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PRE-FEASIBILITY REPORT
By
CHANDU CATTLE FEEDS 10 KLPD GRAIN BASED ETHANOL UNIT
& 50 TPD CATTLE FEED UNIT
at
Plot no. 31 & 30 B of Sy. No. 432/2 Part, APIIC Industrial park, Kakuturu
village, Venkatachalam mandal, SPSR Nellore, Andhra Pradesh
Pre-feasibility Report
10 KLPD Grain based Ethanol unit along with 50 TPD Cattle feed unit
TABLE OF CONTENTS
Chapter –1: EXECUTIVE SUMMARY ..................................................................................................................1
1.0 ABOUT THE PROPOSED PROJECT ......................................................................................................1
Chapter – 2 : INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION ..............................................2
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT ................................................................2
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT ............................................................................2
2.3 DEMAND – SUPPLY GAP ..................................................................................................................2
2.4 EMPLOYMENT GENERATION DUE TO THE PROJECT .........................................................................3
Chapter – 3 : PROJECT DESCRIPTION ................................................................................................................4
3.1 TYPE OF PROJECT.............................................................................................................................4
3.2 LOCATION OF PROJECT ....................................................................................................................4
3.3 SIZE AND MAGNITUDE OF OPERATION ............................................................................................6
3.5 MANUFACTURING PROCESS .......................................................................................................6
3.5.1 RECTIFIED SPIRIT / ETHANOL.....................................................................................................6
3.5.2 CATTLE FEED .............................................................................................................................8
3.6 RAW MATERIAL REQUIREMENT FOR PROPOSED DISTILLERY .......................................................... 10
3.7 WATER REQUIREMENT AND ITS SOURCE ........................................................................................ 10
3.8 WASTE WATER GENERATED AND IT’S MANAGEMENT .................................................................... 10
3.9 SOLID WASTE GENERATED AND IT’S MANAGEMENT....................................................................... 10
Chapter – 4 : SITE ANALYSIS ........................................................................................................................... 11
4.1 CONNECTIVITY ............................................................................................................................... 11
4.2 LAND USE AND LAND OWNERSHIP ................................................................................................ 11
4.3 TOPOGRAPHY ................................................................................................................................ 11
4.4 EXISTING LAND USE PATTERN ........................................................................................................ 11
4.5 EXISTING INFRASTRUCTURE ........................................................................................................... 11
4.6 CLIMATIC DATA FROM SECONDARY SOURCES ............................................................................... 11
Chapter – 5 : PLANNING BRIEF ....................................................................................................................... 12
5.1 PLANNING CONCEPT ..................................................................................................................... 12
5.2 POPULATION PROJECTION ............................................................................................................. 12
5.3 LAND USE PLANNING ..................................................................................................................... 12
5.4 AMENITIES / FACILITIES ................................................................................................................. 12
Chapter – 6 : PROPOSED INFRASTRUCTURE ................................................................................................... 13
6.1 INDUSTRIAL AREA (PROCESSING AREA).......................................................................................... 13
6.2 RESIDENTIAL AREA (NON PROCESSING AREA) ................................................................................ 13
6.3 GREENBELT .................................................................................................................................... 13
6.4 SOCIAL INFRASTRUCTURE .............................................................................................................. 13
Pre-feasibility Report
10 KLPD Grain based Ethanol unit along with 50 TPD Cattle feed unit
6.5 CONNECTIVITY ............................................................................................................................... 14
6.6 DRINKING WATER MANAGEMENT ................................................................................................. 14
6.7 ENVIRONMENT MANAGEMENT PLAN ............................................................................................ 14
6.7.1 AIR EMISSION AND ITS MANAGEMENT ................................................................................... 15
6.7.3 WASTEWATER GENERATION AND ITS MANAGEMENT ............................................................. 15
6.8 POWER REQUIREMENT AND SUPPLY........................................................................................ 15
Chapter – 7: REHABILITATION & RESETTLEMENT (R & R) PLAN ....................................................................... 16
Chapter – 8 : PROJECT SCHEDULE & COST ESTIMATES .................................................................................... 17
8.1 PROJECT SCHEDULE ....................................................................................................................... 17
8.2 PROJECT COST ................................................................................................................................ 17
Chapter – 9 : ANALYSIS OF PROPOSAL ............................................................................................................ 18
9.1 TECHNO COMMERCIAL VIABILITY .................................................................................................. 18
9.2 FINANCIAL AND SOCIAL BENEFITS .................................................................................................. 18
9.3 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES ........................................................................... 18
Pre-feasibility Report
10 KLPD Grain based Ethanol unit along with 50 TPD Cattle feed unit
1
Chapter –1: EXECUTIVE SUMMARY
1.0 ABOUT THE PROPOSED PROJECT
Chandu cattle feeds is an existing unit located Plot no. 31 & 30 B of Sy. No. 432/2 P, APIIC
Industrial park, Kakuturu village, Venkatachalam mandal, SPSR Nellore, Andhra Pradesh.
