Pre-Study Turn-Key IT Solutions

© Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only

(IT-Solutions for rough production environment in emerging countries)

Michael MeySenior Consultant Manufacturing EMEA

Pre-Study Turn-Key IT Solutions


Turn-Key IT Solutions

Overview

© Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only3

Typical Problems of OEM concessionaires

Licensee manufacturing in emerging countries

Significant initiatives to develop country with necessary funding (Government)

Local engineering overstrained in adapting OEM’s processes and products

Local workforce not trained or used to modern manufacturing processes (cleanness, precision, check, inspection)

Harsh local environments (dust, climate, real estate, plant systems)

Provision of maintenance difficult for all plant systems

Inadequate local standards


HP supports clients in selling their solutions to their customers ……..

Use case Manufacturing

OEM

PlanningDevelopment

ConstructionRapid

PrototypingUsage &

MaintenanceRecyclingDisposal

ProduktionProduct

Technology

Production

Order

Planning Development

ConstructionVirtual

CutoverMaintenance, Optimization

Modernization Recycling

Produktion

Investment Planning

EngineeringBuild-up &

Startup Maintenance, Optimization

ModernisierungDemontage

RückbauProduktion

Configuration & Order

Order Processing

Production Planning

Delivery Logistics

ShipmentProduktion

Infrastructure Software Network Security Operations

Production


Use Case ManufacturingHP IT Turn-Key Solution Capability

Servers, Storage, Backup

WAN, LAN, Mobility

Periphery, Equipment Software, Security

Cabling, PM, WW-Operations

LAN, WLAN, Mobility

Licensee Plant

Consulting, Concept, Blueprint, BOM, Proposal

Data Center


Use Case ManufacturingHP Steps for Turn-Key IT-Project

CustomerAcceptance

Installation & GoLive ImplementationPre-Study

Germany Emerging country

Proposal



(High Level Overview)


ERP-Connectivity Layer

Automation Layer

Scope of Solution

Use Case Manufacturing

Manufacturing Platform

ERP Platform (NOT IN SCOPE)


Solution High Level Overview


MOM

LVS

SER

MOM-Features

Solution for

• Order control

• Material transport

• Quality control

• Traceability

• Operator guidance

• Machine interface

LVS-Features

Solution for

• Inventory Management

• Material requirements planning

• Goods receipt and inspection

• Claims Management

SER-Features

Solution for

• Genealogy

• Documentation

• Measurement Data

Parts in

Products out & ready for Service


Industry 4.0 –HP PortfolioSelected I4.0 solution for this Pre-Study

Product Lifecycle Services(based on VFK Core Stack and HAVEn)

• HP Personal Devices• HP Industrial Peripherals• Mobile Apps Portfolio• Big Data Suite• Service Management• Print Services• Network Management• Operations Management• Service Automation (CSA/OO)• Service/Application Registry• HP Converged Systems• NonStop Technology• HA Service Products• PKI Infrastructure• Security Products• Network Products• Converged Cloud Products

HP Solution Toolbox H

P Gl

obal

Del

iver

y

HP Peripherals & Devices

I4.0

Con

sult

ing

Off

erin

gs(I

4.0

Adv

isor

y &

Con

sult

ing)

I4.0

Pla

tfor

m O

pera

tion

s(H

P-ES

PC

3.0

& F

acto

ry a

sa

Serv

ice)

Digital Collaboration Platforms(Federal Digital Marketplaces)

Converged Plant Infrastructure(Backbone and Migration Platform for the Digital Factory)

I4.0

Sec

urit

y O

ffer

ings

(HP-

ESS

& H

P-SW

Sec

urit

y pr

oduc

ts&

SO

C)



IT-Infrastructure Solution (High Level Overview)


Example solution for MOM, LVS and SER


Order Flow

ControlTransport

Control

Documents

Management

Plant Systems

Control

Materialflow

Control

Quality

Assurance

Production Data

Acquisition

SequencingPickingKitting

Orders

Inter-

faces

Worker Processes

Plant

Systems

Material

Manufacturing-Platform (EMS)

Pearl-ChainControl

Warehouse

Management

Availability Check of

Material

Visualization,User Interfaces

(PC, Mobile, Web)


Turn-Key IT SolutionsShelter for Manufacturing Platform – High Level Overview of Container Datacentre

Power APower B

Cooling –integratedRack 1

ITRack 2IT

Rack 3IT

Rack 4 IT

Rack 5UPS + Batteries

HP POD 20 ci (integrated cooling)• DX cooled – with integrated cooling (2 x 25kW)

• Up to 50kW (non redundant), up to 25kW redundant

• 5 x 46U racks (19”)

• Ideal for standard compute loads and harsh environments

• Fire alarm and detection (VESDA) Novec suppression

• Variable speed, n+1 fans

• Serviceable Heat Exchanger Coils

• Physical Security

• Air Filtering

• Emergency Power Off

• Aisle lighting

• Weatherized to IP53/NEMA 3


Software and Servers - High Level Overview of Pre-Study


Manufacturing-PLANT

PLATFORM SECURITY

Field-Service

• Host for „SER“-Suite

• Product Documentation

• Product History

• Product Data Archive

• Archive Database for SER

• Internet Frontend?

