PP pipe and fitting complete data

Georg Fischer LLC 2882 Dow Avenue Tustin, California 92780-7258 USA Phone +1 (714) 731-8800 Toll free (800) 854-4090 [email protected] www.gfpiping.com

Rev. 01 (9/2009)

Submittal Package for PROGEF® Standard Piping Systems

Date: ________________________________________________ Project Name: ________________________________________________ Submitted To: ________________________________________________ From: ________________________________________________

This document includes:

1. Submittal Form 2. Technical Information – material 3. Product Information

a. PROGEF – IR b. PROGEF – Socket c. PROGEF – Accessories

4. Joining Technology a. IR b. Socket Fusion c. Flange Installations d. Union Installations e. Threaded Installations

5. Warranty Statement

1

5.1www.us.piping.georgefischer.com

Beta (bbbbb) Polypropylene

5

Beta (bbbbb) Polypropylene . . . the better PP

Beta (bbbbb) Polypropylene Piping Systems

• Pipe, Valves, Fittings and Flow Control

• Sizes 16 mm (3/8") through 315 mm (12")

• IR™/Butt and Socket Fusion Joining

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Good TemperatureResistanceThe George Fischer polypropylenepiping system is pressure rated to 150psi (10 bar) at 70°F (21°C) with a longterm safety factor of 2.1. The upper longterm temperature limit for polypropyleneis 176°F (80°C) and the temperature limitfor short term use is 212°F (100°C).However, as with all thermoplasticpiping systems, an increase in tempera-ture is combined with a decrease inoperating pressure.

Chemical ResistanceThe chemical resistance properties ofpolypropylene are excellent. It is resistantto aqueous solutions of acids, alkalisand salts and to a large number oforganic solvents. This wide range ofchemical resistance allows this materialto be used for many piping systems thathandle different chemicals includingcaustics, acids and solvents. Polypro-pylene is not suitable for handlingconcentrated oxidizing acids andhalogens.

IntroductionPolypropylene is one of the mostcommon, fastest growing and versatilethermoplastics currently used. Eachyear many tons of this material areconverted into diverse products rangingfrom plastic bags through automobileparts to tanks and chemical pipingsystems.

From a chemical standpoint, polypro-pylene is closely related to polyethyl-ene. As members of the group ofmaterials known as “polyolefins”, bothof these plastics are composed of onlycarbon and hydrogen. This contrastswith other commonly used plasticmaterial such as PVC and PTFE whichcontain chlorine and flurorine respec-tively.

Physical PropertiesThe physical properties of polypropy-lene combine strength, low weight,abrasion resistance, impact strengthand a wide operating temperaturerange, making it a very suitable mate-rial for use in load bearing products.Combined with excellent all roundchemical resistance and low waterabsorption, these properties combine toprovide a material that meets all of therequirements for use in a piping system.

PurityGeorge Fischer polypropylene complieswith guidelines listed in the FederalRegister, CFR Title 21, chapter 1, §177.1520 a (1) for polypropylene and c(1.1) for compounds. George Fischerpolypropylene is suitable for transportof potable water, foodstuffs, and highpurity deionized water.

Beta (bbbbb) Polypropylene Piping for IndustrialApplications

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Daplen Beta (bbbbb)-PP ... the better PP

Greater Safety andEconomyDaplen Beta (β)-PP is a polypropylenehomopolymer with an exceptionallyhomogeneous, fine structure andsignificantly higher impact strength.The high degree of crystallinity ofthese substances ensures an excellentresistance to chemicals. This is furtherimproved by the titanium dioxidepigment used.The long-term creep strength wasassured by endurance tests inaccordance with ISO TR 9080 andcertified with the value MRS 10(minimum required strength).

Conventional PP homopolymer surfacemagnified 200 times

Daplen Beta (b)-PP surface magnified 200 times

Impact Bending Test to DIN 8078Hammer 50 J instead of 15 JPipe 110 mm x 10 m

0

5 0

1 0 0

1 5 0

2 0 0

2 5 0

23 °C 0 °C

Long-term Internal PressureBehavior of Daplen Beta (b )-PP

Regression curvesto ISO TR 9080

LTHS

LCL

Test interrupted

Measurements andcalculations (SEM) from TGMplastics technology

Service life (h)

Daplen Beta (b)-PP

PP-H conven-tional

In contrast with conventional PPhomopolymers, Beta (b)-PPpossesses a superior impactstrength – both at roomtemperature and also at lowtemperatures.

Co

mp

ara

tive s

tress

(N

/mm

2)

years

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We offer a complete range of plasticpiping components, including pipes,fittings (socket and butt-fusion fittings),manually operated valves andactuated valves in one material.In addition to the outstandingcharacteristics of polypropylene homo-polymer, this also provides unlimitedcompatibility for the mutual weldabilityof various PP types for users and finalconsumers.

Beta (β)-PP combines all the requiredfavorable properties for modernindustrial pipeline construction,including:• Excellent resistance to chemicals• High impact strength• High thermal resistance• High stress crack resistance• Excellent fusion capability• Homogeneous, fine structure

The pipes comply in all features withDIN 8077/8078 type 1.

The many years of process know-howacquired by the two companiesGeorge Fischer Piping Systems andDEKA Pipe Systems provides the idealproduct package from an outstandingraw material for processors and plantoperators.

Extruded pipes and precisionmolded fittingsAn innovative extrusion process ensuresoptimum conversion of the rawmaterial potential to a high-grade pipeproduct with minimum internal stresses.The special method of processingachieves extremely smooth internalsurfaces in the pipes, which are in noway inferior in topography to injectionmoldings.

Your benefit in applicationComprehensive tests bear witness tothe special barrier effect of ahomogeneous and fine-crystalline pipewall construction with regard tointeraction with a wide range ofmedia. The significantly improvedinternal surface further substantiallyincreases the resistance of the pipes tochemicals. The resulting optimized flowbehavior reduces the danger oferosion and deposition.

All in one material -Daplen® Beta (bbbbb)-PP

Optimum processing for thebetter material

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Low internal stressMicrotome section magnified40 times

Ra measuring curve for the pipeinternal surface measured by anon-contact laser process in theextrusion direction

Pipes after a test series withchromic acid magnified 600times under the scanningelectron microscope.

Conventional PP-HDEKAPROP Beta (b)-PP

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Complete System of Pipe,Valves and FittingsThe George Fischer polypropylenepiping system is available in sizes from3/8" to 12". The system includes valvesthrough 12."

This system includes all commonlyrequired pressure pipe fittings, includingthreaded adaptors and flanges forease of mating to equipment or otherpiping materials. Ball valves areavailable in sizes 3/8" to 6", dia-phragm valves from 1/2" to 6" andbutterfly valves in sizes 2 1/2" to 12".Other valves including check valvesand metering valves are also availablein this system.

Fusion Joining ReliablityAssembly and joining of this system isperformed by heat fusion. Fusion jointsare made by heating and melting thepipe and fitting together. This type ofjoint gives a homogeneous transitionbetween the two components withoutthe lowering of chemical resistanceassociated with solvent cement joiningand without the loss of integrity andloss of pressure handling ability of athreaded joint.Three different fusion methods forpolypropylene are available and

commonly used in today's demandingapplications. These include socketfusion, regular butt fusion, and Infrared(IR) fusion.

Socket Fusion Joining can be used tojoin socket fusion fittings available insizes 16-110mm (3/8"-4"). The socketfusion method of joining uses a heatednon-stick “female” bushing to melt theoutside of the pipe end and a heatednon-stick “male” bushing to heat theinside of the corresponding size offitting. After several seconds, when theoutside of the pipe and the inside ofthe fitting are melted, the bushings areremoved and the pipe is pushed intothe fitting. Due to the large area ofpipe to fitting contact (3-5 times thecross sectional area of the pipe), theresulting joint is actually several timesstronger than the pipe itself. The pipeand fittings for this system are alsomanufactured to have an interferencefit; because of this interference it is notpossible to slide a fitting over the pipewithout the use of heat to melt thesurface to be joined. This featureprevents the possibility of inadvertentlyleaving a joint unfused, and moreimportantly causes displacement ofsome material during fusion therebyguaranteeing a high strength, reliable,reproducible joint.

Acid neutralization facilityuses George Fischerpolypropylene piping andvalves in overheadinstallation.

For a complete guide toproper installation techniques,the George Fischer factorysponsored installer certifica-tion program is recommended.It teaches a basic understand-ing of plastics and fusiontechnology. For moreinformation, contact yourGeorge Fischer representative.

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smaller internal and external beads,and lower stresses due to very uniformheating. This method is available forpipe sizes 1/2" (20mm) through 9"(225mm).

IR Plus™ Advantages:• Non-contact heating• Smaller internal and external beads

repeatability• Low stress joint• Ease of operation due to fully

automated fusion machinery• Automatic fusion joining record (if

desired) using optional printer

Piping System DesignAs with all piping systems, properselection and design is necessary toensure that a successful installation canbe made. Before using this polypro-pylene piping system, the user shouldensure that the polypropylene issuitable for contact with the liquids tobe handled. This information may bereadily found in a chemical resistancechart. If polypropylene is chemicallycompatible and the operating tem-perature and pressure are within thepreviously discussed limits, then thesystem may be used. However itshould be designed to includeallowances for expansion andcontraction, pressure drops and properpipe support.

Length changes in plastic pipelines arecommonly caused by thermal expansiondue to changes in ambienttemperature and changes in the tem-perature of the media being handled.The length change for polypropylenewill be 0.0000837 inches per inch oflength per degree Fahrenheit tempera-ture change. So if the temperature ofa 100 foot straight length of pipe israised from 30°F (-1°C) to 80°F (27°C)it would grow by 5 inches. The pipe-line must be installed in such a waythat this expansion can be accountedfor. Common practice is to use eitherexpansion loops or change of directionto achieve this. In both of these cases,a length of pipe running perpendicularto the change in length is used toabsorb the expansion by being bent.

IR Plus™ Infrared Butt Fusion Joiningis an ideal method to join IR fusionfittings in the size range of 20-225mm(1/2"-9") to achieve the maximum jointconsistancy. Regular butt fusion canalso be used to join IR and buttfusion fittings in the size range of20mm and up.

Butt fusion pipe and fittings both havethe same inside and outside diameters.To make a butt fusion joint, the pipeand fitting are clamped so that theends to be joined are facing eachother. The ends are then "faced" flatand parallel. A flat heating plate isused to simultaneously heat both facesto be joined. When each end ismolten the heating plate is removedand the pipe and fitting are broughttogether. Joining is achieved by fusionbetween the molten materials.

George Fischer is constantly searchingfor and developing new joining proce-dures to improve mechanical strengths,ensure repeatability, and simplifyoperation. A recent development is theGeorge Fischer

IR Plus™ (Infrared) Fusion SystemUsing the new, fully automated, digitalindicating fusion machinery, highstrength butt fusion joints can be madewith many advantages over the con-ventional, pressure type butt fusionmethods. A non-contact, IR heatingplate is used, along with apredetermined overlap to join the pipe(or fitting) ends together to eliminateoperator error and provide a reliable,reproducible, high strength joint with

For a complete guide toproper installation techniques,the George Fischer factorysponsored installer certifica-tion program is recom-mended. It teaches a basicunderstanding of plastics andfusion technology. For moreinformation, contact yourGeorge Fischerrepresentative.

George Fischer polypropyleneis used at a caustic handlingfacility.

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Polypropylene Applications

WasteOver a period of many years, polypro-pylene has become a preferredmaterial for handling many differenttypes of liquid waste. This material’swide range of chemical resistancemakes it very suitable for handling thewide range of different chemicals andmixtures that are found in differentwaste streams. The unsuitability ofpolypropylene for use with concen-trated oxidizing acids is generally nota problem because these acids willusually be diluted before they aredisposed of. The high resistance ofpolypropylene to solvents is particu-larly important, because many solventsdo not mix in water and often end upfloating in a concentrated form nearthe top of the pipe. Thus, eventhough a waste stream may containonly 1% of a solvent, it is often notpossible to regard this dilution be-cause most of the solvent will oftenfloat to the top of the pipe. Thematerial’s high temperature capabilitiesare also important in enabling it tohandle any exothermic reactions thatmay occur when different chemicalsmix.

Pressure drop calculations are used toensure correct pipe and pump sizing.By summation of pressure drop figuresthrough each length of pipe, fittingand valve, a total value for the systemcan be found.

This value can be used to help inpump selections. If the value is toohigh for the available pumps, then useof larger diameter pipe, fittings andvalves should be recommended todecrease the allowed pressure dropfor the chosen flow rate.

Correct support is also necessary toprevent sagging and damage to thepipe. The distance between the pipebrackets depends upon the pipediameter and the specific gravity of themedia as well as the maximumworking and ambient temperatures. Ifthe media to be handled is hot, then itis often advantageous to providecontinuous horizontal support by layingthe pipe within V or U shapedchannels, made of metal or a heatresistant plastic. Pipe clamps shouldpreferably be made of plastic, andshould allow longitudinal movement ofthe pipe. Pipe clamps that clamptightly onto the outside of the pipe donot allow proper expansion and maycause damage to the pipe.

Butt fusion fittings areavailable in sizes 1/2”through 12”.

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Deionized WaterLarge volumes of distilled or deionizedwater are used by a wide range ofdifferent industries. This water is oftenused for diluting chemicals, washingand rinsing. Polypropylene iscommonly used as a piping materialfor conveying this water. Although itdoes not have the ultra-purity of PVDF,polypropylene piping systems are ableto maintain the purity required in allbut the most demanding installations.Fusion joining gives fast reliable joiningwithout the use of hazardous andnoxious solvents that may contaminatethe water. The total quantity ofadded lubricants and organicmaterials in polypropylene is far lessthan found in many other plasticpiping materials. The use of a pig-mented material is recommended toreduce degradation of the pipematerial from ultraviolet light. Thepigmented pipe wall will prevent thetransmission of ambient light into thepipe material. This prevents possibledegradation of the pipe wall andcorresponding particulation of plastic intothe water stream.

Caustic SolutionsThe chemical resistance of polypro-pylene to caustic solutions such aspotassium hydroxide and sodiumhydroxide is very good. The fusionjoining method gives strong joints thatare resistant to attack by thesestrongly caustic solutions. Thiscontrasts to solvent cemented jointswhich may be attacked by somecaustic solutions. For these reasonspolypropylene is often used to trans-port caustic soda used for neutralizingacidic waste streams.

General Chemical HandlingThe wide range of chemical resistanceof polypropylene makes it suitable foruse in applications where a pipingsystem may be required to carrydifferent chemicals or mixtures ofchemicals. In this case polypropyleneis often found to be one of the mostsuitable materials for handling combi-nations of many chemicals.

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12.0

10.0

8.0

6.0

4.0

2.0

0.00 10 20 40 5030 60 70 80 90 100

Temperature (C°)

PP-H PN 10

32 50 68 10486 122 140 158 176 194 212Temperature F°

174

145

116

87

58

29

0Pe

rmiss

ible

Pre

ssur

e (p

si)

Perm

issib

le P

ress

ure

(bar

)

-10

14

Polypropylene Working Temperatures and Pressures for Pipeand Fittings

Based on 25-year service life. Design factor C=2.0

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Flow V ∆H ∆P V ∆H ∆P V ∆H ∆P V ∆H ∆P V ∆H ∆P FlowRate Rate(GPM) 16 mm 20 mm 25 mm 32 mm 40 mm (GPM)

1 1.72 3.23 1.40 1.00 .88 .38 .63 .29 .12 .35 .09 .04 1

2 3.43 11.64 5.04 2.01 3.16 1.37 1.27 1.03 .45 .70 .32 .14 2

5 8.58 63.54 27.51 5.02 17.25 7.47 3.17 5.63 2.44 1.93 1.72 .75 1.22 .57 .25 5

7 12.01 118.49 51.30 7.03 32.16 13.92 4.44 10.50 4.55 2.63 3.21 1.39 1.67 1.07 .46 7

10 17.16 229.38 99.30 10.04 62.26 26.95 6.34 20.33 8.80 3.86 6.22 2.69 2.44 2.07 .90 10

15 15.06131.93 57.11 9.50 43.08 18.65 5.79 13.18 5.71 3.67 4.38 1.90 15

20 12.67 73.40 31.77 7.72 22.46 9.72 4.89 7.47 3.23 20

25 9.82 33.96 14.70 6.22 11.29 4.89 25

30 11.75 47.59 20.60 7.44 15.83 6.85 30

35 8.67 21.06 9.12 35

40 9.89 26.97 11.68 40

45 11.11 33.54 14.52 45

Flow V ∆H ∆P V ∆H ∆P V ∆H ∆P V ∆H ∆P V ∆H ∆P FlowRate Rate(GPM) 50 mm 63 mm 75 mm 90 mm 110 mm (GPM)

1 1

2 2

5 .78 .19 .08 .49 .06 .03 .35 .03 .01 5

7 1.06 .36 .16 .67 .12 .05 .47 .05 .02 7

10 1.56 .69 .30 .99 .23 .10 .69 .10 .04 .48 .04 .02 .32 .02 .01 10

15 2.34 1.47 .64 1.48 .49 .21 1.04 .20 .09 .72 .08 .03 .48 .03 .01 15

20 3.12 2.51 1.09 1.97 .82 .35 1.39 .35 .15 .96 .14 .06 .64 .05 .02 20

25 3.97 3.79 1.64 2.51 1.23 .53 1.77 .53 .23 1.22 .21 .09 .82 .08 .03 25

30 4.75 5.31 2.30 3.00 1.73 .75 2.11 .74 .32 1.46 .30 .13 .98 .11 .05 30

35 5.53 7.07 3.06 3.50 2.30 1.00 2.46 .98 .42 1.70 .40 .17 1.14 .15 .06 35

40 6.31 9.05 3.92 3.99 2.94 1.27 2.81 1.26 .55 1.94 .51 .22 1.30 .19 .08 40

45 7.09 11.26 4.87 4.48 3.66 1.58 3.15 1.57 .68 2.18 .64 .28 1.46 .24 .10 45

50 7.87 13.69 5.93 4.98 4.45 1.93 3.50 1.90 .82 2.42 .78 .34 1.62 .29 .13 50

60 9.50 19.18 8.30 6.01 6.24 2.70 4.23 2.67 1.16 2.93 1.09 .47 1.96 .41 .18 60

70 11.06 25.52 11.05 6.99 8.30 3.59 4.92 3.55 1.54 3.41 1.45 .63 2.28 .54 .23 70

80 7.9810.62 4.60 5.61 4.64 2.01 3.89 1.85 .80 2.60 .70 .30 80

90 8.9713.21 5.72 6.31 5.65 2.45 4.37 2.30 1.00 2.92 .87 .38 90

100 10.0016.06 6.95 7.03 6.87 2.97 4.87 2.80 1.21 3.26 1.05 .45 100

125 8.77 10.39 4.50 6.07 4.23 1.83 4.06 1.59 .69 125

150 10.54 14.56 6.30 7.29 5.93 2.57 4.88 2.23 .97 150

175 8.51 7.89 3.42 5.69 2.97 1.29 175

200 9.74 10.11 4.38 6.51 3.80 1.65 200

250 12.16 15.28 6.61 8.13 5.74 2.48 250

300 9.75 8.05 3.48 300

350 11.39 10.71 4.64 350

Hazen and Williams EquationV = Fluid velocity, ft/sec∆H = Head loss, ft H2O per 100 ft pipe∆P = Head loss, psi per 100 ft pipeC = 150ID = Inner Diameter of pipe in inches

Flow Rate versus Friction Loss - Polypropylene Pipe

x

)V=

4 Q (.1337)

60π D 2

12(∆P=∆H/2.31

GPM1.852

ID4.8655( )1.852

∆H=.2083 100

C( )

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Flow Rate versus Friction Loss – Polypropylene Pipe

Flow V ∆H ∆P V ∆H ∆P V ∆H ∆P Flow

Rate Rate

(GPM) 160 mm 200 mm 225 mm (GPM)

25 .39 .01 .01 .25 .00 .00 .19 .00 .00 25

50 .77 .05 .02 .49 .02 .01 .39 .01 .00 50

100 1.54 .17 .07 .98 .06 .03 .78 .03 .01 100

150 2.31 .36 .16 1.48 .12 .05 1.17 .07 .03 150

200 3.08 .62 .27 1.97 .21 .09 1.56 .12 .05 200

260 4.01 1.00 .44 2.56 .34 .15 2.02 .19 .08 260

300 4.62 1.31 .57 2.95 .44 .19 2.34 .25 .11 300

360 5.55 1.84 .79 3.55 .62 .27 2.80 .35 .15 360

400 6.16 2.23 .97 3.94 .75 .33 3.11 .42 .18 400

450 6.93 2.77 1.20 4.43 .93 .40 3.50 .53 .23 450

500 7.70 3.71 1.46 4.92 1.14 .49 3.89 .64 .28 500

550 8.47 4.02 1.74 5.42 1.35 .59 4.28 .77 .33 550

600 9.24 4.73 2.05 5.91 1.59 .69 4.67 .90 .39 600

700 10.78 6.29 2.72 6.89 2.12 .92 5.45 1.20 .52 700

800 12.32 8.05 3.49 7.88 2.71 1.17 6.23 1.53 .66 800

900 8.86 3.37 1.46 7.01 1.90 .82 900

1000 9.85 4.10 1.77 7.79 2.31 1.00 1000

1200 11.82 5.74 2.49 9.34 3.24 1.40 1200

1400 10.90 4.32 1.87 1400

1600 12.46 5.53 2.39 1600

250 mm 280 mm 315 mm

100 .63 .02 .008 .5 .011 .005 .4 .006 .003 100

150 .95 .041 .018 .75 .024 .01 .6 .013 .006 150

200 1.26 .07 .03 1.01 .041 .018 .79 .023 .01 200

300 1.89 .149 .065 1.51 .086 .037 1.19 .048 .021 300

400 2.52 .254 .11 2.01 .146 .063 1.59 .082 .036 400

500 3.15 .384 .166 2.51 .221 .096 1.99 .125 .054 500

600 3.79 .539 .233 3.02 .31 .134 2.38 .175 .076 600

700 4.42 .717 .31 3.52 .412 .178 2.78 .233 .101 700

800 5.05 .918 .397 4.02 .528 .229 3.18 .298 .129 800

900 5.68 1.141 .494 4.52 .657 .284 3.57 .37 .16 900

1000 6.31 1.387 .601 5.03 .798 .345 3.97 .45 .195 1000

1200 7.57 1.944 .842 6.03 1.119 .484 4.77 .631 .273 1200

1400 8.83 2.587 1.12 7.04 1.488 .644 5.56 .839 .363 1400

1600 10.09 3.313 1.434 8.04 1.906 .825 6.36 1.075 .465 1600

1800 11.36 4.12 1.784 9.05 2.37 1.026 7.15 1.337 .579 1800

2000 12.62 5.008 2.168 10.05 2.881 1.247 7.94 1.625 .703 2000

2400 15.14 7.019 3.039 12.06 4.038 1.748 9.53 2.278 .986 2400

2800 17.67 9.339 4.043 14.07 5.372 2.326 11.12 3.03 1.312 2800

3200 20.19 11.959 5.177 16.08 6.879 2.978 12.71 3.88 1.68 3200

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Friction Loss through Polypropylene Fittings