At present unit is producing cattle feed using Spent wash as raw material.
Now it is proposed to put up 10 KLPD grains (maize, broken rice, bajra, jowar and other
starch containing raw materials) based ethanol unit in the existing site premises. After the
installation of the proposed project the spent wash generated from the Ethanol unit will be
used as raw material for producing cattle feed.
Project Details
Name of the company Chandu Cattle feeds
Registered address Plot no. 31 & 30 B of Sy. No. 432/2 Part, APIIC
Industrial park, Kakuturu village, Venkatachalam
mandal, SPSR Nellore, Andhra Pradesh
Corporate office D.no. 26-13-492, back side of Mother Teresa
home, B.V Nagar, SPS Nellore
Factory Plot no. 31 & 30 B of Sy. No. 432/2 Part, APIIC
Industrial park, Kakuturu village, Venkatachalam
mandal, SPSR Nellore, Andhra Pradesh
Constitution Proprietary
Promoters of the project Puli Niveditha
Proprietrix
Line of Activity Manufacture of
Rectified Spirit / ENA / Ethanol / Industrial
Alcohols / Potable Alcohol / Grain Impure Spirit
with Denatured Spirit
Cattle feed
Calcium hydroxide
Source of Plant &Machinery
Supplies
Indigenous Technology.
Proposed Capacity Rectified Spirit / ENA / Ethanol / Industrial Alcohols
/ Potable Alcohol / Grain Impure Spirit with
Denatured Spirit – 10 KLPD
Cattle feed – 50 TPD
Calcium hydroxide – 2 TPD
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Chapter – 2 : INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
Chandu cattle feeds is an existing unit located Plot no. 31 & 30 B of Sy. No. 432/2 P, APIIC
Industrial park, Kakuturu village, Venkatachalam mandal, SPSR Nellore, Andhra Pradesh.
At present unit is producing cattle feed using Spent wash as raw material.
Now it is proposed to put up 10 KLPD grains (maize, broken rice, bajra, jowar and other
starch containing raw materials) based ethanol unit in the existing site premises. After the
installation of the proposed project the spent wash generated from the Ethanol unit will be
used as raw material for producing cattle feed.
Promoters
The proposed project of the Ethanol Plant would be undertaken & implemented by the
management of Chandu Cattle feeds. The promoters have made a thorough study of entire
project, planning as well as implementation schedule.
The names and designations of the Promoters are as under:
S.No Name Designations
1. Puli Niveditha w/o Puli Sudhakar Proprietrix
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT
At present unit is producing cattle feed using Spent wash as raw material.
Now it is proposed to put up 10 KLPD grains (maize, broken rice, bajra, jowar and other
starch containing raw materials) based ethanol unit in the existing site premises. After the
installation of the proposed project the spent wash generated from the Ethanol unit will be
used as raw material for producing cattle feed.
