Pp461 Tongc Mos PDF

Embed Size (px)

Citation preview

  • 8/3/2019 Pp461 Tongc Mos PDF

    1/20

    Page 1 of 20

    MASTER OF BUSINESS ADMINISTRATION

    AWARDED BY NOTTINGHAM TRENT UNIVERSITY

    ASSIGNMENT SUBMISSION FORM

    Note: Students must attach this page to the front of the assignment before uploading to WECSERF.For uploading instructions please see the help file online

    Name of Student: TONG CHENG BEOY

    Student Registration Number: PP461

    Module Name: Managing Operations Strategically

    Module Number: WEC-MBA-06-805

    Assignment Title: The Humbling of Toyota

    Submission Due Date: 12 Dec 2010

    Students Electronic Signature: TONG CHENG BEOY

    Plagiarism is to be treated seriously. Students caught plagiarizing, can be expelled fromthe programme

  • 8/3/2019 Pp461 Tongc Mos PDF

    2/20

    Page 2 of 20

    Table of Content

    Executive Summary............................................................................................................ 3

    1.0 Introduction............................................................................................................. 4

    2.0 Toyota recall catastrophe ........................................................................................ 6

    3.0 Evaluation from the strategically and tactical viewpoint........................................ 8

    3.1 Maintaining Market Leader Status...................................................................... 8

    3.2 Cost Reduction Strategy ..................................................................................... 9

    3.3 Poor Quality of Parts from Overseas ................................................................ 103.4 Slow response to problem................................................................................. 11

    4.0 New strategic supply chain and quality management system............................... 12

    4.1 Back to basics ................................................................................................... 12

    4.2 Commitment to customer.................................................................................. 13

    4.3 Cost Reduction Strategy ................................................................................... 13

    4.4 Improve Supply Chain Visibility and Collaboration ........................................ 144.5 Quality Management......................................................................................... 15

    5.0 Conclusion ............................................................................................................ 17

    6.0 References............................................................................................................. 18

  • 8/3/2019 Pp461 Tongc Mos PDF

    3/20

    Page 3 of 20

    Executive Summary

    In todays globalized environment, manufacturers from industrialized countries adopted

    global production systems in order to capture advantages such as stronger price

    competitiveness and adaptability to local markets and, at the same time, avoid trade

    barriers and foreign-exchange losses. US and Japanese companies expanded overseas

    production by relocating operations throughout the world.

    Toyotas manufacturing footprint and supply base are spread over the world, and many of

    their largest component suppliers are serving many other global clients. Toyota is facing

    both the commercial and cultural challenges of implementing their quality managementprocess with a more diverse set of global suppliers. However, the increasingly popular

    global production model has revealed weaknesses (Russo & Zhao 2010).

    In its quest to become the biggest automaker, Toyota wandered off the path of building

    the highest quality and most dependable cars. Its reputation for quality and dependability

    and status as a respected leader in the auto industry were zapped. There was a safety

    recall of over eight million automobiles and over 60 class action lawsuits filed against the

    company.

    Pursuit of growth and cost control should never be an excuse for compromising rigorous

    design and quality validation. Toyota has a tough challenge on their hands to maintain

    their position of not only being the worlds largest car manufacturer but producer of high

    quality and innovative vehicles. Toyota must take full responsibility for this recall. They

    must now review and eliminate the causes that are rooted in their recent business

    priorities and operation management.

  • 8/3/2019 Pp461 Tongc Mos PDF

    4/20

    Page 4 of 20

    1.0 Introduction

    Automotive Industry is usually called as the industry of industries. This is due to the

    impact of that industry to the economy of a nation. Automotive industry creates an

    enormous activity to the nation, the peoples and financial sector. Today the industry is

    dominated by cars made in Japan, American, Germany, Korea and others. The new

    player coming to the international car market lately is the Chinese.

    Total motor vehicle produced globally was 60 million in 2009. China was the biggest

    motor vehicle producing country which produced 13 million of motor vehicles, followed

    by Japan (7.9 million) and USA (5.7 million). While Toyota was the biggest total motorvehicles manufacturing companies globally, producing 7.2 million motor vehicles in

    2009. General Motors was the second biggest globally produced 6.5 million of motor

    vehicles (Wikipedia).

