PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/17_Sep_2019... · M/s. M S Industries is promoted by Mr. Mukesh Singh–Technical Director of the company,

M/s. M S Industries Pre-Feasibility Report

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PRE-FEASIBILITY REPORT

For

Proposed Pesticides, Pesticide Intermediates And

Specialty chemicals

By

M/s. M S INDUSTRIES,

C-58, Saykha Industrial Area, GIDC,

Dist.: Bharuch, Gujarat 392140

September - 2019

Conducted & Prepared By

GREEN GROUP Green Empire, Above AXIS Bank, Near Yash Complex, Gotri,

Vadodara (Gujarat), India. Integrated HSEQR Consulting Engineers, Scientists & Trainers

(MoEFCC Recognized & Gazetted Environmental Laboratory & QCI NABET Accredited EIA Consultants)

Certified for ISO 9001, ISO 14001, NABL/ISO 17025 & OHSAS 18001 (ISO 45000)

Gujarat DISH Approved: DISH/A-Legal/2018/291

Web: www.greencircleinc.com Also visit www.envergy.co.in


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CHAPTER 1

EXECUTIVE SUMMARY

M/s. M S Industries proposes to set up pesticides, pesticide intermediates and specialty

chemicals in manufacturing unit located at C-58, Sayakha Industrial Area, Vagra, Sayakha

GIDC, Estate, Dist.: Bharuch, Gujarat -392140.

The proposed project falls under the item no. 5(b) pesticides industry and pesticide specific

intermediates (excluding formulations) , 5(f) Synthetic organic chemicals industry (dyes and

dye intermediate; bulk drugs) and under Category A as per the EIA notification-2006 (as

amended timely). Hence it is required to apply for approval of Terms of Reference (TOR) with

Form-I along with Pre-feasibility Report to the MoEF&CC, Delhi. The EIA study is required to

comply with all the approved TORs from MoEF&CC. Project is located within GIDC. Hence

public consultation is exempted for the project.

The pre-feasibility report includes a brief introduction of the company, need and justification of

the project, Process description, required and available resources, proposed Environment

Management Systems, existing land-use and proposed infrastructure, project schedule and cost

estimate, and proposed Terms of reference for conducting the EIA studies.

The site is well connected with road and railway, nearest city is Bharuch (30 Km, SE). Narmada

River is passing through ESE direction at a distance of 13 Km. There is no reserved forest,

national park in surrounding 10 km radius. The project doesn’t fall under CRZ boundaries.


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CHAPTER 2

INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of project and project proponent

2.1.1 Identification of project

M/s. M S Industries proposes to set up pesticides, pesticide intermediates and specialty

chemicals in manufacturing unit located at C-58, Saykha Industrial Area, Vagra, Saykha GIDC,

and Dist.: Bharuch, Gujarat.

The unit has proposed to manufacture pesticides, pesticide intermediates and specialty

chemicals up to 400 MT/M. The total land area of the plot is 5000.00 sq. m.

2.1.2 Project Proponent

M/s. M S Industries is promoted by Mr. Mukesh Singh–Technical Director of the company,

along with Mr. Govind Ramdayal Singh, Mrs. Suman Govind Singh, and Mrs. Shobha

Chandeshwar Singh–Partners of the company.

2.2 Brief description of nature of project

The proposed project falls under the item no. 5(b) pesticides industry and pesticide specific

intermediates (excluding formulations) and 5(f) i.e. Synthetic organic chemicals industry (dyes

& dye intermediates; bulk drugs and under Category A as per the EIA notification-2006 (as

amended timely). Project is located within GIDC. Hence public consultation is exempted for

the project.

2.3 Need of project and its importance to the country and/or region

The demand for products intended to be manufactured is increasing in the country. The project

will save forex as certain products import will be reduced. This will also generate direct and

indirect employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products.


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2.5 Imports vs. Indigenous production

Raw materials will be purchased from indigenous production. This helps in the economic

development of the country to a great level. Thus, to decrease the dependency on imports, the

project can work in a positive manner.

Based on the current cost of indigenous raw materials and the non-availability of some materials,

we will import some of the key raw materials as they are not available indigenously. This will

make us very competitive against imported finished products and we will export of our finished

products in the international market.

