Upload
truongdung
View
271
Download
11
Embed Size (px)
Citation preview
Pre-Feasibility Report Kumar Organic Products Limited
1
TABLE OF CONTENTS
1. EXECUTIVE SUMMARY ................................................................................................................... 4
2. INTRODUCTION OF THE PROJECT ................................................................................................ 7
2.1 About the project proponent .................................................................................................................. 7
2.2 About the project ................................................................................................................................... 7
3. PROJECT DESCRIPTION ................................................................................................................. 11
3.1 Type of Project .................................................................................................................................... 11
3.2 Project Location .................................................................................................................................. 11
3.3 Major products of the company........................................................................................................... 14
3.4 Details of alternate sites ...................................................................................................................... 14
3.5 Size of Operation ................................................................................................................................. 15
3.6 Project Description .............................................................................................................................. 16
3.7 Raw Material Required ....................................................................................................................... 28
3.8 Resource optimization/recycling and reuse ......................................................................................... 29
3.9 Power and fuels ................................................................................................................................... 29
3.10 Manpower ........................................................................................................................................... 30
3.11 WATER REQUIREMENT ................................................................................................................. 30
3.12 Utilities ................................................................................................................................................ 31
3.13 Liquid waste management ................................................................................................................... 32
3.14 Air pollution control measures ............................................................................................................ 34
3.15 Hazardous and solid waste management ............................................................................................. 34
4. SITE ANALYSIS ................................................................................................................................ 36
4.1 Connectivity ........................................................................................................................................ 36
4.2 Landform, Landuse, Landownership................................................................................................... 36
4.4 Existing Land use pattern .................................................................................................................... 37
4.5. Existing Infrastructure: ........................................................................................................................... 37
4.6. Soil Classification: .................................................................................................................................. 39
4.7. Climatic data from secondary sources: ................................................................................................... 39
4.8. Social Infrastructure available: ............................................................................................................... 39
5.1. Planning concept ..................................................................................................................................... 41
5.2. Population Projection .............................................................................................................................. 41
5.3. Land use planning ................................................................................................................................... 41
5.4. Assessment of Infrastructure Demand .................................................................................................... 42
Pre-Feasibility Report Kumar Organic Products Limited
2
5.5. Amenities/Facilities ................................................................................................................................ 42
6 PROPOSED INFRASTRUCTURE .................................................................................................... 43
6.1. Industrial Area: ....................................................................................................................................... 43
6.2. Residential Area ...................................................................................................................................... 43
6.3. Green belt ................................................................................................................................................ 43
6.4. Social Infrastructure ................................................................................................................................ 44
6.5. Connectivity ............................................................................................................................................ 44
6.6. Drinking Water Management.................................................................................................................. 44
6.7. Sewerage system ..................................................................................................................................... 44
6.8. Industrial waste management .................................................................................................................. 44
6.9. Solid waste management ......................................................................................................................... 46
6.10. Power Requirements and Supply/ Source ............................................................................................. 46
7 REHABILITATION AND RESETTLEMENT (R & R) PLAN ........................................................ 48
7.1. Policy to be adopted (Central/ State) ...................................................................................................... 48
8 PROJECT SCHEDULE AND COST ESTIMATE ............................................................................. 49
8.1. Likely date of start of construction and likely date of completion.......................................................... 49
8.2. Estimated project cost ............................................................................................................................. 49
9 ANALYSIS OF PROPOSAL .............................................................................................................. 50
9.1. Financial and social benefits ............................................................................................................... 50
10 CONCLUSION ...................................................................................... Error! Bookmark not defined.
LIST OF TABLES
Table 2.1 Existing products and capacity…………………………………………………….……….10
Table 2.2 Proposed products and capacity……………………………………………………..……..10
Table 3.1 The environmental setting of the existing site…………………………………………..…17
Table 3.2 Raw Material Required………………………………………………………………….…30
Table 3.3 Power and fuel requirement………………………………………………………………..32
Table 3.4 Manpower for existing and proposed units……………………………………………….32
Table 3.5 Water requirement………………………………………………………..………………..33
Table 3.6 List of Utilities………………………………………………………………….….………33
Table 3.7 Liquid waste detail…………………………………………………………………………34
Table 3.8 Hazardous waste…………………………………………………………..……………….37
Table 3.9 Municipal Solid Waste details…………………………………..…………………………37
Table 4.1The details of sensitive areas from the site boundary………………………………..…….39
Table 4.2 Existing infrastructure within 10 Km radius from the site………….……………………..41
Table 4.3 Project surrounding features……………………………………………………………....42
Table 5.1 Area details of the facility……………………………………………………………….…43
Table 6.1 Proposed land use planning……….……………………………………………………….44
Pre-Feasibility Report Kumar Organic Products Limited
3
Table 6.1 Solid waste details………………………………………………………………………....47
LIST OF FIGURES
Figure 3.1 Project Site ........................................................................................................................... 15
Figure 3.2 10 km Radius around project site ........................................................................................ 16
LIST OF ABBREVIATIONS
KOPL Kumar Organic Products Limited
ETP Effluent Treatment Plant
STP Sewage Treatment Plant
kWh Kilowatt per hour
WHO World Health Organization
ISO International Standard for Organization
API Active Pharmaceutical Ingredients
R&D Research & Development
USFDA Food & Drug Administration (USA)
KRC Kumar Research Centre
PO Pure Oil
List of annexure
a. Process description and process flow of products – Annexure-1
b. Permission from KSPCB for co processing of Hazardous waste – Annexure 2
c. Agreement for Hazardous waste disposal – Annexure-3 & 4
d. Hazardous Waste Authorization from KSPCB – Annexure-5
e. STP Process flow – Annexure-6
f. ETP Layout – Annexure- 7
g. Agreement for water supply – Annexure-8
h. Existing CFE-Annexure -9.
i. Plant layout of proposed facility - Annexure -10.
j. MSDS of raw materials and products – Annexure -11
Pre-Feasibility Report Kumar Organic Products Limited
4
1. EXECUTIVE SUMMARY
S.No. Particulars Details
1. Name of Company Kumar Organic Products limited
2. Location
Existing :---Plot No. 36A/B, 60, 62, 63, 64 and 65, Jigani
Industrial Area, Anekal Taluk, Bangalore
Proposed:-- Plot 83( P), 84 adjacent to existing site separated by
Road no -6
3.
Project Activity,
Category as per
amendments
Project schedule 5(f)- Synthetic Organic Chemicals,
Category B.