    For almost a century, the US was proud of its three largest automobile companies -

    General Motors(GM), Ford and Chrysler (collectively called the Big Three). However,

    the Big Three's demesne was gradually invaded by foreign competition, especially from

    Japan. Initially establishing a base by exporting to the US, the Japanese carmakers

    gradually setup their own production facilities (Kalyani, 2010).

    Manufacturers from industrialized countries led the adoption of global production

    systems in the 1980s. They hoped to capture advantages such as stronger price

    competitiveness and adaptability to local markets and avoid trade barriers and foreign-

    exchange losses. They expanded overseas production by relocating operations throughout

    the world (Kang, 2010). Toyota opened New United Motor Manufacturing Inc (NUMMI),the first joint venture plant with GM in USA in 1984. GM saw the joint venture as an

    opportunity to learn about lean manufacturing from the Japanese company, while Toyota

    gained its first manufacturing base in North America and Toyota surpassed GM to

    become the worlds largest car manufacturer in 2008 (Wikipedia).

    However, the father of lean manufacturing, Toyota is facing a critical issue in 2010.

    Toyota Motor Corporation has announced a recall of eight models across the world.

  • 8/3/2019 Pp461 Tongc Mos PDF

    5/20

    Page 5 of 20

    Toyota has issued safety recalls of more than 8 million vehicles, including top-sellers

    such as the Camry, Corolla and the Prius hybrid. The production and sales of its eleven

    top-selling cars have been halted for critical reasons like sticking accelerating pedal,

    floormat pedal entrapment and the problem in anti lock brake system (ABS), which has

    taken a hit in its brand image of synonym for top quality production (Eliza, 2010).

    What are actually the problems? Its reputation for quality and dependability and status as

    a respected leader in the auto industry were zapped. Replacing those accolades were a

    recall of over eight million automobiles, over 60 class action lawsuits filed against the

    company (Edward 2010). Many people have begun to question Toyotas managementprocesses and supply chain management system.

    The objective of this paper is to critically evaluate Toyotas approach to manage supply

    chain and quality management system from a strategic and tactical viewpoint. Also

    develop and justify a new strategic supply chain and quality management system to

    overcome the problems at Toyota.

  • 8/3/2019 Pp461 Tongc Mos PDF

    6/20

    Page 6 of 20

    2.0 Toyota recall catastrophe

    Toyota is a model company with an innovative manufacturing process and impeccable

    reputation for quality. Toyota factories were famous for implementing lean

    manufacturing techniques and just-in-time production methods that keep part

    inventories lower than those of their American counterparts. Toyota also initiated a

    process of quality control that allowed any member of the assembly team to stop the

    production line if they noticed a problem. The so-called Toyota Way gave all company

    employees ownership of the products and a desire to pursue kaizen for continuous

    improvement (Morgan 2010).

    Toyotas supply chain management is a key component of the 4P model of the Toyota

    way of doing business, which is set of guiding principles governing R&D, manufacturing,

    logistics and procurement. The 4P model involves the following principles and is the

    backbone of the Toyota Production System (TPS), logistics system, and supplier

    partnering process (Russo & Zhao , 2010):-

    i. Continuously solving root problems to drive organizational learning

    ii. Adding value to the organization by developing people and partners

    iii.

    Using the right process to produce the right results

    iv. Employing a philosophy of long-term thinking

    Toyota has a long history of building partnerships with different tier-level parts suppliers.

    Toyota involved their suppliers as partners in an iterative, converging design process, not

    as commodity bidders to a moving target. The relationship is founded on a win-win effort

    to reduce product cost, rather than a zero-sum negotiation around product price. The

    knowledge-based approach focuses on ideal performance and drives a continuouslearning cycle. So the result is higher quality, lower warranty cost and higher overall

    value. Toyota revolutionized automotive supply-chain management by anointing certain

    suppliers as the sole source of particular components, leading to intimate collaboration

    with long-term partners and a sense of mutual benefit. The quality Toyota and its

    suppliers achieved made possible the just in time approach to delivering components to

    the assembly plant (Economist Feb 24, 2010)