2.3 DEMAND – SUPPLY GAP
The Center’s ‘Gasohol Program’ of blending 5% ethanol in petrol has given an assured scope
for ethanol industry in the country. The Center’s Kisan-friendly imitative has definitely been
a boost to the venture. Following statistics could show how there is definite market
potential for such industry.
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PETROL CONSUMPTION
10000000 KILO Liters
500000 KILO Liters - 5% ALCOHOL required
500000000 Ltrs.
Demand all over Country 5000 Lac liters
Existing Production 1840 Lac liters
Total demand 2460 Lac liters
In view of the above, we proposed to go for Ethanol unit in the existing unit premises.
2.4 EMPLOYMENT GENERATION DUE TO THE PROJECT
The plant will be continuous and automatic in operation, with necessary control
instrumentation.
The personnel required for all operations are listed below with their grades. The man power
required for the industry is 20 Nos. which is inclusive of permanent basis and temporary or
contract basis.
Skilled : 5 no.s
Semiskilled : 10 no.s
Unskilled : 5 no.s
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10 KLPD Grain based Ethanol unit along with 50 TPD Cattle feed unit
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Chapter – 3 : PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
Proposed project is an Ethanol unit along cattle feed unit for production of Rectified Spirit /
Ethanol & cattle feed at Plot no. 31 & 30 B of Sy. No. 432/2 Part, APIIC Industrial park,
Kakuturu village, Venkatachalam mandal, SPSR Nellore, Andhra Pradesh.
Following is plant configuration and production capacity (Products / By products):
S.No. Product / By Products Quantity
Products
1. Rectified Spirit / ENA / Ethanol / Industrial Alcohols / Potable
Alcohol / Grain Impure Spirit with Denatured Spirit
10 KLPD
2. Cattle feed 50 TPD
By-products
3. Calcium Hydroxide 2 TPD
3.2 LOCATION OF PROJECT
Chandu cattle feeds is an existing unit located Plot no. 31 & 30 B of Sy. No. 432/2 Part,
APIIC Industrial park, Kakuturu village, Venkatachalam mandal, SPSR Nellore, Andhra
Pradesh.
At present unit is producing cattle feed using Spent wash as raw material.
Now it is proposed to put up 10 KLPD grains (maize, broken rice, bajra, jowar and other
starch containing raw materials) based ethanol unit in the existing site premises. After
the installation of the proposed project the spent wash generated from the Ethanol unit
will be used as raw material for producing cattle feed.
Total land taken on lease is 1.6 acres (6,454 Sq.m)
The Coordinates of the proposed site is 14°20'42.9", 079°55'32.5"
Nellore town is at a distance of 6 Kms. (aerial) from the Plant site.
Kanupuru kaluva is flowing at distance of 50 mts (aerial) from the plant site.
NH # 5 is passing at distance of 0.5 Kms. (aerial) from the plant site.
Kanupuru west RF, Kakuturu RF, Kantepalli RF, Kanupuru East RF, Chemudugunta RF,
Dontali RF, Amancharla RF, Ambapuram RF, Nellore RF, Kondlapudi RF, Mopuru RF,
Toderu RF, Biradavolu RF, Kasumuru RF, Marupuru RF exist within study area.
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3.3 SIZE AND MAGNITUDE OF OPERATION
Chandu Cattle feeds is an existing unit producing cattle feed using Spent wash as raw
material.
Now it is proposed to put up 10 KLPD grains (maize, broken rice, bajra, jowar and other
starch containing raw materials) based ethanol unit in the existing site premises. After the
installation of the proposed project the spent wash generated from the Ethanol unit will be
used as raw material for producing cattle feed.
S.No. Product / By Products Quantity
Products
4. Rectified Spirit / ENA / Ethanol / Industrial Alcohols / Potable
Alcohol / Grain Impure Spirit with Denatured Spirit
10 KLPD
5. Cattle feed 50 TPD
By-products
6. Calcium Hydroxide 2 TPD
Proposed Distillery plant will be operational for 330 days in a year.