2.6 Export possibility

We shall explore the possibility of export the products. 2.7 Domestic/Export Markets

Our products have good demand in local & international markets. We shall explore the

possibility of export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. M S Industries will give direct employment to local people based on qualification and

requirement. In addition to direct employment, indirect employment shall generate ancillary

Business to some extent for the local population.


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CHAPTER 3

PROJECT DESCRIPTION

3.1 Type of Project including interlinked and interdependent projects, if any.

The project is neither an interlinked project nor an interdependent project. It proposes to

manufacture specialty chemicals. The project falls under category ‘A’, section 5(b) and 5(f) of

EIA notification, 2006 and amendment thereof.

Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

Co-ordinates of the Project Site:

TABLE NO.1 -FOUR CORNER LATITUDE AND LONGITUDE

Sr. No. Corners Latitude Longitude

1 A 21° 77’ 99.08” N 72° 82’ 23.10” E

2 B 21° 77’98.88” N 72° 82’ 28.32” E

3 C 21° 78’ 7.95” N 72° 82’ 23.28” E

4 D 21° 78’ 8.01” N 72° 82’ 28.56” E


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Project Site (Google Map)


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3.2 PLANT LAYOUT OF THE UNIT


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3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted.

Looking to the international market demand of the products it was decided by M/s. M S

Industries.

Major factors involved in the selection of site are listed below:

Minor site clearance activities shall be carried out.

The project site is located on level ground, which does not require any major land

filling for area grading work.

Proximity to Raw Material suppliers.

Site is very well connected by road and railway.

Availability of Fuel, Power, TSDF, etc.

Modern infrastructure support and amenities at par in other global markets, including:

Efficient transport facilities.

Environment-friendly zone.

Uninterrupted power supply.

3.4 Size or Magnitude of Operation

The details of products with capacity and mode of transport of products are given in below table:

TABLE NO.2PRODUCT DETAILS

Sr. No.

Name of the Products

CAS no. QUANTITY

(MT/MONTH)

End-use of products

GROUP-1

1 Cypermethrin 52315-07-8

200.00

Agro Chemical

2 Meta Phenoxy Benzyl Alcohol (MPBA) 13826-35-2 Agro Chemical

3 Meta Phenoxy Benzaldehyde (MPBD) 39515-51-0 Agro Chemical

4 Para Bromo fluoro Benzene 460-00-4 Agro Chemical

5 Permethrin 52645-53-1 Agro Chemical

6 Styrenated Phenol 61788-44-1 Rubber Chemical

7 Tri ethyl benzyl ammonium chloride 56-37-1 Agro Chemical


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Sr. No.


CAS no. QUANTITY

(MT/MONTH)

End-use of products

8 D V Acid Chloride /CMAC 52314-67-7 Agro Chemical

GROUP-2

9 Meta Bromo Anisole 2398-37-0

100.00

Speciality Chemical

10 Meta Bromo Nitro Benzene 585-79-5 Speciality Chemical

11 N-Butyl Bromide 109-65-9 Speciality Chemical

12 Tetra Butyl Ammonium Bromide 1643-19-2 Speciality Chemical

13 N-Propyl Bromide 106-94-5 Speciality Chemical

14 1-Bromo 3 Chloro Propane 109-70-6 Speciality Chemical

15 ISO-Butyl Bromide 78-77-3 Speciality Chemical

16 4-Amino, 1,2,4 Triazole 584-13-4 Speciality Chemical

17 Para Nitro Benzyl Bromide 110-11-8 Speciality Chemical

18 N-Pentyl Bromide 110-53-2 Speciality Chemical

19 1,2-di bromo ethane 106-93-4 Speciality Chemical

20 Ethyl Bromide 74-96-4 Speciality Chemical

21 Tri Phenyl Phosphine 603-35-0 Speciality Chemical

22 Ethyl tri phenyl Phosphonium Bromide 1530-32-1 Speciality Chemical

23 Mono Bromo Acetic Acid 79-08-3 Speciality Chemical

24 N-Bromo Succinimide 128-08-5 Speciality Chemical

25 Diethyl, Dipropyl Malonate 6065-63-0 Speciality Chemical

26 Methyl Tri Phenyl Phosphonium Bromide 1779-49-3 Speciality Chemical

27 1H-1,2,4 Triazole 288-88-0 Speciality Chemical

28 1,3 Dichloro Acetone 534-07-6 Speciality Chemical

29 Bromo Benzene 108-86-1 Speciality Chemical

30 Iso Propyl Bromide 75-26-3 Speciality Chemical

31 Tetra Ethyl Ammonium Bromide 71-91-0 Speciality Chemical


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Sr. No.