In equivalent length of pipe, feet

Pipe outside 3/8" 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 4" 6" 8" 9"diameter 16mm 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 160mm 200mm 225mm

90° elbow 0.9 1.5 2 2.7 3.5 4.2 5.5 7 8 11 16 20 22.5

45° elbow 0.5 0.8 1 1.3 1.7 2.1 2.7 3.5 4 5.5 8 10 11.2

Tee with 0.6 1.0 1.4 1.7 2.3 2.7 4.3 5.1 6.3 8.3 13 16.5 18.6

flow through run

Tee with flow 1.8 4.0 5.1 6.0 6.9 8.1 12.0 14.3 16.3 22.1 32 40 45

through branch

Reducer bushing – 1.0 1.1 1.2 1.4 1.7 2.6 3.6 4.4 5.2 7 10 11.2

(one reduction)

Male/Female 0.5 1.0 1.3 1.6 2.2 2.6 3.5 – – – – – –

Adaptor

SDR 11 Polypropylene vs Schedule Pipe Dimensions

SDR 11 PP O.D. I.D. cross section area area ratio

OD ID area SDR 11 Sch 40 Sch 80 SDR 11 Sch 40 Sch 80 SDR 11 Sch 40 Sch 80 SDR 11 vs. closest

mm mm cm2 inch inch inch inch inch inch inch2 inch2 inch2 Sch 40 Sch 80 inch size

16 12.4 1.208 .630 .675 .675 .488 .493 .423 .187 .191 .141 .979 1.326 3/8

20 16.2 2.061 .787 .840 .840 .638 .622 .546 .320 .304 .234 1.053 1.368 1/2

25 20.4 3.269 .984 1.050 1.050 .803 .824 .742 .506 .533 .432 .949 1.171 3/4

32 26.0 5.309 1.260 1.315 1.315 1.024 1.049 .957 .824 .864 .719 .954 1.146 1

40 32.6 8.347 1.575 1.660 1.660 1.283 1.380 1.278 1.293 1.496 1.283 .864 1.008 1 1/4

50 40.8 13.074 1.969 1.900 1.900 1.606 1.610 1.500 2.026 2.036 1.767 .995 1.147 1 1/2

63 51.4 20.750 2.480 2.375 2.375 2.024 2.067 1.939 3.217 3.356 2.953 .959 1.089 2

75 61.2 29.417 2.953 2.875 2.875 2.409 2.469 2.323 4.558 4.788 4.238 .952 1.076 2 1/2

90 73.6 42.545 3.543 3.500 3.500 2.898 3.068 2.900 6.596 7.393 6.605 .892 .999 3

110 90.0 63.617 4.331 4.500 4.500 3.543 4.026 3.826 9.859 12.731 11.497 .774 .857 4

125 102.2 82.034 4.921 * * 4.024 * * 12.718 * * * * *

140 114.4 102.79 5.512 5.563 5.563 4.504 5.047 4.813 15.933 20.005 18.193 .796 .876 5

160 130.8 134.37 6.300 6.625 6.625 5.150 6.065 5.761 20.831 28.890 26.066 .721 .799 6

200 163.6 210.21 7.874 8.625 8.625 6.441 7.981 7.625 32.583 50.027 45.663 .651 .714 8

225 184.0 265.90 8.858 * * 7.244 * * 41.214 * * * * 9

250 ** 204.4 328.13 9.843 10.750 10.750 8.047 10.020 9.564 50.858 78.854 71.840 .645 .708 10

*No U.S. equivalent size ** For Reference only

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5.16 ¬ ‡

min. distance= ∆ I max. +5 mm .20 in.

Allowing for length changes in PP pipelines

GeneralVariations in temperature cause greaterlength changes in thermoplastic materialsthan in metals. In the case of above-ground, wall or duct mounted pipework,particularly where subjected to varyingworking temperatures, it is necessary tomake suitable provision for length changesin order to prevent additional stresses.

Length changes can be taken up by thefollowing means:a. Flexible sectionsb. Expansion joints

The flexible section is used most frequently,as it is the simplest and most economicalmethod. The calculation and positioningof flexible sections are, therefore, de-scribed in detail.

Coefficient of linear expansion δ ofvarious materials

x10 - 6 (inch/inch°C)

St Cu GFK AI PVC PP PE

150

80

22201711.5

200

FundamentalsIt is possible to take advantage of the verylow modulus of elasticity of PP by includ-ing special sections of pipe which com-pensate thermal length changes. Thelength of the flexible section mainly de-pends upon the pipe diameter and theextent of the length change to be com-pensated. In order to simplify planningand installation, the third influencing fac-tor—the pipe wall temperature —is nottaken into account, particularly as instal-lation usually takes place in the tempera-ture range between 5° and 25°C (41° and77°F).

Where the pipework changes direction orbranches off there is always a natural flex-ible section. Movement of the flexible sec-tion a caused by the length change ∆ lmust not be impeded in the area con-cerned by too tightly mounted pipe brack-ets, jutting brickwork, girders or similar.

700

2100

St Cu AI GFK PVC PP PE

1250

300

3012 9

Calculation and Positioning of Flexible Sections

Modulus of elasticity of various materials

Ex103

kp/cm2

min. distance= ∆ I max. +5 mm .20 in.

05_ALL 6/7/02, 11:09 AM16

15



5

Determining the LengthChange (∆L) (Example 1)

L = 8 m (315 inches)

F fixed pointa

+ ∆ I2- ∆ I1

In order to determine the length offlexible section required, the extent of thelength change must be ascertained firstof all, by means of the following formulawhere

∆L = length change in mm or inches.L = length in m or inches of the pipe

or pipe section where the lengthchange is to be determined.

∆T = difference between installationtemperature and maximum orminimum working temperaturerespectively in °C (or °F).

δ = coefficient of linear expansion ofthe pipe material in mm/m °C,(inches/inch °C), or inch/inch °F(see tables below).

The length change can also be takendirectly from diagram 1 as shown on thefollowing pages.

Important: If the working temperature ishigher than the installation temperaturethe pipe becomes longer. If, on the otherhand, it is lower than the installationtemperature, the pipe becomes shorter.

Therefore: the installation temperature aswell as the maximum and minimumworking temperatures must be taken intoaccount.

The procedure is explained using acoolant pipe as an example:Length of the pipe from the fixed point tothe branch where the length change is tobe taken up: L = 8 m (315 inches)Installation temperature: Tv = 15°CTemperature of the coolant: T

1= -12 °C

Difference in temperature∆T

1 = T

v – T

1 = 27°C

∆T2 = T

2 – T

v = 20°C

expansion with "+" and contraction with"–".2. The greater length change is appli-cable for determining the length of theflexible section.

Determining the Length of theFlexible Section (a)(Example 2)The values required to determine thelength of the flexible a section are:

The maximum length change ∆L, incomparison with the zero position duringinstallation, (which can be either anexpansion or a contraction), and thepipe diameter d.

If values a and d are known, the extentof the maximum length change ∆L to becompensated can be taken from table 1for specific lengths of flexible section a.If values ∆L and d are known, diagram 2(on the following page) for optionallength changes shows the length offlexible section a required.

Values for δ

0.15 mm/m °Cor 0.00015 inch/inch °Cor 0.0000837 inch/inch °F

Installation temperature

working temperature> installation temperature

working temperature< installation temperature

L

+ ∆ I

- ∆ IF fixed point

Temperature when defrosting andcleaning: T

2 = +35 °C

Material: PP

Contraction during service with coolant:– ∆L

1 = L • ∆T

1• δ = 8 • 27• (.15) = 32.4 mm315 • 27• (.00015) = 1 .28 in.

Expansion during defrosting and cleaning:+∆L

2 = L • ∆T2 • δ - 8 • 20 • .15 - 24 mm

315 • 20• (.00015) = .94 in.Important:1 . It is of advantage to indicate pipe

L = 8 m

F fixed point

∆L = L • ∆T • δ(mm) = (m) (°C) (mm/m °C)

or (inch) = (inch) (°C) (inch/inch °C)or (inch) = (inch) (°F) (inch/inch °F)

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16

5.18 ¬ ‡

In example 1, if the pipe to be installed isd = 50 mm, the length of flexible sectionrequired, i.e.1250 mm, can be takendirectly from diagram 2, based on themaximum length change of –∆L

1, = 32.4

mm (1 .28 in.).

Installation HintsThe length changes in pipework sectionsshould be clearly controlled by thearrangement of fixed brackets. It ispossible to distribute the length changesin pipework sections by suitable position-ing of fixed brackets (see adjoiningexamples).

If it is not possible to include a flexiblesection at a change of direction orbranch, or if extensive length changesmust be taken up in straight sections ofpipework, expansion loops may also beinstalled. In this case the length changeis distributed over two flexible sections.

For an expansion loop, (taking example1), the length change of 32.4 mm (1 .28in.) would require a flexible sectionlength of a = 830 mm (32.68 in.). Asingle flexible section on the other hand,would need to be 1250 mm (49.21 in.) inlength.

In particularly difficult cases, where thelength changes are large and acting inone direction only, it is also possible topre-stress the flexible section duringinstallation, in order to reduce the lengthof a. This procedure is illustrated in thefollowing example:Installation conditions:L = 10 m (394 in.)d = 50 mm (1-1/2 in.)Installation temperature: 15°CMax. working temperature: 80°CMaterial: PP1 . Length change+∆L = L • ∆T • δ = 10•65• (.15) = 97.5 mm

394•65•1 .5•(.00015) = 3.84in.2. Flexible section required to take up

length change of ∆L = 97.5 mm (3.84in.) according to diagram: a = approx.2000 mm (78.7 in.).

L

L/2 L/2

F

FF ∆L/2 ∆L/2

3. If, on the other hand, the flexible sec -tion is pre-stressed to ∆L/2, therequired length of flexible section isreduced to approx. 1500 mm (59 in.).The length change, starting from thezero position, then amounts to ± ∆L/2

=97.5/2 (3.84/2) = 48.75 mm

(1 .92 in.).

In special cases, particularly at highworking temperatures, pre-stressing of aflexible section improves the appear-ance of the pipeline in service, as theflexible section is less stronglydeflected.

F

∆L∆L

∆LF ∆L/2

/2F ∆L/2

not recommended recommended

F

∆LL = 10 m

a = 2 m

F

∆L/2L = 10 m - ∆ L/2

a = 1,5 m

-∆L=L•∆T1•δ= 8.27•0.15=32.4 mm

= 315•27•(.00015) = 1.28 in.

L/2 L/2

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17



5

L=

Pipe

leng

th in

met

ers

∆L=

Leng

th c

hang

e in

mm

∆T=

Diff

eren

ce in

tem

pera

ture

in °

Cδ

=C

oeffi

cien

t of l

inea

r exp

ansio

n in

mm

/m

°C

∆L=

L•

∆T•

δ(m

m)

(m)

(°C)

(mm

/m

°C

)

Exam

ple:

Mat

eria

lPP

Diff

eren

ce in

tem

p.∆T

= 6

0 °C

Pipe

leng

thL

= 4

mLe

ngth

cha

nge

∆L =

36

mm

Dia

gram

1: D

eter

min

ing

the

leng

th c

hang

e of

pip

es

Pipe

Len

gth

(m)

L

05_ALL 6/7/02, 11:09 AM19

18

5.20 ¬ ‡

∆I∆I

Length change

Diagram

2: Determ

ining the length of flexible section a,depending upon the length change ∆L for PP pipes

in. m

m10 2

50

220

200

180

140

5

100

90

80

70

60

50

40

30

1 2

5

20

15

.5 1

2

109876543

.1 2

Length change ∆L in mm (inches)

∆L

∆L

∆L

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19



5

Permissible length change ∆L for specific length of flexible section a

Table 1Deflecting pipe dia.d in inches

Length change ∆ L (inches)

PP

3/8 .67 1.54 2.72 4.25 6.14 8.39 10.941/2 .55 1.22 2.17 3.43 4.92 6.69 8.743/4 .43 .98 1.69 2.72 3.94 5.35 7.01

1 .35 .79 1.38 2.17 3.07 4.25 5.351 1/4 .28 .63 1.10 1.69 2.44 3.43 4.371 1/2 .22 .49 .86 1.38 1.97 2.72 3.50

2 .16 .39 .71 1.10 1.57 2.17 2.762 1/2 .14 .31 .59 .91 1.30 1.69 2.32

3 .12 .28 .49 .75 1.10 1.54 1.974 .10 .22 .39 .63 .91 1.22 1.576 .07 .15 .27 .43 .63 .83 1.108 .06 .12 .22 .34 .50 .67 .87

10 .04 .10 .17 .27 .39 .55 .71

20 30 40 50 60 70 80Flexible sectionlength a in inches

PP

16 17 39 69 108 156 213 27820 14 31 55 87 125 170 22225 11 25 44 69 100 136 17832 9 20 35 54 78 106 13940 7 16 28 43 62 85 11150 5.5 12.5 22 35 50 68 8963 4 10 18 28 40 54 7075 3.5 8 15 23 33 45 5990 3 7 12 19 28 38 49

110 2.5 5.5 10 16 23 31 40160 1.7 3.9 6.9 11 16 21 28200 1.4 3.1 5.6 8.7 12.5 17 22250 1.1 2.5 4.4 6.9 10 14 18

500 750 1000 1250 1500 1750 2000Flexible sectionlength a in mm

Deflecting pipe dia.d in mm

Length change ∆ L (mm)

a = Length of flexible sectionk = Constant (for polypropylene k = 30)

∆ L = Change in lengthd = Outside diameter of pipe

a = k ∆L d

(All measurementsin mm)

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20

5.22 ¬ ‡

The Incorporation ofCompensators (Expansionjoints)

Due to the low modulus of elasticity ofPP, the reaction force of a plastic pipewhen subjected to variations in tempera-ture is slight in comparison with metals.The normal expansion joints intended formetal pipes are, therefore, as a ruleunsuitable, due to their high resistance.For this reason, only easily functionedexpansion joints may be incorporated inplastic pipework, i.e. those with a lowresistance. In this respect the followingtypes may be considered: rubberexpansion joints, PTFE corrugatedexpansion joints, or if chosen suitably,metal multi-disc expansion joints.

When fitting an expansion joint, the pipemust be regulated with fixed points so asto ensure perfect functioning underworking conditions. The installationtemperature is used as the basis for this.

In pipe sections with expansion joints thepipe bracket spacing given in thesection on support spacing may on noaccount be exceeded. Where expansionjoints are incorporated in vertical piperuns the pipe bracket spacing given forhorizontal pipelines is applicable.

The Installation of Pipeworkunder Plaster orEmbedded in Concrete

Padded PipeworkWhere pipework installed under plasteror embedded in concrete changesdirection or branches off, the flexiblesection under consideration must bepadded along the length a, which isbased on the calculated length change.The accompanying tees or elbows must,of course, also be included in thepadding. Only flexible materials, suchas glass wool, mineral wool, foamplastic or similar may be used forpadding.

The Incorporation of Valves

Valves should be mounted as direct aspossible, i.e. they should be formed asfixed points. The actuating force is thustransmitted directly, and not through thepipeline. The length changes, startingfrom the valve, are to be controlled asdescribed previously.

For safe mounting of plastic valves,George Fischer valve brackets orGeorge Fischer valves equipped fordirect mounting are especially suitable.

05_ALL 6/7/02, 11:09 AM22

21



5

Pipe bracket support centers and fixation of plastic pipelines

PP pipelines need to be supported at spe-cific intervals, depending upon the mate-rial, the average pipe wall temperature,the specific gravity of the medium, and thediameter and wall thickness of the pipe.The determination of the pipe support cen-ters has been based on the permissible

amount of deflection of the pipe betweentwo brackets. The pipe bracket centersgiven in Table 1 are calculated on the basisof a permissible deflection of max. 0.25cm (0.01 inch) between two brackets.

Pipe bracket spacing in the case of fluids with specific gravity ≤ 1g/cm3 as wellas for gases

Material d Pipe bracket intervals L in cm at:and PN mm inch 20 °C 30 °C 40 °C 50 °C 60 °C 80 °C 100 °C

116 3/8 75 170 170 165 165 155 140120 1/2 80 175 170 170 165 160 145125 3/4 85 185 185 180 175 170 150132 1 100 195 195 190 185 175 155140 1 1/4 110 110 105 100 195 185 160

PP 150 1 1/2 125 120 115 110 105 190 170163 2 140 135 130 125 120 105 180

PN 10 175 2 1/2 155 150 145 135 130 115 185190 3 165 165 155 150 145 125 195110 4 185 180 175 165 160 140 105125 5 200 190 185 180 170 150 110140 5 1/2 210 205 195 190 180 155 115160 6 225 225 210 200 190 165 125200 8 250 250 235 225 215 185 135225 9 265 260 250 240 230 200 145250 10 280 275 265 255 240 210 200315 12 315 305 295 285 270 235 225

In the case of a vertical pipe run the pipe bracket spacing given in the table maybe increased by 30%, i.e. multiply the values given by 1 .3.

Table 1

The pipe bracket spacinggiven in the table may beincreased by 30% in the caseof vertical pipe runs, i .e., multi-ply the values given by @.3.

Pipe bracket spacing in the case of fluids with specific gravity > 1 g/cm3

be multiplied by the factors given in thesecond column of Table 2, resulting inshorter distances between the supports.

Where fluids with a specific gravity ex-ceeding 1g/cm3 are to be conveyed, thepipe bracket centers given in Table 1 must

Table 2

General

Specific gravity of the fluid in g/cm3 Factors for pipe bracket centers in thecase of spec. gravities > 1gm/cm3

1.251.501.752.00

0.900.830.770.70

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22

5.24 ¬ ‡

Installation of closely spaced pipebracketsA continuous support may be moreadvantageous and economical thanpipe brackets for small diameter hor-izontal pipework, especially in a highertemperature range. Installation in a “V”-or "U"-shaped support made of metal orheat-resistant plastic material hasproven satisfactory.

Pipe bracket requirementsWhen mounted, the inside diameter ofthe bracket must be greater than theoutside diameter of the pipe, in order toallow length changes of the pipe at thespecified points. The inside edges of thepipe bracket must be formed in such away that no damage to the pipe surfaceis possible. George Fischer pipe brack-ets meet these requirements. They aremade of plastic and may be used underrugged working conditions and also inareas where the pipework is subjectedto the external influence of aggressiveatmospheres or media. George Fischerpipe brackets are suitable for PVC,CPVC, PE, PP and PVDF pipes.

Installation examples using GeorgeFischer pipe bracketsShort center to center distances due tosmall overall dimensions of theGeorge Fischer pipe bracket andthe George Fischer shell coupling .

Arrangement of loose bracketsAxial movement of the pipeline must notbe impeded by fittings positioned nextto the pipe bracket or by any otherchange in the pipe diameter.

Sliding or hanger type brackets permitmovement of the pipeline in variousdirections. A sliding block attached tothe base of the pipe bracket, when on aflat supporting surface, allows movementas required. When the pipe run changesdirection, sliding or hanger type brack-ets are necessary at given points inorder to maintain free movement of thepipe.

Arrangement of fixed bracketsIf the pipe bracket is positioned directlybeside a fitting, the length change of thepipeline is limited to one direction only(one-sided fixed point).

If it is, as in most cases, necessary tocontrol the length change of the pipelinein both directions, the pipe bracket mustbe positioned between two fittings. Thepipe bracket must be robust and firmlymounted in order to take up the forcearising from the length change in thepipeline. Hanger type brackets are notsuitable as fixed points.

05_ALL 6/7/02, 11:09 AM24

23


Beta (bbbbb) PP Butt and IR

5

Beta Polypropylene IR/Butt Fusion PipingSpecification for the Institutional,Pharmaceutical and SemiconductorIndustries

1.0 ScopeThis specification covers requirementsfor the Beta Polypropylene PipingSystem as manufactured by GeorgeFischer and intended for the safeconveyance of pure fluids, corrosivechemicals or foodstuffs as well asvacuum service for the institutional,pharmaceutical and semiconductorindustries. Long term service tempera-tures are not to exceed 176°F (80°C).

2.0 Beta Polypropylene MaterialGeorge Fischer Beta Polypropylene pipe,valves and fittings shall be manufacturedfrom a Group 1, Class 2, b nucleatedhomopolymer material meeting therequirements of ASTM D 4101. *

The polypropylene material shallachieve a minimum tensile strength of4350 psi (300 bar) when tested at73°F (23°C) according to ASTM D 638.George Fischer Beta polypropylenematerial shall comply with guidelinesapproved by the US Food and DrugAdministration (FDA) as specified in theCode of Federal Regulations (CFR), Title21, Section 177.1520 for basicpolypropylene and Section 178.3297“colorants for polymers” for pigmentssuitable for contact with foodstuff,pharmaceutical use and potable water.

3.0 Beta Polypropylene PipeGeorge Fischer Beta Polypropylenepipe shall be SDR 11 (StandardDimension Ratio) which defines the wallthickness in respect to the outsidediameter. For this material, SDR 11determines the pressure rating for allpipe sizes through 12" (315 mm) whichis 150 psi (10 bar) when measured at68°F (20°C). All polypropylene pipeshall conform to the requirements ofDIN 8077, and ASTM D 2837 forhydrostatic design basis. All pipe shallbe marked with ink on the exteriorsurface to denote pipe dimension, wallthickness and pressure rating.

4.0 Beta Polypropylene Butt FusionFittingsBeta Polypropylene butt fusion fittings insizes through 315 mm (12”) shall bebutt fusion type suitable for heat fusionas manufactured by George Fischer. Allfittings through 225 mm (9”) shall havespigot lengths compatible with IR Plus™butt fusion joining. The pressure ratingshall be SDR 11 or 150 psi (10 bar) at68°F (20°C). All butt fusion fittings shallhave dimensions and tolerances inaccordance with DIN 16962.

