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BEST PRACTICES
1. Front Line Supervisor Training
2. Foreman Manual
3. Monthly Supervisor Meeting Notes
4. RCA Exercise
Front-Line Supervisor TrainingSafety Production& = Success
Front-Line Supervisor Training
1. Are You A Leader?2. Key To Success3. Accepting/Closing Safe Work Permit (SWP)4. Job Execution Plan (JEP)5. Safety Activity Plan and/or Pre-Job6. Ensuring A Quality Safety Task Analysis Card (STAC)7. Reporting Incidents/Accidents/Illnesses, Incident Checklist8. Audits, SOIC9. On-Site Orientation10. Hoisting and Rigging Pre-Task Analysis Card ( PTA ) 11. Elevated Work Hazard Assessment and Risk Mitigation Plan12. Demolition Policy13. Training14. Foreman Manual
Foreman Manual
Foreman Manual
Monthly Supervisor Meeting Notes
Monthly Supervisor Meeting Notes
RCA Exercise Cut into wrong
pipe
Previous knowledge of the
pipe to be demoed
ICS Color Coding and Demolition Tag Policy Not
Followed
See B2300 RCI
Unmarked Demo Pipe(Not Spray
Painted Green)
Identified pipe by the
insulation that was removed
Wrong pipe identified by
the employee
Operations did not mark pipe
Visually identified pipe with
Operations during permitting process
Page 1
CUT INTO WRONG LINELER B-2300
9/28/09JOB SCOPE: DEMO 3" PIPING IN TELONE TANK FARM USING BAND SAW AND JLG
Permit Receiver accepted SWP
without pipe being marked
FYIPipe to be demoed was spray painted green the previous
week
Continuing demo work from
previous week
Corrective Action
1. Revise ICS Color Coding and Demotion Tag Policy to include continuous marking, cut through green practice and second person verification before making cut. 10/15/09 Kandler
2. Communicate ICS Color Coding and Demolition Tag Policy to all ICS employee via safety meeting. 10/15/09 Corralez, Fisher, Mendez
3. Revise ICS Foreman Manual to include revised Color Coding and Demolition Tag Policy. 10/15/09
4. Disciplinary Action: Fail to follow ICS Color Coding/Demolition Tags Policy and Small Project Construction Group Demolition Guidelines. 9/30/09 Teague
5. Communicate incident to all ICS employee via the Root Cause Exercise. 10/15/09 Corralez, Fisher, Mendez
Root Cause
C/F
Pipe to be demoed had insulation removed for
cutting in certain areas
Name:
Employee #;
Date:
Root Cause:
Contributing Factors:
Completed RCA
Exercise