  • 8/3/2019 Pp461 Tongc Mos PDF

    7/20

    Page 7 of 20

    When Toyota started building their vehicle assembly facilities in America decades ago,

    Toyota began development of their local supply base. They have developed about 100

    local suppliers in North America throughout 1990s and Toyota managed them in a

    traditional way. Toyota communicated, coached and challenged those suppliers through

    various supplier councils and training facilities. However, when Toyota accelerated their

    global market expansion in 2000s, they have significantly increased the number of

    suppliers, and spreading their development resources over a much greater number of

    programs. However facing with fierce cost competition and profit growth objectives,

    Toyota may have compromised those key principles, which had served them so well inthe past (Russo & Zhao 2010).

  • 8/3/2019 Pp461 Tongc Mos PDF

    8/20

    Page 8 of 20

    3.0 Evaluation from the strategic and tactical viewpoint

    I shall discuss and evaluate the Toyota recall problem from the strategic and tactical

    viewpoint as below:-

    3.1 Maintaining Market Leader Status

    Toyotas desire to supplant General Motors as the worlds number-one car-maker pushed

    it to the outer limits of quality control. According to Ingrassia (2010), Toyota had

    recalled more than the entire number of vehicles they had sold. Toyota was expanding

    too much and too quickly that Toyota was not being able to manage the risk with the

    aggressive growth and hence must have been compromising and ignoring the quality of

    their cars.

    In testimony delivered to the House oversight committee on February 24th

    2010, Mr Akio

    Toyoda, Toyotas President, acknowledged that in its pursuit of growth, Toyota stretched

    its lean philosophy close to breaking point. The pace at which they have grown may have

    been too quick. Their priorities became confused, and they were not able to stop, think

    and make improvements as much as they were able to before. They pursued growth overthe speed at which they were able to develop their people and the organization (Ohnsman,

    Green & Inoue 2010)

    Toyotas previous leadership to capture 15% of the global market share had become the

    overwhelming priority and forced the company to compromise quality. By chasing

    market share as a primary goal, Toyota took on too much risk in the development of their

    products, which allowed quality issues to surface (Russo B. & Zhao J. 2010).

    Toyota changed strategy in 2002 when it set out to be the largest automobile sales

    company. To achieve that goal quickly, it had to open new plants globally, hire many

    new employees, expand its outsourcing suppliers, and design its products for faster,

    cheaper production (Edward 2010).

  • 8/3/2019 Pp461 Tongc Mos PDF

    9/20

    Page 9 of 20

    As production base expands overseas and supply lines become more diverse, it is difficult

    to transplant tacit knowledge in overseas production sites and to secure efficiency in

    inventory and quality control. At overseas plants, which have physical, cultural and

    linguistic gaps with headquarters, it is difficult to find and nurture a skilled workforce

    and implant a company's complete system of quality control, especially when overseas

    production expands rapidly. Toyota's production system was not completely transmitted

    to overseas plants, which later manifested itself in quality control problems and Toyota's

    massive recalls (Kang 2010).

    There was an almost 50-percent increase of resources to support the sales strong growth(Stewart 2010). As new resources are added to keep up with the growth, the companys

    capacity to train and develop these additional resources to support continuous

    improvement and process excellence is no longer sufficient to keep up with the increased

    growth. As aresult the quality is affected (Anderson 2010).

    3.2 Cost Reduction Strategy

    Along with the swift increases in overseas production, Toyota's extreme pursuit of cost

    reduction exacerbated quality control problems. In 2000, Toyota launched a radical cost-

    cutting program known as Construction of Cost Competitiveness 21. Its aim was to cut

    costs of the entire Toyota group by 30 percent (Kang 2010). Some of the programs are:-

    i. using common parts and designs across multiple product lines and reducing the

    number of suppliers in order to procure parts in greater scale

    (SupplierBusiness.com)

    ii.

    making the entire development process cheaper and faster, further trimming

    parts, production costs and time to market, time it took to bring models into

    production is slashed to about 12 months, compared with an industry average of

    between 24 and 36 months.

    iii. more changes were made it into the backside of parts such as the headliner, or

    areas not seen by customers. In some cases those changes were not listed in

    official engineering documents.