4. Name of the project Manufacturing of Cosmaceutical, Active Pharmaceuticals and
Specialty Chemicals
5. Total Land area 40468 m2
6. Existing built up area 28328 m2
7. Proposed additional
built up area 8093 m2
8. Total built up area 36421 m2
9. Proposed product with
capacity
Total 3000 MTPA
1. Zinc Citrate
2. Zinc Phosphate
3. Zinc Lactate
10. Raw material Details as chapter 3, section no. 3.7, Table no. 3.2
11. Fresh water
requirement
Water Consumption: 165 KL/day, Sourced from KIADB and
private water supply will be used.
(165 existing + 35 proposed)
Break up as follows:
S.
No
Water
requirement
KLD
1. Process 80
2. Washing 6
3. Boiler Feed 61
4. Chiller 5.5
5. Domestic 12.5
6. Other utilities 13
7. Green belt 22
Total 200
12. Waste water and Effluent shall be treated in existing system and proposed ETP.
Pre-Feasibility Report Kumar Organic Products Limited
5
mode of disposal Treated effluent shall be recycled/reused to the extent and
remaining shall be disposed on land for gardening within
premises.
There will be no discharge of effluent outside factory premises;
The unit shall be zero liquid discharge.
13. Power Existing requirement 500 kwh and after expansion 600 kwh
(from BESCOM).
Existing emergency, DG sets of 1390(640+250+250+125+125)
KVA are insufficient for expansion, hence 1 no. additional DG
(450 KVA) is proposed.
14. Manpower Existing 260 Nos + proposed addition of 30 Nos.
15. Solid and hazardous
waste
Refer chapter 3, section 3.15, pg 36
16. Project cost (estimate) 7.5 Crores
Kumar Organic Products Limited (KOPL), established in 1993, is a privately owned and
professionally managed enterprise with its Head office in Jayanagar Bangalore and two multipurpose
manufacturing sites at Jigani Industrial Area, Anekal Taluk, Bangalore in India, both successfully
inspected by US-FDA facility in 2011and 2014 . It is also approved by COFEPRIS (Ministry of
Health Mexico). Both the plants are also certified by WHO GMP, ISO 9001:2008, 14001:2004 and
have been audited by several Innovators and leading Generic companies from time to time and
export their products in 75 countries to meet the requirement of personal care, Skin care , health care
as well biotech industries
KOPL provides innovative & integrated API solutions with its decades of experience and skill in the
development of novel chemical processes catering to the health care , personal care ,skin care
industries. Our continuous investment in research and development generates a steady flow of APIs
enabling timely introduction of new products in the market.
Our focus is on niche products; with a presence in more than 75 countries. Our partners are
essentially, Personal care, Health care , skin care , companies across the globe for whom we develop
a range of new niche ingredients developed in our own R&D in select \categories like Antibacterial,
Cosmaceutical and few others specialty chemicals.
KOPL has special expertise in Antibacterial and Cosmaceutical products.
A perfect blend of Human talent, R&D Labs, Pilot Plant & cGMP manufacturing facilities backed by
our Quality Assurance, Regulatory Affairs and Intellectual Property cell gives KOPL an edge.
Pre-Feasibility Report Kumar Organic Products Limited
6
Our regulatory team is well trained & experienced to comply with US-FDA, EDQM & other
regulatory authority requirements. The company has over10 regulatory filings across the globe for its
APIs to its credit with an impressive pipeline.
KOPL is an existing Company having its unit located at Plot No. 36/62/63/64/60/65/36 Jigani
Industrial Area, Anekal Taluk, Bangalore, developed by KIADB, Bulk Drugs / APIs and specialty
chemicals for various Pharmaceuticals, Cosmaceutical and special chemicals Industries.
Now, the Company proposes to manufacture additional new products at adjacent site to our Existing
units Separated by Road no 6 in Plot no. 83P and 84as APIs the site used for Personal care and skin
care industries
Pre-Feasibility Report Kumar Organic Products Limited
7
2. INTRODUCTION OF THE PROJECT
2.1 About the project proponent
Kumar Organic Product Limited is manufacturing various Cosmaceutical, Active Pharmaceuticals
and Specialty compounds. Kumar Organic Products Limited is having ISO certification for ISO 9001
and 14001 since 2004 and USFDA certified facility for exiting products.
Plot no. Activities Specification
36A/B Research & Development of new molecules, Biotech Pilot plant, R&D
Pilot plant
existing
62&63 Manufacturing and storage of materials existing
60&65 Manufacturing and storage of materials existing
64 Utility section, admin and quality control existing
83P/84 Expansion for the manufacturing of Cosmaceutical, APIs and Specialty
Chemicals
Proposed
The main ingredients Triclosan produced throughout for the year 2014-2015 was 1000 metric tons
(MT). The company’s turnover for the year 2014-2015 was Rs. 210.82 Crores and the Profit after
Tax was Rs. 35.7 Crores.
2.2 About the project
KOPL manufactures various products at its manufacturing sites in Bangalore. At present, 8 products
are manufactured amounting to a total of 1940 MT/annum. The existing plant produces the following
products of respective quantities as given in Table 2.1:
Pre-Feasibility Report Kumar Organic Products Limited
8
Table 2.1 Existing products and capacity
S. No Existing Products Quantity (Mt/Annum)
1. Triclosan 1200
2. Minoxidil 60
3. 4-Hexyl resorcinol 40
4. CiclopiroxOlamine 20
5. PiroctoneOlamine 60
6. 6-pyrrolidino 2,4-diaminopyrimidine 3-oxide 20
7. 6-pyrrolidino 2,4-diaminopyrimidine 3-oxide, monohydrate 20
8. n-Butyl Resorcinol 20
9. Ethyl hexyl glycerin 500
10. Benzethonium Chloride Under Development
11. Ammonium Thioglycolate Under Development
12. Lauryl lactyl lactate Under Development
13. Steryl heptonate/Octonate Under Development
14. Copper Pyrithione aggregate Under Development
15. Lauryl lactate Under Development
16. Calcium Thioglycolate Under Development
17. Myristyl myristate-– Biotech Under Development
18. Decyl Oleate - Biotech Under Development
19. Radish Ferment extract - Biotech Under Development
KOPL proposes to increase their products by including Zinc Phosphate, Zinc Citrate, Zinc Lactate.
The capacity of the proposed expansion will be 3000 MT/annum. The list of products andtheir
respective capacities given in Table 2.2:
Table 2.2 Proposed products and capacity
S. No Proposed Products Capacity (Mt/Annum)
1. Zinc Citrate 600
2. Zinc Phosphate or Ethyle Hexyle Glycerine 600
3. Zinc Lactate 1800
There is an existing CFE for the products given in Table 2.1 which is attached in Annexure 9.
