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Factories of the Future
Speaker:
Maurizio Gattiglio EFFRA Chairman
PPP Info Day 2015
Background
Manufacturing & Europe
Despite the continued fall-out from crisis,
manufacturing means a lot for Europe:
20 % Direct jobs
67 % Exports
65 % Business R&D Expenditure
Manufacturing in Europe remains
diverse
Progress needed to achieve competitiveness
Importance of manufacturing now recognised
by EU and the member states
Evolution of advanced manufacturing requires
horizontal & vertical approach in Europe
Development of more competitive &
sustainable industry needs support = ‘Factories
of the Future’
(via @EU_Commission 14/01/2015)
EFFRA
Who we are
Representing private side in ‘Factories of the
Future’ PPP
156 members (Large, SME, RTO etc.)
An experienced, enaged and motivated
community
Actively promotes Factories of the Future PPP &
projects
Collaborates closely with EC to develop strategic
research agenda (‘roadmap’)
Supports members from across Europe
Factories of the Future 2020
Strategic Roadmap
One document covering 2014-2020
Developed by EFFRA & through broad
public consultation
Identifies megatrends which drive structural
changes in manufacturing sectors
Establishes research priorities which will
allow industry to meet these challenges
Priorities focus on development, application
& integration of enablers & technologies
‘Factories of the Future’ call topics based
upon research priorities = industry relevant
Not static: we are developing the Roadmap
further
Factories of the Future 2020
Strategic Roadmap
Factories of the Future
Digitalisation = Transformation of Manufacturing
Factories of the
Future Big Data
Internet of Things
Cyber-Physical Systems Augmented Reality
Cloud
Complex Systems
Selection of digital issues impacting on & being addressed in
‘Factories of the Future’
‘Digitalisation’ affects multiple aspects of manufacturing such as:
Distributed manufacturing
Mass customisation
Process quality – monitoring and control
Interconnectivity of machines
Plant management
Data processing
Training, Apps for workers, etc
Advanced manufacturing cannot evolve without digitalisation – IoT
fundamental for evolution of manufacturing
Equally innovations in digitalisation will be driven by the needs of advanced
manufacturing
Manufacturing companies becoming much more involved in developing
digital services & ICT-enabled tech. to meet their particular needs
Factories of the Future
Digitalisation = Transformation of Manufacturing
Factories of the Future
Digitalisation in ‘Factories of the Future 2020’
Manufacturing for
custom-made parts
– 3D Printing
M2M Cloud connectivity
for future manufacturing
enterprises
Integrated high-
performance computing
Collaborative demand
& supply planning,
traceability & execution
‘Plug-and-play’
interfaces for factory
workers in dynamic
work environments
ICT solutions for
energy-efficient product
life cycles
Factories of the Future
EU – national level cooperation
We are working towards a truly European approach
i.e. close cooperation between national, regional &
European level
FoF PPP and EFFRA embedded in national &
regional programmes including:
Industrie 4.0, Industrie du futur
Smart Industry, Factories del Futur
Fabbrica Intelligente, etc
EU – National alignment important:
Coherent approach, achieving greater impact
Link knowledge & expertise (competences)
Greater up-take of project results
Facilitate best support for SMEs as they adapt
Beyond Europe: International dimension:
PPP linked to IMS - Intelligent Manufacturing
Systems & World Manufacturing Forum (WMF)
Factories of the Future: Progress
Performance
We think we are working on the right topics
However there are important questions we must consider:
How did we perform?
How can we perform better?
What is the metric to define what is “better”?
