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Dongguan Juyan Silicone Technology Co.,Ltd
1. C1. Company profile
Factory sections
2.2. Company histroy
3.3. Advantage&turnover
4.4. Talent & culture
Company sections Business sections
6.E6.Engineering Technology
7.7.Experimental equipment
8.8. Production process
9.9.PProductivity
13.P13.Proroduct introduction
12.12.QQuality system
14.14. Customer service
10. M10. Material
11.11.Quality assurance
5.5.FFactory Show
Company Sections
1. Company profile
Dong guan Juyan Silicone Technology Co.,Ltd was established in Guangzhou in 2001,
then moved factory to Dongguan in 2007, specializes in developing, manufacturing and
selling rubber & silicone products. In 2013, bello found independent factory for silicone
products only, which mainly produce cake mould, ice tray, baking mat, utensils and baby
feeding products, covering houseware, kitchenware, promotional gifts, outdoor sport
accessory industries etc. The goods currently export to Germany, USA, Canada, etc.,
mainly in Europe and north American areas, and our cooperated company so far include
Aldi & TEDi market in Germany and Disney in HK etc.
Organization chart Organization chart of of Bello Bello silicone silicone factoryfactory
1. company profile
In Aug 2001, the establishment of the Guangzhou Bello Sealing Technology Co., Ltd.
In Sep 2007, the establishment of the Dong guan Bello Rubber Co., Ltd.
In Aug 2008, the company passed the IS09001-2008 third party quality certification
and obtain a certificate.
In Aug 2010, Guangzhou Bello Sealing Technology Co., incorporated in Dong guan
Bello rubber products Co., Ltd.
In Apr 2013, Juyan silicone technology Co.,Ltd was founded.
In August 2014,Juyan passed BSCI audit.
In April 2015,Juyan Passed ISO14000
2. company development
Factory area Machinery equipment and inspection instruments
Company emplyees
Silicone factory Silicone factory Silicone factory
6500 ㎡ 98 110
customer
Company custom
ers total
Oversea customers
53 36
product
Mass productionMass productionAccording to customerrequirements, the self-developed
16101610 13001300
3. Advantage
Annual Turnover
year 2011 2012 2013 2014
The average annual sales
37million 46million 60million 80 million
What make us feel so proud is that Bello has an excellent enterprise team, company's sales and customer service team, R&D, engineer and technical personnel, quality control team have rich experience in silicone industry.
4. Talent&Culture
Technical personnel
Quality control personnel
Sales Others
Production personnel
Company mission : Creating value for customers, providing staff with growing space , making profits for shareholders and taking responsibility for the society.Core value: Pragmatic, integrity, cooperation, win-win
New Employee Training: Provide systematic induction training, help them adapt to the work, living environment, make them quickly fit in Bello family! provide professional and practical training, improve employees' working skills, better realize personal value, promote staffs and enterprise win-win!
Staff activities : Professional skills competition
Outdoor travel and team outward training
Host a holiday party, birthday party and all kinds of sports activities
4. Talent&Culture
Factory Sections
BELLO workshop
factory dormitory buiding dinning hall
staff labrary computer room gymnasium
5. Factory show
office Meeting Room Staff canteen
workshop workshop Testing room
5. Factory show
The new product development
evaluation
Mold design and produce
The development of silicone formula
sample
Sample detection
customer confirm
Design and development process
6. Engineering Technology
Engineering department
Number Remarks
senior engineer 1 two engineers with more than 10 years experience in theindustry
engineer 2
Proofing technician
3
Drawing clerk 2
The company's R&D team is composed of several outsanding material development engineers, production process and mold designers, they work together in one mind, cooperates with many well-known domestic enterprises and complete the products development.
6. Engineering Technology
The engineering department owns different
kind experimental equipment, processing
systematic and targeted experiment to the
products, ensure quality can meet customer and
market demand!
High temperature test machine
The wear test machine
7. Material properties experimental equipment
The production process flow chart :
remove side
ingredients
mixing
cutting edge/strip
hydraulic molding
early processing visual inspection
revulcanization
package
warehousing
crochet stamp freeze
8. Production process
quality inspection
9. Production equipment
Internal mixer liquid injection machine
Silicone Cutting machine forming machine
machine type
common forming machine
vacuum forming machine
liquid injection machine
sample machine
number 5 6 1 2
Tooling room owns mass production moulds :
more than 400 sets
9. Production equipment
9. Production equipment
Stamping machine Washing machine
Oven Dryer
SR Material Introduction
So far, 65% of the raw materials are imported : * Solid SR Suppliers: United States Dow Corning
Momentive, ShinEtsu Silicones
The German Wackker Silicones
New An Tian Jade etc.
* Liquid SR Suppliers: United States Dow Corning,
The German Wacker Silicone
New An Tian Jade
10. Silicone Raw Material
10. 原材料 之 硅橡胶 10. Raw Material - Solid SR
Momentive Silicone Shin Etsu Silicones
10. Raw Material - Solid SR
German Wacker R401 United States Dow Corning SH-1447U
New Oriental SR SH-1447U
10. Raw Material - Solid SR
New An Tian Jade SR XHG151
10. Raw Material -Liquid SR
Wacker Liquid SR 107 Dow Corning Liquid SR160
11. Quality Assurance
There are all kinds of advanced equipments for steps of raw material, produc
tion control and quality inspectin in our factory . In our factory , we also reserch a
nd develp variety of simulation inspection equipments with customers or indepen
dently according to the different characteristics of some products from customer
s.