Pre-Feasibility Report Kumar Organic Products Limited
9
2.3 Need for the project
India with its large talented manpower, cost effective chemical synthesis, legal & financial
framework is poised to become sourcing destination of bulk Cosmetical APIs used to the global
market in personal care , health care and skin care industries.
The project is benefitted to fulfill domestic and exports requirements for the manufacturing of
various cosmetics, antibacterial soaps, and emollients, anti ageing creams, lotions, creams and gels
without affecting environmental conditions of the area.
The pharmaceutical industry in India ranks third in the world in terms of volume and contributes
10% to the global pharmaceutical production. According to the Department of Pharmaceuticals, the
Indian pharmaceutical industry is pegged at Rs 810 bn, which includes domestic sales and exports.
The industry is the fourteenth-largest in the world in terms of value and accounted for 1.5% of the
global pharmaceutical market. The industry has a lower share in the global market because Indian
products are available at a price that is 5-50% lower than that in the developed countries. According
to the Department of Pharmaceuticals, the sector employs about 340,000 persons and an estimated
400,000 doctors and 300,000 chemists are serving its 1 bn-plus market.
There will be very good opportunity of employment generation of additional qualified staff &
unqualified workers directly for 100 nos. and indirectly for 50 nos. due to the proposed expansion
project.
2.4 Demand and supply gap
Based on market survey the selected molecules for manufacture have potential for export as well as domestic
market.
2.5 Imports v/s. Indigenous production
To ensure the quality of product and control of manufacturing under current good manufacturing
conditions, it is preferred to have the manufacture done in- house by procuring basic raw materials.
M/s Kumar Organic Products Pvt. Ltd., has reasonably sound base to overcome the technological
barrier to meet the challenges of the industry. The demand for API’s and drug intermediates is on
increase, and the industry is poised for substantial growth in the coming years.
2.6 Export possibility
Products are being exported to various countries from the existing sites and products from the proposed
expansion also shall be distributed across the globe as per the customer requirements
2.7 Domestic / Export Markets
Over 60 per cent of India’s bulk drug production is exported. India’s pharmaceutical exports are to
the tune of Rs 87 billion, of which formulations contribute nearly 55 per cent and the rest 45 per cent
comes from bulk drugs.
Pre-Feasibility Report Kumar Organic Products Limited
10
In financial year 2005, exports grew by 21 per cent. The Indian pharmaceutical market has been
forecasted to grow to as much as US$ 25 billion by 2010 as per Organization of Pharmaceutical
Producers of India (OPPI) estimates. However, Espicom’s market projections forecast more modest
but stable annual market growth of around 7.2 per cent, putting the market at US$ 11.6 billion by
2009.
Domestic pharmaceutical exports, growing at 30 per cent per annum, touched a new height of
US$4.8 billion in the financial year 2006-07. The Year’s exports will push the drug sectors
contribution to India’s Forex earnings to 7.75 per cent from the current 5 per cent.
The geographical distribution of various products distributed from the existing facility is detailed as
below.
2.8 Employment Generation (Direct and Indirect)
There will be very good opportunity of employment generation of additional qualified staff &
unqualified workers directly for 100 nos. and indirectly for 50 nos. due to the proposed expansion
project. At present the numbers of employees are 260 nos.
EUROPE &
AFRICA
21%
ASIA
13%
LATIN
AMERICA
13%
NORTH
AMERICA
16%
INDIA
37%
Pre-Feasibility Report Kumar Organic Products Limited
11
3. PROJECT DESCRIPTION
3.1 Type of Project
To cater the needs of the market, it is proposed to change the product mix at its existing unit at Plot
No. 36, 63,63,64,60 and 65, Jigani Industrial Area, Anekal Taluk, Bangalore. The proposed project
falls under Category ‘B’, schedule 5 (f) as per the EIA notification dated September 14, 2006 and its
amendments. There are no interlinked projects.
3.2 Project Location
The plot of land acquired from the Karnataka State Industrial Area Development Board (KIADB)
lies in a notified industrial area. The site is located in Jigani village at Latitude12°46’3.17”N,
Longitude 77°38’30.55”E, approximately 10 km from the National highway. Number of other
industries exists nearby such as Hikal Ltd., OTIS, KTTM etc. The layout of the site with existing
facilities is given as below, while proposed expansion layout is enclosed as Annexure 10. The
project location is given in Figure 3.1 and the 10 km radius map from project site is given in Figure
3.2. The 5 Km and 10 Km radius map from the project is given below.
Pre-Feasibility Report Kumar Organic Products Limited
12
Site layout plan of existing facilities
The existing facility is located in different plots as below
Status Plot no Activities
Existing 36A/B Research & Development of new molecules
Existing 62&63 Manufacturing and storage of materials
Existing 60&65 Manufacturing and storage of materials
Existing 64 Utility section, admin and quality control
Proposed 83P & 84 For the manufacturing of zinc derivatives
Pre-Feasibility Report Kumar Organic Products Limited
13
The proposed project is located at Jigani Industrial Area, AnekalTaluk, Bangalore,and Karnataka.
The site is located about 40 km away from Bangalore Town and it is in the express highway and the
nearest railway station is Anekal railway station (12 km).
Figure 3.1Project Site
Pre-Feasibility Report Kumar Organic Products Limited
14
Figure 3.2 10 km Radius around project site
3.3 Major products of the company
The details of current existing major products are given below:
Triclosan: Triclosan is an antibacterial agent and itis manufactured at plot no. 62, 60 and 65,
approximately 1000 mt annually.
Ethyl Hexyl Glycerine : EHG is also used as an antibacterial and it is manufactured at plot no. 64,
60 and 65, approximately 600 mt annually.
Zinc derivatives: Proposed expansion for the manufacturing of Zinc derivatives at plt no. 83P and
84 is approximately 3600 MT annually.
3.4 Details of alternate sites
Since the existing site is only used for the proposed project, the alternate site option is not explored. The
environmental setting of the existing site is given in Table 3.1:
Pre-Feasibility Report Kumar Organic Products Limited
15
Table 3.1Environmental setting of the existing site
S. No. Particulars Details
1 Plant site latitude 12°46’3.17”N
2 Plant site longitude 77°38’30.55”E
3 Temperature Max. 34 oC, Min. 21.4
oC
4 Present land use Industrial area
5 Nearest Highway Bangalore Chennai road -10 Km N
6 Nearest railway Station Anekal railway – 12 Kms S
7 Nearest Airport Kempegowda, Bangalore - 65 Kms
8 Nearest village Jigani -3 Kms
9 Nearest major city Bangalore - 25 Kms N
10 Nearest river Nil
11 Type of soil Reddish brown clay silt soil
3.5 Size of Operation
In the view of fulfilling market requirement, we are proposing to change the product mix, presently
we are manufacturing regularly 9 Nos. products and 3 new products will be included with increase in
the production quantity of 3000 MT/annum (existing 1940 + 3000 = 4940 MT/annum).
