Heating in cleaning medium Anticollision system Easy setting & operation Easy maintenance

version II

CONTROL SYSTEMPLC control, touch screen 5“ Temperature, cycle time and conductivity con- trolledPassword protection

10

FLEXIBLE CLEANING SYSTEM WITH HIGH THROUGHPUT

MODULECLEAN

Possible combinations:Cleaning processes SiA, SuI, US, OuIRinsing process SiA, SuI, US, OuIDrying processes hot air blow, vacuum dry

AVAILABLE PROCESS MODULES

US + SuI SiA SuI ER - SuI with DI water

V or F - Vacuum or Hot air drying

APPLICATIONDefluxing of the most difficult PCBAHighest capacity defluxing Cleaning before wire bondingFine cleaning of mechanical partsCombined processes (PCBA + stencil + misprint) Excellent results in cleaning of low solid and lead free technology with newest component packages types


AUTOMATIC TRANSPORT OF BASKETSParallel or Robotic transport available Input/Output buffer Manual or push carts loading Direct input and output from/to pushcarts possible Operator´s intervention during input and output is eliminated

PUSH CART FOR OPERATION & AUTOMATIC LOADING TO MACHINE

UNIQUE FEATURESMODULECLEAN offers wide range of process possibilities The most up-to-date system for high capacity cleaningMODULECLEAN overcomes in-line systems in saving energy and fluid consumptionCompletelly closed loops configuration possibleDI water reclaim plant is integrated Lowest drag out due to powerful air knifes

CONTROL SYSTEMMachine is PC contolled under WIN7 ®

Infrared controlled vacuum dryer Week program for automatic start-up /shut downComplete process traceability available LAN connection traceability with data transfer Barcode reader for product identification (option)Cleaner concentration measuring (option) Pull out speed from the bath controlled Machine events logging Remote support Three levels password protection

12

UNIVERSAL CLEANING SYSTEM

UNICLEAN

APPLICATIONEffective PCBA and Misprints clea- ningCleaning before wire bonding Mechanical parts degreasing Universal cleaning system for laboratories, small and medium size pro-duction

UNIQUE FEATURESCombination of different agitation methods (US, SuI, OuI, AuI) Modular design - can be built according to customer needsFully closed loop system DI water reclaim plant is integra- tedRobotic transfer baskets available

CONTROL SYSTEMWINDOWS ® SW controlling of the whole system inclusive robotic transferAdaptive controlling of robotic transfer during each processComplete process traceability available Barcode reader for product identification (option)Cleaner concentration measuring (option) Machine events logging Remote support Password protection in three levels


UNICLEAN XL

Cleaning system can be produced in various dimensions and various number and combination of baths.

HIGH CAPACITY CLEANING SYSTEM

APPLICATIONHigh volume PCBA and Misprints cleaning Cleaning before wire bonding Mechanical parts degreasing

UNIQUE FEATURESCombination of different agitationmethods (US, SuI, OuI, AuI)Cleaning capacity is comparable with in-line conveyor while lower energy and cleaning medium consumpti-on occurs Fully automated Modular design - can be built according to customer needsOperator’s influence is totally eliminated Fully closed loops system DI water reclaim plant is integrated

CONTROL SYSTEMWINDOWS ® SW controllingBased on UNICLEAN concept Robotic transfer including I/O conveyors

14

ULTRASONIC CLEANING SYSTEM

MINICLEAN US

Cleaning system can be produced in variou dimensions and with ab-sence of a rinsing process.

APPLICATIONEffective PCB defluxing & Missprint cleaningMechanical parts degreasing Laboratories and small production sites

PLC TOUCHSCREEN

UNIQUE FEATURESMINICLEAN US - ultrasonic system US ensure uniform cleaning resultsDI water reclaim system integratedPowerful hot air drying up to 110°C

CONTROL SYSTEMPLC with touch screen display Setting and monitoring of all process parametersAdaptive rinsing cycle time controlPassword protection


MINICLEAN SIA

APPLICATIONEffective PCB defluxing & Missprint cleaningMechanical parts degreasing 23“ stencil cleaning Laboratories and small production sites

PLC TOUCHSCREEN

SPRAY IN AIR CLEANING SYSTEM

UNIQUE FEATURESMINICLEAN SIA - Spray in Air with nozzle matrix systemSiA ensure uniform cleaning resultsDI water reclaim system integratedPowerful hot air drying up to 110°C

CONTROL SYSTEMPLC with touch screen display Setting and monitoring of all process parametersAdaptive rinsing cycle time controlPassword protection

Cleaning system can be produced in variou dimensions and with ab-sence of a rinsing process.

