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ppt on biscuit production
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HAPPY ENGINEER’S DAYHAPPY ENGINEER’S DAY15 September 200915 September 2009
By: By:
Er. Kushagra AgarwalEr. Kushagra Agarwal
Prolific Systems & Technologies Pvt LtdProlific Systems & Technologies Pvt Ltd
A tribute toA tribute toBharat RatnaBharat Ratna
Sir Mokshagundam VisvesvarayaSir Mokshagundam Visvesvaraya (1800-1965) (1800-1965)
Role of Automation in Biscuit Role of Automation in Biscuit Production :Production :
What is AutomationWhat is Automation
It means deligation of human controlled function to It means deligation of human controlled function to technical equipments.Its main aims are:technical equipments.Its main aims are:
To increase productionTo increase production To reduce costTo reduce cost To reduce unskilled man powerTo reduce unskilled man power To improve working conditionsTo improve working conditions To reduce power consumptionTo reduce power consumption To improve qualityTo improve quality
Why Automation ?Why Automation ?
To achieve more with lessTo achieve more with less Elimination of human errorElimination of human error Cleaner technologyCleaner technology Consistency in productionConsistency in production Minimisation of energy consumptionMinimisation of energy consumption Easy diagnosis of faultsEasy diagnosis of faults
Effect of AutomationEffect of Automation
Increased production due to reduced manual delays.Increased production due to reduced manual delays. Improved productivity as a result of optimum efficiency of Improved productivity as a result of optimum efficiency of
the machine.the machine. Avoiding reprocessing and improving the productivity.Avoiding reprocessing and improving the productivity. Improved power saving and hence reduced product costImproved power saving and hence reduced product cost Improved quality of product and hence productivity.Improved quality of product and hence productivity. Automation can give useful data of the machines which Automation can give useful data of the machines which
increases the possibility of analyzing the cause of low or increases the possibility of analyzing the cause of low or poor productivity. poor productivity.
Requirement of AutomationRequirement of Automation
PLCPLC SensorsSensors ActuatorsActuators DrivesDrives SCADASCADA NetworkingNetworking
Product Production ProcessProduct Production Process
Dough maker\Sheet machineDough maker\Sheet machine Paste feeder machinePaste feeder machine Biscuit moulding machineBiscuit moulding machine Designing\Dyeing on the BiscuitDesigning\Dyeing on the Biscuit Baking oven machineBaking oven machine Oil spraying machineOil spraying machine Cooling conveyor beltCooling conveyor belt Blade cutting\scrap lifting machineBlade cutting\scrap lifting machine
Complete process of Biscuit Complete process of Biscuit productionproduction
Dough making\Dough sheet machineDough making\Dough sheet machine
Dough Mixers-Dough Mixers- Horizontal Twin Arm Sigma Mixers, Horizontal High Speed Horizontal Twin Arm Sigma Mixers, Horizontal High Speed
Single Blade Mixers, Horizontal High Speed Twin Blade Single Blade Mixers, Horizontal High Speed Twin Blade Mixers, Vertical Twin Blade Mixers, Hoist Cum Tipper for Mixers, Vertical Twin Blade Mixers, Hoist Cum Tipper for
Tub TiltingTub Tilting
Dough Sheeters-Dough Sheeters- Two Roll Sheeters, Three Roll SheetersTwo Roll Sheeters, Three Roll Sheeters
Paste feeder machinePaste feeder machine
Biscuit moulding machineBiscuit moulding machine
Designing\Dyeing on the biscuitDesigning\Dyeing on the biscuit
Baking Machine
Baking ProcessBaking Process
Pre Baking EquipmentPre Baking Equipment Laminators-Laminators- Vertical Dough Laminators, Horizontal Vertical Dough Laminators, Horizontal
Dough LaminatorsDough Laminators Forming Section- Forming Section- Flour/Sugar Applicators, Salt Flour/Sugar Applicators, Salt
Sprinklers, Inclined Conveyors, Gauge Roll UnitsSprinklers, Inclined Conveyors, Gauge Roll Units
Post Baking EquipmentPost Baking Equipment Cooling Section- Cooling Section- Stripper Unit, Cooling Conveyors, Stripper Unit, Cooling Conveyors,
Stackers, Packing Tables,Turn Tables, Oil Spray Stackers, Packing Tables,Turn Tables, Oil Spray Machines Machines
Oil spraying machineOil spraying machine
Cooling conveyor beltCooling conveyor belt
Blade cutting and Scrap lifting Blade cutting and Scrap lifting machine machine
Need of the dayNeed of the day
Automation is a need for today’s Automation is a need for today’s competitive market where quality, competitive market where quality, cost and availability is playing major cost and availability is playing major role.role.
Through Automation only we can Through Automation only we can achieve these parameters and achieve these parameters and compete in the marketcompete in the market
THANK YOUTHANK YOU