3.5 MANUFACTURING PROCESS
3.5.1 RECTIFIED SPIRIT / ETHANOL
The processes of manufacturing of cattle feed is relatively simple and consist of
reduction of size of grains,
heating,
Fermentation,
Condensation,
Separation of spirit from spent wash
Distillation
The selected Grains will be passed through a bulk chain conveyer and dropped into the
grinder to reduce the size of the particles to the required mesh size. The different powdered
raw material will be taken to the liquefaction tank with the help of grinder blower. This
liquefaction tank will be half filled with normal water from water storage tank No 1. The
agitator of the liquefaction tank will mix grain powder with water uniformly inside of the
tank. Alfa amylase enzyme will be added at time of mixing. After mixing uniformly, this liquid
will be sent to jet cooker with the help of pump motor. The cooker will be half filled with
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normal water and heated up to 100°C temperature at water boiling point. The liquid from
the liquefaction tank will be slowly fed into the cooker with hot water with the help of pump.
The agitator of the cooker will enable thorough mixing of fermentable mash and hot water in
the cooker. The fermentable mash in cooker will be subjected to 4 hours of continuous
heating process till temperature reaches up to 90°C. This heating will be with help of
industrial burners using furnace oil as fuel.
When the temperature of the liquid is between 87°C- 90°C, the solution becomes as Maize
soup. This hot Maize soup will be transferred in to the fermenters with the help of Gear
motor pump. After Complete transfer to the fermenters, (the fermenters have their own
cooling coils inside and jackets outside ) the soup will be cooled with the help of cooling coils
with continuous water pumping from water tank and recycle the same water. The same
water will flow up to 3 hour continuously through cooling coils. The temperature of the
maize soup will be decreased up to 30°C. The temperature of the maize soup will be
maintained in between temperature levels 32°C- 36°C at the time of fermentation with help
of jackets and cooling coils.
At the time of fermentation the Maize soup will be the stirred with the help of agitator which
are fixed in fermentation chambers. At this stage, 4 Kg of Yeast powder will be added to each
and every fermenter to ferment Maize soup. After adding Yeast powder, 1 Litre of liquor
Ammonia as well as another Enzyme Gluco amalyze will be added. The liquor ammonia helps
to maintain pH and nutrient food for yeast cells to grow very rapidly thus resulting in
completion of fermentation in short time. Glucose amylase Enzyme added will convert starch
into sugar. Every day temperature levels of the fermenter will increase or decrease due to
whether condition.
To raise the temperature of the Fermenters Thermic fluid will be injected (This thermic fluid
oil will be heated with industrial burners using furnace oil at thermic fluid oil tank furnace) to
the jacket. To decrease the temperature levels of the fermenters, cool water from water
storage tank will be passed through fermenter cooling coils and same water will be recycled
further. This process will continues up to 24 hours for each and every fermenter.
We will be having 2 nos of water storage tank with fixed cooling towers on top of each water
tanks. First one is for cooling hot soup at fermenters and second one is for cooling S.S
condenser jackets and S.S cooling coils.
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After complete fermentation, spent wash will be generated. Sample of Spent wash will be
collected and sent to the lab for testing purpose. After confirming the quality of spent wash,
the same will be transferred to reactor (This reactor has their own jacket to circulate heated
thermic fluid oil). Spent wash will be subjected to heating continuously for 3 hours to reach
the desired temperature of 78°C temperature. At this constant temperature between 78°C to
80°C, the vapors from reactor will be passed through the separate stainless steel cooling coils
and sent to the Stainless steel Condenser. The liquid formed will be sent to the receiver tank
with the help of sucking vacuum pump.
The rectified spirit will be transferred to the Tray Filter from receiver tank with help of flame
proof centrifugal pump to absorb H2O from spirit by using of Quick Lime Powder (CaO). The
rectified spirit slowly dropped in to the trays and passed through Quick Lime Powder at trays.