All flanged connections shall utilizeflange rings with bolt patterns toaccommodate either ANSI or ISO(DIN)bolt circles. All threaded connectionsshall have pipe threads in accordancewith the requirements of ASTM D 2464,which references ANSI B1.20.1(formally B2.1) for tapered pipethreads (NPT).

5.0 Beta Polypropylene ValvesBeta polypropylene diaphragm valvesin sizes 20 mm (1/2”) through 63 mm(2”) shall be George Fischer Type 314/315 Diaphragm Valves. All Type 314/315 polypropylene valves shall havespigot or union ends compatible withIR Plus™ infrared butt fusion joining.

* Some large diameter fittings(250 – 400 mm) marked"PP-R" are molded fromrandom copolymer PP, Group2, Class 1.

05_ALL 6/7/02, 11:09 AM25

24

5.26 ¬ ‡

(Beta Polypropylene IR/Butt FusionPiping Specification for theInstitutional, Pharmaceutical andSemiconductor Industries cont.)Beta polypropylene diaphragm valvesin dimensions 75 mm (2 1/2”) through160 mm (6”) shall be George FischerType 317 flanged diaphragm valves.Flange connections shall have boltpatterns to accommodate ANSI boltpattern for Class 150 rating.

Beta polypropylene diaphragm valvesshall have either EPDM or PTFETeflon® (backed with EPDM) dia-phragm seals. Diaphragm valves arerated at 150 psi (10 bar) when mea-sured at 68°F (20°C). Pneumatic valveactuators for Beta polypropylenediaphragm valves shall be supplied byGeorge Fischer to ensure propersystem operation, integrity andcompatibility.

Beta polypropylene valves indimensions from 225 mm (8”) through315 mm (12”) shall be George FischerType 367 Butterfly Valves. All Butterflyvalves shall be wafer style havingeither EPDM or FPM/Viton™ seals andhave bolt patterns to accommodateeither ANSI Class 150 or ISO boltcircles. Electric or pneumatic valveactuators for all Beta PP butterflyvalves shall be supplied by GeorgeFischer to ensure proper system opera-tion, integrity and compatibility.

IR-63 Plus™ Size (mm) Inch Fusion Time (sec.)

20 1/2 143

25 3/4 173

32 1 22140 1 1/4 270

50 1 1/2 336

63 2 419

6.0 Fusion Equipment

Beta polypropylene butt fusion pipe,fittings and valves from 20 mm (1/2”)through 225 mm (9”) shall be joinedusing the IR Plus™ infrared fusionmachines. The infrared fusionmachines shall utilize overlap distancemeasurement as a precise means ofdeveloping joining pressure. The joiningequipment shall control the fusionprocess through a integrated softwareprogram which automaticallycompensates for ambient temperaturevariations and limits operatordependency. For ease of installation,all fusion equipment shall permit theuse of remote or in-place fusionwelding of all components up to 63mm (2”) diameter.

Printouts or electronic storage using aPCMCIA card for weld history andfusion parameters shall be made (andretained) for every weld. Printouts areaccessible through a standard parallelport interface or PCMCIA card on theIR Plus™ Fusion machine.

The fusion times to complete an IRPlus™ weld shall be based on ambienttemperature conditions which reducesthe overall welding process by up to50% compared to standard IR buttfusion. Typical fusion times shall be asfollows:

05_ALL 6/7/02, 11:09 AM26

25


Beta (bbbbb) PP Butt and IR

5

(Beta Polypropylene IR/Butt Fusion Piping Specification for the Institutional,Pharmaceutical and Semiconductor Industries cont.)

For polypropylene piping from 250 mm (10”) through 315 mm (12”) shall bejoined by use of either the GF 250 CNC or the GF 315 CNC microprocessorcontrolled and fully automatic hydraulic butt fusion machines. These butt fusionmachines shall have a Silverstone™ coated heater element with built-in tempera-ture indicator. The CNC machines shall also utilize a SUVI 100 CNC controllerunit which monitors and controls all fusion steps and has print-out capabilities.

Typical fusion times for welding polypropylene (SDR 11) on the GF 250 CNC andGF 315 CNC are:

GF 250 CNC/ Size (mm) Inch Fusion Time (sec.)

GF 315 CNC 250 10 2443

280 10/11 2800315 12 2883

IR-225 Plus™ Size (mm) Inch Fusion Time (sec.)

63 2 284 75 2 1/2 361

90 3 424

110 4 523160 6 750200 8 947225 9 1070

7.0 Fusion Training and CertificationPolypropylene piping installation shallonly be performed by factory trainedand certified installers in accordancewith the manufacturer’s writtenprocedures. Each installer shallcomplete the manufacturers Certifica-tion Course including written testexaminations and submittal of fusiontest welds to the manufacturer for weldevaluation. All Beta polypropylenepipe, valves and fittings shall beproperly prepared in accordance withthe manufacturer’s written instructions.Each certified welder shall display atall times a permanent certification cardshowing name, type of fusion machine,certification number and date ofcertification. Installation practices,including support spacing andexpansion considerations, shall be incompliance with the manufacturer’scertification course and writtenrecommendations.

8.0 Production of Custom ComponentsProduction of custom or fabricated Betapolypropylene items are to be doneunder clean and dust free industrialconditions. Fittings, pipe, valves, blockand rod used in this production are tobe of the same Beta polypropylene toensure compatible welding parameters.

All welding and subassembly of customBeta polypropylene products are to bedone by George Fischer certified techni-cians. All welds are to be labeled fortraceability using the George Fischerprinter package that includes labels for theactual welds as well as separate printoutsof the parameters from the weldingequipment. All finished components andassemblies are heat embossed with aserial number for traceability of incomingmaterial, production dates, equipmentused and welding personnel. Final inspec-tion is made prior to packaging by 100%visual inspection of every weld.

05_ALL 6/7/02, 11:09 AM27

26

5.46 ¬ ‡

Beta Polypropylene Socket Fusion PipingSpecification for the Institutional andPharmaceutical Industries

1.0 ScopeThis specification covers requirementsfor the Beta Polypropylene PipingSystem as manufactured by GeorgeFischer and intended for the safeconveyance of pure fluids, corrosivechemicals or foodstuffs as well asvacuum service for the institutional,pharmaceutical and semiconductorindustries. Long term service tempera-tures are not to exceed 176°F (80°C).

2.0 Beta Polypropylene MaterialGeorge Fischer Beta Polypropylene pipe,valves and fittings shall be manufacturedfrom a Group 1, Class 2, b nucleatedhomopolymer material meeting therequirements of ASTM D 4101. *

The polypropylene material shallachieve a minimum tensile strength of4350 psi (300 bar) when tested at73°F (23°C) according to ASTM D 638.George Fischer Beta polypropylenematerial shall comply with guidelinesapproved by the US Food and DrugAdministration (FDA) as specified in theCode of Federal Regulations (CFR), Title21, Section 177.1520 for basicpolypropylene and Section 178.3297“colorants for polymers” for pigmentssuitable for contact with foodstuff,pharmaceutical use and potable water.

3.0 Beta Polypropylene PipeGeorge Fischer Beta Polypropylenepipe shall be SDR 11 (Standard Di-mension Ratio) which defines the wallthickness in respect to the outsidediameter. For this material, SDR 11determines the pressure rating for allpipe sizes through 4" (110 mm) whichis 150 psi (10 bar) when measured at68°F (20°C). All polypropylene pipeshall conform to the requirements ofDIN 8077, and ASTM D 2837 forhydrostatic design basis. All pipe shallbe marked with ink on the exteriorsurface to denote pipe dimension, wallthickness and pressure rating.

4.0 Beta Polypropylene FittingsBeta polypropylene fittings in sizes

through 4" (110 mm) shall be socketfusion type suitable for heat fusion asmanufactured by George Fischer. Thepressure rating through 4" (110 mm) isSDR 11 or 150 psi (10 bar) at 68°F(20°C). All socket fusion fittings shallexhibit an interference fit prior to joiningwith dimensions and tolerances inaccordance with ISO 7279 and DIN16962.

All flanged connections shall have boltpatterns to accommodate either ANSI orISO(DIN) bolt circles. All threadedconnections shall have pipe threads inaccordance with the requirements ofBS2.1-1957.

5.0 Beta Polypropylene ValvesBeta polypropylene ball valves in sizes20 mm (1/2") through 63 mm (2") shallbe socket fusion type George FischerType 346 Ball Valves with PTFE ballseats and either EPDM or FPM seals.All polypropylene ball valves shallhave a pressure rating of 150 psi (10bar) when measured at 68°F (20°C).

Beta polypropylene diaphragm valves insizes 20 mm (1/2”) through 63 mm (2”)shall be socket fusion type GeorgeFischer Type 314/315 DiaphragmValves. All Type 314/315 polypropylenevalves shall have spigot or union endscompatible with socket fusion welding.

Beta polypropylene diaphragm valvesin dimensions 75 mm (2 1/2”) through110 mm (4”) shall be George FischerType 317 flanged diaphragm valves.Flange connections shall have boltpatterns to accommodate ANSI boltpattern for Class 150 rating.

Beta polypropylene diaphragm valvesshall have either EPDM or PTFE(backed with EPDM) diaphragm seals.Diaphragm valves are rated at 150 psi(10 bar) when measured at 68°F(20°C). Pneumatic valve actuators forBeta polypropylene diaphragm valvesshall be supplied by George Fischer toensure proper system operation,

05_ALL 6/7/02, 11:10 AM46

27


Beta (bbbbb) PP Socket

5

integrity and compatibility.

Beta polypropylene butterfly valves indimensions from 75 mm (2 1/2”)through 110 mm (4”) shall be GeorgeFischer Type 367 Butterfly Valves. Allbutterfly valves shall be wafer stylehaving either EPDM or FPM seals andhave bolt patterns to accommodateeither ANSI Class 150 or ISO boltcircles. Electric or pneumatic valveactuators for all Beta PP butterflyvalves shall be supplied by GeorgeFischer to ensure proper systemoperation, integrity and compatibility.

6.0 Fusion EquipmentAll socket type polypropylene pipe andfittings shall be joined in accordancewith ASTM D-2657 with fusion weldingequipment manufactured by GeorgeFischer.

The socket fusion joining equipment shallbe compatible with the pipe and fittingsbeing installed and allow for operatorcontrol of fusion temperature andpressure as well as alignment andpenetration control of the socket depths.Either the George Fischer Bench FusionMachine (“Bielomatic”) or the GeorgeFischer SG 160 Combo Machine shallbe used for socket fusion. Teflon® coatedheater bushings with dimensions andtolerances corresponding to the require-ments of George Fischer polypropylenepipe, valves and fittings shall be used asrequired by the manufacturer’s writteninstructions.

7.0 Fusion Training and CertificationPolypropylene piping installation shallonly be performed by factory trainedand certified installers in accordancewith the manufacturer’s writtenprocedures. Each installer shallcomplete the manufacturersCertification Course including writtentest examinations and submittal offusion test welds to the manufacturerfor weld evaluation. All Beta polypro-pylene pipe, valves and fittings shallbe properly prepared in accordancewith the manufacturer’s writteninstructions. Each certified welder shalldisplay at all times a permanentcertification card showing name, type

of fusion machine, certification numberand date of certification. Installationpractices, including support spacingand expansion considerations, shall bein compliance with the manufacturer’scertification course and writtenrecommendations.

8.0 Production of CustomComponentsProduction of custom or fabricated Betapolypropylene items are to be doneunder clean and dust free industrialconditions. Fittings, pipe, valves, blockand rod used in this production are tobe of the same Beta polypropylene toensure compatible welding parameters.

All welding and sub-assembly of customBeta polypropylene products are to bedone by George Fischer certified techni-cians. All welds are to be labeled fortraceability using the George Fischerprinter package that includes labels forthe actual welds as well as separateprintouts of the parameters from thewelding equipment. All finished compo-nents and assemblies are heat em-bossed with a serial number for trace-ability of incoming material, productiondates, equipment used and weldingpersonnel. Final inspection is made priorto packaging by 100% visual inspectionof every weld.

Beta Polypropylene Socket Fusion Piping Specificationfor the Institutional and Pharmaceutical Industries

05_ALL 6/7/02, 11:10 AM47

28

5.48 ¬ ‡

Beta Polypropylene Socket Fusion PipingSpecification for the Chemical Processing(CPI) and Plating Industries

1.0 ScopeThis specification covers requirements forthe George Fischer Beta PolypropylenePiping System with intended for the safeconveyance of aggressive chemicalsand cooling water for the chemicalprocessing and electroplating industries.Long term service temperatures are notto exceed 200°F (93°C).

2.0 Beta Polypropylene MaterialGeorge Fischer Beta Polypropylene pipe,valves and fittings shall be manufacturedfrom a Group 1, Class 2, b nucleatedhomopolymer material meeting therequirements of ASTM D 4101.

The polypropylene material shallachieve a minimum tensile strength of4350 psi (300 bar) when tested at73°F (23°C) according to ASTM D 638.George Fischer Beta polypropylenematerial shall comply with guidelinesapproved by the US Food and DrugAdministration (FDA) as specified in theCode of Federal Regulations (CFR),Title 21, Section 177.1520 for basicpolypropylene and Section 178.3297“colorants for polymers” for pigmentssuitable for contact with foodstuff,pharmaceutical use and potable water.

3.0 Beta Polypropylene PipeGeorge Fischer Beta Polypropylenepipe shall be SDR 11 (Standard Di-mension Ratio) which defines the wallthickness in respect to the outsidediameter. For this material, SDR 11determines the pressure rating for allpipe sizes through 4" (110 mm) whichis 150 psi (10 bar) when measured at68°F (20°C). All polypropylene pipeshall conform to the requirements ofDIN 8077, and ASTM D 2837 forhydrostatic design basis. All pipe shallbe marked with ink on the exteriorsurface to denote pipe dimension, wallthickness and pressure rating.

4.0 Beta Polypropylene FittingsBeta polypropylene fittings in sizesthrough 4" (110 mm) shall be socketfusion type suitable for heat fusion asmanufactured by George Fischer. The

pressure rating through 4" (110 mm) isSDR 11 or 150 psi (10 bar) at 68°F(20°C). All socket fusion fittings shallexhibit an interference fit prior to joiningwith dimensions and tolerances inaccordance with ISO 7279 and DIN16962.

All flanged connections shall have boltpatterns to accommodate either ANSI orISO(DIN) bolt circles. All threadedconnections shall have pipe threads inaccordance with the requirements ofBS2.1-1957.

5.0 Beta Polypropylene ValvesBeta polypropylene ball valves in sizes20 mm (1/2") through 63 mm (2") shallbe socket fusion type George FischerType 346 Ball Valves with PTFE ballseats and either EPDM or FPM seals.All polypropylene ball valves shallhave a pressure rating of 150 psi (10bar) when measured at 68°F (20°C).

Beta polypropylene diaphragm valves insizes 20 mm (1/2”) through 63 mm (2”)shall be socket fusion type GeorgeFischer Type 314/315 Diaphragm Valves.All Type 314/315 polypropylene valvesshall have spigot or union endscompatible with socket fusion welding.

Beta polypropylene diaphragm valvesin dimensions 75 mm (2 1/2”) through110 mm (4”) shall be George FischerType 317 flanged diaphragm valves.Flange connections shall have boltpatterns to accommodate ANSI boltpattern for Class 150 rating.

Beta polypropylene diaphragm valvesshall have either EPDM or PTFE(backed with EPDM) diaphragm seals.Diaphragm valves are rated at 150 psi(10 bar) when measured at 68°F(20°C). Pneumatic valve actuators forBeta polypropylene diaphragm valvesshall be supplied by George Fischer toensure proper system operation,integrity and compatibility.

05_ALL 6/7/02, 11:10 AM48

29


Beta (bbbbb) PP Socket

5

Beta Polypropylene Socket Fusion Piping Specificationfor the Chemical Processing (CPI) and Plating Industries

Beta polypropylene butterfly valves indimensions from 75 mm (2 1/2”)through 110 mm (4”) shall be GeorgeFischer Type 367 Butterfly Valves. Allbutterfly valves shall be wafer stylehaving either EPDM or FPM seals andhave bolt patterns to accommodateeither ANSI Class 150 or ISO boltcircles. Electric or pneumatic valveactuators for all Beta PP butterflyvalves shall be supplied by GeorgeFischer to ensure proper systemoperation, integrity and compatibility.

6.0 Fusion EquipmentAll socket type polypropylene pipe andfittings shall be joined in accordancewith ASTM D-2657 with fusion weldingequipment manufactured by GeorgeFischer.

The socket fusion joining equipment shallbe compatible with the pipe and fittingsbeing installed and allow for operatorcontrol of fusion temperature andpressure as well as alignment andpenetration control of the socket depths.Either the George Fischer Bench FusionMachine (“Bielomatic”) or the GeorgeFischer SG 160 Combo Machine shallbe used for socket fusion. Teflon® coatedheater bushings with dimensions andtolerances corresponding to the require-ments of George Fischer polypropylenepipe, valves and fittings shall be used asrequired by the manufacturer’s writteninstructions.

7.0 Fusion Training and CertificationPolypropylene piping installation shallonly be performed by factory trainedand certified installers in accordancewith the manufacturer’s writtenprocedures. Each installer shallcomplete the manufacturersCertification Course including writtentest examinations and submittal offusion test welds to the manufacturerfor weld evaluation. All Beta polypro-pylene pipe, valves and fittings shallbe properly prepared in accordancewith the manufacturer’s writteninstructions. Each certified welder shalldisplay at all times a permanentcertification card showing name, typeof fusion machine, certification numberand date of certification. Installation

practices, including support spacingand expansion considerations, shall bein compliance with the manufacturer’scertification course and writtenrecommendations.

8.0 Production of CustomComponentsProduction of custom or fabricated Betapolypropylene items are to be doneunder clean and dust free industrialconditions. Fittings, pipe, valves, blockand rod used in this production are tobe of the same Beta polypropylene toensure compatible welding parameters.

All welding and sub-assembly of customBeta polypropylene products are to bedone by George Fischer certifiedtechnicians. All welds are to be labeledfor traceability using the George Fischerprinter package that includes labels forthe actual welds as well as separateprintouts of the parameters from thewelding equipment. All finished compo-nents and assemblies are heat em-bossed with a serial number for trace-ability of incoming material, productiondates, equipment used and weldingpersonnel. Final inspection is made priorto packaging by 100% visual inspectionof every weld.

05_ALL 6/7/02, 11:10 AM49

30

5.64 ¬ ‡

Bench Fusion Machine

For socket fusion joining of pipesand fittings in polypropylene insizes 20 – 110 mm.

SG 250 Combo Fusion Machine

Combination machine for socket fusionjoining of pipes and fittings in polypropy-lene in sizes 40 – 110 mm and buttfusion joining in sizes 63 – 250 mm.

SG 160 Combo Fusion

Combination machine for socket fusionjoining of pipes and fittings in SYGEF-PVDF in sizes 20 – 110 mm and buttfusion joining in sizes 32 – 160 mm.

For a complete guide toproper installation techniques,the George Fischer factorysponsored installer certificationprogram is recommended. Itteaches a basic understandingof plastics and fusion technol-ogy. For more information,contact your George Fischerrepresentative.

Equipment for Socket and Butt Fusion Joining

Equipment is for sale orrent (also used equip-ment when available).See "Equipment forPlastic Fusion Joining"section for more informa-tion.

For socket joining of pipes and fittings insizes 20 – 110 mm.