CAS no. QUANTITY

(MT/MONTH)

End-use of products

32 Meta Chloro Propiophenone 34841-35-5 Speciality Chemical

Group 3 Inorganic Products (Not Required EC)

33 Bromine 7726-95-6

100.00

Speciality Chemical

34 Sodium Bromide 7647-15-6 Speciality Chemical

35 Calcium Bromide 7789-41-5 Speciality Chemical

36 Zinc Bromide 7699-45-8 Speciality Chemical

37 Hydrobromic Acid 48% 106-93-4 Speciality Chemical

38 Calcium Chloride 7440-70-2 Speciality Chemical

39 Lithium Bromide 7550-35-8 Speciality Chemical

400.00

3.5 Project Description with process details (a schematic diagram/flow chart showing the Project layout, components of the project, etc. should be given)

Please find attached as Annexure-IV. 3.6 Raw Material required along with estimated quantity, likely source, marketing area

of final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity. Please refer Annexure-I. We shall procure the

raw material as much as possible from domestic market and if there is no availability of any raw

material we will import. We shall explore the possibility of export the finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined.

There is no optimization/recycling and reuse envisaged in the project.

3.8 Availability of water its source, energy/power requirement and source should be given. Water Source

3.8.1 Water Source

Total water requirement shall be met through GIDC Water Supply.


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TABLE NO. 3 WATER REQUIREMENT DETAILS

Sr.No. Types Of Activity Fresh Water required KL/Day-Proposed

1 Group - I - Process 8.23

2 Group - II - Process 8.52

3 Group -III- Process* (Inorganic Products) 2.34

4 Boiler 14.91

5 Cooling ( Make - up) 10.00

6 Washing 1.00

7 Gardening 5.00

8 Domestic use 5.00

Total 55.00

Note: Product number1 from group 1, product number 10 from group 2 and product number

37 from group 3 is considered as it consumes maximum fresh water

TABLE NO. 4 WASTE WATER GENERATION DETAILS

Sr.No. PRODUCT NAME Waste Water

Generation KL/Day 1 Group - I - Process 9.96 2 Group - II - Process 1.81

3 Group -III- Process * (Inorganic Products) 23.12

4 Boiler Blow down 2.61 5 Cooling Blow Down 2.00 6 Washing 0.50 7 Domestic use 4.5 Total 44.50

Note: Product number 1 of group 1, product number 32 of group 2 and product number 33

from group 3 will generate maximum waste water

REMARK: Group 3 Products are Inorganic Products.


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WATER BALANCE DIAGRAM

3.8.2 Electricity Requirement

Power required :100 KVA

Source : GEB

3.8.3 Fuel requirement & stack details

Fuel Requirement: Coal/Bio coal : 2 MT/day

Diesel : 10 Liter/ Hr.


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TABLE NO. 5 FLUE GAS EMISSION THROUGH STACK:

Sr. No.

Stack Attached to

Stack Height (meter)

Fuel Used

Air Pollution Control Measure

Parameter Permissible

Limit

1. Steam Boiler

(Capacity -2 MT) 22 Coal/Bio

coal Mechanical

Dust Collector

PM SOX NOX

150 mg/Nm3 100 ppm 50 ppm

2. Hot Air

Generator 22 Coal/Bio

coal Cyclone & Bag

Filer

3. D.G.Set

(Capacity -250 KVA)

11 Diesel Adequate Stack Height

TABLE NO. 6 PROCESS GAS EMISSION DETAILS

Sr

NO. Stack Attached To

Stack Height (meter)

Parameter

Permissible Limit (mg/Nm3)

APCM

1 Process Vent-I

(attached to Drier & Cooler)

11 PM 150 MulticycloneSeparator/Bag

Filter

2

Process Vent-II (attached to

Reaction Vessel)

11 CL2, HCl, HBr

9 20 5

Alkali Scrubber


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3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their Management/disposal

Sr. No

Hazardous waste Cat. No. Total

Quantity (MT/Annum)

Method of disposal

1 Used Oil Sch-I/

5.1 16.66

Kgs/Month Collection, Storage, Reuse or sell toRegistered Refiners.