The Quick Lime Powder will absorb only H2O and release 99.9% pure spirit (Ethanol). This
Ethanol will be sent to storage tank. The Calcium Hydroxide generated through tray filter
process, will be sent to cement brick manufacturing Industries and remaining Bio syrup
(Spent Wash) will be sent to the Bio syrup storage tank for the further process to
manufacture cattle feed.
3.5.2 CATTLE FEED
The manufacturing of cattle feed involves the following
Blending of various grain husk and dry grass
Thorough mixing of spent wash with husk & dry grass
Drying
The selected grain husks or dry grass chips are passed through bulk chain conveyer dropped
into a screw conveyer. The spent wash will be uniformly mixed with with blended grain husk
and dry grass in screw conveyer.
The material extruded from screw conveyor will be in wet cake form. This wet cake is called
as DWGS (Distillery wet grains with soluble).
This wet cake will be taken to the dryer to dry. After drying this wet cake becomes dry grade
(Mash) form. This dry mash is called as DDGS (Dried Distillery Grains with soluble). This
Product is then packed in plastic bags (PP Bags) and will be transported to dairy farms.
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PROCESS FLOW DIAGRAM
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3.6 RAW MATERIAL REQUIREMENT FOR PROPOSED DISTILLERY
Following are the raw material requirement:
S.NO. RAW MATERIAL SOURCE QUANTITY (TPD)
METHOD OF TRANSPORT
1 Grains (Maize, Corn, Sorghum Grain, Broken rice and Starch based grains, etc.)
Local area 24 By Road (Covered trucks)
Dry grass / grain husk Local area 26 By Road (Covered trucks)
2 FUEL : Industrial burners
Furnace oil Local areas / HPCL
2 KLPD Tankers
3. Calcium Oxide (CaO) Piduguralla 1 By Road (Covered trucks)
3.7 WATER REQUIREMENT AND ITS SOURCE
Water required for the proposed project will be sourced from Ground Water sources / from
River Penna.
Water required for the proposed project will be 60 KLPD
3.8 WASTE WATER GENERATED AND IT’S MANAGEMENT
Spent wash generated will be mixed with dry husk and grain husk and will be sold as cattle
feed in wet cake form or dried form after drying. No spent wash will be discharged to the
outside premises.
Only source of waste water generation will be cooling tower blowdown and sanitary waste
water.
3.9 SOLID WASTE GENERATED AND IT’S MANAGEMENT
Following will be solid waste generation and its management from the proposed project:
S.No Solid waste Total Quantity (TPD) Disposal
1. Calcium Hydroxide
2 Will be given to cement industries
2. Waste lube oil 300 lit/annum Will be given to the SPCB approved vendors
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Chapter – 4 : SITE ANALYSIS
4.1 CONNECTIVITY
The project site can be approached by NH # 5. The project site is at a distance of 6 Kms. from
Nellore. The nearest Airport is at Renigunta at a distance of 90 Kms.
4.2 LAND USE AND LAND OWNERSHIP
Total envisaged for the proposed project is 1.6 acres (6454 Sq.m) and same is taken on lease.
4.3 TOPOGRAPHY
The topography of the land is flat without undulations.
4.4 EXISTING LAND USE PATTERN
1.6 acres (6454 sq.m) acres of land is envisaged for the proposed project. The land is taken
on lease.
There are no ecologically sensitive places like national park, sanctuary, biosphere
reserve, etc. around 10 Kms. radius of the site. Few Reserve forest exists within the study
area. There is no route of migratory animals within the project site.
4.5 EXISTING INFRASTRUCTURE
As Nellore is very near to the site, well laid roads are available for transportation,
educational facilities are available.
4.6 CLIMATIC DATA FROM SECONDARY SOURCES
The climatic conditions of the district consist of extremely hot summers and moderately hot
winters and may be classified as tropical. The period starting from April to June is the
hottest. The annual rainfall in the region is about 1028 mm and is contributed to by the
Southwest monsoon. Three types of soils viz., Black Cotton (57.6%), Sand clay loams (22.3%)
and Red loams (19.4%).