Pre-Feasibility Report Kumar Organic Products Limited
16
3.6 Project Description
Receive Raw Material
Dispensing Raw Material
Raw Materials Charging in Reactor and Reaction monitoring
Centrifuge operation
Material Drying Operation in Dryer
Milling Operation
Sifting
Operatio
n
Blending
Operation
Finished Goods/ Product packing
Finished Goods/ Product Dispatching
Pre-Feasibility Report Kumar Organic Products Limited
17
Process detail (Annexure 1)
1. Triclosan:
Synthetic scheme:
Process: 2,4-DCP is reacted with 2,5-DCNB gives amino ether, which is reduced to produce
hydroxy ether, which is purified and extracted to get crude Triclosan. Crude Triclosan is
distillated for Triclosan Pure oil, which is crystallized, centrifuged following drying and
sieving.
Process Flow chart:
CONDENSATION REACTION.
DCP
DCNB
KOH
TCE
EXTRACTION
WATER WASHING
REDUCTION
Solvent recovery
Amine Isolation
CIP
water 100 lit)
TCE
NaOH
Water
AE
TCE
TCE
TCE
Vaccum
NE + TCE layer
Alkaline water layer
Alkaline water layer
(To ETP)
Extracted NE +
TCE layer
Extracted & water washed NE +
TCE laye
AE + TCE
Spent iron powder Filtered AE + TCE
NaNO2
Pre-Feasibility Report Kumar Organic Products Limited
18
NITROSYL PREPARATION
DIAZO PREPARATION
HYDROLYSIS PREPARATION
EXTRACTION
NEUTRALISATOIN & WATER WASHING
CO Isolation
Water
NaOH TCE
AE Water
CO
TCE
TCE
TCE MLR
TCE
Pre-Feasibility Report Kumar Organic Products Limited
19
DISTILLATION
CRYSTALLISATION
2. Minoxidil:
Synthesis process: N-Oxide (2,4-Dichloropyrimidine) is treated with Piperidine to get
Minoxidil crude, which gives Minoxidil by crystallization. The crystallized product is
centrifuged, dried and micronized to get Minoxidil powder
High Vaccum Distillation
TCE
FF
CO High Vaccum
Residue PO
Crystallizer
Hexane MLR
Hexane PO
Centrifuge
Drier
Sifter
TCS wet wt.
TCS + Hexane MLR
Hexane recovery
Hexane
Hexane residue
(for reprocess)
TCS blended qty
Lumps
Blending
TCS
Dry TCS
Pre-Feasibility Report Kumar Organic Products Limited
20
Process Flow chart
Stage 1: Manufacturing of
crude:
Stage 2:
Purification
3. Kopexil :
Synthesis process: N-Oxide gives Kopexil by hydrogenation. The crystallized product is
centrifuged, dried and micronized to get Kopexil powder
MIINOXIDIL (CRUDE)
MINOXIDIL
Methanol
Activated Charcoal
2,4-Diamino-6-chloropyrimidine-3-oxide
MINOXIDIL (CRUDE)
Piperidine Condensation
Methanol
Pre-Feasibility Report Kumar Organic Products Limited
21
Process flow chart
4. Kopyrrol:
Synthesis process: N-Oxide gives Kopyrrol by reaction with pyrrolidine. The crystallized
product is centrifuged, dried and micronized to get Kopyrrol powder
Process flow diagram
N-Oxide ( 2,4-Diamino 6-
chloropyrimidine)
KOPEXIL
(Cosmetic ingredients)
Not listed in pharmacopeia
Hydrogenation
Pre-Feasibility Report Kumar Organic Products Limited
22
5. 4-Hexyl Resorcinol:
Synthesis process: Hexanoic acid reacts with Resorcinol in presence of activated zinc to give
crude products. Which gives finished product following distillation, crystallization,
centrifugation, drying steps
6. PiroctoneOlamine:
Synthesis process: Di methyl acrylic ester is prepared with reaction of 33-dimethyl acrylic
acid and hydroquinone by esterification, which is then converted to pyrone. Pyrone is
distilled following crystallization, centrifugation and drying operations to get desired finished
product.
Process flow diagram
Pre-Feasibility Report Kumar Organic Products Limited
23
7. CiclopiroxOlamine:
Synthesis prodcess: Pyrone is treated with hydroxylamine salt in presence of acetic acid,
solvents and water. The output reaction mass is treated with monoethanolamine to get
Ciclopirox crude
Process flow diagram:
Synthesis of 3,3-dimethyl acrylic ester
Condensation of 3,3-dimethyl acrylate and
3,5,5-trimethyl hexanoyl chloride
Synthesis of 2-pyrone
Synthesis of oxime
Preparation of Kopirox( piroctone olamine)
Pre-Feasibility Report Kumar Organic Products Limited
24
Residue (Oxime)
Finished product
Pre-Feasibility Report Kumar Organic Products Limited
25
8. N-butyl resorcinol:
Synthesis process: Resorcinol converted to Butyryl resorcinol by condensing Butyric
acid with Resorcinol and reducing the resulting Ketone using a Zinc and Hydrochloric
acid.
Process flow diagram
Butyric acid
Condensation
9. Ethyl hecyl glycerin:
Synthesis process: 2-Ethyl hexanol is condensed with Allyl chloride in presence of alkali to
give Allyl ethyl hexylether. This on treatment with Hydrogen peroxide and Formic acid ,
yields the formate esters. This on transesterification with Methanol in presence of an acid ,
yields KOPCERIN.
Process flow diagram:
Resorcinol
4-n-Butylresorcinol
2,4-Dihydroxybutyrophenone
Reduction
Pre-Feasibility Report Kumar Organic Products Limited
26
10. Zinc Citrate
Synthesis process: Citric acid reacts with zinc oxide gives zinc citrate.