  • 8/3/2019 Pp461 Tongc Mos PDF

    10/20

    Page 10 of 20

    Standardizing parts and consolidating suppliers are becoming more common strategies to

    cut costs and boost efficiencies to make up for sales declines (All 2010). However it also

    introduces risk. Cars have become increasingly complex and the number of failure

    opportunities has grown dramatically, especially at the interface between electronics.

    There were a recall of 4.5 million Ford vehicles which caused by a common component

    used across different models.

    The extreme cost reduction programs were a steroid shot to Toyotas trademark kaizen

    approach of steady, gradual cost reduction. The process was accelerated too much thatthere often not enough time for engineers to fully review the process before a new toll to

    build a part had to be delivered (All 2010). They may have inadvertently triggered quality

    glitches. The rapid expansion of oversea production and excessive efforts to cut costs had

    hindered Toyota in thoroughly implanting the Toyota Production System in overseas

    plants and led to the massive recalls (Kang 2010).

    3.3 Poor Quality of Parts from Overseas

    Toyota also became increasingly dependent on suppliers outside Japan with whom it did

    not have decades of working experience. Nor did Toyota have enough senior engineers to

    keep an eye on how new suppliers were shaping up. Somebody has failed to ensure

    quality was there throughout the process. They assumed it was there. They assumed that

    because it was a Toyota-engineered product, the specs were right and nothing would go

    wrong. Yet Toyota not only continued to trust in its sole-sourcing approach, it went even

    further, gaining unprecedented economies of scale by using single suppliers for entire

    ranges of its cars across multiple markets. (Economist Feb 24, 2010)

    When parts are outsourced to overseas manufacturers, continuous quality improvement is

    difficult to achieve due to the absence of close partnerships that is usually attained with

    domestic suppliers. There is also a risk of quality deterioration since it is difficult to track

    down the cause of problems at overseas production sites. When pressures are applied on

  • 8/3/2019 Pp461 Tongc Mos PDF

    11/20

    Page 11 of 20

    parts suppliers to lower prices, it further increases the possibility of quality deterioration

    (Kang 2010).

    3.4 Slow response to problem

    Toyotas world renowned Toyota Production System (TPS) kept quality at the forefront.

    Although the recalls were relatively small, Toyota took the time to contact its customers

    directly, instructing them to bring in their vehicles for inspection and repair. This is the

    focus that bred loyalty between Toyota and its customers. It helped the automaker to

    build trust with its suppliers. It was also a major reason why Toyota became one of the

    worlds biggest automobile manufacturers (Steven 2010).

    In 2007, there were as many as 400 complaints in the US about floor mats wedging the

    accelerator pedals in many Toyota car models which lead to unwanted acceleration.

    However, these were treated as minor complaints (Solomon, 2010). At first it tried to

    hide the problem from customers and the government. It didnt take immediate action

    when the problems were first reported and this allowed the problem to persist.

    Toyota is confident of its quality. Some of the middle managers may have started to

    deviate from the Toyota Way by being arrogant, being overconfident and not listen to the

    problems raised by customers. The loyal customers of Toyota had started to lose

    confident on Toyotas commitment to quality and reliability.

  • 8/3/2019 Pp461 Tongc Mos PDF

    12/20

    Page 12 of 20

    4.0 New strategic supply chain and quality management system

    The recall impacts eight of Toyotas most popular models that contribute more than half

    of their U.S. sales. The crisis also represented a monumental challenge for Toyotas

    reputation for quality and reliability. The most significant challenge for Toyota will be to

    repair the reputation for quality that they have worked for decades to establish. Trust is

    earned over a lifetime, but it can be lost in just one event. Toyota will have to struggle to

    restore the image and confidence of consumers around the world (Russo & Zhao 2010)

    4.1 Back to basics

    Toyotas past performance shows that its supply chain works, but the challenges of

    incrementally improving their global market share were likely a distraction from their

    core competencies. Toyota was in an environment of change that their business processes

    was not able to accommodate. Toyota has to manage the change right. Toyota must plan

    and grow carefully.