16

HIGH CAPACITY AUTOMATIC CLEANING SYSTEM

FLUXCLEAN T

One pushcart and three bas-kets enable rapid cleaning processErgonomic optimization of loadingPushcart starts cleaning process automatically

PUSH CART + BASKET

APPLICATIONSolder pallets and other maintenance cleaningMechanical parts High output

UNIQUE FEATURESUnbeatable cleaning capacity Unique Spray under Immersion cleaning processSeparate filtration pump Heated Spray-in-Air rinsing Fully automatic operation system Comfortable and fast handling ECOWELL - external DI water supply enables high volume PCBA cleaning3 years waranty (on request)

CONTROL SYSTEMPLC controll system with touch scre- enWeek program for automatic start- up /shut downThree levels password protection


PROCESS DIAGRAM FLUXCLEAN T PROCESS DIAGRAM ECOWELL:

DI WATER UNIT FOR HIGH CAPACITY PCBA DEFLUXING

FLUXCLEAN T + ECOWELL

APPLICATIONHigh throughput PCBA defluxing

UNIQUE FEATURESDouble adaptive DI water regeneration loops Flexible reclaim process depending on pollution gradeInteligent rinsing cycle time control Long-life DI water filtering vessels Economical & efficient system Fully closed loops system

CONTROL SYSTEMECOWELL unit is controlled by FLUXCLEAN T

18

AIR IN IMMERSION CLEANING SYSTEM

FLUXCLEAN SD / HD

APPLICATIONLow process cost solution Solder pallets and other maintenance cleaningMechanical parts Small and middle size production

FLUXCLEAN SD

UNIQUE FEATURESFLUXCLEAN SD (standard duty) - Po- lypropylene baths & metal frame FLUXCLEAN HD (heavy duty) - stain- less steel Cleaning, rinsing and drying baths Air in Immersion process in cleaning and rinsing bathsBaths dimension and additional acces- sories can be modified on customer request

FLUXCLEAN HD


CUSTOMIZED SOLUTIONLongtime experiences and deep knowledge of the cleaning processes allowing us to offer customer-specific solu-tions based on the requirements in various industrial fields.

APPLICATIONPCBA and Hybrid Substrates defluxing Cleaning before wire bonding Degreasing of Lead-frames in component assembly Silicon wafers after wire cutting or lapping Parts and tools contaminated by grease Optical parts cleaning Fine cleaning of mechanical parts

COMBINATION OF DIFFERENT AGITATION METHODSSiA Spray-in-AirUS Ultrasonic SuI Spray-under-ImmersionAuI Air-under-ImmersionOuI Oscillation-under-Immersion

Producer:PBT Rožnov p.R., s.r.o.Lesní 2331CZ 756 61 Rožnov pod Radh.Czech Republic

Phone: +420 571 669 311Fax: +420 571 654 [email protected]

Australia, Austria, Belarus, Brazil, Bulgaria, Denmark, Czech Republic, Egypt, Estonia, Finland, France, Germany, Greece, Hungary, Chile, China, India, Indonesia, Ireland, Israel, Italy, Latvia, Lithuania, Malaysia, Mexico, The Ne-therlands, Norway, Philippines, Poland, Portugal, Romania, Russian Federation, Serbia, Singapore, Slovak Republic, Slovenia, Spain, South Africa, South Korea, Sweden, Switzerland, Thailand, Tunisia, Turkey, Ukraine, United King-dom, USA, Vietnam

More than 50 representatives worldwide

Issue date: 10.10.2014

Documents

PRECISE CLEANING SOLUTIONS - Poirot · 2 Since 1992 More than 600 installations worldwide 85 employees work permanently to satisfy our customer´s needs More than 50 representatives