Process flow diagram
Distilled water 2.60 ltr
Citric acid mono hydrate (387 g) Zinc oxide (10 g X 22 times + 5 g)
1.3 ltr x 2 times water
Zinc oxide 2.7g
5 Lt Beaker
Stir at 30C for 3 hrs
Cool to 30C & Filter the
precipitate
Stir
Water for ETP
Solid product (wash)
Heat at 70 to 75C for 3 hrs
Reaction mass at 30C
Alkali
@ 35C Reactor
2-Ethylhexanol
Epichlorohydrin
chloride
Water
Reactor
(Liquid)
Reactor
(Liquid)
HVD
KOPCERIN HVD
Product analyzed for
KOPCERIN
H2SO4
HVD
Formic
acid(85%
)
Acid
Methanol
Pre-Feasibility Report Kumar Organic Products Limited
27
11. Zinc Lactate
Synthesis process: Lactic acid gives zinc lactate after the reaction with zinc oxide.
Process flow diagram
H2O
Lactic acid(88%)
Zinc Oxide
12. Zinc Phosphate
Synthesis Process: Phosphoric acid reacts with zinc oxide and gives zinc phosphate.
Process flow diagram
H2O
Phosphoric acid
Drying
Lactic acid &Water
Filtration
1 ltr 3-neck RBF
Filter
Dry
Water for ETP
Product : 518 - 520g
KOPCITRATE.Zn(TH)
(Zinc citrate trihydrate)
Pre-Feasibility Report Kumar Organic Products Limited
28
Zinc Oxide
3.7 Raw Material Required
Raw Materials required with approximate quantity for Proposed Change of Product Mix is given inTable 3.2.
Table 3.2 Raw Material List
S. No. Name of raw material Quantity
(MT/Year)
Proposed
1. 2,4-DCP 1320 --
2. 2,5-DCNB 1536 --
3. Sulphuric acid 7200 --
4. HCl 1200 --
5. Iron powder 1380 --
6. Hexane 300 --
7. Ethyl Acetate 60 --
8. Methanol 120 --
9. Hexanoic acid 60 --
Drying
Lactic acid &Water
Filtration
1 ltr 3-neck RBF
Pre-Feasibility Report Kumar Organic Products Limited
29
S. No. Name of raw material Quantity
(MT/Year)
Proposed
10. Acetic acid 27.6 --
11. Resorcinol 60 --
12. Mono ethanol Amine 10 --
13. Butyric acid 20 --
14. Di-methylic acrylic acid 60 --
15. Ethyl Hexanol 500 --
16. Piperidine 100 --
17. 2,4-6-aminochloropyridine 100 --
18. Zinc oxide -- 1914
19. Citric acid -- 420
20. Lactic acid -- 3186
21. phosphoric acid -- 384
Raw materials would be obtained by road transportation through different parts of the country such as
Chennai, Maharashtra, and Gujarat as well as can be imported also. The finished goods for domestic sales
would be by road and for export shall be by air.
3.8 Resource optimization/recycling and reuse
After the reaction is complete the solvents are recovered, tested as per pre-defined specification. The residue
from the solvent recovery is sold out by KSPCB approved vendors for disposal. The recovered solvents are
collected in drums, labeled and analyzed. Then they are reused (recycled) for the process, mostly for the same
product.
3.9 Power and fuels
The existing power requirement is 500 kWh and with the proposed expansion additional power
required is 600 kWh. This is a combination of HT and LT loads. The power required will be sourced
from BESCOM.
As the existing boiler (heater) is adequate for the revamp conditions, the fuel oil and fuel gas
requirements will not vary when compared to the existing conditions. There are three DG sets are
used as an alternate source of power if required for the existing sites, while proposed expansion site
Pre-Feasibility Report Kumar Organic Products Limited
30
will also equipped with a dedicated DG set for the site. The details of power and fuel requirements
are given in table 3.3:
Table 3.3 Power and fuel requirement
Details Capacity Source
Existing After
ProposedExpansion
Power Requirement 500kwh 600kwh BESCOM
Diesel Requirements Approx.5000
lit/Month
Approx. 6000 lit/Month HP
Fuel oil 18 Kl/Month 20 Kl/Month Furnace Oil
3.10 Manpower
The existing Bangalore Units have a total of 262employees including 38 contract workers. There will
be additional 30 staff required for the proposed expansion, Table 3.4.
Table 3.4Manpower for existing and proposed units
Designation Shift Plot no.
36
Plot
no.
62/63
Plot No.
60/64/65
Plot no.
83P/84
(Proposed)
Manager General Shift 10 10 10 2
Panel Engineers Rotating Shift -- 22 22 5
Shift Engineers Rotating Shift -- 28 28 3
Field Operators Rotating Shift 38 28 28 15
Contract workers (House
Keeping) General Shift 14 12 12 5
Total Manpower 62 100 100 30
3.11 WATER REQUIREMENT
The total requirement of raw water for the existing unit is 165 KLD/day. The water requirement is
met mainly by the water from KIADB and private water suppliers to the desalination plant and
effluent recycling units. There is no bore well source inside the Plant premises.
After the proposed expansion, additional water requirement will be slightly envisaged, as the utilities
required for manufacturing of new products, Table 3.5.
Pre-Feasibility Report Kumar Organic Products Limited
31
Table 3.5 Water requirement (Existing 165 KLD + 35 KLD for expansion)
S.
No Water requirement
Existing
(KLD)
Proposed
(KLD)
Break-up
Fresh water Treated
Water Total
8. Process 60 20 20 60 80
9. Washing 5 1 1.2 4.8 6
10. Boiler Feed 60 1 21 40 61
11. Chiller 5 0.5 5.5 - 5.5
12. Domestic 10 2.5 12.5 - 12.5
13. Other utilities 10 3 13 - 13
14. Green belt 15 7 22 - 22
Total 165 35 95.2 104.8 200
3.12 Utilities
Table 3.6shows the list of utilities in the project:
Table 3.6 List of Utilities
S. No. Utility Existing Flow rate Flow rate after proposed
project
1 VHP Steam 2.7 MT / hr 3.7 MT / hr
2 MP Steam 1 MT / hr 1.5 MT / hr
3 LP Steam 1.7 MT / hr 2.2 MT / hr
4 Nitrogen 10 Nm3 / hr 12 Nm3 / hr
5 Cooling Water 500m3 / hr 700m
3 / hr
6 Service Water Intermittent Requirement Intermittent Requirement
7 Boiler Feed
Water Intermittent Requirement Intermittent Requirement
8 Plant Air Intermittent Requirement Intermittent Requirement
9 Electrical
Power 500 kWh 600 kWh
Pre-Feasibility Report Kumar Organic Products Limited
32
3.13 Liquid waste management
Table 3.7 Liquid waste detail
Units ETP generation -Existing
(KLD)
ETP generation- Purposed (KLD)
Plot No. 36 2 ****
Plot no. 62/63 4.95 ****
Plot No. 60/64/65 8.75 ****
Plot No. 83P/84 **** 3
TOTAL 15.7 3
Total Effluent 18.7
A) ETP Treatment plant
Pre-Feasibility Report Kumar Organic Products Limited
33
B) Sewage Treatment Plant (STP)
Pre-Feasibility Report Kumar Organic Products Limited
34
3.14 Air pollution control measures
1. The discharge of emissions from the additional air pollution source from the premises of the KOPL is
passes through the air pollution control equipment (Scrubbers/Chimney) and discharged through
stack/chimney.