    Biggest is not always better. It can create serious business risks that if not properly

    managed can dilute a companys brand and destroy its value (Edward 2010) The short

    term growth always stress culture, controls, processes, and people, eventually destroying

    value and even leading the company to grow and die. All organizations must retain a

    primary focus on what has made them successful. An organization like Toyota must

    never allow compromise to the quality management principles and consumer trust.

    Toyota President Akio Toyoda has reprioritized in the main goals of the company,

    shifting focus away from growth and expansion back towards quality management.Toyotas priority has traditionally been the following: first: safety, second: quality, and

    third: volume. The way forward for Toyota will involve reconnecting with its original

    purpose and ensuring that it can support its overall strategy with the required operational

    capabilities fully enabled by developing its people. Toyota has to improve the companys

    ability to increase the carrying capacity of its human resource base to support and

    contribute to continuous improvement, problem solving, and learning. In the short term,

  • 8/3/2019 Pp461 Tongc Mos PDF

    13/20

    Page 13 of 20

    growth may have to be de-emphasized as the company catches up. Toyota also has to

    begin to close the development and learning gap (Anderson 2010).

    4.2 Commitment to customer

    Companies with high customer credibility are vulnerable to especially serious damage so

    they need to adopt follow-up measures to prevent customers from leaving. Toyota needs

    to work on restoring its reputation and the trust of consumers who are increasingly

    developing the impression that the company is slow to respond to safety issues and

    willing to mislead investigators if necessary (Morgan 2010). Toyota must take definitive

    steps to re-focus its business on delivering high quality vehicles. Toyota must use thiscrisis to demonstrate its commitment to customers or risk permanent loss of trust. It has

    to re-establish the belief among customers that quality is the most important for the

    company.

    The Toyota Way or the Toyota Production System is a good way to handle customers

    needs quickly and accurately. So far all of the problems picked up in the Toyota recalls

    are design quality problem rather than manufacturing quality problems. Toyota had spent

    too long trying to assign blame rather than dealing with the problem. The company

    should take upon itself the responsibilities it should take and have to get to the bottom of

    these issues to truly resolve its crisis. Also it is a good time to correct the arrogant attitude

    of the employees and go back to the basics of the Toyota system.

    4.3 Cost Reduction Strategy

    Toyota needs to go back to the drawing board according to my suggestion. Cost of

    manufacturing must be broken into sub-areas such manufacturing, assembly, delivery,

    customer services and agency cost. Any cost reduction cannot be ambitious!! It has to be

    done in a gradual manner or stage by stage.

    Like in any manufacturing of food business, any cost reduction we will revisit the

    formulation and the ingredients use. We can reduce the cost by looking into the

    ingredients supply, changing some of the non-functional ingredients and use compatible

  • 8/3/2019 Pp461 Tongc Mos PDF

    14/20

    Page 14 of 20

    low cost ingredients. The taste can be improved by using flavours or simulators. In the

    Toyota case, the manufacturing cost reduction must not be at the expanse of the moving

    parts, the electronic control systems and the engine performance areas especially concern

    to safety and performance of the vehicles.

    Sharing of common parts and same design is a good lean manufacturing practice that

    could reduce the cost and waste. Toyota should emphasize good design and adequate

    testing to minimize quality control problems resulting from widely used parts. Toyota

    should incorporate risk management into their long term strategies (All 2010). As for cost

    reduction, the common parts used in each models must not be related to the engineperformance and safety issues for example the brake system, engine and transmission.

    The common parts can be applied across on non safety related features or parts, for

    example car seat, sound system accessories.

    Toyota must work closely with the suppliers to continuously solving root problems in

    order to drive the overall organizational learning. Toyota should not pressure too much

    on parts suppliers to reduce price but add value to the supply chain by developing the

    partners. No shortcut to the development and manufacturing process of motor vehicles.

    Toyota and his suppliers must use the right process to produce the right results

    4.4 Improve Supply Chain Visibility and Collaboration

    In todays globalized environment, Toyota is facing both the commercial and cultural

    challenges of converging their quality management process with a more diverse set of

    global suppliers. Therefore, Toyotas current management must develop a result-oriented

    and feasible approach to deal with their suppliers, while retaining their core values of

    supply-chain management. From the case of Toyota recall, there is a need to understand

    that supply chain can be your strongest as well as your weakest point so there is a need to

    continuously monitor the supply chain. Toyota must put more effort to improve supply

    chain visibility and monitoring to support their global business (Connor, 2010).