SG 110 Socket Fusion

05_ALL 6/7/02, 11:11 AM64

31

Section 1

PROGEF® Standard PPPiping System

Serviced by GF Tustin

32

PipePipe, PN 10, Standard PP

d[mm]

PSI Part No. e[mm]

16 10 167 480 710 * 1.820 10 167 480 711 * 1.925 10 167 480 712 * 2.332 10 167 480 713 * 2.940 10 167 480 714 * 3.750 10 167 480 715 * 4.663 10 167 480 716 * 5.875 10 167 480 717 * 6.890 10 167 480 718 * 8.2

110 10 167 480 719 * 10.0160 10 167 480 722 * 14.6200 10 167 481 724 * 18.2225 10 167 481 725 * 20.5250 10 167 481 726 * 22.7315 10 167 481 728 * 28.6355 10 167 481 729 * 32.2400 10 167 481 730 * 36.3450 10 167 480 731 * 40.9500 10 167 480 732 * 45.4

PROGEF® Standard Polypropylene

33

IR Plus®/Butt Fusion Fittings90° Elbow Short Radius, PN 10Standard PP

d[mm]

FM Part No. L[mm]

L1[mm]

e[mm]

20 IR 727 108 506 38 25 1,925 IR 727 108 507 42 26 2,332 IR 727 108 508 46 27 2,940 IR 727 108 509 51 22 3,750 IR 727 108 510 58 23 4,663 IR 727 108 511 66 21 5,8

90° Elbow Sweep Radius, PN 10Standard PP

d[mm]

FM Part No. L[mm]

L1[mm]

R[mm]

e[mm]

75 IR 727 018 612 100 20 90 6.890 IR 727 018 613 100 20 90 8.2

110 IR 727 018 614 141 25 130 10.0160 IR 727 018 492 175 15 160 14.6200 IR 727 018 494 215 15 200 18.2225 IR 727 018 495 262 20 225 20.5250 -- 727 018 521 * 256 48 232 22.7315 -- 727 018 523 * 321 48 297 28.6355 -- 727 018 574 * 380 15 355 32.2400 -- 727 018 575 * 435 25 400 36.3

45° Elbow, PN 10, Standard PP

d[mm]

FM Part No. L[mm]

L1[mm]

e[mm]

20 IR 727 158 506 32 24 1,925 IR 727 158 507 34 25 2,332 IR 727 158 508 36 25 2,940 IR 727 158 509 39 25 3,750 IR 727 158 510 42 26 4,663 IR 727 158 511 47 29 5,875 IR 727 158 512 49 29 6,890 IR 727 158 513 57 34 8,2

110 IR 727 158 514 70 43 10,0160 IR 727 158 517 100 60 14,6200 IR 727 158 519 124 75 18,2225 IR 727 158 520 140 85 20,5250 727 158 521 * 225 133 22,7315 727 158 523 * 255 154 28,6


34

Tee, PN 10, Standard PP

d[mm]

FM Part No. L[mm]

L1[mm]

e[mm]


110 IR 727 208 514 110 20 10,0160 IR 727 208 517 160 28 14,6200 IR 727 208 519 200 35 18,2225 IR 727 208 520 220 35 20,5250 -- 727 208 571 * 276 92 22,7315 -- 727 208 573 * 353 118 28,6355 -- 727 208 574 * 345 103 32,2400 -- 727 208 575 * 360 105 36,3

Molded Reducing Tee, PN 10, Standard PP

d[mm]

d1[mm]

FM Part No. L[mm]

L1[mm]

L2[mm]

L3[mm]

e[mm]

e1[mm]

63 32 IR 727 208 351 ^ 65 70 25 25 5,8 2,963 50 IR 727 208 352 ^ 65 70 25 25 5,8 4,675 32 IR 727 208 353 ^ 70 75 25 25 6,8 2,975 50 IR 727 208 354 ^ 70 75 25 25 6,8 4,675 63 IR 727 208 355 ^ 70 75 25 25 6,8 5,890 50 IR 727 208 357 ^ 80 85 25 25 8,2 4,690 63 IR 727 208 358 ^ 80 85 25 25 8,2 5,890 75 IR 727 208 359 ^ 80 85 25 25 8,2 6,8

110 32 IR 727 208 360 ^ 90 95 30 25 10 2,9110 50 IR 727 208 361 ^ 90 95 30 25 10,0 4,6110 63 IR 727 208 362 ^ 90 95 30 25 10,0 5,8110 75 IR 727 208 363 ^ 90 95 30 25 10,0 6,8110 90 IR 727 208 364 ^ 90 95 30 25 10,0 8,2160 63 IR 727 208 371 ^ 142 135 50 30 14,6 5,8160 75 IR 727 208 372 ^ 142 135 50 30 14,6 6,8160 90 IR 727 208 373 ^ 142 135 50 30 14,6 8,2160 110 IR 727 208 374 ^ 142 135 50 30 14,6 10,0225 90 IR 727 208 388 ^ 155 165 40 30 20,5 8,2225 110 IR 727 208 389 ^ 155 165 40 30 20,5 10,0225 160 IR 727 208 391 ^ 155 165 40 30 20,5 14,6


35

Fabricated Reducing Tee (25-110mm), PN 10, Standard PP

d[mm]

d1[mm]

PSI Part No. e[mm]

e1[mm]

L[mm]

L1[mm]

25 20 10 727 992 450 * 2.3 1.9 42 8732 20 10 727 992 451 * 3.0 1.9 46 9132 25 10 727 992 452 * 3.0 2.3 46 9140 20 10 727 992 453 * 3.7 1.9 51 9840 25 10 727 992 454 * 3.7 2.3 51 9940 32 10 727 992 455 * 3.7 3.0 51 9950 20 10 727 992 456 * 4.6 1.9 58 10550 25 10 727 992 457 * 4.6 2.3 58 10650 32 10 727 992 458 * 4.6 3.0 58 10650 40 10 727 992 459 * 4.6 3.7 58 10863 20 10 727 992 460 * 5.8 1.9 66 11363 25 10 727 992 461 * 5.8 2.3 66 11363 32 10 727 992 462 * 5.8 3.0 66 11363 40 10 727 992 463 * 5.8 3.7 66 11563 50 10 727 992 464 * 5.8 4.6 66 11575 20 10 727 992 465 * 6.9 1.9 75 12875 25 10 727 992 466 * 6.9 2.3 75 12975 32 10 727 992 467 * 6.9 3.0 75 13075 40 10 727 992 468 * 6.9 3.7 75 13175 50 10 727 992 469 * 6.9 4.6 75 13275 63 10 727 992 470 * 6.9 5.8 75 13590 20 10 727 992 471 * 8.2 1.9 90 14890 25 10 727 992 472 * 8.2 2.3 90 14990 32 10 727 992 473 * 8.2 3.0 90 15090 40 10 727 992 474 * 8.2 3.7 90 15190 50 10 727 992 475 * 8.2 4.6 90 15290 63 10 727 992 476 * 8.2 5.8 90 15590 75 10 727 992 477 * 8.2 6.9 90 149

110 20 10 727 992 478 * 10.0 1.9 110 178110 25 10 727 992 479 * 10.0 2.3 110 179110 32 10 727 992 480 * 10.0 3.0 110 180110 40 10 727 992 481 * 10.0 3.7 110 181110 50 10 727 992 482 * 10.0 4.6 110 182110 63 10 727 992 483 * 10.0 5.8 110 185110 75 10 727 992 484 * 10.0 6.9 110 179110 90 10 727 992 485 * 10.0 8.2 110 179


36

Fabricated Reducting Tee (160-315mm), PN 10, StandardPP

d[mm]

d1[mm]

PSI Part No. e[mm]

e1[mm]

L[mm]

L1[mm]

160 63 10 727 992 486 * 14.6 5.8 160 250160 75 10 727 992 487 * 14.6 6.9 160 244160 90 10 727 992 488 * 14.6 8.2 160 244160 110 10 727 992 489 * 14.6 10.0 160 243200 63 10 727 992 490 * 18.2 5.8 200 310200 75 10 727 992 491 * 18.2 6.9 200 304200 90 10 727 992 492 * 18.2 8.2 200 304200 110 10 727 992 493 * 18.2 10.0 200 303200 160 10 727 992 494 * 18.2 14.6 200 311225 63 10 727 992 495 * 20.5 5.8 220 340225 75 10 727 992 496 * 20.5 6.9 220 334225 90 10 727 992 497 * 20.5 8.2 220 334225 110 10 727 992 498 * 20.5 10.0 220 333225 160 10 727 992 499 * 20.5 14.6 220 341225 200 10 727 992 500 * 20.5 18.2 220 339250 63 10 727 992 501 * 22.8 5.8 276 387250 75 10 727 992 502 * 22.8 6.9 276 383250 90 10 727 992 503 * 22.8 8.2 276 384250 110 10 727 992 504 * 22.8 10.0 276 386250 160 10 727 992 505 * 22.8 14.6 276 386250 200 10 727 992 506 * 22.8 18.2 276 386250 225 10 727 992 507 * 22.8 20.5 276 386315 63 10 727 992 508 * 28.7 5.8 353 499315 75 10 727 992 509 * 28.7 6.9 353 495315 90 10 727 992 510 * 28.7 8.2 353 496315 110 10 727 992 511 * 28.7 10.0 353 493315 160 10 727 992 512 * 28.7 14.6 353 493315 200 10 727 992 513 * 28.7 18.2 353 496315 225 10 727 992 514 * 28.7 20.5 353 498315 250 10 727 992 515 * 28.7 22.8 353 502


37

Analytical Threaded Sensor, PN 10, Standard PP

d[mm]

FNPT[inch]

PSI Part No. e[mm]

L[mm]

L1[mm]

L2[mm]

50 1∕4 10 727 991 840 * 4.6 132 58 7450 1∕2 10 727 991 841 * 4.6 132 58 7450 3∕4 10 727 991 842 * 4.6 132 58 7450 1 10 727 991 843 * 4.6 132 58 7463 1∕4 10 727 991 844 * 5.8 146 66 8063 1∕2 10 727 991 845 * 5.8 146 66 8063 3∕4 10 727 991 846 * 5.8 146 66 8063 1 10 727 991 847 * 5.8 146 66 8075 1∕4 10 727 991 848 * 6.9 170 75 9575 1∕2 10 727 991 849 * 6.9 170 75 9575 3∕4 10 727 991 850 * 6.9 170 75 9575 1 10 727 991 851 * 6.9 170 75 9590 1∕4 10 727 991 852 * 8.2 200 90 11090 1∕2 10 727 991 853 * 8.2 200 90 11090 3∕4 10 727 991 854 * 8.2 200 90 11090 1 10 727 991 855 * 8.2 200 90 110

110 1∕4 10 727 991 856 * 10.0 238 110 128110 1∕2 10 727 991 857 * 10.0 238 110 128110 3∕4 10 727 991 858 * 10.0 238 110 128110 1 10 727 991 859 * 10.0 238 110 128


38

Reducer, PN 10, Standard PP

d[mm]

d1[mm]

FM Part No. L[mm]

L1[mm]

L2[mm]

e[mm]

e1[mm]

25 20 IR 727 908 537 50 20 20 2,3 1,932 20 IR 727 908 542 50 20 20 2,9 1,932 25 IR 727 908 541 50 20 20 2,9 2,340 20 IR 727 908 548 58 20 23 3,7 1,940 25 IR 727 908 547 55 20 20 3,7 2,340 32 IR 727 908 546 55 20 20 3,7 2,950 25 IR 727 908 554 60 20 20 4,6 2,350 32 IR 727 908 553 60 20 20 4,6 2,950 40 IR 727 908 552 60 20 20 4,6 3,763 32 IR 727 908 560 65 20 20 5,8 2,963 40 IR 727 908 559 65 20 20 5,8 3,763 50 IR 727 908 558 65 20 20 5,8 4,675 40 IR 727 908 566 ^ 68 20 20 6,8 3,775 50 IR 727 908 565 ^ 65 20 20 6,8 4,675 63 IR 727 908 564 ^ 65 20 20 6,8 5,890 63 IR 727 908 571 75 22 19 8,2 5,890 75 IR 727 908 570 ^ 75 22 19 8,2 6,8

110 75 IR 727 908 577 ^ 90 28 18 10,0 6,8110 90 IR 727 908 576 90 28 30 10,0 8,2160 110 IR 727 908 590 120 39 27 14,6 10,0200 160 IR 727 908 592 145 50 40 18,2 14,6225 110 IR 727 908 595 160 55 35 20,5 10,0225 160 IR 727 908 596 160 55 40 20,5 14,6225 200 IR 727 908 597 160 55 50 20,5 18,2250 160 -- 727 908 990 * 194 60 55 22,7 14,6250 225 -- 727 908 987 * 182 60 55 22,7 20,5315 225 -- 727 908 997 * 130 30 20 28,6 20,5315 250 -- 727 908 996 * 100 30 20 28,6 22,7355 250 -- 727 908 963 * 245 90 60 32,3 22,7355 315 -- 727 908 961 * 245 90 80 32,2 28,6400 315 -- 727 908 966 * 260 95 80 36,3 28,6400 355 -- 727 908 965 * 260 95 90 36,3 32,2450 315 -- 727 908 948 230 60 80 40,9 28,6450 355 -- 727 908 950 230 60 90 40,9 32,2450 400 -- 727 908 951 230 60 95 40,9 36,3500 315 -- 727 908 953 230 60 80 45,4 28,6500 355 -- 727 908 954 230 60 90 45,4 32,2500 400 -- 727 908 956 230 60 95 45,4 36,3500 450 -- 727 908 964 230 60 60 45,4 40,9


39

Concentric Flush Style Reducer(40-110mm), PN 10, Standard PP

d1[mm]

d2[mm]

PSI Part No. e1[mm]

e2[mm]

L[mm]

L1[mm]

L2[mm]

40 20 10 727 909 604 * 3.7 1.9 52 24 2540 25 10 727 909 605 * 3.7 2.3 53 23 2640 32 10 727 909 606 * 3.7 3.0 53 22 2650 20 10 727 909 607 * 4.6 1.9 52 24 2550 25 10 727 909 608 * 4.6 2.3 53 23 2650 32 10 727 909 609 * 4.6 3.0 53 22 2650 40 10 727 909 610 * 4.6 3.7 55 21 2863 20 10 727 909 611 * 5.8 1.9 52 24 2563 25 10 727 909 612 * 5.8 2.3 52 23 2663 32 10 727 909 613 * 5.8 3.0 52 22 2663 40 10 727 909 614 * 5.8 3.7 54 20 2863 50 10 727 909 615 * 5.8 4.6 54 19 2875 20 10 727 909 616 * 6.9 1.9 58 27 2575 25 10 727 909 617 * 6.9 2.3 59 27 2675 32 10 727 909 618 * 6.9 3.0 60 27 2675 40 10 727 909 619 * 6.9 3.7 61 27 2875 50 10 727 909 620 * 6.9 4.6 62 27 2875 63 10 727 909 621 * 6.9 5.8 65 28 2890 20 10 727 909 622 * 8.2 1.9 63 32 2590 25 10 727 909 623 * 8.2 2.3 64 32 2690 32 10 727 909 624 * 8.2 3.0 65 32 2690 40 10 727 909 625 * 8.2 3.7 66 32 2890 50 10 727 909 626 * 8.2 4.6 67 32 2890 63 10 727 909 627 * 8.2 5.8 70 33 2890 75 10 727 909 628 * 8.2 6.9 64 31 23

110 20 10 727 909 629 * 10.0 1.9 73 42 25110 25 10 727 909 630 * 10.0 2.3 74 42 26110 32 10 727 909 631 * 10.0 3.0 75 42 26110 40 10 727 909 632 * 10.0 3.7 76 42 28110 50 10 727 909 633 * 10.0 4.6 77 42 28110 63 10 727 909 634 * 10.0 5.8 80 43 28110 75 10 727 909 635 * 10.0 6.9 74 41 23110 90 10 727 909 636 * 10.0 8.2 74 39 23


40

Concentric Flush Style Reducer(160-315mm), PN 10, Standard PP

d1[mm]

d2[mm]

PSI Part No. e1[mm]

e2[mm]

L[mm]

L1[mm]

L2[mm]

160 63 10 727 909 656 * 14.6 5.8 95 58 28160 75 10 727 909 657 * 14.6 6.9 89 56 23160 90 10 727 909 658 * 14.6 8.2 89 54 23160 110 10 727 909 659 * 14.6 10.0 88 50 23200 63 10 727 909 662 * 18.2 5.8 115 78 28200 75 10 727 909 663 * 18.2 6.9 109 76 23200 90 10 727 909 664 * 18.2 8.2 109 74 23200 110 10 727 909 665 * 18.2 10.0 108 70 23200 160 10 727 909 668 * 18.2 14.6 116 61 33225 63 10 727 909 669 * 20.5 5.8 125 88 28225 75 10 727 909 670 * 20.5 6.9 119 86 23225 90 10 727 909 671 * 20.5 8.2 119 84 23225 110 10 727 909 672 * 20.5 10.0 118 80 23225 160 10 727 909 675 * 20.5 14.6 126 71 33225 200 10 727 909 676 * 20.5 18.2 124 64 33250 63 10 727 909 677 * 22.8 5.8 119 85 28250 75 10 727 909 678 * 22.8 6.9 115 80 23250 90 10 727 909 679 * 22.8 8.2 116 80 23250 110 10 727 909 680 * 22.8 10.0 118 80 28250 160 10 727 909 683 * 22.8 14.6 118 70 38250 200 10 727 909 684 * 22.8 18.2 118 67 38250 225 10 727 909 685 * 22.8 20.5 118 64 38315 63 10 727 909 696 * 28.7 5.8 154 100 28315 75 10 727 909 697 * 28.7 6.9 150 100 23315 90 10 727 909 698 * 28.7 8.2 151 100 23315 110 10 727 909 699 * 28.7 10.0 148 100 23315 160 10 727 909 702 * 28.7 14.6 148 100 23315 200 10 727 909 703 * 28.7 18.2 151 100 33315 225 10 727 909 704 * 28.7 20.5 153 99 33315 250 10 727 909 705 * 28.7 22.8 157 86 48


41

Eccentric Flush Style Reducer(40-110mm), PN 10, Standard PP

d1[mm]

d2[mm]

PSI Part No. e1[mm]

e2[mm]

L[mm]

L1[mm]

L2[mm]

40 20 10 727909604E * 3.7 1.9 52 24 2540 25 10 727909605E * 3.7 2.3 53 23 2640 32 10 727909606E * 3.7 3.0 53 22 2650 20 10 727909607E * 4.6 1.9 52 24 2550 25 10 727909608E * 4.6 2.3 53 23 2650 32 10 727909609E * 4.6 3.0 53 22 2650 40 10 727909610E * 4.6 3.7 55 21 2863 20 10 727909611E * 5.8 1.9 52 24 2563 25 10 727909612E * 5.8 2.3 52 23 2663 32 10 727909613E * 5.8 3.0 52 22 2663 40 10 727909614E * 5.8 3.7 54 20 2863 50 10 727909615E * 5.8 4.6 54 19 2875 20 10 727909616E * 6.9 1.9 58 27 2575 25 10 727909617E * 6.9 2.3 59 27 2675 32 10 727909618E * 6.9 3.0 60 27 2675 40 10 727909619E * 6.9 3.7 61 27 2875 50 10 727909620E * 6.9 4.6 62 27 2875 63 10 727909621E * 6.9 5.8 65 28 2890 20 10 727909622E * 8.2 1.9 63 32 2590 25 10 727909623E * 8.2 2.3 64 32 2690 32 10 727909624E * 8.2 3.0 65 32 2690 40 10 727909625E * 8.2 3.7 66 32 2890 50 10 727909626E * 8.2 4.6 67 32 2890 63 10 727909627E * 8.2 5.8 70 33 2890 75 10 727909628E * 8.2 6.9 64 31 23

110 20 10 727909629E * 10.0 1.9 73 42 25110 25 10 727909630E * 10.0 2.3 74 42 26110 32 10 727909631E * 10.0 3.0 75 42 26110 40 10 727909632E * 10.0 3.7 76 42 28110 50 10 727909633E * 10.0 4.6 77 42 28110 63 10 727909634E * 10.0 5.8 80 43 28110 75 10 727909635E * 10.0 6.9 74 41 23110 90 10 727909636E * 10.0 8.2 74 39 23


42

Eccentric Flush Style Reducer(160-315mm), PN 10, Standard PP

d1[mm]

d2[mm]

PSI Part No. e1[mm]

e2[mm]

L[mm]

L1[mm]

L2[mm]

160 63 10 727909656E * 14.6 5.8 95 58 28160 75 10 727909657E * 14.6 6.9 89 56 23160 90 10 727909658E * 14.6 8.2 89 54 23160 110 10 727909659E * 14.6 10.0 88 50 23200 63 10 727909662E * 18.2 5.8 115 78 28200 75 10 727909663E * 18.2 6.9 109 76 23200 90 10 727909664E * 18.2 8.2 109 74 23200 110 10 727909665E * 18.2 10.0 108 70 23200 160 10 727909668E * 18.2 14.6 116 61 33225 63 10 727909669E * 20.5 5.8 125 88 28225 75 10 727909670E * 20.5 6.9 119 86 23225 90 10 727909671E * 20.5 8.2 119 84 23225 110 10 727909672E * 20.5 10.0 118 80 23225 160 10 727909675E * 20.5 14.6 126 71 33225 200 10 727909676E * 20.5 18.2 124 64 33250 63 10 727909677E * 22.8 5.8 119 85 28250 75 10 727909678E * 22.8 6.9 115 80 23250 90 10 727909679E * 22.8 8.2 116 80 23250 110 10 727909680E * 22.8 10.0 118 80 28250 160 10 727909683E * 22.8 14.6 118 70 38250 200 10 727909684E * 22.8 18.2 118 67 38250 225 10 727909685E * 22.8 20.5 118 64 38315 63 10 727909696E * 28.7 5.8 154 100 28315 75 10 727909697E * 28.7 6.9 150 100 23315 90 10 727909698E * 28.7 8.2 151 100 23315 110 10 727909699E * 28.7 10.0 148 100 23315 160 10 727909702E * 28.7 14.6 148 100 23315 200 10 727909703E * 28.7 18.2 151 100 33315 225 10 727909704E * 28.7 20.5 153 99 33315 250 10 727909705E * 28.7 22.8 157 86 48

Restraint Fitting, PN 10, Standard PP

d[mm]

PSI Part No.

20 10 727 918 656 *25 10 727 918 657 *32 10 727 918 658 *50 10 727 918 660 *63 10 727 918 661 *90 10 727 918 663 *

110 10 727 918 664 *


43

Union, PN 10, Standard PP

d[mm]

PSI FM EPDMPart No.

FPMPart No.

20 10 IR 727 518 506 727 528 50625 10 IR 727 518 507 727 528 50732 10 IR 727 518 508 727 528 50840 10 IR 727 518 509 727 528 50950 10 IR 727 518 510 727 528 51063 10 IR 727 518 511 727 528 51175 10 IR 727 518 512 * 727 528 512 *90 10 IR 727 518 513 * 727 528 513 *

110 10 IR 727 518 514 * 727 528 514 *

d[mm]

D[mm]

G (R/Rp BS Thread)[inch]

L[mm]

L1[mm]

L2[mm]

e[mm]

20 48 1 107 54.0 53.0 1,925 58 1 1/4 113 57.0 56.0 2,332 65 1 1/2 119 60.0 59.0 2,940 79 2 126 63.0 63.0 3,750 91 2 1/4 131 65.5 65.5 4,663 111 2 3/4 137 69.0 68.0 5,875 135 S107,5x3,6 131 66.0 65.5 6,890 135 S107,5x3,6 131 65.5 65.5 8,2

110 158 S127,5x3,6 131 65.5 65.5 10,0

Union Blankoff, Non-PressureStandard PP

d[mm]

Part No. A[mm]

D[mm]

20 727 991 881 ^ 30 625 727 991 882 ^ 38 632 727 991 883 ^ 45 640 727 991 884 ^ 56 650 727 991 885 ^ 63 663 727 991 886 ^ 78 6

Instrument Installation Fitting Type 318PN 10, Standard PP

d[mm]

PSI FM EPDMPart No.

FPMPart No.