2. Ambient Air quality of the premises conforms to the national ambient air quality standards specified
in environmental (protection) rules.
3. Emissions are analyzed on monthly basis
Below are the details of control of air pollution at the sites:
Air pollutants controls
Details Plot no. 36 Plot no. 62/63 Plot No.
60/64/65
Plot no.
83P/84
(Proposed)
Chimney 1 1 1 1
Scrubber 1 2 2 --
3.15 Hazardous and solid waste management
The hazardous wastes generated from Plant(Table 3.8)are collected, stored and disposed through
authorized disposal cum recycle facilities as per the authorization from PCB and the unit has
agreements with all waste disposal facilities for the same. There is no internal disposal facility
available within the site.The Authorization Letter from KSPCB is enclosed as Annexure 5.
The hazardous waste generated from the existingmanufacturing unit, is Benzofuranand this is
being sent toVasavdatta Cement for co-processing,approved CPCB facility which is located in
Gulberga, Karnataka.
Table 3.8 Hazardous waste
Waste
Category
hazardous waste
Generated
Quantity Method of handling
5.1 Used Oil 1.5 KL Collected in leak proof containers and
disposed only to KSPCB registered
authorized re-processor
28.1 Organic Residue 1012.5 Mt/A Stored in secure manner and handed
over to KSPCB authorized incinerator
33.3 MS Drums 1230 Nos s/A Stored in secure manner and handed
over to KSPCB authorized recycler 34.3 HDPE Used Liners 650 nos/A
34.3 ETP Sludge/Chemical
sludge from clarifier and
evaporator
22.5Mt/A Stored in secure manner and handed
over to KSPCB authorized TSDF
Pre-Feasibility Report Kumar Organic Products Limited
35
The Municipal Solid Waste generated from the site is collected and transported to recyclers,
municipal yards and landfills depending on the type of waste. The details are given below in
table 3.9:
Table 3.9Municipal Solid Waste details
S.
No
Nature of
Solid Waste
Quantity
T/Year
Method of Handling
Collection & Storage Treatment Disposal
1 Paper / Card
Board
2 Separate storage area Nil Burnt in boiler
2 Dust Bin
collections
12 Separate storage area Nil disposal in land
filling through
authorized
vendors
3 Dry leaves
Grass
1 Separate storage area Nil burnt in boiler
4 Metal scrap 12 Separate storage area Nil sold as scrap to
vendors under
agreement
5 Wooden scrap 12 Separate storage area Nil burnt in boiler
Pre-Feasibility Report Kumar Organic Products Limited
36
4. SITE ANALYSIS
4.1 Connectivity
The proposed site on the NH – 4 and is connected to Bangalore –Chennai (NH 7) road just 10.0 Km away
from the Factory entrance.
Nearest railway station is Anekal: 12.0 km and
Kempegowda International Airport: 65
4.2 Landform, Landuse, Landownership
The Plant is located at plot nos.: 36/60/62/63/64/65 and 83P/84, Village, Industrial areaTaluk,Anekal
District-Bangalore, Karnataka. The layout plan of Bangalore Units is enclosed in section no. 3.2,
while proposed plant layout is enclosed as Annexure 10.
4.3 Topography
Bangalore has two unique Topography terrains—North Bangalore Taluk and the South Bangalore
taluk. The North Bangalore taluk is a relatively more level plateau and lies between an average of
839 to 962 meters above sea level. The middle of the taluk has a prominent ridge running NNE-
SSW. The highest point in the city, Doddabettahalli, (962m) is on this ridge. There are gentle slopes
and valleys on either side of this ridge. The low-lying area is marked by a series of water tanks
varying in size from a small pond to those of considerable extent, but all fairly shallow.
The topography of Bangalore is flat except for a central ridge running NNE-SSW. The highest point
is Doddabettahalli, which is 962 m (3,156 ft) and lies on this ridge. No major rivers run through the
city, though the Arkavathi and South Pennar cross paths at the Nandi Hills, 60 km (37 mi.) to the
north. River Vrishabhavathi, a minor tributary of the Arkavathi, arises within the city at
Basavanagudi and flows through the city. The rivers Arkavathi and Vrishabhavathi together carry
much of Bangalore's sewage. A sewerage system, constructed in 1922, covers 215 km² (133 mi²) of
the city and connects with five sewage treatment centers located in the periphery of Bangalore.[5]
The South Bangalore taluk has an uneven landscape with intermingling hills and valleys. The
southern and western portions of the city consist of a topology of granite and gneissic masses. The
eastern portion is a plane, with rare minor undulations.
There are no major rivers flowing through the city. However, rivers Arkavathi and Kaveri merge
within the proximity of Nandi Hills, which lie 60 km north of Bangalore. River Vrishabhavati, a
tributary of Arkavathi, flows for a small stretch in the Bangalore North taluk and carries a bulk of the
city's sewerage. The city has a handful of freshwater lakes and water tanks such as Madivala tank,
Hebbal tank, Ulsoor lake and Sankey Tank. Groundwater occurs in silty to sandy layers of
alluvialsediments and jointed quartzite.
Pre-Feasibility Report Kumar Organic Products Limited
37
The rock types prevalent in the district belong to the Saugar, Charnokite and Peninsular Gneissic
Complex (PGC) groups. The PGC is the dominant group of rocks and covers two-thirds of the area
and includes granites, gneissis and migmatites. The soils in Bangalore vary from red laterite to
clayey soils
Topomap: Annexure 13 (5 km radius map) and Annexure 14 (10 km radius map).