  • 8/3/2019 Pp461 Tongc Mos PDF

    15/20

    Page 15 of 20

    Toyota should choose their partners carefully. It is important to get the right domestic

    supplier rather than the right quality. The suppliers must be able to work the Toyota Way.

    Toyota must extend its link in supply chain to suppliers who have the same dedication to

    quality as Toyota (Busch 2010). Companies pay the most attention to tier-one suppliers,

    but relationships with tier-two or tier-three suppliers also extremely critical (Kevin 2010).

    Toyota should made frequent site visits to ensure they had the right quality processes in

    place as what Toyota and Denso had practiced. The company needs to realize the critical

    matters that may arise when you have to depend upon third party for their resources.

    Toyota and its suppliers should become more vigorous in monitoring all the channels in

    its supply chain, including improving the collaboration with its suppliers and dealer

    networks to help identify these potential problems earlier and spot potential trends before

    the problems gets out of hand (Morleym 2010). They also need a seamless integration

    between the two to make sure that all relevant information ( parts design, forecast or any

    other) is transferred to other party seamlessly and their must be adequate check point to

    create alerts in the event of any deviation from the set procedure. When there is any issue

    raised, Toyota and the parts suppliers must work together to solve the problem and not

    blaming each other likeToyota and American automotive parts supplier CTS Corporation

    blamed each other, citing different causes.

    4.5 Quality Management

    As areas covering production networks widen geographically, quality control is

    becoming more difficult. Toyota should overhaul their existing quality systems

    completely and ensure the current system is adequate. It may not have completed a

    proper failure mode and effects analysis.

    It needs to get back to qualitys roots: do it right the first time, every time. It must

    streamline the process of conveying customer input directly to its quality and product

    development groups. It needs to find out what will get it back on its feet. They must find

    out what the gap is between the old and new TPS. Toyota must institute a rapid-response

    process to all problem areas. Toyota should conduct and implemented audits on all the

    overseas manufacturing plants and all the parts suppliers. This is to ensure that the

  • 8/3/2019 Pp461 Tongc Mos PDF

    16/20

    Page 16 of 20

    overseas manufacturing plant and the suppliers are conforming to specification set by

    Toyota (Steven 2010).

  • 8/3/2019 Pp461 Tongc Mos PDF

    17/20

    Page 17 of 20

    5.0 Conclusion

    In a competitive marketplace especially in the US automotive industry customer

    satisfaction should be the number one objective of the company especially in Toyota

    where the conglomerate has built such a long reputation of a car manufacturer with

    premium affordable quality.

    Toyota's mass recalls demonstrate that no company is immune to possible quality

    deterioration in overseas production. On the back of technological innovation, today's

    products are increasingly complex, underscoring the importance of quality management.Therefore, while reaping the benefits of a global production system, it also is necessary to

    thoroughly prepare for the related risks and to swiftly resolve the situation at an early

    stage when a problem does occur (Kang 2010)

    Toyotas crisis can be attributed to their aggressive global expansion which forced them

    to lose sight of the 4P way of doing business. Product development and supply

    resources were faced with an increasing number of programs with targets that were not

    achievable. These risks ultimately allowed the quality problems to surface. Additionally,

    an increased pressure of cost containment and globalization makes it more difficult to

    maintain the principles of the traditional management approach (Russo & Zhao, 2010).

    Having experienced this problem, Toyotas emphasis must be placed on how to repair the

    reputation through prompt crisis management. Toyota can use this crisis to demonstrate

    its commitment to customers and its famous ability to identify and eliminate the root

    cause of the problem. Toyota also should implement comprehensive risk management

    oversight. Company need to manage the risks associated with uncertainty. Companies

    need to have contingent plans to implement when such situation arises to get the facts

    quickly and respond accordingly (Connor 2010).

    .