20 10 IR 727 318 006 727 318 03625 10 IR 727 318 007 727 318 03732 10 IR 727 318 008 727 318 03840 10 IR 727 318 009 727 318 03950 10 IR 727 318 010 727 318 04063 10 IR 727 318 011 727 318 041

d[mm]

D[mm]

z[mm]

L[mm]

L1[mm]

L2[mm]

H[mm]

e[mm]

Sensor Type

20 48 112 224 90 52 76 1.9 flow X0, pH XX25 58 121 242 100 53 78 2.3 flow X0, pH XX32 65 128 256 110 55 81 2.9 flow X0, pH XX40 79 136 272 110 60 85 3.7 flow X0, pH XX50 91 147 294 120 66 89 4.6 flow X0, pH XX63 105 158 316 130 70 95 5.8 flow X0, pH XX


44

Instrument Installation Fitting, PN 10, Standard PP

d[mm]

PSI Part No. e[mm]

L[mm]

D[mm]

H[mm]

L1[mm]

20 10 727 918 606 * 1.9 140 71 58 4025 10 727 918 607 * 2.3 140 75 63 4032 10 727 918 608 * 3.0 140 81 70 4040 10 727 918 609 * 3.7 140 88 78 4050 10 727 918 610 * 4.6 140 97 88 40

Instrument Installation Fitting, PN 10, Standard PP

d[mm]

PSI Part No. e[mm]

L[mm]

D[mm]

H[mm]

L1[mm]

63 10 727 918 611 * 5.8 140 109 101 4075 10 727 918 612 * 6.9 140 120 113 4090 10 727 918 613 * 8.2 140 134 128 40

110 10 727 918 614 * 10.0 140 153 148 40160 10 727 918 567 * 14.6 140 191 187 40200 10 727 918 569 * 18.2 140 223 220 40225 10 727 918 570 * 20.5 140 243 240 40

1/2" MNPT Low Profile Adapter, PN 10, Standard PP

d[mm]

PSI Part No. e[mm]

L[mm]

D[mm]

H1[mm]

H2[mm]

L1[mm]

20 10 727 918 626 * 1.9 140 71 28 29 4025 10 727 918 627 * 2.3 140 75 31 32 4032 10 727 918 628 * 3.0 140 81 34 35 4040 10 727 918 629 * 3.7 140 88 38 39 4050 10 727 918 630 * 4.6 140 97 43 44 4063 10 727 918 631 * 5.8 140 109 50 51 4075 10 727 918 632 * 6.9 140 120 56 57 4090 10 727 918 633 * 8.2 140 134 63 64 40

110 10 727 918 634 * 10.0 140 153 73 74 40

3/4" (3A) Sanitary Adapter, PN 10, Standard PP

d[mm]

PSI Part No. e[mm]

L[mm]

D[mm]

H1[mm]

H2[mm]

L1[mm]

20 10 727 918 646 * 1.9 140 71 28 29 4025 10 727 918 647 * 2.3 140 75 31 32 4032 10 727 918 648 * 3.0 140 81 34 35 4040 10 727 918 649 * 3.7 140 88 38 39 4050 10 727 918 650 * 4.6 140 97 43 44 4063 10 727 918 651 * 5.8 140 109 50 51 4075 10 727 918 652 * 6.9 140 120 56 57 4090 10 727 918 653 * 8.2 140 134 63 64 40

110 10 727 918 654 * 10.0 140 153 73 74 40


45

Blind Flange, PN 10, Standard PP

d[mm]

ANSI[inch]

Part No. A[mm]

B[mm]

C[mm]

D[mm]

E[mm]

F[mm]

G[mm]

H[mm]

Rad I[mm]

Rad J[mm]

20 1∕2 727 991 362 26 44 28 22 16 7 14 1.0 0.425 3∕4 727 991 363 32 54 36 29 20 9 16 1.5 0.432 1 727 991 364 40 63 43 36 26 10 17 1.5 0.440 1 1∕4 727 991 365 49 73 54 47 33 11 19 2.0 0.450 1 1∕2 727 991 366 60 79 64 56 41 12 20 2.0 0.463 2 727 991 367 75 99 83 75 69 51 14 24 2.5 0.475 2 1∕2 727 991 368 89 119 99 91 83 61 16 26 2.5 0.490 3 727 991 369 105 133 115 106 97 74 17 27 3.0 0.4

110 4 727 991 370 125 158 138 128 118 90 18 28 3.0 0.5160 6 727 991 372 175 200 191 181 171 131 25 38 4.0 1.0

200/225 8∕9 727 991 373 232 268 250 240 230 164 32 48 4.0 1.0

Standard Flange Adaptor, ANSI Serrated, PN 10, StandardPP

d[mm]

FM Part No. e[mm]

d1[mm]

d2[mm]

d3[mm]

d4[mm]

L[mm]

L1[mm]

L2[mm]

20 IR 727 798 706 1.9 26 45 16 50 29 725 IR 727 798 757 2.3 33 54 20 85 41 932 IR 727 798 758 3.0 40 63 26 85 44 1040 IR 727 798 759 3.7 50 73 32 85 49 1150 IR 727 798 760 4.6 61 82 40 85 55 1263 IR 727 798 711 5.8 75 102 51 68 38 1475 IR 727 798 712 6.9 89 122 66 61 80 43 1690 IR 727 798 763 8.2 105 133 78 73 140 85 17

110 IR 727 798 714 10.0 125 158 100 90 80 40 18160 IR 727 798 717 14.6 175 212 151 131 92 45 25200 IR 727 798 719 18.2 232 268 203 163 100 30 32225 IR 727 798 720 20.5 235 268 210 184 100 35 32250 727 798 721 * 22.7 285 320 250 204 100 25 35315 727 798 723 * 28.6 335 370 300 257 100 35 35355 727 798 724 * 32.2 373 430 340 290 180 40 40400 727 798 725 * 36.3 427 482 385 327 187 46 46450 727 798 726 * 40.9 514 585 400 368 141 64 60500 727 798 727 * 45.4 530 587 440 409 138 62 61

Special Flange Adapter for Butterfly Valves, ANSIserrated, PN 10

d[mm]

Part No. e[mm]

d1[mm]

d2[mm]

d3[mm]

d4[mm]

L[mm]

L1[mm]

L2[mm]

250 727 798 821 22,7 285 320 254 204 100 25 35315 727 798 823 28,6 335 370 309 257 100 25 35355 727 798 824 32.2 373 430 346 291 153 40 80400 727 798 825 36.3 427 482 404 328 176 55 87

Wafer (Pre-Drilled) with 1/2"FNPT, PN 10, Standard PP

d[mm]

PSI Part No. L[mm]

L1[mm]

D[mm]

D1[mm]

50 10 727 992 260 * 71 35 40 8263 10 727 992 261 * 94 47 51 10275 10 727 992 262 * 115 57 61 12190 10 727 992 263 * 127 63 73 133

110 10 727 992 264 * 153 76 90 158160 10 727 992 265 * 208 104 130 212

table continued next page


46

d[mm]

PSI Part No. L[mm]

L1[mm]

D[mm]

D1[mm]

200 10 727 992 266 * 265 132 163 268225 10 727 992 267 * 265 132 184 268250 10 727 992 268 * 317 158 204 320315 10 727 992 269 * 368 184 257 370

Male Adapter, PN 10, Standard PP

d[mm]

NPT[inch]

PSI FM Part No. L[mm]

L1[mm]

s[mm]

e[mm]

20 1∕2 10 IR 727 914 656 51 23 32 1,925 3∕4 10 IR 727 914 657 52 23 36 2,332 1 10 IR 727 914 658 55 23 46 2,940 1 1∕4 10 IR 727 914 659 58 24 55 3,750 1 1∕2 10 IR 727 914 660 60 23 65 4,663 2 10 IR 727 914 661 67 26 80 5,8

Female Adapter, PN 10, Standard PP

d[mm]

NPT[inch]


L1[mm]

s[mm]

e[mm]

20 1∕2 10 IR 727 914 356 49 23 32 1,925 3∕4 10 IR 727 914 357 51 23 36 2,332 1 10 IR 727 914 358 54 23 46 2,940 1 1∕4 10 IR 727 914 359 56 23 55 3,750 1 1∕2 10 IR 727 914 360 60 23 65 4,663 2 10 IR 727 914 361 62 23 80 5,8

Flare Tube Adapter, PN 10, Standard PP

d[mm]

Tube Size[inch]

PSI Part No. e[mm]

D[mm]

L[mm]

L1[mm]

L2[mm]

20 1∕4 10 727 991 430 * 1.9 19 74 43 3120 3∕8 10 727 991 431 * 1.9 22 77 46 3120 1∕2 10 727 991 432 * 1.9 25 79 48 3120 3∕4 10 727 991 433 * 1.9 34 83 52 3125 1∕4 10 727 991 435 * 2.3 19 74 43 3125 3∕8 10 727 991 436 * 2.3 22 77 46 3125 1∕2 10 727 991 437 * 2.3 25 79 48 3125 3∕4 10 727 991 438 * 2.3 34 83 52 3125 1 10 727 991 439 * 2.3 37 84 58 3132 1∕2 10 727 991 442 * 3.0 25 79 48 3132 3∕4 10 727 991 443 * 3.0 34 83 52 3132 1 10 727 991 444 * 3.0 37 89 58 31

Sanitary Adapter, PN 10, Standard PP

d[mm]

Tube (3A)[inch]

PSI Part No. e[mm]

D[mm]

d1[mm]

A[mm]

F[mm]

L[mm]

L1[mm]

20 3∕4 10 157 300 016 1.9 25 4925 1 10 157 598 707 2.3 50 28 44 22 50 2.632 1 1∕2 10 157 598 708 3.0 50 35 44 35 52 2.640 1 1∕2 10 157 598 709 3.7 50 43 44 35 54 2.650 2 10 157 598 710 4.6 64 53 57 48 61 2.663 2 1∕2 10 157 598 711 5.8 77 66 71 60 67 2.6


47

Large Sanitary Adapter, PN 6, Standard PP

d[mm]

Tube (3A)[inch]

PSI Part No. e[mm]

D[mm]

L[mm]

75 3 6 727 598 370 * 6.9 91 6790 3 6 727 598 371 * 8.2 91 76

110 4 6 727 598 372 * 10.0 119 76

Hose connector, PN 10, Standard PP

d[mm]

d1[mm]


L1[mm]

e[mm]

20 20 10 IR 727 968 606 * 64 27 1,925 25 10 IR 727 968 607 * 75 36 2,332 32 10 IR 727 968 608 * 82 36 2,940 40 10 IR 727 968 609 * 84 42 3,750 50 10 IR 727 968 610 * 90 48 4,663 60 10 IR 727 968 611 * 100 50 5,8

End Cap, PN 10, Standard PP

d[mm]

FM Part No. L[mm]

L1[mm]

e[mm]


110 IR 727 968 939 120 80 10,0160 IR 727 968 942 ^ 76 40 14,6200 IR 727 968 944 ^ 100 50 18,2225 IR 727 968 945 ^ 103 60 20,5250 -- 727 968 946 * 220 140 22,7315 -- 727 968 948 * 258 158 28,6355 -- 727 968 949 * 291 175 32,2400 -- 727 968 950 * 318 195 36,3

Flush Style End Caps

d[mm]

PSI Part No. e[mm]

20 10 727 992 680 * 1.925 10 727 992 681 * 2.332 10 727 992 682 * 3.040 10 727 992 683 * 3.750 10 727 992 684 * 4.663 10 727 992 685 * 5.875 10 727 992 686 * 6.990 10 727 992 687 * 8.2



48

d[mm]

PSI Part No. e[mm]

110 10 727 992 688 * 10.0160 10 727 992 690 * 14.6200 10 727 992 691 * 18.2225 10 727 992 692 * 20.5

Vent Port Assembly, PN 10, Standard PP

d[mm]

PSI Part No. e[mm]

L[mm]

L1[mm]

50 10 727 992 600 * 4.6 140 18363 10 727 992 601 * 5.8 140 18975 10 727 992 602 * 6.9 140 19490 10 727 992 603 * 8.2 140 201

110 10 727 992 604 * 10.0 140 210160 10 727 992 605 * 14.6 140 235200 10 727 992 606 * 18.2 140 254225 10 727 992 607 * 20.5 140 266250 10 727 992 608 * 22.8 301 278315 10 727 992 609 * 28.7 301 308

Drain Port Assembly, PN 10, Standard PP

d[mm]

PSI Part No. e[mm]

L[mm]

L1[mm]

50 10 727 992 610 * 4.6 140 21563 10 727 992 611 * 5.8 140 22175 10 727 992 612 * 6.9 140 22790 10 727 992 613 * 8.2 140 233

110 10 727 992 614 * 10.0 140 242160 10 727 992 615 * 14.6 140 268200 10 727 992 616 * 18.2 140 287225 10 727 992 617 * 20.5 140 294250 10 727 992 618 * 22.8 301 310315 10 727 992 619 * 28.7 301 340


49

Nipple, PN 10, Standard PP

Male NPT[inch]

L[inch]

PSI Part No.

1∕2 2 10 727 992 350 * 1∕2 3 10 727 992 351 * 1∕2 4 10 727 992 352 * 3∕4 2 10 727 992 353 * 3∕4 3 10 727 992 354 * 3∕4 4 10 727 992 355 *1 2 10 727 992 356 *1 3 10 727 992 357 *1 4 10 727 992 358 *

1 1∕4 3 10 727 992 359 *1 1∕4 4 10 727 992 360 *1 1∕2 3 10 727 992 361 *1 1∕2 4 10 727 992 362 *

2 3 10 727 992 363 *2 4 10 727 992 364 *


50

Socket Fusion Fittings90° Elbow, PN 10, Standard PP

d[mm]

PSI Part No. D[mm]

L[mm]

z[mm]

16 10 727 100 105 * 26 25 1220 10 727 100 106 31 28 1425 10 727 100 107 36 32 1632 10 727 100 108 44 38 2040 10 727 100 109 54 44 2450 10 727 100 110 66 51 2863 10 727 100 111 82 62 3575 10 727 100 112 93 76 4590 10 727 100 113 110 88 53

110 10 727 100 114 134 106 65

90° Elbow BSP Thread, PN 10, Standard PP

d[mm]

FBSP[inch]

PSI Part No. D[mm]

L[mm]

z1[mm]

z2[mm]

20 1∕2 10 727 100 206 * 30 28 14 1425 3∕4 10 727 100 207 * 35 32 16 1632 1 10 727 100 208 * 44 38 20 2040 1 1∕4 10 727 100 209 * 54 44 24 24

45° Elbow, PN 10, Standard PP

d[mm]

PSI Part No. D[mm]

L[mm]

z[mm]

16 10 727 150 105 * 23 20 720 10 727 150 106 31 21 725 10 727 150 107 36 24 832 10 727 150 108 44 28 1040 10 727 150 109 53 33 1350 10 727 150 110 64 36 1363 10 727 150 111 82 43 1675 10 727 150 112 93 51 2090 10 727 150 113 114 58 23

110 10 727 150 114 134 68 27

Tee, PN 10, Standard PP

d[mm]

PSI Part No. D[mm]

L[mm]

z[mm]

16 10 727 200 105 * 26 25 1220 10 727 200 106 31 28 1425 10 727 200 107 36 32 1632 10 727 200 108 44 38 2040 10 727 200 109 54 44 2450 10 727 200 110 66 51 2863 10 727 200 111 82 62 3575 10 727 200 112 93 76 4590 10 727 200 113 114 88 53

110 10 727 200 114 134 106 65


51

Tee BSP Threaded Branch, PN 10, Standard PP

d[mm]

FBSP[inch]

PSI Part No. D[mm]

L[mm]

z1[mm]

z2[mm]

20 1∕2 10 727 200 206 * 31 28 14 1425 3∕4 10 727 200 207 * 36 32 16 1632 1 10 727 200 208 * 44 38 20 2040 1 1∕4 10 727 200 209 * 54 44 24 24

Reducer Bushing, PN 10, Standard PP

d[mm]

d1[mm]

PSI Part No. L[mm]

z[mm]

20 16 10 727 910 334 * 35 2225 16 10 727 910 338 * 38 2525 20 10 727 910 337 37 2332 20 10 727 910 342 43 2932 25 10 727 910 341 43 2740 20 10 727 910 348 48 3440 25 10 727 910 347 48 3240 32 10 727 910 346 48 3050 20 10 727 910 355 54 4050 25 10 727 910 354 54 3850 32 10 727 910 353 54 3650 40 10 727 910 352 54 3463 25 10 727 910 361 64 4663 32 10 727 910 360 64 4663 40 10 727 910 359 64 4463 50 10 727 910 358 64 4175 63 10 727 910 364 62 3590 63 10 727 910 371 88 6190 75 10 727 910 370 70 39

110 90 10 727 910 376 81 46

Coupling, PN 10, Standard PP

d[mm]

PSI Part No. D[mm]

L[mm]

z[mm]

16 10 727 910 105 * 26 33 720 10 727 910 106 31 35 725 10 727 910 107 36 39 732 10 727 910 108 44 43 740 10 727 910 109 54 48 850 10 727 910 110 66 54 863 10 727 910 111 82 62 875 10 727 910 112 93 70 890 10 727 910 113 112 81 11

110 10 727 910 114 134 96 14


52

Flange Adaptor, ANSI Serrated, PN 10, Standard PP

d[mm]

PSI Part No. D[mm]

D1[mm]

L[mm]

L1[mm]

z[mm]

20 10 727 790 206 27 45 19 7 525 10 727 790 257 33 54 21 7 532 10 727 790 258 41 63 23 7 540 10 727 790 259 50 73 25 8 550 10 727 790 260 61 82 28 8 563 10 727 790 211 76 102 32 14 575 10 727 790 212 90 122 36 16 590 10 727 790 263 108 133 36 16 5

110 10 727 790 214 131 158 48 18 7

End Cap, PN 10, Standard PP

d[mm]

PSI Part No. D[mm]

L[mm]

16 10 727 960 105 * 25 2020 10 727 960 106 30 2725 10 727 960 107 36 3032 10 727 960 108 44 3440 10 727 960 109 53 3850 10 727 960 110 65 4463 10 727 960 111 80 5175 10 727 960 112 91 6590 10 727 960 113 111 77

110 10 727 960 114 137 93

Union, PN 10, Standard PP

d[mm]

PSI EPDMPart No.

FPMPart No.

D[mm]


L1[mm]

L2[mm]

z[mm]

z1[mm]

16 10 727 510 155 * 727 520 155 * 35 3/4 18 24 5 1120 10 727 510 156 727 520 156 * 48 1 19 26 5 1225 10 727 510 157 727 520 157 * 58 1 1/4 21 28 5 1232 10 727 510 158 727 520 158 * 65 1 1/2 23 30 5 1240 10 727 510 159 727 520 159 * 79 2 25 34 5 1450 10 727 510 160 727 520 160 * 91 2 1/4 28 39 5 1663 10 727 510 161 727 520 161 * 111 2 3/4 32 47 5 2075 10 727 510 172 ^ 727 520 172 * 135 S107,5x3,6 36 51 5 2090 10 727 510 173 ^ 727 520 173 * 158 S127,5x3,6 42 55 7 20

110 10 727 510 174 ^ 727 520 174 * 188 S152,5x3,6 49 54 7 12

Metric x ASTM Adapter, PN 10Standard PP

d[mm]

d2 PSI Part No. D[mm]


L1[mm]

L2[mm]

z1[mm]

z2[mm]

20 1∕2 10 727 513 006 * 48 1 19 26 5 1225 3∕4 10 727 513 007 * 58 1 1/4 21 28 5 1232 1 10 727 513 008 * 65 1 1/2 23 30 5 1240 1 1∕4 10 727 513 009 * 79 2 25 34 5 1450 1 1∕2 10 727 513 010 * 91 2 1/4 28 39 5 1663 2 10 727 513 011 * 111 2 3/4 32 47 5 20


53

Union End, PN 10, Standard PP

d[mm]

PSI Part No. D[mm]

D1[mm]

L[mm]

L1[mm]

z[mm]

16 10 727 600 105 * 24 22 18 4 320 10 727 600 106 * 30 28 19 5 325 10 727 600 107 * 39 36 21 5 332 10 727 600 108 * 45 42 23 6 340 10 727 600 109 * 57 53 25 6 350 10 727 600 110 * 63 59 28 7 363 10 727 600 111 * 79 74 32 8 375 10 727 600 112 * 101 91 36 10 390 10 727 600 113 * 121 108 42 11 5

110 10 727 600 114 * 146 131 49 12 6

Union Bushing, PN 10, Standard PP

d[mm]

PSI Part No. G (R/Rp BS Thread)[inch]

L[mm]

z[mm]

16 10 727 640 155 * 3/4 24 1120 10 727 640 156 * 1 26 1225 10 727 640 157 * 1 1/4 28 1232 10 727 640 158 * 1 1/2 30 1240 10 727 640 159 * 2 34 1450 10 727 640 160 * 2 1/4 39 1663 10 727 640 161 * 2 3/4 47 2075 10 727 640 172 * S107,5x3,6 51 1890 10 727 640 173 * S127,5x3,6 55 18

110 10 727 640 174 * S152,5x3,6 54 22

Union Nut, PN 10, Standard PP

SocketFusion d[mm]

Butt Fusiond[mm]

PSI G (R/Rp BSThread)[inch]

Part No. D[mm]

L[mm]

16 16 10 3/4 727 690 405 * 35 2120 20 10 1 727 690 406 * 48 2425 25 10 1 1/4 727 690 407 * 58 2632 32 10 1 1/2 727 690 408 * 65 2840 40 10 2 727 690 409 * 77 2750 50 10 2 1/4 727 690 410 * 84 3063 63 10 2 3/4 727 690 411 * 111 3975 75 - 90 10 S107,5x3,6 727 690 422 * 135 4090 110 10 S127,5x3,6 727 690 423 * 158 43

110 - 10 S152,5x3,6 727 690 424 * 188 48

Male Threaded Adapter, PN 10, Standard PP

d[mm]

NPT[inch]

PSI Part No. s[mm]

L[mm]

z[mm]

16 3∕8 10 727 914 555 27 37 1320 1∕2 10 727 914 556 32 42 1325 3∕4 10 727 914 557 36 46 1332 1 10 727 914 558 46 52 1240 1 1∕4 10 727 914 559 55 56 1450 1 1∕2 10 727 914 560 65 60 1563 2 10 727 914 561 80 69 16


54

Female Threaded Adapter, PN 10, Standard PP

d[mm]

NPT[inch]

PSI Part No. L[mm]

s[mm]

z[mm]

20 1∕2 10 727 914 266 40 32 725 3∕4 10 727 914 267 42 36 732 1 10 727 914 268 48 46 740 1 1∕4 10 727 914 269 53 55 750 1 1∕2 10 727 914 270 54 65 963 2 10 727 914 271 62 80 9

Instrument Installation Fitting Type 310PN 10, Standard PP

d[mm]

PSI EPDMPart No.

FPMPart No.