Finding a good balance between the interests of
Public side: Commission, Parliament & Council
Private side: Industry
Progress
Factories of the Future PPP
200+ projects
1,300+ organisations participating
60% industrial participation
>30% of funding to SMEs
77% of funding to non-EFFRA members
Partnership is addressing all multiple
topics to transform manufacturing (from
CPS to zero-defect factories)
Launch of dedicated Innovation Portal
Successful implementation of strategic multi-
annual roadmap (FP7)
Ongoing implementation of ‘Factories of the
Future 2020’ roadmap (Horizon 2020)
Measuring Progress & Impact
Factories of the Future PPP: Progress
We monitor projects from the start until 3-5 years after finalisation,
which means we look at a time span of up to 7-8 years
Takes time (in years) to realise impact. There is a time delay
EFFRA & partners actively working to identify key parameters and
indicators
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024Nr of
projects
Cumulative
total
FoF-2010 25 25
FoF-2011 36 61
FoF-2012 37 98
FoF-2013 53 151
FoF-2014 29 180
FoF-2015 28 208
25 projects
36 projects
37 projects
53 projects
25 projects
28 projects
post-project investments
post-project investments
post-project investments
post-project investments
post-project investments
post-project investments
Factories of the Future PPP: on-line resource
EFFRA Innovation Portal
www.effra.eu/portal
• for progress monitoring
• for on-line brokerage
• for sharing information among projects
• for promoting projects, results and
demonstrators to the wider community
• for portfolio management and analysing
coverage of FoF 2020 roadmap
• for supporting the further roadmapping
exercises
One reference resource…
• Exploitable Results & Demonstrators
364 results have been reported by 53 projects, which is an average of 7
systems/technologies per project (2014 report)
Results enable a broad range of gains in terms of quality, market
responsiveness, resource efficiency and time efficiency
30 patent applications, 50 standardisation activities
FoF project results contribute to large-scale demonstrators, investments
in equipment and pilot factories
The continuous generation of results are mapped on EFFRA Innovation
Portal
• Spin-offs/Start-Ups
7 spin-offs/start-ups reported so far, illustrating a good balance between
technology push & technology pull within the FoF PPP
• Including: Sentio, FemtoPrint, Cognibotics & Lithoz
Progress and KPIs Factories of the Future PPP
Factories of the Future: Success
Spin-Offs
FEMTOprint SA
Spin-off from Femtoprint project:
Commercialised project result =
Femtoprinter (3D printing for glass
micro-devices)
Original project: FEMTOPrint
Launched: 1 May 2010
Budget: € 3 million
Consortium: 8 organisations
© FEMTOprint
Sentio
Spin-off from VISTRA project:
Commericialised project result =
Training system for complex
assembly
Factories of the Future: Success
Spin-Offs
Original project: VISTRA
Launched: 1 September 2011
Budget: € 5 million
Consortia: 7 organisations
© VISTRA
Cognibotics
Spin-off from COMET project:
Unique system to monitor &
compensate robot wear
Factories of the Future: Success
Spin-Offs
Original project: COMET
Launched: 1 September 2010
Budget: € 8 million
Consortia: 15 organisations
© COMET
Factories of the Future: PPP Info Day 2015
Issues & Recommendations
Need for a Realistic Discussion
Risk of H2020 Fragmentation
H2020 vs other programmes
Factories of the Future: Recommendations
Need for Realistic Discussion
FoF PPP appears more effective than the pre-
PPP way of launching call topics – Progress &
success evident.
We do need to show progress to policy
makers and remain realistic about how this
can be done: Consider the time-delay (1-7
years) in impact of R&D activities.
H2020, including the FoF PPP, is about pre-
competitive research and demonstration.
The PPP is about partnership between the
public and the private side. It’s a co-operation
among peers for common European interests
Factories of the Future: Recommendations
Risk of H2020 fragmentation
EFFRA works together with other PPPs, ETPs and other EU-initiatives, on
topics where there are connections regarding advanced manufacturing
innovation:
Robotics, 5 G, SPIRE, Buildings, Green Vehicles, Photonics, Big Data,
Artemis, AITOI, Logistics etc.
At EU level we now have a rich spectrum of strong “communities”, with 36
ETPs, 10 PPPs, 5 JTIs + many other initiatives
We think that this level of complexity is already challenging to deal with
We need to have a better strategy at EU level, we need to avoid
fragmentation ( for example when launching new PPPs/JTIs)
Things to consider:‘Factories of the Future’ was highly successful under FP7 &
continues to be so under Horizon 2020. We can already consider lessons
learned so far.
1) Investment Plan for Europe: European Fund for Strategic Investments
Clear information needed
Horizon 2020 R,D &I funding must be secure & remain available to intended
programmes to ensure they can deliver
2) Smart Specialisation
Complicated issue for manufacturing research & innovation
Need to understand what should be addressed at what level
A stronger emphasis on complementary actions is needed
We need realistic, fact-based discussion, not just promotion, marketing or feeding
unrealistic expectations for unlimited funding opportunities
Factories of the Future: Recommendations
H2020 vs other programmes
Europe’s leading conference on future of manufacturing:
Exploring challenges & opportunities for manufacturing
Expert speakers
Industry, innovation, funding & more
Showcase demonstrators and success stories
Networking between industry, research & innovation
experts www.manufuture2015.eu