2 Discarded/Containers/ Barrels/ liners

Sch-I/ 33.1

1.66 MT/Month

Collection, Storage, Reuse or sell to GPCB authorized vendor.

3 ETP sludge Sch-I/ 35.3

16.00 MT/Month

Collection, Storage & send tocommon TSDF site BEIL Dahej.

4 Process Waste Sch-I/ 28.1

4.00 MT/Month

Collection, Storage & send tocommon TSDF site BEIL Dahej. To be Consider Group -3(Product No: 38)

5 Distillation Residue Sch-I/ 36.1

33.1 MT/Month

Collection, Storage & send toCHWIF or Co-process BEIL-Ankleshwar. To be Consider Group -1(Product No: 3) & Group -2(Product No: 9)

6 HCL Solution Sch-II/ B-15

485.00 MT/Month

Collection, Storage & CaptiveConsumption or sell to enduser/s having Rule 9 Permission. To be Consider Group -1(Product No: 3) & Group -2(Product No: 23)

7 HBr Solution Sch-II/ B-15

806.5 MT/Month

Collection, Storage & CaptiveConsumption or sell to enduser/s having Rule 9 Permission. To be Consider Group -1(Product No: 4), Group -2(Product No: 23) & Group -3(Product No: 39)

8 H2SO4 Solution Sch-II/ B-15

1142.0 MT/Month

Collection, Storage & CaptiveConsumption or sell to enduser/s having Rule 9 Permission. To be Consider Group -1(Product No: 3) & Group -2(Product No: 10)

9 Ortho Bromo Flouro Benzene

- 28.00

MT/Month

Collection, Storage & CaptiveConsumption or sell to enduser/s. having Rule 9 Permission. To be Consider Group -1(Product No: 4)

10 Sodium Di Chromate

- 100.00

MT/Month

Collection, Storage & CaptiveConsumption or sell to enduser/s. having Rule 9 Permission. To be Consider Group -2(Product No: 29)


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3.10 Schematic representations of the feasibility drawing which give information of EIA Purpose.


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CHAPTER 4

SITE ANALYSIS

4.1 Connectivity

• Site is very well connected by road

Sr.No. Description Name Aerial Distance From

Project Site

1. Nearest Roadways N. H. No – 8 33 Km

2. Nearest Railway Station Bharuch 23 Km 3. Nearest Airport Vadodara 74 Km 4. Nearest Town/City Bharuch 23 Km

5. Nearest River/Estuary/Canal/Sea GIDC Water

Reservoir 5 Km

Narmada River 13 Km

6. National Parks/ Sanctuaries/ Eco Sensitive Area/ Wild Life Sanctuary

- None within 10 km radius

Distance

4.2 Land Form, Land Use and Land Ownership

Land use: Non-agricultural land

Land Ownership: GIDC land

Land is in possession with owner and the proposed project is located in the notified industrial area. Total plot area is 5000.00 square meters. Land possession document is attached as Annexure – III. The area break up is given in Table No. 3.

TABLE NO. 8 LAND AREA BREAK UP

Sr. No. Particulars Area (m2)

1 Plant area 325

2 Bulk Storage Area 760

3 Canteen 50

4 Office and Admin Block 200

5 QC Lab and Control room 170

6 Warehouse 500

7 Utility 50


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8 ETP 100

9 Open area and road 695

10 Greenbelt 1650

11 Parking Area 500

Total Plant Area 5000

4.3 Topography (along with map)

The topography of the project site for project is plain terrain. There is no change in land

use/topography as the project is already located in well-developed industrial area.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given.

4.5 The project is already located in well-developed industrial area. There is no any National

Park, Forest, Wild Life Sanctuary and Eco Sensitive Area are presented within 10 km radius of

the project.