Our aim is to make sure every product from Bello is competitve by many steps of
quality test and control.
Our quality Philosophy:
Keep improving and exceeding the demands from customers.
PROCESS
NO.
operate
process Inspection standards and guidelines
Quality
control number
PRODUCe
MoVe
STORE
CHeCk
1
Raw material incoming
inspection
《 Incoming inspection instruction 》、《 Check standard 》
①
《 IQC incoming inspection flow chart 》
2 Raw material storage《 Raw materials
warehouse management work instruction book 》
3 Ingredients and
inspection《 Guide the
production mixing formula operation 》 ②
4
Rubber and inspection
《 Mixing process work instructions 》
③《 Mix the inspection work instruction book 》、
《 Check standard 》
5 Edge
cutting, slitting and inspection
《 Rubber process instruction card 》 ④
6 Pendulum
material, move 《 Cutting machine operation and maintenance 》
11. Quality assurance
Product quality control
process
• Are expressed as: the production, storage, inspection, check
7
Forming and testing
《 Molding first / last piece inspection instructions 》
⑤《 Molding process inspection instruction 》、《 Check standard 》
《 Rubber process instruction card 》
8 All check appearance (see package wind) and test
《 Semi finished products inspection instructions 》 ⑥
9 Remove edge / edge / die /
freezing and inspection
《 Semi finished products inspection instructions 》
⑦
《 The processing instruction 》
10 Revulcanization and inspection
《 revulcanization inspection instruction 》、《 revulcanization conditions 》 ⑧
11 package 《 The packaging instruction 》
12
incoming test
《 Final inspection (storage / shipping) inspection instruction 》、
《 Check standard 》 ⑨《 Work instructions 》、《 packing specification 》
13 stores keeping 《 Warehouse management work instruction book 》
14
Shipment and inspection
《 Final inspection (storage / shipping) inspection instruction 》
⑩《 Warehouse management work instruction book 》
15 Transport, delivery 《 Identification and traceability management control procedures 》
11. Quality assurance
HZ-7001 vulkameter
11. Quality assurance
Digital measuring projector
11. Quality assurance
Tensile testing machine computer type
11. Quality assurance
Key loading instrument
SR hardness tester
Multi-function electronic density meter
11. Quality assurance
Pendulum type elastic test machine
Alcohol Wear Tester
Button Life Tester
11. Qaulity Assurance
Resistance test instrument Withstand voltage t
ester
12.Quality System
Bello company will always insists the quality policy of "quality excellence, customer satisfaction, full participation, continuous improvement" and implements the ISO9001 quality management system strictly, improve the management level . based on customer-oriented principle, efforts, concentration and continuous innovation to meet new market challenges and create greater enterprise value with customers.
.We have been implementing ISO9001
quality management system
strictly since our factroy was built
up
12. Quality System
* The company have passed the SGS -
FDA test report.
12. Quality System- FDA
12. Quality System-SGS/LFGB The company has passed the SGS - LFGB test report. See cetification Page 1 attached on right side.
12. Quality System- LFGB The company has passed the SGS - LFGB test report. See certification Page 2 attached on right side.
• In order to achieve the quality target of manufacturing products , target decomposition as follows:
• Incoming inspection pass rate (by lot) ≥ 99% Engineering
Inspection pass rate (by PCS) ≥ 95%
• Shipment inspection pass rate (by PCS) ≥ 100% Customer
Return unqualified rate (by PCS) ≤ 200PPM
• Customer complaint rate (by lot) ≤ 1%
12. Qaulity System
Business Sections
13. Product introduction -----cake molds
Size:285*190*35mm Size:70*40*32mm
Size:215*160*28mmSize:280*180*35mm
Product introduction ----- silicone ice trays
Size:285*190*35mm
Size: diameter 75mm Size: 150*160*140mm
Size:195*50*50mm
Product introduction ----- silicone oven mitts
Size:90*105*90mm
Size:270*200*20mmSize:270*200*20mm
Size:270*190*20mm
Product introduction ----- storage items
Size:230*80*165mm
Size:70*37*57mm
Size:240*280*120cm
Size: 195*160*65mm
Product introduction ----- insulation pads
Size:160*160mmSize:120*65mm
Size:80*45*30mm Size:170*40mm
Product introduction ----- kitchen utensils
Size:280*85mm Size:300mm
Size:210*50mm 0.625ml, 1.25ml, 2.5ml, 5ml, 20ml
Product introduction ----- silicone baby products
Capacity:260ml
Size:220*150mm
Size:280*205mm
Size:60*40*55mm
Product introduction ----- other kitchen gadges
Size:130*95mm Size:110*30mm
Size:70*55*20mm Size:240*400mm
Product introduction ----- silicone promotional gifts
Size: 65*20*100mm
Size: 40*40*20mm Size: 75*23mm
Size: 100*40*30mm
Business process :
14. customer service
customer
quotation inquiry
business dept. Drawings check sample drawing
samplesample test information feedback
mass-production
price negotiation
sample production
drawing design
confirmation
confirmation
We will keep developing new process and new products to meet the market demands, improving production technology and quality control system to meet customer’s requirements.。Because your satisfaction, is our mission!
14. Customer service
Business department:
Our service concept : customer first!
Head
office
Ningbo Office
Xiamen Office
Sales 12people 4people 3people
Customer
service 5people 1people 1people
Customer service mold : One-to-one service Quick response Instant feedback
14. Customer service
Our partners:
With complete management system, good customer service, rich industry experience, and spirit of innovation, we keep growing and developing together with our clients.
Thank you !