20 10 727 310 006 727 310 03625 10 727 310 007 727 310 03732 10 727 310 008 727 310 03840 10 727 310 009 727 310 03950 10 727 310 010 727 310 04063 10 727 310 011 727 310 041

d[mm]

D[mm]

z[mm]

L[mm]

L1[mm]

H[mm]

Sensor Type K-Factor515[pl/l]

K-Factor2536/2537[pl/l]

K-Factor2551[pl/l]

20 48 50 128 90 76 X025 58 55 142 100 78 X032 65 60 156 110 81 X040 79 60 160 110 85 X050 91 65 176 120 89 X063 105 70 194 130 95 X0

Barrel Nipple, PN 10, Standard PP

d[mm]

PSI Part No. L[mm]

e[mm]

20 10 727 910 906 * 37 1.925 10 727 910 907 * 41 2.332 10 727 910 908 * 45 2.940 10 727 910 909 * 50 3.750 10 727 910 910 * 55 4.663 10 727 910 911 * 64 5.875 10 727 910 912 * 76 6.890 10 727 910 913 * 90 8.2

110 10 727 910 914 * 108 10.0

Hose Connector, PN 10, Standard PP

d[mm]

d1[mm]

PSI Part No. L[mm]

L1[mm]

L2[mm]

20 20 10 727 960 406 * 78 27 1425 25 10 727 960 407 * 91 36 1632 32 10 727 960 408 * 100 36 1840 40 10 727 960 409 * 104 42 2050 50 10 727 960 410 * 90 48 2363 60 10 727 960 411 * 100 50 27


55

Manual ValvesType 315 Diaphragm Valve PROGEF StandardIR Plus® Fusion

d[mm]

PSI EPDMPart No.

PTFE withEPDMsupportingdiaphragmPart No.

D2[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L2[mm]

M Lift= Hx[mm]

20 10 167 315 517 167 315 532 80 90 14 12 124 25 M6 725 10 167 315 518 167 315 533 80 101 18 12 144 25 M6 1032 10 167 315 519 167 315 534 94 117 22 12 154 25 M6 1240 10 167 315 520 167 315 535 117 127 26 15 174 45 M8 1650 10 167 315 521 167 315 536 117 139 32 15 194 45 M8 1963 10 167 315 522 167 315 537 152 172 39 15 223 45 M8 27

Type 315 Diaphragm Valve PROGEF StandardMetric fusion socket

d[mm]

PSI EPDMPart No.


D2[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L2[mm]

M Lift= Hx[mm]

20 10 167 315 417 167 315 432 80 90 14 12 124 25 M6 725 10 167 315 418 167 315 433 80 101 18 12 144 25 M6 1032 10 167 315 419 167 315 434 94 117 22 12 154 25 M6 1240 10 167 315 420 167 315 435 117 127 26 15 174 45 M8 1650 10 167 315 421 167 315 436 117 139 32 15 194 45 M8 1963 10 167 315 422 167 315 437 152 172 39 15 223 45 M8 27

Type 315 Diaphragm Valve PROGEF® Plus Silicone FreeIR Plus® fusion

d[mm]

PSI EPDMPart No.


D2[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L2[mm]

M

20 10 167 315 577 * 167 315 562 * 80 90 14 12 124 25 M625 10 167 315 578 * 167 315 563 * 80 101 18 12 144 25 M632 10 167 315 579 * 167 315 564 * 94 117 22 12 154 25 M640 10 167 315 580 * 167 315 565 * 117 127 26 15 174 45 M850 10 167 315 581 * 167 315 566 * 117 139 32 15 194 45 M863 10 167 315 582 * 167 315 567 * 152 172 39 15 223 45 M8

Lockable HandwheelFor Diaphragm Valve Type 314/315/317/319d-d[mm]

DN-DN[mm]

d-d[inch]

Part No.

20 - 25 15 - 20 1∕2 - 3∕4 167 481 943 *32 - 25 - 1 - 167 481 944 *

40 - 50 32 - 40 1 1∕4 - 1 1∕2 167 481 945 *63 - 75 50 - 65 2 - 2 1∕2 167 481 946 *


56

Type 319 Zero-Static Diaphragm Valve PROGEF StandardIR Plus® Fusion

d[mm]

d1[mm]

DN2[mm]

PSI PTFE withEPDMsupportingdiaphragmPart No.

D2[mm]

H[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

20 20 15 10 167 319 301 80 83 106 96 30 14025 20 20 10 167 319 303 80 91 121 108 36 15025 25 20 10 167 319 304 80 91 121 108 36 15032 20 25 10 167 319 307 94 105 137 120 43 16032 25 25 10 167 319 308 94 105 137 120 43 16032 32 25 10 167 319 309 94 105 137 120 43 16040 20 25 10 167 319 312 94 105 149 128 51 18050 20 25 10 167 319 318 94 105 159 134 57 18050 25 25 10 167 319 319 94 105 159 134 57 18050 32 25 10 167 319 320 94 105 159 134 57 18063 20 25 10 167 319 325 94 105 175 144 67 18063 25 25 10 167 319 326 94 105 175 144 67 18063 32 25 10 167 319 327 94 105 175 144 67 18090 20 20 10 167 319 341 94 105 204 159 82 16090 25 25 10 167 319 342 94 105 204 159 82 16090 32 25 10 167 319 343 94 105 204 159 82 16090 50 50 10 167 319 345 152 151 252 207 95 22090 63 50 10 167 319 346 152 151 252 207 95 220

110 20 25 10 167 319 351 94 105 226 171 94 160110 25 25 10 167 319 352 94 105 226 171 94 160110 32 25 10 167 319 353 94 105 226 171 94 160110 50 50 10 167 319 355 152 151 274 219 107 220110 63 50 10 167 319 356 152 151 274 219 107 220

Type 317 Diaphragm Valve PROGEF StandardFlangedSize PSI EPDM

Part No.PTFEPart No.

1∕2 10 167 317 242 * 167 317 257 * 3∕4 10 167 317 243 * 167 317 258 *1 10 167 317 244 * 167 317 259 *

1 1∕4 10 167 317 245 * 167 317 260 *1 1∕2 10 167 317 246 * 167 317 261 *

2 10 167 317 247 * 167 317 262 *2 1∕2 10 167 317 523 * 167 317 538 *

3 10 167 317 024 ^ 167 317 039 ^4 10 167 317 325 ^ 167 317 340 ^6 7 167 317 027 * 167 317 042 *

Size D[mm]

D1[mm]

D2[mm]

D3[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

H[mm]

H1[mm]

H2[mm]

M AL Lift= Hx[mm]

1∕2 95 60 80 16 130 25 90 14 12 M6 4 7 3∕4 105 70 80 16 150 25 101 18 12 M6 4 101 115 79 94 16 160 25 117 22 12 M6 4 12

1 1∕4 140 89 117 16 180 45 127 26 15 M8 4 161 1∕2 150 98 117 16 200 45 139 32 15 M8 4 19table continued next page


57

Size D[mm]

D1[mm]

D2[mm]

D3[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

H[mm]

H1[mm]

H2[mm]

M AL Lift= Hx[mm]

2 165 121 152 19 230 45 172 39 15 M8 4 272 1∕2 185 140 152 19 290 70 210 46 15 M8 4 35

3 200 160 270 18 310 35 120 265 57 23 M12 8 404 225 190 270 19 350 38 120 304 69 23 M12 8 506 282 241 400 23 480 29 100 200 437 108 23 M12 8 70

Lockable HandwheelFor Diaphragm Valve Type 314/315/317/319d-d[mm]

DN-DN[mm]

d-d[inch]

Part No.

20 - 25 15 - 20 1∕2 - 3∕4 167 481 943 *32 - 25 - 1 - 167 481 944 *

40 - 50 32 - 40 1 1∕4 - 1 1∕2 167 481 945 *63 - 75 50 - 65 2 - 2 1∕2 167 481 946 *

Type 314 True Union Diaphragm Valve PROGEF StandardMetric fusion socket

d[mm]

PSI EPDMPart No.


20 10 167 314 417 ^ 167 314 432 ^25 10 167 314 418 ^ 167 314 433 ^32 10 167 314 419 ^ 167 314 434 ^40 10 167 314 420 ^ 167 314 435 ^50 10 167 314 421 ^ 167 314 436 ^63 10 167 314 422 ^ 167 314 437 ^

d[mm]

z[mm]

D[mm]

D2[mm]

L[mm]

L1[mm]

L2[mm]

H[mm]

H1[mm]

H2[mm]

M Lift= Hx[mm]

20 100 47 80 128 90 25 90 14 12 M6 825 118 57 80 150 108 25 101 18 12 M6 1132 126 64 94 162 116 25 117 21 12 M6 1340 144 78 117 184 134 45 127 26 15 M8 1650 164 89 117 210 154 45 139 33 15 M8 2163 194 109 152 248 184 45 172 39 15 M8 28


58

Type 314 True Union Diaphragm Valve PROGEF StandardWith butt fusion spigots

d[mm]

PSI EPDMPart No.


20 10 167 314 517 ^ 167 314 532 ^25 10 167 314 518 ^ 167 314 533 ^32 10 167 314 519 ^ 167 314 534 ^40 10 167 314 520 ^ 167 314 535 ^50 10 167 314 521 ^ 167 314 536 ^63 10 167 314 522 ^ 167 314 537 ^

d[mm]

D[mm]

D2[mm]

L[mm]

L1[mm]

L2[mm]

H[mm]

H1[mm]

H2[mm]

M Lift= Hx[mm]

e[mm]

20 47 80 196 90 25 90 14 12 M6 8 1,925 57 80 221 108 25 102 18 12 M6 11 2,332 64 94 234 116 25 119 21 12 M6 13 340 78 117 260 134 45 126 26 15 M8 16 3,750 89 117 284 154 45 139 33 15 M8 21 4,663 109 152 321 184 45 172 39 15 M8 28 5,8

Type 314 True Union Diaphragm Valve PROGEF® PlusSilicone FreeMetric socket

d[mm]

PSI EPDMPart No.


20 10 167 314 477 * 167 314 492 *25 10 167 314 478 * 167 314 493 *32 10 167 314 479 * 167 314 494 *40 10 167 314 480 * 167 314 495 *50 10 167 314 481 * 167 314 496 *63 10 167 314 482 * 167 314 497 *

d[mm]

z[mm]

D[mm]

D2[mm]

L[mm]

L2[mm]

H[mm]

H1[mm]

H2[mm]

M Lift= Hx[mm]

20 100 47 80 128 25 90 14 12 M6 825 118 57 80 150 25 101 18 12 M6 1132 126 64 94 162 25 117 21 12 M6 1340 144 78 117 184 45 127 26 15 M8 1650 164 89 117 210 45 139 33 15 M8 2163 194 109 152 248 45 172 39 15 M8 28


59

Type 314 True Union Diaphragm Valve PROGEF® PlusSilicone FreeIR Plus® Fusion

d[mm]

PSI EPDMPart No.


20 10 167 314 577 * 167 314 592 *25 10 167 314 578 * 167 314 593 *32 10 167 314 579 * 167 314 594 *40 10 167 314 580 * 167 314 595 *50 10 167 314 581 * 167 314 596 *63 10 167 314 582 * 167 314 597 *

d[mm]

D[mm]

D2[mm]

L[mm]

L2[mm]

H[mm]

H1[mm]

H2[mm]

M Lift= Hx[mm]

e[mm]

20 47 80 196 25 90 14 12 M6 8 1,925 57 80 221 25 102 18 12 M6 11 2,332 64 94 234 25 119 21 12 M6 13 340 78 117 260 45 126 26 15 M8 16 3,750 89 117 284 45 139 33 15 M8 21 4,663 109 152 321 45 172 39 15 M8 28 5,8


60

Type 546 Ball Valve PROGEF StandardWith mounting insertsWith fusion sockets metric

d[mm]

PSI EPDMPart No.

FPMPart No.

16 10 167 546 401 * 167 546 411 *20 10 167 546 402 167 546 41225 10 167 546 403 167 546 41332 10 167 546 404 167 546 41440 10 167 546 405 167 546 41550 10 167 546 406 167 546 41663 10 167 546 407 167 546 41775 10 167 546 408 167 546 41890 10 167 546 409 167 546 419

110 10 167 546 410 167 546 420

d[mm]

D[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L1[mm]

L2[mm]

L4[mm]

L5[mm]

L6[mm]

M z[mm]

16 50 57 27 12 93 77 56 25 32 45 M6 6720 50 57 27 12 95 77 56 25 32 45 M6 6625 58 67 30 12 109 97 65 25 39 58 M6 7732 68 73 36 12 119 97 71 25 39 58 M6 8340 84 90 44 15 135 128 85 45 54 74 M8 9950 97 97 51 15 147 128 89 45 54 74 M8 10563 124 116 64 15 168 152 101 45 66 87 M8 11775 166 149 85 15 233 270 136 70 64 206 M8 16790 200 161 105 15 254 270 141 70 64 206 M8 180

110 238 178 123 22 301 320 164 120 64 256 M12 215


61

Type 546 Ball Valve PROGEF StandardWith mounting insertsWith threaded sockets NPT

NPT[inch]

PSI EPDMPart No.

FPMPart No.

3∕8 10 167 546 321 * 167 546 331 * 1∕2 10 167 546 322 167 546 332 3∕4 10 167 546 323 167 546 3331 10 167 546 324 167 546 334

1 1∕4 10 167 546 325 167 546 3351 1∕2 10 167 546 326 167 546 336

2 10 167 546 327 167 546 337

NPT[inch]

D[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L1[mm]

L2[mm]

L4[mm]

L5[mm]

L6[mm]

M z[mm]

3∕8 50 57 27 12 96 77 56 25 32 45 M6 71 1∕2 50 57 27 12 99 77 56 25 32 45 M6 64 3∕4 58 67 30 12 111 97 65 25 39 58 M6 761 68 73 36 12 127 97 71 25 39 58 M6 83

1 1∕4 84 90 44 15 146 128 85 45 54 74 M8 1001 1∕2 97 97 51 15 157 128 89 45 54 74 M8 111

2 124 116 64 15 183 152 101 45 66 87 M8 134


62

Type 546 Ball Valve PROGEF StandardWith mounting insertsWith butt fusion spigots IR-Plus

d[mm]

PSI EPDMPart No.

FPMPart No.

20 10 167 546 442 167 546 45225 10 167 546 443 167 546 45332 10 167 546 444 167 546 45440 10 167 546 445 167 546 45550 10 167 546 446 167 546 45663 10 167 546 447 167 546 45775 10 167 546 448 167 546 45890 10 167 546 449 167 546 459

110 10 167 546 450 167 546 460

d[mm]

D[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L1[mm]

L2[mm]

L4[mm]

L5[mm]

L6[mm]

M e[mm]

20 50 57 27 12 130 77 56 25 32 45 M6 1,925 58 67 30 12 143 97 65 25 39 58 M6 2,332 68 73 36 12 150 97 71 25 39 58 M6 340 84 90 44 15 171 128 85 45 54 74 M8 3,750 97 97 51 15 191 128 89 45 54 74 M8 4,663 124 116 64 15 220 152 101 45 66 87 M8 5,875 166 149 85 15 266 270 136 70 64 206 M8 8.290 200 161 105 15 264 270 141 70 64 206 M8 9.9

110 238 178 123 22 301 320 164 120 64 256 M12 12


63

Type 546 True Union Ball Valve-PROGEF StandardANSI Flanged

Size[inch]

EPDMPart No.

FPMPart No.

1∕2 167 546 582 167 546 592 3∕4 167 546 583 167 546 5931 167 546 584 167 546 594

1 1∕4 167 546 585 167 546 5951 1∕2 167 546 586 167 546 596

2 167 546 587 167 546 5972 1∕2 167 546 588 ^ 167 546 598 ^

3 167 546 589 ^ 167 546 599 ^4 167 546 590 ^ 167 546 600 ^

Size[inch]

D[mm]

D3[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L1[mm]

L2[mm]

L4[mm]

L5[mm]

L6[mm]

M[mm]

1∕2 50 16 57 26 12 166 77 56 25 32 45 6 3∕4 58 16 67 30 12 177 97 65 25 39 58 61 68 16 73 36 12 191 97 71 25 39 58 6

1 1∕4 84 16 90 44 15 209 128 85 45 54 74 61 1∕2 97 16 97 51 15 229 128 89 45 54 74 6

2 124 16 116 64 15 253 152 101 45 66 87 62 1∕2 166 19 149 85 416 379 136 70 64 206 8

3 200 19 161 105 414 419 141 70 64 506 84 238 19 178 123 451 456 164 120 64 206 12


64

Type 546 Ball Valve PROGEF® Plus silicone freeWith mounting insertsSocket Fusion with PTFE seats, metric

d[mm]

PSI EPDMPart No.

FPMPart No.

16 10 167 546 601 * 167 546 611 *20 10 167 546 602 167 546 61225 10 167 546 603 167 546 61332 10 167 546 604 167 546 61440 10 167 546 605 167 546 61550 10 167 546 606 167 546 61663 10 167 546 607 167 546 61775 10 167 546 608 167 546 61890 10 167 546 609 167 546 619

110 10 167 546 610 167 546 620

d[mm]

D[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L1[mm]

L2[mm]

L4[mm]

L5[mm]

L6[mm]

M z[mm]

16 50 57 27 12 93 77 56 25 32 45 M6 6720 50 57 27 12 95 77 56 25 32 45 M6 6625 58 67 30 12 108 97 65 25 39 58 M6 7732 68 73 36 12 118 97 71 25 39 58 M6 8340 84 90 44 15 137 128 85 45 54 74 M8 9950 97 97 51 15 147 128 89 45 54 74 M8 10563 124 116 64 15 168 152 101 45 66 87 M8 11775 166 149 85 15 233 270 136 70 64 206 M8 16790 200 161 105 15 254 270 141 70 64 206 M8 180

110 238 178 123 22 301 320 164 120 64 256 M12 215


65

Type 546 Ball Valve PROGEF® Plus silicone freeWith mounting insertsIR-Plus Butt Fusion with PTFE seats

d[mm]

PSI EPDMPart No.

FPMPart No.

20 10 167 546 662 167 546 67225 10 167 546 663 167 546 67332 10 167 546 664 167 546 67440 10 167 546 665 167 546 67550 10 167 546 666 167 546 67663 10 167 546 667 167 546 67775 10 167 546 668 167 546 67890 10 167 546 669 167 546 679

110 10 167 546 670 167 546 680

d[mm]

D[mm]

H[mm]

H1[mm]

H2[mm]

L[mm]

L1[mm]

L2[mm]

L4[mm]

L5[mm]

L6[mm]

M e[mm]

20 50 57 27 12 130 77 56 25 32 45 M6 1,925 58 67 30 12 143 97 65 25 39 58 M6 2,332 68 73 36 12 150 97 71 25 39 58 M6 340 84 90 44 15 171 128 85 45 54 74 M8 3,750 97 97 51 15 191 128 89 45 54 74 M8 4,663 124 116 64 15 220 152 101 45 66 87 M8 5,875 166 149 85 15 266 270 136 70 64 206 M8 8.290 200 161 105 15 264 270 141 70 64 206 M8 9.9

110 238 178 123 22 301 320 164 120 64 256 M12 12


66

Type 543 3-Way Ball ValveHorizontal/L-port PROGEF StandardWith fusion sockets metric

d[mm]

PSI EPDMPart No.

FPMPart No.

16 10 167 543 001 167 543 01120 10 167 543 002 167 543 01225 10 167 543 003 167 543 01332 10 167 543 004 167 543 01440 10 167 543 005 167 543 01550 10 167 543 006 167 543 01663 10 167 543 007 167 543 017

d[mm]

D[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

L4[mm]

L5[mm]

L6[mm]

H[mm]

H1[mm]

H2[mm]

M z[mm]

z1[mm]

16 50 110 77 72 36 25 32 45 57 28 8 6 82 4120 50 112 77 72 36 25 32 45 57 28 8 6 82 4125 58 129 97 85 43 25 39 58 67 32 8 6 97 4932 68 146 97 98 49 25 39 58 73 36 8 6 110 5540 84 170 128 118 59 45 54 74 90 45 9 8 132 6650 97 193 128 135 68 45 54 74 97 51 9 8 151 7663 124 244 152 176 88 45 66 87 116 65 9 8 188 94


67

Type 543 3-Way Ball ValveHorizontal/L-port PROGEF StandardWith butt fusion spigots IR-PlusSDR11 metric

d[mm]

PSI EPDMPart No.

FPMPart No.

20 10 167 543 062 167 543 07225 10 167 543 063 167 543 07332 10 167 543 064 167 543 07440 10 167 543 065 167 543 07550 10 167 543 066 167 543 07663 10 167 543 067 167 543 077

d[mm]

D[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

L4[mm]

L5[mm]

L6[mm]

H[mm]

H1[mm]

H2[mm]

M e[mm]

20 50 146 77 72 36 25 32 45 57 28 8 6 1.925 58 163 97 85 43 25 39 58 67 32 8 6 2.332 68 178 97 98 49 25 39 58 73 36 8 6 3.040 84 204 128 118 59 45 54 74 90 45 9 8 3.750 97 237 128 135 68 45 54 74 97 51 9 8 4.663 124 296 152 176 88 45 66 87 116 65 9 8 5.8


68

Type 543 3-Way Ball ValveHorizontal/L-port PROGEF StandardWith threaded sockets NPT reinforced

NPT[inch]

PSI EPDMPart No.

FPMPart No.

3∕8 10 167 543 161 167 543 171 1∕2 10 167 543 162 167 543 172 3∕4 10 167 543 163 167 543 1731 10 167 543 164 167 543 174

1 1∕4 10 167 543 165 167 543 1751 1∕2 10 167 543 166 167 543 176

2 10 167 543 167 167 543 177

NPT[inch]

D[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

L4[mm]

L5[mm]

L6[mm]

H[mm]

H1[mm]

H2[mm]

M z[mm]

z1[mm]

3∕8 50 112 77 72 36 25 32 45 57 28 8 6 86 43 1∕2 50 114 77 72 36 25 32 45 57 28 8 6 80 40 3∕4 58 131 97 85 43 25 39 58 67 32 8 6 95 481 68 154 97 98 49 25 39 58 73 36 8 6 110 55

1 1∕4 84 180 128 118 59 45 54 74 90 45 9 8 132 661 1∕2 97 203 128 135 68 45 54 74 97 51 9 8 157 79

2 124 258 152 176 88 45 66 87 116 65 9 8 210 105


69

Type 543 3-Way Ball ValveHorizontal/T-port PROGEF StandardWith fusion sockets metric

d[mm]

PSI EPDMPart No.

FPMPart No.