4.4 Existing Land use pattern
The present land use is in the industrial zone. The details of sensitive areas from the site boundary
are given in Table 4.1. The site does not fall within the CRZ area
Table 4.1 Details of sensitive areas
S.No Name Distance & Direction (km)
1. Bangalore-Air Port 60
2. Bangalore-City Railway Station 40
3. Hyderabad 320
4. Tamil nadu (Hosur) 20
5. Anekal Taluk 14
6. Jigani Village 3
7. Bennerghatta national park 8
4.5. Existing Infrastructure:
a. Land
The Plant facilities are spread over 20234Sqm KIADB Land which is completely fortified and protected on all
four sides by boundary walls.
b. Buildings
Total built up area is divided into various sections like Production Blocks, Engineering, Warehouses,
Administration, Canteen, Toilets etc. There is adequate space & provision for operations.
c. Plant Machinery & Utilities
The Plant Facilities have been designed and set up with the objective to carry out almost all chemical
reactions and processes. Details of plant and machinery and utility equipments used for the production are as
below:
Pre-Feasibility Report Kumar Organic Products Limited
38
i.Process Equipments:
Reactors : 50
Centrifuges :7
VTDs : 03
Air Jet Mill: 01
Multi Mill:01
Sifter : 04
Blender : 02
ii. Machinery / Utility Equipments;
Boilers: 3
Cooling towers :5
DG sets : 05
Brine chilling plant:02
Air compressors:04
HVAC system: 2
Vacuum pumps: 10
Scrubbers: 05
iii. Safety Equipments:
Fire Hydrant System : 03
Fire Extinguishers: 400
Fire Alarm System : 03
Eye wash fountain / Safety Showers : 5
Emergency PPE cupboards : 5
Wind Sack : 4
Compressed Air Foam System (CAFS) : 1
FM-200 (Automatic fire extinguishers) : 100
AFT (Advanced Fire Technology) : 5
The site is well connected by road to NH 7 (Bangalore- Chennai). The list of the few existing industries within
10 km from the site is given in Table 4.2.
Pre-Feasibility Report Kumar Organic Products Limited
39
Table 4.2 Existing infrastructure within 10 Km radius from the site
S.No. Name Distance from site (km)
1. Mallik Engineering 0.02
2. J’Pan Tubular Components 0.07
3. OTIS 0.8
4. Kirloskar Toyota textile machinery Pvt.
Ltd.
0.8
5. Hikal Ltd. 0.7
6. Aron Universal Ltd. 0.5
7. Ansell 9.8
8. HCL Technologies 2.2
9. Cipla Limited 1.8
10. Mylan Limited 1.8
4.6. Soil Classification:
The top soil is reddish brown clay silt soil. The soil classification is Laterite soils and is mainly found in
Anekal Taluk.
4.7. Climatic data from secondary sources:
Normal annual rainfall of Bangalore urban district is 831mm. During the year 2005, Bangalore urban district
received actual rainfall of 1342.7 mm in 69 rainy days. Of the total rainfall, contribution from southwestern
monsoon is 54.18% and 26.53% is from northeastern monsoon. In addition to this, Pre-monsoon showers
contribute significant rainfall of 18.53%. The annual average maximum temperature ranges from 23.9 to
30.4°C and minimum temperature ranges from 19.6 to 23.9°C. The annual average humidity is 65.5°C. The
annual average wind speed is 4.5km/h.
4.8. Social Infrastructure available:
The social infrastructure facilities available near the site are given in Table 4.3
Pre-Feasibility Report Kumar Organic Products Limited
40
Table 4.3 Project surrounding features
S.No. Name Km
Schools and Colleges
1. Govt. School Jigani 3.0
2. International Institute of Information Technology 8.33
3. Vivekananda Kendra Vidyalaya 1.3
4. Government School Hennagra 4.5
Religious Places
5. Sri Lakshmi Narashimha Swami Temple 0.1
6. Sri Champakadhaama Temple 12
7. Ayyapa Temple 2
8. Jigani Masjid 2.5
Hospitals
9. YK hospital 0.5
10. Suhas Hospital 1.0
11. Vijayashree Hospital 1.0
12. Narayana Hrudayalaya 10.0
13. Sparsh Hospital 12.0
Pre-Feasibility Report Kumar Organic Products Limited
41
5 PLANNING BRIEF
5.1. Planning concept
The city of Bangalore is easily accessible along the link road and further along the National highway. The
peripheral ring road of BDA is accessible from NH- 7. Nearest railway station is Anekal: 12.0 km and
Kempegowda International Airport: 65 Km.
5.2. Population Projection
262 temporary and permanent employees at existing site and 30 additional manpower is projected.
5.3. Land use planning
The Total site area is 20234 Sq. Mt. The area details of the facility are given below in Table 5.1:
Table 5.1 Area details of the facility
S. No. Description Area
Sq. mt
% of area
Sq. mt
1. Production Block-1 4046 19.99
2. Production Block-2 8093 39.99
3. General Utility, General Warehouse, QC, R&D, Conference
Hall & Office area
2023
9.99
4. Cooling Tower 100 0.49
5. Security 10 0.04
6. EHS Office and OHC 10 0.04
7. ETP 2023 9.99
8. Drum Storage yard 1000 4.94
9. Underground Solvent Storage yard 500 2.47
10. Scrap yard 500 2.47
11. Furnace Oil Storage yard 50 0.24
12. Engg Office, Engg Stores, QA Office, Canteen, Change room
and DG
100
0.49
13. Green belt area 1779 8.79
Total Area 20234 100%
Pre-Feasibility Report Kumar Organic Products Limited
42
5.4. Assessment of Infrastructure Demand
The facility is within the KIABD industrial area and the proposed project is only a expansion of existing
facility.
5.5. Amenities/Facilities
The existing site is having Canteen facility for employees, Occupational Health Center (OHC) and assembly
points etc.
Pre-Feasibility Report Kumar Organic Products Limited
43
6 PROPOSED INFRASTRUCTURE
6.1. Industrial Area:
The proposed facility, table 6.1 Proposed land use planning.
S. No. Description Area
Sq. mt
% of area
Sq. mt
1. Production Block-1 400 4.96
2. Production Block-2 00 00
3. General Utility, General Warehouse, QC, R&D, Conference
Hall & Office area
1800
22.34
4. Cooling Tower 20 2.48
5. Security 24 2.97
6. EHS Office and OHC 30 0.37
7. ETP 100 1.24
8. Drum Storage yard 100 1.24
9. Underground Solvent Storage yard 00 00
10. Scrap yard 500 6.20
11. Furnace Oil/Briquett Storage yard 200 2.48
12. Engg Office, Engg Stores, QA Office, Canteen, Change room
and DG
200
2.48
13. Green belt area 4680 58.10
Total Area 8054 100%
6.2. Residential Area
Not Applicable.