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Chapter – 5 : PLANNING BRIEF
5.1 PLANNING CONCEPT
The proposed project is fermentation type industry in which starch containing raw materials
will be fermented for manufacturing Rectified Spirit / Ethanol and cattle feed will be
manufactured using Spent wash as raw material
5.2 POPULATION PROJECTION
The project will be providing employment to nearly 20 workers. The local persons will be
given preference in employment as per the qualification and technical competencies. The
above manpower covers the top management, middle and junior level executives and
other supporting staff including workforce.
5.3 LAND USE PLANNING
Total land envisaged for the proposed project is 1.6 acres (6454 sq.m) and same in
possession of management. Following is breakup of land use:
S.No. Particular Extent of Land (In Sq.m)
1. Built up area including storage 1421.26
2. Greenbelt 2491.00
3. Open area including open roads 2541.74
Total 6454.00
5.3 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL)
The road facility is already available which shall be used and maintained. Infrastructure
facilities like road transport, Post & Telegraph, Telephone, Banks etc. are basics for each and
every area.
5.4 AMENITIES / FACILITIES
A well planned office will be provided having sufficient space to accommodate executives
and staff. It will be equipped with telephones and Internet facilities.
Facilities like canteen, rest room and indoor games facilities will be provided in the proposed
plant as basic facilities to workers.
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Chapter – 6 : PROPOSED INFRASTRUCTURE
6.1 INDUSTRIAL AREA (PROCESSING AREA)
The following plant and machinery will be installed in the Industrial processing area
1. Tanks for liquefaction
2. Tanks for fermentation
3. Distillation
4. Bulk conveyor
5. Screw conveyor
6.2 RESIDENTIAL AREA (NON PROCESSING AREA)
No colonization is proposed in the proposed project.
6.3 GREENBELT
More than 1/3rd of total land availability is reserved for plantation i.e. greenery.
Greenbelt development plan
Local DFO will be consulted in developing the green belt.
Greenbelt of 33% of the area will be developed in the plant premises as per CPCB
guidelines.
The tree species to be selected for the plantation are pollutant tolerant, fast growing,
wind firm, deep rooted. A three tier plantation is proposed comprising of an outer
most belt of taller trees which will act as barrier, middle core acting as air cleaner and
the innermost core which may be termed as absorptive layer consisting of trees
which are known to be particularly tolerant to pollutants.
6.4 SOCIAL INFRASTRUCTURE
With the start of Construction phase, various employment opportunities will be generated.
Several persons will be benefited with contract works, employment through contractor,
running of jeep and buses, canteens, different kind of shops and transport related business
avenues. Peoples will be provided with either direct employment or indirect employment
such as contract work, development work like road etc.
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6.5 CONNECTIVITY
The project site can be approached by NH # 5. The project site is at a distance of 6 Kms. from
Nellore. The nearest Airport is at Renigunta at a distance of 90 Kms.
6.6 DRINKING WATER MANAGEMENT
Drinking water for the proposed project will be sourced ground water sources. It is estimated
about 2 KLD will be required for domestic and drinking purpose during operation of the
proposed plant.
6.7 ENVIRONMENT MANAGEMENT PLAN
The major objective and benefit of utilizing Environmental Management Plan in project
planning stage itself, is to prevent avoidable losses of environmental resources and values as
a result of Environmental Management Plan. Environmental Management Plan includes
protection/mitigation/enhancement measures as well as suggesting post project monitoring
programme. It may often suggest additional project operations that have to be incorporated
in the conventional operation.
The industrial development in the study area needs to be with judicious utilization of non-
renewable resources of the study area and within the limits of permissible assimilative
capacity. The assimilative capacity of the study area is the maximum amount of pollution
load that can be discharged in the environment without affecting the designated use and is
governed by dilution, dispersion, and removal due to Physic-chemical and biological
processes. The EMP is required to ensure sustainable development in the study area of the
proposed plant site, hence it needs to be all encompasses plan for which the proposed
industry. Government, regulating agencies like pollution control board working in the region
and more importantly the affected population of the study area need to extend their
cooperation and contribution.