• Host for „MOM“-Suite

• Host for „LVS“-Suite

• Base Services for Manufacturing

• Database for Manufacturing

• Core Infrastructure Services


Network

Server

Management SoftwareHP StoreVirtual VSAInsight Control LTU

Insight Control for vCentervCenter/vSphere

HP DL380p Gen816 x 300GB 15K SAS

Expansion

Up to 5 expansion kits

42U Intelligent Rack

with 2x 32A HP Intelligent PDUs

Failsafe Database

Server

NonStop OS

NonStop SQL/MX

Database

CS 300

Non

Stop

NS2

300

Turn-Key IT SolutionsConverged Infrastructure Solution

Virtualization FAILSAFE HW & INTERNET FRONTEND


Performance Edition

DL380p Gen8 25 SFF Chassis Server

2 x Intel Xeon E5-2680 v2 (2.8 GHz/10-core)

Prozessor

192GB Memory

16 x 300 GB 15K SAS SFF DAS

Dual 750 Watt Platinum Netzteil

2GB P-series FBWC Smart Array Controller

2 x HP 5900AF-48G-4XG-2QSFP+

Netzwerk switch

8 x 1GB ports; 2 x 10GB ports Netzwerk Ports

Turn-Key IT SolutionsHP ConvergedSystem 300 – Performance Edition

CS 3004 Servers

40 CPU / 80 Threads

7.2 TB Storage

192*4 GB Main Storage

160 VM

Planned Sizing:

• Starter Kit (Base) + 1 Expansion Kit

• 2 DB Servers

2 DB-Servers


CharacteristicsServer HP NonStop NS2300

Processor 2 x Intel Itanium 9500, expandable

Memory 32 GB, expandable

DASUp to 100 x 300 GB 15K SAS SFF in base cabinet, expandable

Power supply Dual NonStop PDU

Operating System HP NonStop OS

DatabaseManagement

SystemHP NonStop SQL/MX

Operationalbehavior

Fault tolerant, self-healing system, no single point of failure, applications do continue seamlessly despite any hardware or system software failure, no data is lost or altered, extreme levels of data integrity. Resilient against malware attacks.Operational data store for all critical data. (front door closed)

2 * comms controller (VIO)

2 * console device

2 * disk enclosure

2 * storage controller (CLIM)

2 * CPU enclosure

All system componentshave full redundancy(no single point of failure)

2 * network access

2 * power supply, twogrid connections(eg. In-plant power and public electricity grid)

Turn-Key IT SolutionsHP NS2300 (WWW-Frontend and DB Server)


Platform Security by HP TippingPoint – NGFW Appliance Matrix




Manufacturing SW-Solution(High Level Overview)


SW-Architecture for Manufacturing Plant - High Level Overview


Manufacturing-Plant

Platform Security (Firewall & Intrusion Prevention)

Platform Base Services

Productive Environment Quality-Environment Develop-Environment

Q-DBP-DB D-DB

MOM LVS Admin

CORE-Services CORE-Services CORE-Services

Operations Reporting

Admin Operations

LVSMOM

Admin Operations

LVSMOM

API-GW iHUB DRUPALORACLE

HEROLD ISCPRINT

DEPLOY

ARGUSDRUPAL


SW-Architecture for Field-Service - High Level Overview


Field-Service

Platform Security (Firewall & Intrusion Prevention)

Productive Environment Quality-Environment Develop-Environment

Q-DBP-DB D-DB

SER SER-WEB

Reporting Operations

SER-WEBSER

Reporting Operations

SER-WEBSER

Platform Base ServicesNonStop SQL/MX

HEROLDPRINT API-GW

Service Engine

Operations Reporting

ARGUSLDAP TOMCAT iTP-WEBServer



Planned Operations and Support(High Level Overview)


HP-ES: OCC Operations Control Center for Industrial IT (Krefeld)


RMCRemote

Management

Center

Application

Support

System SW Support

• VMware

• Linux

• NonStop OS

• etc.

Infrastructure

Support

Customer Care

Plant Operations

Monitoring

Customer

Factory


Thank you

Michael MeySenior Consultant Manufacturing EMEAMobile: +49 172 155 23 61 [email protected]

mailto:[email protected]