16 10 167 543 201 167 543 21120 10 167 543 202 167 543 21225 10 167 543 203 167 543 21332 10 167 543 204 167 543 21440 10 167 543 205 167 543 21550 10 167 543 206 167 543 21663 10 167 543 207 167 543 217

d[mm]

D[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

L4[mm]

L5[mm]

L6[mm]

H[mm]

H1[mm]

H2[mm]

M z[mm]

z1[mm]

16 50 110 77 72 36 25 32 45 57 28 8 6 82 4120 50 112 77 72 36 25 32 45 57 28 8 6 82 4125 58 129 97 85 43 25 39 58 67 32 8 6 97 4932 68 146 97 98 49 25 39 58 73 36 8 6 110 5540 84 170 128 118 59 45 54 74 90 45 9 8 132 6650 97 193 128 135 68 45 54 74 97 51 9 8 151 7663 124 244 152 176 88 45 66 87 116 65 9 8 188 94


70

Type 543 3-Way Ball ValveHorizontal/T-port PROGEF StandardWith butt fusion spigots IR-PlusSDR11 metric

d[mm]

PSI EPDMPart No.

FPMPart No.

20 10 167 543 262 167 543 27225 10 167 543 263 167 543 27332 10 167 543 264 167 543 27440 10 167 543 265 167 543 27550 10 167 543 266 167 543 27663 10 167 543 267 167 543 277

d[mm]

D[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

L4[mm]

L5[mm]

L6[mm]

H[mm]

H1[mm]

H2[mm]

M e[mm]

20 50 146 77 72 36 25 32 45 57 28 8 6 1.925 58 163 97 85 43 25 39 58 67 32 8 6 2.332 68 178 97 98 49 25 39 58 73 36 8 6 3.040 84 204 128 118 59 45 54 74 90 45 9 8 3.750 97 237 128 135 68 45 54 74 97 51 9 8 4.663 124 296 152 176 88 45 66 87 116 65 9 8 5.8


71

Type 543 3-Way Ball ValveHorizontal/T-port PROGEF StandardWith threaded sockets NPT reinforced

NPT[inch]

PSI EPDMPart No.

FPMPart No.

3∕8 10 167 543 361 167 543 371 1∕2 10 167 543 362 167 543 372 3∕4 10 167 543 363 167 543 3731 10 167 543 364 167 543 374

1 1∕4 10 167 543 365 167 543 3751 1∕2 10 167 543 366 167 543 376

2 10 167 543 367 167 543 377

NPT[inch]

D[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

L4[mm]

L5[mm]

L6[mm]

H[mm]

H1[mm]

H2[mm]

M z[mm]

z1[mm]

3∕8 50 112 77 72 36 25 32 45 57 28 8 6 86 43 1∕2 50 114 77 72 36 25 32 45 57 28 8 6 80 40 3∕4 58 131 97 85 43 25 39 58 67 32 8 6 95 481 68 154 97 98 49 25 39 58 73 36 8 6 110 55

1 1∕4 84 180 128 118 59 45 54 74 90 45 9 8 132 661 1∕2 97 203 128 135 68 45 54 74 97 51 9 8 157 79

2 124 258 152 176 88 45 66 87 116 65 9 8 210 105

Type 360 True Union Ball Check Valve PROGEF StandardWith fusion sockets metric

d[mm]

PSI EPDMPart No.

FPMPart No.

D[mm]

L[mm]

L2[mm]

z[mm]

16 10 167 360 401 * 167 360 411 * 46 98 62 7220 10 167 360 402 ^ 167 360 412 ^ 46 101 62 7325 10 167 360 403 ^ 167 360 413 ^ 56 119 74 8732 10 167 360 404 ^ 167 360 414 ^ 67 130 78 9440 10 167 360 405 ^ 167 360 415 ^ 82 149 88 10950 10 167 360 406 ^ 167 360 416 ^ 98 162 94 11863 10 167 360 407 ^ 167 360 417 ^ 120 195 113 143


72

Type 360 True Union Ball Check Valve PROGEF StandardWith butt fusion spigots

d[mm]

PSI EPDMPart No.

FPMPart No.

D[mm]

L[mm]

L2[mm]

20 10 167 360 482 ^ 167 360 492 ^ 46 130 6225 10 167 360 483 ^ 167 360 493 ^ 56 144 7432 10 167 360 484 ^ 167 360 494 ^ 67 150 7840 10 167 360 485 ^ 167 360 495 ^ 82 171 8850 10 167 360 486 ^ 167 360 496 ^ 97 191 9463 10 167 360 487 ^ 167 360 497 ^ 119 220 113

Type 360 True Union Ball Check Valve PROGEF StandardFemale NPT

NPT[inch]

PSI EPDMPart No.

FPMPart No.

z[mm]

D[mm]

L[mm]

L2[mm]

3∕8 10 167 360 581 * 167 360 591 * 75 46 111 62 1∕2 10 167 360 582 ^ 167 360 592 ^ 68 46 111 62 3∕4 10 167 360 583 ^ 167 360 593 ^ 89 56 130 741 10 167 360 584 ^ 167 360 594 ^ 88 67 140 78

1 1∕4 10 167 360 585 ^ 167 360 595 ^ 111 82 165 881 1∕2 10 167 360 586 ^ 167 360 596 ^ 109 98 169 94

2 10 167 360 587 ^ 167 360 597 ^ 136 120 199 113

Type 360 Silicone Free Ball Check ValvePROGEF® Plus PPMetric socket fusion

d[mm]

PSI EPDMPart No.

FPMPart No.

D[mm]

L[mm]

L2[mm]

z[mm]

16 10 167 360 601 * 167 360 611 * 46 98 62 7220 10 167 360 602 * 167 360 612 * 46 101 62 7325 10 167 360 603 * 167 360 613 * 56 119 74 8732 10 167 360 604 * 167 360 614 * 67 130 78 9440 10 167 360 605 * 167 360 615 * 82 149 88 10950 10 167 360 606 * 167 360 616 * 98 162 94 11863 10 167 360 607 * 167 360 617 * 120 195 113 143

Type 360 Silicone Free Ball Check ValvePROGEF® Plus PPIR Plus® fusion

d[mm]

PSI EPDMPart No.

FPMPart No.

D[mm]

L[mm]

L2[mm]

20 10 167 360 642 * 167 360 652 * 46 119 6225 10 167 360 643 * 167 360 653 * 56 140 7432 10 167 360 644 * 167 360 654 * 67 150 7840 10 167 360 645 * 167 360 655 * 82 171 8850 10 167 360 646 * 167 360 656 * 97 191 9463 10 167 360 647 * 167 360 657 * 119 220 113


73

Type 567 Butterfly Valve PROGEF StandardHand lever with ratchet settings

d[mm]

Size PSI EPDMPart No.

FPMPart No.

63 2 10 167 567 002 167 567 02275 2 1∕2 10 167 567 003 167 567 02390 3 10 167 567 004 167 567 024

110 4 10 167 567 005 167 567 025140 5 10 167 567 006 167 567 026160 6 10 167 567 007 167 567 027225 8 10 167 567 008 167 567 028280 10 8 167 567 009 167 567 029315 12 8 167 567 010 167 567 030

d[mm]

D[mm]

D1min.[mm]

D1max.[mm]

d2[mm]

H[mm]

H1[mm]

H2[mm]

H3[mm]

L[mm]

L1[mm]

L2[mm]

Q1[mm]

Q2[mm]

63 19 120.0 125.0 104 264 77 134 54 45 106 205 4075 19 139.7 145.0 115 277 83 140 54 46 106 205 54 3590 19 150.0 160.0 131 289 89 146 54 49 106 205 67 50

110 19 175.0 190.5 161 325 104 167 55 56 106 255 88 74140 23 210.0 215.9 187 352 117 181 55 64 106 255 113 97160 24 241.3 241.3 215 373 130 189 55 72 106 255 139 123225 23 290.0 295.0 267 435 158 210 67 73 140 408 178 169280 25 353.0 362.0 329 554 205 264 85 113 149 408 210 207315 25 400.0 432.0 379 598 228 285 85 113 149 408 256 253

Type 567 Butterfly Valve PROGEF StandardReduction gear with handwheel

d[mm]


FPMPart No.

63 2 10 167 567 042 167 567 06275 2 1∕2 10 167 567 043 167 567 06390 3 10 167 567 044 167 567 064

110 4 10 167 567 045 167 567 065140 5 10 167 567 046 167 567 066160 6 10 167 567 047 167 567 067225 8 10 167 567 048 167 567 068280 10 8 167 567 049 167 567 069315 12 8 167 567 050 167 567 070

d[mm]

D[mm]

D1min.[mm]

D1max.[mm]

d2[mm]

D3[mm]

H[mm]

H1[mm]

H2[mm]

H3[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

Q1[mm]

63 19 120.0 125.0 104 160 278 77 134 60 45 120 132 236 4075 19 139.7 145.0 115 160 291 83 140 60 46 120 132 236 5490 19 150.0 160.0 131 160 303 89 146 60 49 120 132 236 67

110 19 175.0 190.5 160 160 339 104 167 60 56 120 132 236 88140 23 210.0 215.9 187 160 365 117 181 60 64 120 132 236 113160 24 241.3 241.3 215 160 387 130 189 60 72 120 132 236 139225 23 290.0 295.0 267 160 436 158 210 60 73 120 132 236 178280 25 353.0 362.0 329 160 529 205 264 60 113 134 151 261 210315 25 400.0 432.0 379 160 573 228 285 60 113 134 151 261 256

d[mm]

Q2[mm]

6375 3590 50

110 74



74

d[mm]

Q2[mm]

140 97160 123225 169280 207315 253

Type 568 Butterfly Valve PROGEF StandardLever Operator


FPMPart No.

2 10 167 568 102 167 568 1222 1∕2 10 167 568 103 167 568 123

3 10 167 568 104 167 568 1244 10 167 568 105 167 568 1255 10 167 568 106 167 568 1266 10 167 568 107 167 568 1278 10 167 568 108 167 568 128

Size d2[mm]

D D1[mm]

H[mm]

H1[mm]

H2[mm]

H3[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

Q1[mm]

Q2[mm]

2 150 UNC 5/8 121 265 77 134 54 45 106 205 150 402 1∕2 170 UNC 5/8 138 277 83 140 54 46 106 205 160 54 35

3 177 UNC 5/8 152 289 89 146 54 49 106 205 175 67 504 216 UNC 5/8 191 326 104 167 55 56 106 255 244 88 745 246 UNC 3/4 216 353 117 181 55 64 106 255 272 113 976 273 UNC 3/4 241 374 130 189 55 72 106 255 297 139 1238 334 UNC 3/4 298 435 158 210 67 73 140 408 360 178 169


75

Type 568 Butterfly Valve PROGEF StandardGear Operator


FPMPart No.

2 10 167 568 142 167 568 1622 1∕2 10 167 568 143 167 568 163

3 10 167 568 144 167 568 1644 10 167 568 145 167 568 1655 10 167 568 146 167 568 1666 10 167 568 147 167 568 1678 10 167 568 148 167 568 168

Size d2[mm]

D D1[mm]

D3[mm]

H[mm]

H1[mm]

H2[mm]

H3[mm]

L[mm]

L1[mm]

L2[mm]

L3[mm]

L4[mm]

Q1[mm]

2 150 UNC 5/8 121 160 279 77 134 60 45 120 132 236 150 402 1∕2 170 UNC 5/8 138 160 291 83 140 60 46 120 132 236 160 54

3 177 UNC 5/8 152 160 303 89 146 60 49 120 132 236 175 674 216 UNC 5/8 191 160 339 104 167 60 56 120 132 236 244 885 246 UNC 3/4 216 160 366 117 181 60 64 120 132 236 272 1136 273 UNC 3/4 241 160 387 130 189 60 72 120 132 236 297 1398 334 UNC 3/4 298 160 436 158 210 60 73 120 132 236 360 178

Size Q2[mm]

22 1∕2 35

3 504 745 976 1238 169

Type 522 Angle Body Needle Valve, PROGEF Standard

Size[inch]

PSI Part No. a[mm]

b[mm]

1∕2 10 157 522 581 * 28 31

Type 522 Globe Body Needle Valve, PROGEF Standard

Size[inch]

PSI Part No. c[mm]

1∕2 10 157 522 556 * 65


76

Line Strainer Type 305 PROGEF StandardSocket fusion

d[mm]

PSI EPDMPart No.

FPMPart No.

D[mm]

L[mm]

L2[mm]

H[mm]

z[mm]

20 10 167 305 000 * 167 305 049 * 52 168 130 75 14025 10 167 305 050 * 167 305 099 * 62 192 150 80 16032 10 167 305 100 * 167 305 149 * 68 206 160 90 17040 10 167 305 150 * 167 305 199 * 85 230 180 110 19050 10 167 305 200 * 167 305 249 * 85 256 200 125 21063 10 167 305 250 * 167 305 299 * 102 294 230 150 240

Line Strainer Type 305 PROGEF StandardIR Plus fusion

d[mm]

PSI EPDMPart No.

FPMPart No.

D[mm]

L[mm]

L2[mm]

H[mm]

20 10 167 305 300 * 167 305 349 * 52 238 130 7525 10 167 305 350 * 167 305 399 * 62 264 150 8032 10 167 305 400 * 167 305 449 * 68 280 160 9040 10 167 305 450 * 167 305 499 * 85 306 180 11050 10 167 305 500 * 167 305 549 * 85 332 200 12563 10 167 305 550 * 167 305 599 * 102 368 230 150


77

Section 6

Accessories

Serviced by GF Tustin

78

Flange RingsFlange Ring, PP/Steel for Butt Fusion Systems Inch/ANSI

d[inch]

d[mm]

PSI Part No. D[mm]

D1[mm]

D2[mm]

D3[mm]

H[mm]

AL

1∕2 20 16 727 701 206 95 60 28 16 12 4 3∕4 25 16 727 701 207 105 70 34 16 12 41 32 16 727 701 208 115 79 42 16 16 4

1 1∕4 40 16 727 701 209 140 89 51 16 16 41 1∕2 50 16 727 701 210 150 98 62 16 18 4

2 63 16 727 701 211 165 121 78 19 18 42 1∕2 75 16 727 701 212 185 140 92 19 18 4

3 90 16 727 701 313 200 152 108 19 20 44 110 16 727 701 314 229 190 128 19 20 86 160 16 727 700 317 285 240 178 22 24 88 200 16 727 701 319 340 298 235 22 27 88 225 16 727 701 320 340 298 238 22 27 8

Flange Ring, PP/Steelfor Socket Systems Inch/ANSI

d[inch]

d[mm]

PSI Part No. D1[mm]

D2[mm]

D3[mm]

D[mm]

H[mm]

AL

1∕2 20 16 727 701 206 60 28 16 95 12 4 3∕4 25 16 727 701 207 70 34 16 105 12 41 32 16 727 701 208 79 42 16 115 16 4

1 1∕4 40 16 727 701 209 89 51 16 140 16 41 1∕2 50 16 727 701 210 98 62 16 150 18 4

2 63 16 727 701 211 121 78 19 165 18 42 1∕2 75 16 727 701 212 140 92 19 185 18 4

3 90 16 727 701 213 152 110 19 200 20 44 110 16 727 701 214 190 133 19 229 20 8

Accessories

79

V-Flange RingButt Fusion

Size PSI Part No. D[mm]

D1[mm]

D2[mm]

D3[mm]

H[mm]

AL SC

1∕2 16 727 701 406 95 60 28 16 16 4 M12 3∕4 16 727 701 407 105 70 34 16 17 4 M121 16 727 701 408 115 79 42 16 18 4 M12

1 1∕4 16 727 701 409 140 89 51 16 20 4 M161 1∕2 16 727 701 410 150 98 62 16 22 4 M16

2 16 727 701 411 165 121 78 19 24 4 M162 1∕2 16 727 701 412 185 140 92 19 26 4 M16

3 16 727 701 513 200 152 108 19 27 4 M164 16 727 701 514 229 190 128 19 28 8 M166 16 727 700 517 285 241 178 22 32 8 M208 16 727 700 519 340 295 235 22 34 8 M209 16 727 700 520 340 295 238 22 34 8 M20

10 16 727 701 522 406 362 294 26 38 12 M2012 16 727 701 523 483 432 338 26 42 12 M20

Galvanized Steel for Butt Fusion Systems Inch/ANSI

d[mm]

PSI Part No. D[mm]

D1[mm]

D2[mm]

D3[mm]

AL SC

25 16 724 701 807 98 70 34 16 4 M12x6032 16 724 701 808 108 79 42 16 4 M12x6040 16 724 701 809 117 89 51 16 4 M12x7050 16 724 701 810 127 98 62 16 4 M12x7563 16 724 701 811 152 121 78 19 4 M16x8075 16 724 701 812 178 140 92 19 4 M16x8590 16 724 701 813 190 152 110 19 4 M16x90

110 16 724 703 814 229 190 133 19 8 M16x95160 16 724 701 917 279 241 178 22 8 M20x120200 6 724 701 919 ^ 348 298 235 22 8 M20x150225 6 724 701 920 ^ 343 298 238 22 8 M20x150250 10 724 701 921 * 406 362 288 22 12 M20x240315 6 724 701 923 * 483 432 338 22 12 M20x260

Accessories

80

PVDF Coated Steel for Butt Fusion Systems Inch/ANSI

d[mm]

Size Part No. Weight[lb]

D[inch]

a[inch]

k[inch]

b[inch]

l[inch]

BoltHoles

20 1∕2 155 701 806 0.50 3.50 1.10 2.36 0.28 0.63 425 3∕4 155 701 807 0.75 3.86 1.34 2.76 0.28 0.63 432 1 155 701 808 0.75 4.25 1.65 3.11 0.28 0.63 440 1 1∕4 155 701 809 1.13 4.61 2.01 3.50 0.32 0.63 450 1 1∕2 155 701 810 1.31 5.00 2.44 3.86 0.32 0.63 463 2 155 701 811 2.13 5.98 3.07 4.76 0.39 0.75 475 2 1∕2 155 701 812 2.94 7.01 3.62 5.51 0.39 0.75 490 3 155 701 813 3.19 7.48 4.33 5.98 0.39 0.75 4

110 4 155 703 814 4.56 9.02 5.24 7.48 0.39 0.75 8160 6 155 701 917 7.34 10.98 7.05 9.48 0.50 0.88 8200 8 155 701 919 ^ 13.12 13.50 9.30 11.73 0.63 0.88 8225 9 155 701 920 ^ 12.64 13.50 9.42 11.73 0.63 0.88 8250 10 155 701 921 * 16.76 16.00 11.35 14.25 0.88 0.88 12315 12 155 701 923 * 23.00 19.00 13.31 17.00 1.00 1.00 12355 14 155 701 924 * 25.00 21.00 14.80 18.75 1.00 1.00 12400 16 155 701 925 * 28.00 23.50 16.93 21.25 1.13 1.13 16

Flange Ring, Two-Piece Corrosion Resistant FlangeBacking Rings

d[mm]

Size Part No. D1[mm]

D2[mm]

H[mm]

BC[mm]

A[mm]

BoltHoles

20 1∕2 150 701 806 * 28 89 10 60 16 425 3∕4 150 701 807 * 34 98 10 70 16 432 1 150 701 808 * 42 108 10 79 16 440 1 1∕4 150 701 809 * 51 117 10 89 16 450 1 1∕2 150 701 810 * 62 127 10 98 16 463 2 150 701 811 * 78 152 10 121 19 475 2 1∕2 150 701 812 * 92 178 11 140 19 490 3 150 701 813 * 110 190 11 152 19 4

110 4 150 701 814 * 133 229 11 190 19 8160 6 150 701 817 * 179 279 19 241 22 8200 8 150 701 819 * 236 343 19 298 22 8225 9 150 701 820 * 239 343 19 298 22 8250 10 150 701 821 * 288 406 29 362 22 12315 12 150 701 823 * 338 483 29 432 25 12

Accessories

81

GasketsFlange GasketsANSI

d[mm]

Size EPDMPart No.

FPMPart No.

D[mm]

D1[mm]

H[mm]

H1[mm]

25 3/4 748 440 502 749 440 502 54 27 4 3 32 1 748 440 503 749 440 503 64 33 4 3 40 11/4 748 440 504 749 440 504 73 42 4 3 50 11/2 748 440 505 749 440 505 83 48 4 3 63 2 748 440 506 749 440 506 102 60 5 4 75 21/2 748 440 507 749 440 507 121 73 5 4 90 3 748 440 508 749 440 508 133 89 5 4

110 4 748 440 509 749 440 509 171 115 6 5160 / 180 748 440 717 749 440 717 218 160 8 6

225 748 440 720 749 440 720 273 220 8 6 250 10 748 440 517 749 440 517 337 273 8 6 315 12 748 440 518 749 440 518 406 325 8 6 355 14 748 440 519 749 440 519 448 356 10 7 400 16 748 440 520 749 440 520 512 406 10 7

SYGEF Plus Gasket

d[mm]

Pipe Size[inch]

Part No. H[inch]

L[inch]

L1[inch]

25 3/4 731 400 753 2.99 0.79 0.5132 1 731 400 755 3.58 0.98 0.6340 1 1/4 731 400 757 3.98 0.98 0.6350 1 1/2 731 400 759 4.33 0.98 0.6363 2 731 400 760 5.04 0.98 0.6375 2 1/2 731 400 761 5.83 0.98 0.6390 3 731 400 763 6.34 0.98 0.63

110 4 731 400 764 7.44 0.98 0.63160 6 731 400 667 9.61 1.18 0.79

200/225 8/9 731 400 670 11.81 1.18 0.79250 10 731 400 671 * 14.17 1.38 0.87

Sanitary Gasket

Size Tube (3A)[inch]

Part No.

20 3∕4 747 460 005 *25 1 700 223 768 *

32/40 1 1∕2 747 460 008 *50 2 700 223 771 *63 2 1∕2 700 223 772 *

Accessories

82

O-RingsO-Ring for IR Plus/Socket Fusion Unions, Black

d[mm]

Part No. Part No. D[mm]

D1[mm]

D2[mm]

20 748 410 001 * 749 410 001 * 31 2325 748 410 007 * 749 410 007 * 35 2832 748 410 008 749 410 008 40 3340 748 410 009 * 749 410 009 * 51 4150 748 410 010 749 410 010 58 4763 748 410 011 749 410 011 70 6075 748 410 014 749 410 014 93 8290 748 410 015 * 749 410 015 * 112 101

110 748 410 016 * 749 410 016 * 134 120

O-Ring, FPM white

d[mm]

PSI Part No. D[mm]

D1[mm]

D2[mm]

20 16 749 411 005 * 20.8 15.5 2.625 16 749 411 006 * 27.3 20.2 3.532 16 749 411 120 * 33.6 26.6 3.540 16 749 411 062 * 41.6 34.5 3.550 16 749 411 172 * 51.1 44.0 3.563 16 749 411 054 * 63.0 55.0 4.090 16 749 411 014 * 92.6 81.9 5.3

110 16 749 411 015 * 111.7 101.0 5.3

O-Ring for Natural PP Sanitary Unions

d[mm]

EPDMPart No.