It has been evaluated that the study area has not been affected adversely as there are no
major polluting industries in the study area and likely to get economical fillip. The affected
environmental attributes in the region are air quality, water quality, soil, land use, ecology
and public health. The management action plan aims at controlling pollution at the source
level to the possible extent with the available and affordable technology followed by
treatment measures before they are discharged. Environmental management plan aims at
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the preservation of ecosystem by considering the pollution abatement facilities at the plant
inception.
6.7.1 AIR EMISSION AND ITS MANAGEMENT
The air pollution will be due to industrial burners and emissions from the same discharged
through a combined stack of 30 m height. The particulate emissions from the burners will be
below 50 mg/Nm3
DG sets: The industrial unit is planning to have one DG set of 2 x 125 kVA as backup to state
power supply. As per the applicable norms, the DG sets will be housed in an acoustic
chamber. The combustion emission outlet, of the DG set, will be provided with a muffler
along with a minimum stack height of 7.5 m above the height of nearest building.
6.7.2 SOLID WASTES GENERATION & ITS MANAGEMENT
Following is solid waste generated and its management from the proposed project:
S.No Solid waste Total Quantity (TPD) Disposal
1. Calcium Hydroxide 2 Will be given to cement industries
2. Waste lube oil 300 lit/annum Will be given to the SPCB approved vendors
Hazardous Waste Generation
The plant facility will result in generation of spent oils (lubricants and transformer oil), which
will be stored on site and sold to SPCB authorised recyclers.
6.7.3 WASTEWATER GENERATION AND ITS MANAGEMENT
Spent wash generated will be mixed with dry husk and grain husk and will be sold as cattle
feed in wet cake form or dried form after drying. No spent wash will be discharged to the
outside premises.
Only source of waste water generation will be cooling tower blowdown and sanitary waste
water.
6.8 POWER REQUIREMENT AND SUPPLY
Power required for the proposed plant will be taken from APSPDCL.
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Chapter – 7: REHABILITATION & RESETTLEMENT (R & R) PLAN
No rehabilitation and resettlement is required as there are no habitations in the in the
Project site.
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Chapter – 8 : PROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT SCHEDULE
The plant will be implemented in 6 months from the date of receipt of Environmental
Clearance from the Hon’ble MoEF & NOC from SPCB.
8.2 PROJECT COST
S.No. Particulars
AMOUNT
(Rs. In lacs)
1. Land Development & Civil Works : 137 Lakhs
2. Plant & Machinery : 305 Lakhs
3. Interest During Construction : 53 Lakhs
4. Preliminary & Pre-Operative Expenses : 2 Lakhs
5.
Margin Money for Working Capital &
Contingency : 65 Lakhs
Total : 562 Lakhs
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Chapter – 9 : ANALYSIS OF PROPOSAL
9.1 TECHNO COMMERCIAL VIABILITY
The techno –commercial viability of the proposed ethanol unit is proved as the following
factors significantly favour setting up the unit.
Assured supply of grains in abundance around the factory.
Establishment of Plant & Machinery to handle broken rice to manufacture all or any
of the two finished products RS/Ethanol
Viability of the project is established beyond doubt with broken rice as input raw
materials.
The proposed process and plant and machinery makes the project environmental
friendly.
The proposed manufacture of fuel ethanol makes the country that much less
dependent on imports of petroleum product (fuel).
To the extent of its installed capacity, production of fuel ethanol improves energy
security & self-sufficiency and saving of foreign exchange for the country.
9.2 FINANCIAL AND SOCIAL BENEFITS
With the implementation of the proposed project, the socio-economic status of the local
people will improve substantially. The land rates in the area will improve in the nearby areas
due to the proposed activity. This will help in upliftment of the social status of the people in
the area.
9.3 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES
The management is committed to uplift the standards of living of the villagers by
undertaking following activities / responsibilities as the part of Corporate Social
Responsibility.
Education for poor
Lighting
Providing books to all poor children.