6.3. Green belt
The total area of the site is 20234 sq. m. Green belt area of the present facility is 1779 sq.m, (8.79%). The
remaining 24.21% to account for a total of 33% is provided by KIABD.
Pre-Feasibility Report Kumar Organic Products Limited
44
6.4. Social Infrastructure
KIADB Industrial Area.
6.5. Connectivity
Site is well connected by an asphalted road which further connects to Bangalore –Chennai (NH 7) road just
10.0 Km away from the Factory entrance.
Nearest railway station is Anekal: 12.0 km and
Kempegowda International Airport: 65
6.6. Drinking Water Management
Drinking water facility is available and water is purchased from KIADB or local suppliers, which is treated
using the existing water treatment facility for drinking water.
6.7. Sewerage system
The quantity and quality of wastewater in the plant is controlled by following measures:
Sewage water is collected from the plant and treated using STP and used for the gardening at
the site.
6.8. Industrial waste management
a. Air Environment:
i. Sources:
Reactors, Distillation process
Boilers
Fugitive vapours from reactors, centrifuges and at discharges of vessel contents, etc.
D.G. sets
ii. Mitigative measures:
1. All reactors are connected to scrubber with a stack attached.
2. The vapours have been collected through exhaust system consisting of hood, duct which
are connected to scrubbers.
3. Stack of 6m ARL are provided to D.G. sets.
4. Boilers are connected with chimney
5. Use of PPE’s
b. Noise Environment:
i. Sources:
Pre-Feasibility Report Kumar Organic Products Limited
45
Generators
Reactors
Compressors
ii. Mitigative measures:
1. Acoustic barriers or shields to the machineries.
2. Vibration free foundations for machineries
3. Acoustical walls and roofs to the building where such machineries are installed.
4. Segregation of machineries having high noise level in isolated buildings.
5. Proper maintenance of machineries especially oiling and greasing of bearing and gears
etc.
6. Avoiding vibration of machineries with proper design of machineries such as speed,
balancing etc.
7. Use of personnel protective such as earmuff and ear fug for persons working in such
locations.
8. Plantation of green trees around the factory building and premises to control the intensity
of noise to the surrounding area.
9. Use of PPE’s
10.
c. Water Environment:
i. Sources:
Process water
Cooling tower blow down
Washing
Softner Regeneration
Domestic waste water
ii. Mitigative measures:
1. Effluents from the plant is been stored and neutralized in a collection tank and then sent
to Effluent Treatment Plant
2. Domestic water will be treated in Septic tank followed by soak pit.
3. Recycle of process water including steam condensate and reuse of treated wastewater
in the plant
4. Control of water taps, washings, leakages from pump glands and flanged joints.
5. Overflow of vessels is strictly avoided
6. Floor cleaning with water will be replaced with dry cleaning.
d. Solid & Hazardous waste:
i. Sources:
Pre-Feasibility Report Kumar Organic Products Limited
46
Used oil
Spent solvents
Distillation residue
Process residue
Off specification products
Discarded containers (Ex. Barrels, Carboys & liners)
ii. Mitigative measures:
1. Used oil shall be collected in leak proof containers & disposed to Central Pollution
Control Board / Karnataka State Pollution Control Board registered authorized recyclers.
2. Spent solvents will be stored in a secured manner and handed over to Karnataka State
Pollution Control Board authorized recyclers.
3. Distillation residue will be stored in a secured manner and handed over to Karnataka State
Pollution Control Board authorized incinerators.
4. Process residues will be stored in a secured manner and handed over to Karnataka State
Pollution Control Board authorized incinerators.
5. Off specification products will be stored in a secured manner and handed over to KSPCB
authorized incinerator.
6. Discarded containers will be stored in a secured manner and handed over to Karnataka
State Pollution Control Board authorized recycler after washing.
6.9. Solid waste management
Solid wastes generated will be stored and disposed as detailed in the Table 6.2.
Table 6.2 Solid waste
Waste Quantity (kg/day)
Collection method
Disposal method
Organic 2126 Bins Sent to cement industry for co-incineration. Annexure 2.
Inorganic 3945 Bins Authorized dealer Annexure 3.
ETP Sludge 1900 Trolleys Authorised dealer Annexure 4.
6.10. Power Requirements and Supply/ Source
Existing requirement 500 kwh and after expansion 600 kwh (from BESCOM).
Existing emergency, DG sets of 1390 640+250+250+125+125) KVA are insufficient for expansion,
hence 1 no. additional DG (450 KVA) is proposed.
Pre-Feasibility Report Kumar Organic Products Limited
47
DG sets detail: Existing site has equipped with separate DG set as per given detail.
Plot no. Activities Nos Capacity
36 Research & Development of new molecules 1 125 KVA
62&63 Manufacturing and storage of materials 2 125 KVA/250 KVA
60&65 Manufacturing and storage of materials 1 640 KVA
64 Utility section, admin and quality control -- --
83P/84 Proposed for the manufacturing of zinc salts 1 450 KVA
Pre-Feasibility Report Kumar Organic Products Limited
48
7 REHABILITATION AND RESETTLEMENT (R & R) PLAN
7.1. Policy to be adopted (Central/ State)
Not applicable as proposed project only an expansion within the existing unit of KIADB industrial area.
Pre-Feasibility Report Kumar Organic Products Limited
49
8 PROJECT SCHEDULE AND COST ESTIMATE
8.1. Likely date of start of construction and likely date of completion
Propose site civil construction was started in 2014 and shall be completed by July 2016.
8.2. Estimated project cost
The budget for proposed expansion for the manufacturing of zinc salts (Such as Zinc Citrate, Zinc Phosphate
and Zinc Lactate) is approximately 8 crores. Proposed products are safe for the environment as there is no
harmful chemicals shall be used for the manufacturing of the products.
Pre-Feasibility Report Kumar Organic Products Limited
50
9 ANALYSIS OF PROPOSAL
9.1. Financial and social benefits
Annual Turnover: 215 cr
Annual profit: 30 cr
Dividend to share holders: 25%
Social Benefit:
Employment to local community: 40%
CSR benefit to local community:
1). Promoting education-Donated utensils for midday meal, steel almirah, box rack, painting on
walls for Govt primary school ,vadarapalya,jigani.
2). Animal welfare- Adopted 2 Tigress at Mysore Zoo.
3). Promoting education- Shortlisted 15 students for scholarship.
4). Providing safe drinking water-Installing RO machine to Higher primary school,Kaushike
Village at Hassan.
Green belt benefits to the environment.-Done plantation at new plot,Harpanhally plot and nearby
schools at Jigani.