  • 8/3/2019 Pp461 Tongc Mos PDF

    18/20

    Page 18 of 20

    6.0 References

    Electronic and Print Media

    Akio Toyoda, message to Toyota employees on June 25, 2009 and posted on the Toyota

    corporate website (http://www2.toyota.co.jp/en/about_toyota/message/)

    Akio T. (2010), Toyoda Testimony to House Committee on Oversight and Government

    Reform, accessed 4 Nov 2010, http://www.toyota-used-cars.com/testimony-of-tmc-

    president-akio-toyoda-to-house -committee-on-oversight-and-government-reform.html

    All A. (2010), Did lean manufacturing contribute to Toyota recall?, accessed 3 Nov

    2010, http://www.itbusinessedge.com/cm/blogs/all/did-lean-manufacturing-contribute-to-

    toyota-recall/?cs=39091

    Anderson S.( 2010),Toyota: There are always limits to growth, accessed 3 Dec 2010,

    http://www.qualitydigest.com/inside/quality-insider-column/toyota-there-are-always-

    limits-growth.html

    Busch J.(2010), Did Toyotas Lean Supply Chain Go Bad?, accessed 3 Dec 2010,

    http://www.enterpriseirregulars.com/15366/did-toyota-lean-supply-chain-go-bad/

    Connor, M.(2010),Toyota recall: Five critical lessons, accessed 3 Nov 2010,

    http://business-ethics.com/2010/01/31/2123-toyota-recall-five-critical-lessons/

    Edward D.H. (2010), Growing too fast?, Leadership Excellence, 27, 5; ABI/INFORM

    Global pg 6

    Eliza S.(2010),Toyota recall problem, accessed 2 Nov 2010,

    http://elizaeli.wordpress.com/2010/04/28/87/

  • 8/3/2019 Pp461 Tongc Mos PDF

    19/20

    Page 19 of 20

    Ingrassia, P.(2010),Toyota isnt immune from the recession, accessed 3 Nov 2010,

    http://online.wsi.com/article/SB123112023622652953.html

    Kalyani et al (2006), The US Automobile Industry's New Platform for Competition, The

    'American': What's 'American' Anyway?, assessed 4 Dec 2010,

    http://www.ibscdc.org/Case_Studies/Strategy/Competitive%20Strategies/COM0123.htm

    Kang, MY (2010),Risks of Global Production Systems: Lessons from Toyotas mass

    recalls, accessed 3 Nov 2010, http://www.faqs.org/periodicals/201007/2089147441.html

    Kevin C.(2010),Toyota supply chain management lacked risk management oversight,

    accessed 5 Nov 2010, http://forums.industryweek.com/showthread.php?t=14131

    Morgan O (2010),Toyotas total recall, Risk Management, Apr 2010, 57, 3,

    ABI/INFORM Global pg 8.

    Morleym (2010), Improving Visibility across Toyotas supply chain, accessed 4 Nov

    2010,

    http://blogs.gxs.com/morleym/2010/02/improving-visibility-across-toyota%E2%80%99s-

    supply-chain.html

    Ohnsman.A, Green.J & Inoue.K (2010), Toyota Recall Crisis Said to Lie in Cost Cuts,

    Growth Ambitions, accessed 3 Nov 2010,

    http://www.businessweek.com/news/2010-02-26/toyota-woes-said-to-lie-in-cost-cuts-

    growth-targets-update1-.html

    Russo B. & Zhao J.(2010), How the Toyota way went astray, Gasgoo.com March 2010,

    accessed 3 Nov 2010, http://autonews.gasgoo.com/commentary/how-the-toyota-way-

    went-astray-100308.shtml

  • 8/3/2019 Pp461 Tongc Mos PDF

    20/20

    Page 20 of 20

    Solomon J. (2010), Toyota Quality Management gone astray!, accessed 4 Nov 2010,

    http://www.autox.in/analysis-mar2010.html

    Steven L.(2010), TPS Troubles, Quality Progress, Apr 2010; 43,4,pg8, ABI/INFORM

    Global

    The machine that ran too hot, The Economist, 24 Feb 2010, accessed 2 Nov 2010,

    http://www.economist.com/node/15576506

    Wikipedia Automotive Industry, the free encyclopedia

    Accessed 4 Dec 2010

    http://en.wikipedia.org/wiki/automotive_industry_crisis_of_2008%E2%80%932009

    accessed 5 Dec 2010.