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A Presentation onIndustrial training at SHREE CEMENT LTD. KHUSHKHEDA Submitted to: Shailendra kasera HOD mechanical Submitted by: Shaukeen PCE/ME/12/131Poornima college of engineeringcontentINTRODUCTIONPLANT OVERVIEWINTRODUCTION TO CEMENTMANUFACTURING PROCESSCEMENT MILLPACKING PLANTINTRODUCTIONSCL was founded by S.M. Bangur in 1979 in Beawer Rajasthan India.Currently 7 plants in all over India.Cement production capacity:-23.6 MTPATurnover:-58.58 billionNet profit:-7.872 billionPLANT OVERVIEWKhushkhera plant was started in 2007.Raw material is supplied from RAS & BEAWAR plant.Cement production capacity:-4.5 MTPABrands:-Shree ultra, Bangur and Rock strong.

Introduction to cementA mixture of limestone, clay, silica and gypsum.TYPES OF CEMENT:-Ordinary Portland Cement (OPC):88% (Lime Stone) + 4% (Gypsum)+ Fillers.Portland Pozolona Cement (PPC): 65% (Lime Stone) + 4% (Gypsum) + 25% (Fly ash) + Fillers

PRODUCT OF SCLThe Products are as-SHREE ULTRA RED OXIDESHREE ULTRA OPCBANGUR CEMENTROCKSTRONG CEMENTMANUFACTURING PROCESSMINESCRUSHERSTACKER & RECLAIMERHOPPERSRAW MILLPREHEATERKILNCOAL MILL & COOLER SECTIONCEMENT MILL & CEMENT SILOSPACKING PLANTPROCESS FLOW DIAGRAM

CLINKER STORAGE PILECapacity:-50000MTHeight:-40MDiameter:-30M

CEMENT MILLClinker and gypsum mixed in the cement millEQUIPMENT USED IN CEMENT MILLWeight feederBelt conveyorPolycomSeparatorCement millElevatorsAir slide etc.

Ball millMake: Krupp PolysiusCapacity: 280TPHDia: 4.6meterLength: 14.5mRPM: 15.5Ball size: 30,25,20,12Motor kW 2200 kW *2

PACKING PLANTCOMPONENTS OF PACKING PLANT:-Cement SilosBucket ElevatorAir SlideBin and GatesVibrating ScreenRoto packerBag filterConvayor and loader

CEMENT SILOS(2)BINCEMENT TANKROTO PACKERS(16 spout)8 tangential & 8 radialLOADING POINTSLoad CellThrough conveyer beltLevel SensorRTDGate ValveThrough bucket elevator SILOCement is filled and extracted with airslideDimensions:-Height:- 55MDiameter:- 22MCapacity:- 22000tonn

Roto packerMade by:- ENEXCOContains 16 spout8 for radial belt & 8 for tangentialcapacity:- 4000 bags per hourDia of spout:- 80mm