4.6 Soil Classification

The project site is located in GIDC where land is already developed for industrial purpose. The

land is not fertile and unfit for agricultural activities. There is hardly any cultivation in the

surrounding areas.

4.7 Climatic Data from Secondary Sources

Table No. 4 Climate Type and Details

Climate Semi-Arid

Seismic Zone III

Average Maximum temperature 42.7OC

Average Minimum temperature 15.7OC

Max Rain Period July to September


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CHAPTER 5

PLANNING BRIEF

5.1 Planning Concept (type of industries, facilities, transportation etc.) Town and Country Planning/Development authority classification.

Type of Industry: Proposed pesticides, pesticide intermediates, Inorganic chemicals and

specialty chemicals in manufacturing unit.

5.2 Population Projection

The proposed project would require additional workers and staff during the operation of the

project.

5.3 Land use planning (breakup along with green belt etc.)

Sr. No. Particulars Area (m2)

1 Plant area 325

2 Bulk Storage Area 760

3 Canteen 50

4 Office and Admin Block 200

5 QC Lab and Control room 170

6 Warehouse 500

7 Utility 50

8 ETP 100

9 Open area and road 695

10 Greenbelt 1650

11 Parking Area 500

Total Plant Area 5000


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5.4 Assessment of Infrastructure Demand (Physical & Social)

Employment would be as per prevailing norms of state government for skilled and

Unskilled people for the proposed expansion activity.

Social Welfare

Cordial relation with the villages shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities Proper site services such as First Aid, Drinking Water, Maintenance Workshop, etc. will be

provided to the workers.


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CHAPTER 6

PROPOSED INFRASTRUCTURE 6.1 Industrial Area (Processing Area)

Processing Area (Plant Area, Utility, ETP Area, Office & Laboratory) = 675.00m2

6.2 Residential Area (Non Processing Area)

There is no residential area within project premises.

6.3 Green Belt

Total 5000.00 m2 land area is available at site; out of this area around 1650.00 sq. meter (33 %)

area will be developed as greenbelt.

6.4 Social Infrastructure

This project shall provide employment opportunity for about 25 Nos. of people during

operation phase. The project is responsible for social benefits like water, health care measures,

educational benefits, promotion of culture & religious activities, etc.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

Site is very well connected by road.

Proximity to Raw Material suppliers.

Availability of sufficient land free from cultivation.

Availability of power facilities.

Availability of fuel.

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC Water Supply.

6.7 Sewerage System

Sewage is being/will be expected to generate due to domestic activities of workmen and staff

personnel during operation phase. Sewage generated during operation phase is being/shall be

treated in septic tank/soak pit system.


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6.8 Solid Waste Management

Solid waste is being/will be generated from day to day operations and it will collected and

disposed of in to the nearest solid waste disposal site.

6.9 Power Requirement and Supply/Source

Power requirement will be 100 KVA. Source of the power will be GEB.


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CHAPTER 7

REHABILITATION AND RESETTLEMENT (R & R) PLAN 7.1 Policy to be adopted (central/state) in respect of the project affected including home

Ousters, land ousters and landless laborers (a brief outline to be given).

There is no habitation on the project area and it is industrial land which is located within GIDC, so that R & R policy is not applicable to this project. There shall be no displacement of any population in project area.


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CHAPTER 8

PROJECT SCHEDULE & COST ESTIMATES 8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction of the project after getting EC & CTE and we shall start production

after applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the Project.

The total cost of the project after proposed will be Rs. 210 Lakhs.

Table No. 11 Project Cost Breakup

Sr. No.

Particulars Cost (in Lakhs)

1. Land &Site Development 90.00

2. Civil Work 20.00

3. Plant & Machinery 50.00

4. Utilities 10.00

5. ETP 30.00

6. APC 5.00

7. Hazardous Waste 1.00

8. Occupational Health & Safety 1.0

9. Greenbelt Development 3.0

Total 210.00


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CHAPTER-9

Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area.

Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed expansion project.

Social Welfare shall be done.

Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

Documents

PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/17_Sep_2019... · M/s. M S Industries is promoted by Mr. Mukesh Singh–Technical Director of the company,