FPMPart No.

D[mm]

D1[mm]

D2[mm]

20 748 410 140 * 749 410 140 * 20 15 2.6220 748 410 006 749 410 006 27 20 3.5332 748 410 025 * 749 410 025 * 32 25 3.5340 748 410 152 * 749 410 152 * 42 31 5.3440 748 410 009 * 749 410 009 * 51 41 5.3463 748 410 171 * 749 410 171 * 61 50 5.34

Accessories

83

Pipe SupportPipe Bracket Type 061H

d[mm]

Part No. D[mm]

D1[mm]

L1[mm]

L2[mm]

H[mm]

H1[mm]

H2[mm]

H3[mm]

SC

16 167 061 035 * 6 11 14 17 27 10 6 16 M520 167 061 036 * 6 11 17 19 27 10 6 16 M525 167 061 037 * 6 11 19 22 30 10 6 16 M532 167 061 038 * 6 11 24 27 36 10 6 16 M540 167 061 039 * 7 14 34 34 44 10 7 22 M650 167 061 040 * 7 14 37 37 51 10 7 22 M663 167 061 041 * 9 17 45 45 64 10 10 25 M8

Pipe Bracket Type 061, PP metric

d[mm]

d[inch]

Part No. D[mm]

D1[mm]

L1[mm]

L2[mm]

H[mm]

H1[mm]

H2[mm]

H3[mm]

SC

75 2 1∕2 167 061 012 * 9 17 52 52 58 10 10 25 M890 3 167 061 013 * 9 17 65 65 65 10 10 28 M8

110 4 167 061 014 * 9 17 79 79 75 10 10 28 M8160 167 061 017 * 9 17 109 109 108 10 10 32 M8

Accessories

84

Spacer Type 061, PP

d[mm]

Inch[inch]

Part No. D[mm]

L1[mm]

L2[mm]

H[mm]

H1[mm]

H2[mm]

SC

16 3∕8 167 061 155 * 6 14 17 20 10 16 M520 1∕2 167 061 156 * 6 17 19 20 10 16 M525 3∕4 167 061 157 * 6 19 22 20 10 16 M532 1 167 061 158 * 6 24 27 20 10 16 M540 1 1∕4 167 061 159 * 7 34 34 20 10 22 M650 1 1∕2 167 061 160 * 7 37 37 20 10 22 M663 2 167 061 161 * 9 45 45 20 10 25 M875 2 1∕2 167 061 162 * 9 52 52 20 10 25 M890 3 167 061 163 * 9 65 65 20 10 28 M8

110 4 167 061 164 * 9 79 79 20 10 28 M8160 6 167 061 167 * 9 109 109 20 10 32 M8

Accessories

85

MiscellaneousT523, Low Profile Gauge IsolatorWithout Gauge

Size Part No.

1/4" x 1/4" FNPT 155 523 533 ^1/4" x 1/2" FNPT 155 523 535 ^

T523, Low Profile Gauge IsolatorWith Gauge

Size Part No.

1/4" x 1/4" FNPT 155 523 537 *1/4" x 1/2" FNPT 155 523 539 *

Pure Fluid Dispenser

Size Part No.

3/8"NPT 155 524 580 *

Accessories

86

IR63 Plus®

Fusion Training

GF Piping Systems2882 Dow AvenueTustin, CA 92780# 236 – IR 63PM-402 IR63 Level1 Rev.002

87

GF Piping Systems

To determine the integrity of IR fusions

IR-Fusion Technology

Understanding materials and the fusion parameters

The envirnonmental influence

Goal of the IR Plus® Fusion Training

88

GF Piping Systems

Material Handling

To Avoid Pipe Damage and Ovaling:

• Always store material in a safe, stable enviroment away from direct sunlight. • Avoid dropping or scratching pipe when handling• High purity products should remain in protective bags until the material is in

a clean enviroment• Pipe should not be stacked higher than 3 feet

89

GF Piping Systems

GF Product Size Definition

All GF products are listed in mm.All product sizes are based on its O.D. (Outside Diameter - Shown as “d”)Inside Diameter (I.D.) = O.D. – 2x Wall Thickness (Shown as “e”).Closest inch size to GF products:

• 20mm = ½”• 25mm = ¾”• 32mm = 1”• 40mm = 1¼”• 50mm = 1½”• 63mm = 2”• 75mm = 2½”• 90mm = 3”• 110mm = 4”• 160mm = 6”• 200mm = 8”• 225mm = 9”• 250mm = 10”• 315mm = 12”

d

e

90

GF Piping Systems

GF Pressure Rating Definitions

Two standards for measuring nominal pressure:

Bar = Newton per Square Meter = 1 N/m² (European standard used by GF)

PSI = Pounds per Square Inch = 1 lb/in² (US standard)

Equivalent pressure ratings:

1 Bar = 14.51 PSI 6 Bar = 87 PSI

10 Bar = 145 PSI 16 Bar = 232 PSI

SYGEF® PVDF pipe and fittings are manufactured to:

20mm (1/2”) though 110mm (4”) to 16 Bar (232 PSI)

90mm (3”) through 225mm (9”) to 10 Bar (150 PSI)

PROGEF® Natural pipe and fittings are manufactured to:


75mm (2-1/2”) through 110mm (4”) to 6 Bar (90 PSI)

PROGEF® Standard pipe and fittings are manufactured to 10 Bar only.

Materials with Different Pressure Ratings Can Not Be Fused Together!Example: PN 10 PVDF Can Not Be Fused to PN 16 PVDF

91

GF Piping Systems

Unterschiede von PVDF HP/Std und PP-n/PP-HAppearance of Different Pipe Materials

SYGEF® SYGEF® PROGEF® PROGEF®

Plus PVDF Standard PVDF Natural PP Standard PP

Packaging single single

Appearance white white translucent translucent translucent grey

Marking on colorless colorlessthe Pipe heat stamped heat stamped

Indication SYGEF® SYGEF® +GF+ PP-n +GF+ PP-Hon the Plus STD (Natural)Pipe

outer bag: blueinner bag: trans.

yellow ink

single

Black ink

92

GF Piping Systems

Ambient temperature must be between 41°F (5°C) and 104°F (40°C).Material and fusion machine must be the same temperature prior to fusion. This can be achieved when components and machine

are in the same enviroment for 2 hours.

Sun

Wind (max. 0.6 ft./sec.)You should not be able to feel any air movement around the machine!

DustCold

Rain

IR Plus® Fusion Conditions

Airflow

Temperature & Clean Environment

93

GF Piping Systems

IR FusionPROGEF® Standard (PP-H), PROGEF® Natural (PP-n) SYGEF® PVDF, PE100

IR Plus® Fusion Machines

IR225 Plus®

d63-d225mm

IR315 Plus®

d250-d315mmThe IR315 is for PVDF only and can only be

rented.

IR63 Plus®

d20-d63mm

94

GF Piping Systems

Power Requirements IR63 Plus

The IR63 Plus requires a 230V AC power supply, 50/60 Hz 1-Phase, 6 Ampere.Maximum power consumption: 1200 Watt

Power converters can be used on a standard 115V AC power outlet, to convert it up to 230V AC.Permissible voltage fluctuations: +10% / -20%

95

GF Piping Systems

IR63 Plus Connections

Connect the following cables with the machine base:

• 230V AC power supply cord• Facer cable• Heater cable• Cable from clamp carriage** Make sure this cable is firm connected.

Optional for printouts:Standard printer (Parallel port)Label printer (Serial port) PCMCIA Card

All connections are key coded.

96

GF Piping Systems

IR63 Heater and Handle Connections

Connect the IR63 heater to the clamp carriage and tighten the screw.

Connect the two left treaded handles.

97

GF Piping Systems

Rotate Heater Handle, Change Inserts

Change the clamp inserts to the size of pipe to be welded.

Press the locking pin, replace the insert and push the pin back in its original position.

The handle of the heater can be rotated to the left or right when pressing the button.

98

GF Piping Systems

Power On the IR63 Plus

Power on the IR63 Plus via the switch on the back of the machine.

Verify machine No. Appears on the display

Check the Serial # on the Machine Base, Clamping Carriage,Heater and Facing Tool. All 4 components must have the same Serial #.Components are not interchangeable with parts from different machines because all the components are aligned and calibrated to each other.

Press ENTER, after you checked the Serial Numbers.

99

GF Piping Systems

Service Information

The machine displays the Date for the next service and the remaining fusions for a few seconds. Day/Month/YearMachines can be used for 18 Months or 2500 fusions until next service. Regular cleaning and maintenance is still necessary when operating the machine. Once the machine is overdue for service the machine will display:

Recomended Factory Service or a calibration extension is suggested; contact GF Level 2 or 3 personnel. On PFA machines, the machine is restricted from further use. Contact GF Service Department.

Service !!!===> +GF+ <===

100

GF Piping Systems

Set Date and Time

When the machine started up, you will see the display on the right.

The heater starts to heat up automatically.

Press the down button until you get to Date / Time and press ENTER.

Check and adjust Date and Time to ensure proper documentation.

101

GF Piping Systems

Change Pipe Data

Press the down button once and the arrow advances to Pipe Data.

Press ENTER to select the material, pipe size and pressure rating of the pipe to be fused.

The pipe data needs to be reset only when material or size is changed, not for every fusion!

Select the material to be fused:PVDF (SYGEF® PVDF)PP-H (PROGEF® Standard PP)PP-n (PROGEF® Natural PP)PE (Polyethylene) Press ENTER

102

GF Piping Systems

Enter Pipe Data

Select the dimension:d20 ½” d25 ¾”d32 1”d40 1¼” d50 1 ½” d63 2” Press ENTER

Select the Pressure Rating of the Pipe:PN6PN10PN16 Press ENTER

For most pipe sizes just one pressure rating is available and the machine will advance to the next step automatically.

103

GF Piping Systems

Enter Pipe Data, Set Overlap

The left inside clamp has to be closed when adjusting the overlap. Otherwise the machine does not display the actual reading.

Change act.: *.**

The designated Overlap distance is displayed in the first line. - 0.60 mm in this case.

Hold the handle for the clamp carriage closed using two finger pressure, and set the overlap with a 4mm Allen wrench 0.05 mm under the desired value.

Then close the handle all the way until it locks.

104

GF Piping Systems

Confirm Pipe Data

Goal is to have the overlap set point and actual setting exactly the same. The overlap setting can be +/- 0.05 mm off from the target set point to advance. Press ENTER

The display shows the pipe data you have chosen for a few seconds and then advances to the main menu.

The heater temperature, heating time, changeover and cooling time is shown in the second line.

105

GF Piping Systems

Material Loss Information (PVDF d32 x 2.4 mm)

Pipe

Facing (-2 mm each side)

Overlap (-0.6 mm)

PVDFPVDF

PVDF PVDF

PVDF PVDF

502.5mm 502.5mm

500.5mm 500.5mm

ca. 1000mm

Material loss per fusion:IR 63 = 4.6 - 5.4mm IR 225 = 4.8 - 5.8mm IR 315 = 7.3 – 7.5 mm

106

GF Piping Systems

Start - IR Fusion Process

Press ENTERto start the fusion process.

Optional:Press MENUE/STOPTo enter an operator name and a work site location or company name.

Press ENTERto proceed to the next step.

107

GF Piping Systems

IR Fusion Process

Check if the chosen material, size and pressure rating corresponds with the material you are going to fuse.

Press ENTER

Check that the fusion area is free of plastic shavings.

See next slide.

108

GF Piping Systems

At the beginning of each work day the following components need to be cleaned.

Use lint-free cleaning tissues and alcohol IPA at 70% concentration or higher.

Clean the rotating discs and blades on both sides of the facing tool.

Clean the PVC spacer block.

IR Fusion Process

109

GF Piping Systems

IR Fusion Process

Clean the fusion ends of the pipe/fittings.

Use lint-free cleaning tissues and alcohol IPA at 70% concentration or higher, or per contract specifications.

Latex gloves are recommended for all applications and required for high purity fusions.

Use a new lint-free cleaning tissue every time!

110

GF Piping Systems

IR Fusion Process

Insert the PVC spacer block between the inside clamps and place the heater shield against the heater.

Clamp the components to be fused against the PVC spacer block. Always close the inside clamps first.

Whenever possible, use all 4 clamps to support the parts. The two outside clamps are movable.

The clamping tension can be adjusted by the thumbscrew.

Clamp the components firmly, but not too tight. The outside clamps should always be a little tighter then the inside clamps.

111

GF Piping Systems

Spannen von SchweissteilenClamping of Components (Examples)

FlangeAdapter

Pipe Extension at least 30 cm or 12 inch!!The pipe extension prevents the component from overheating

and slipping in just one clamp!

End Cap!

Reducer

Pipe Extension 12“!

End Cap!

End Cap!


InnerClamp

OuterClamp

Elbow 90°Pipe

Support

112

GF Piping Systems

Rejectable Fusion, Flange Adapter

No pipe extension was used. The end cap was directly attached to the flange adapter.

This caused the small air volume in the flange adapter to heat up and overheat or burn some of the Standard PP on the front side.

Result, a weak joint with burned material in the interface.

This is particularly critical with PROGEF® Standard and Natural.The black or brown line

between the two fusion beads is burned material.

113

GF Piping Systems

IR Fusion Process


The machine is ready to start the facing process.

See next slide.

114

GF Piping Systems

IR Fusion Process

Remove the PVC spacer between the two inner clamps.

Insert the facing tool between the two inside clamps, and clamp it to the V-Rails with the rod tensioner located on the facing tool.

Make sure the facing tool is securely attached!

115

GF Piping Systems

IR Fusion Process

Hold the two handles and press the facing tool ON button with your left thumb.

Add pressure to the right handle and close it until you reach the stops. Once these stops are reached, the facing tool rotates freely not allowing further material to be removed (2mm each side).

Remove the facing tool from the fusion area by unlocking the rod tensioner.

Clean all the plastic shavings out of the fusion area with a brush or vacuum. Do not touch the pipe ends with the brush since contamination will occur and could result in a rejectable fusion.

116

GF Piping Systems

IR Fusion Process

Visually check if both pipe ends are faced properly on the entire circumference.Proceed to the next step if it’s o.k.

If an insufficient amount of material was faced, re-clamp this component and repeat the facing process.

Remove the plastic shavings from the pipe ends with your fingers without touching the pipe.

The length of the pipe shavings need to be at least as long as the circumference of the pipe.

117

GF Piping Systems

IR Fusion Process

Close the clamp carriage and apply slight pressure with two fingers on the right handle.

The reading on the display should be +0.00 mm.

The machine will allow you to advance if the facing position is +0.05 or -0.05 mm.

Press ENTERto confirm the proper facing position.

118

GF Piping Systems

IR Fusion Process

Check the wall offset from one component to the other by viewing from the front and top.

The wall offset cannot be greater than 10% of the pipe wall thickness! High and low adjustments can be changed by clamping one component tighter than the other.

Press ENTER, to confirm the wall offset is within tolerance.

Front Top

119

GF Piping Systems

Wandversatz / Planparallelität / Wandstärken

ss s max. = 0.1 x s

max. 10 % wall offset allowed depending on the pipe wall thickness

Wall Offset

Maximum GAP (Gap between the two parts to be fused)

s max. = 0.2 mm with IR-Fusion

Wall Thickness (Same PN, SDR)

Wall Offset / Maximum Gap / Wall Thickness

incorrect correct

120

GF Piping Systems

IR Fusion Process

Close all pipe ends with end caps.

If there are not enough pipe end caps, close the ends with plastic bags and tape. Refrain from applying tape directly to the pipe ends.

Press ENTER, to confirm all pipe ends have been closed.

121

GF Piping Systems

Wärmeübertragung

Contact Butt Fusion, BF

Infrared, IR

507°C

(945°F) PVDF

240°C

(464°F)PVDF

Heat Conduction

Solid Body

Heat Radiation

Beginning at 68°F

rising to 464°F

Fusion Method / Heat Transfer

122

GF Piping Systems

Aerodynamical Influences During Welding Process

Draft

Chimney effect

123

GF Piping Systems

Please Note:• All openings of the piping system must be limited. Use caps.• Protect fusion area against airflow, less than 0.6 ft./second.• Don‘t fuse near open doors or directly under HEPA filters.• Fans should never be used around the fusion machine.• Airflow is the #1 cause of a substandard fusion.• Waves in a weld bead are a sign of airflow.

Avoiding Airflow During Fusion Process

End Caps

124

GF Piping Systems

IR Fusion Process

Clean the ends of the pipe/fitting to be fused.



Press ENTER, to confirm pipe ends are cleaned.

125

GF Piping Systems

IR Fusion Process

Wait until the alcohol is completety evaporated!

The display shows the current heater temperature if it has not reached the fusion temperature yet. Once the temperature is reached, the display shows ready for fusion, insert heater.

Pull the heater between the inside clamps allowing it to lock in the front position.

Quickly but calmly close the clamping carriage. The heating time will start and the count down will be displayed.

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IR Fusion Process

The machine will beep the last 5 seconds of the heating time to warn the user that the changeover time is coming up.

Once the time is up, open the clamp carriage and the heater will automatically retract into the rear position.

Close the clamp carriage and lock it!

The time allowed for changeover is only 4 seconds.

Act quickly but calmly and bring the parts slowly together allowing the material to flow and create the fusion bead.

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GF Piping Systems

IR Fusion Process

Place the heater shield against the heater to protect the fusion area.

The cooling time will count down and show the remaining time on the display.

Once the cooling time is up, you will see the OK message on the display.

Press ENTER, to save the fusion protocol. If printers are connected, the fusion protocol will be printed.

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GF Piping Systems

IR Fusion Process

The fused components can be removed from the machine.

The machine is ready for the next fusion. The pipe data needs to be reset only when material or size is changed, not for every fusion.

Visually inspect every fusion.

See next slide for details.

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Evaluation of Fusion Bead QualityVisual Inspection and Fusion Report

on weld report

on display

Check for....

Parameters (temperature, overlap distance, changeover time etc.) are within specification tolerance.

The OK message alone does not mean a good fusion!

OK - MessageOK - Message

Criteria for visual inspection after each fusion:

Correct material and dimension were used

Double bead around entire circumference

Positive K-value (Center of fusion bead › 0.0 mm)

No contamination

Offset of 10% or less of the pipe wall thickness

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GF Piping Systems

IR Plus Documentation and Traceability

Label Printout(To Be Fixed to Fusion)

Full Page Printout(Must be available for all technical questions)

+GF+ 06.11.2008IR 131570604 !No. 02471Sig. . . . . . /. . . . .

We recommend to use a label and standard printer every time for complete documentation.

Compatible Printers:

Label Printer:Zebra TLP2844, Zebra GX430t(Printers need to be configured before the first use, see Instruction Manual)

Standard Printer:And printers with parallel interface.

Check the process status states O.K. (! On the Label)

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Bead Formation

K > 0mm

Every fusion has to be visually inspected!

• Double bead around entire circumference• Positive K - value (Center of fusion bead › 0.0 mm)• No contamination• Offset of 10% or less of the pipe wall thickness

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Evaluation Criteria for Weld Bead Inspection

Display

K- valuewall offset

Contamination

Double beadcircumference

Weld Bead Inspection

Quality Controller

Fusion OK

REJECT THE FUSION!

OK (Control Protocol/Label) Not OK

OK

No

OKOK

Yes

Not OK K-Value < 0.00mm

Offset > 10%

No Not OK

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Remote Fusion IR63 Plus®

All IR63 Plus® machines are equipped with 16 feet extension cables for remote fusions.

Two people are required to perform remote fusions. The fusion position should be horizontal. Vertical fusion should only be considered if there is no other way to do it.

Make sure all pipe ends are closed!

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Clamping of Components

Note:

Do not clamp material too tight!Adjust clamp lever screws to control pressure on components.

Close fusions must be separated by the clamp due to the nature of the machines.

Minimum required spigot lengths to clamp the component:

IR 63 Plus = 1“IR225 Plus = 1 ¼“IR315 Plus = 2“

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GF Piping Systems

Notch Sensitivity of Plastic Pipe

Surface Scratches:

Pipes or fittings can have a scratch of up to 10% of the pipe wall thicknesswith a rounded bottom depth. At no time do we allow a sharp angle present at the bottom depth beyond 5% of the pipe wall thickness.

Acceptable:Scratches have a rounded bottom and are not deeper then 10% of the pipe wall thickness!

Unacceptable:Scratches with a sharp angle at the bottom and deeper then 5% of the pipe wall thickness!

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Linearer Längenausdehnungskoeffizient

0.0115 0.017 0.02 0.022

0.070.08

0.1

0.120.13

0.15

0.2

Fe Cu GFK Al PVC-C PVC-U ABS PVDF PB PP PE

PVDF = 10 x Steel

Expansion Coefficient

[mm/m•C] of Different Materials at 20°C / 68°F

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GF Piping Systems

Material: Length of pipe L

Temperature change

Expansion coefficient

[mm/m x 1/C)

Length change l [mm]

Steel 10m/33ft 10°C/18°F 0.012 1.2 (0.05in)

PVC-C 10m/33ft 10°C/18°F 0.070 7 (0.3in)

PVC-U 10m/33ft 10°C/18°F 0.080 8 (0.3in)

ABS 10m/33ft 10°C/18°F 0.100 10 (0.4in)

PVDF 10m/33ft 10°C/18°F 0.120 12 (0.5in)

PB 10m/33ft 10°C/18°F 0.130 13 (0.5in)

PP - H 10m/33ft 10°C/18°F 0.150 15 (0.6in)

PE 80 10m/33ft 10°C/18°F 0.200 20 (0.8in)

Examples of Length Change

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Clamping and Supporting

DVS 2210 and GF documentation - Use loose clamps whenever possible.- Fixed clamps only when engineering requires.

There are two ways of clamping plastic pipe:• Fixed or anchored so pipe cannot move.• Loose or snug allowing pipe to move with expansion and contraction.

Install loose or snug clamps everywhere except:• Pumps• Tanks• Vertical Risers• Expansion Joints

Never allow plastic on metal contact!Always use proper cushion strips between the pipe and the clamp.

Fixed clampLoose clamp

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A continuous support should be used whenever:• Spacing of supports are so close they are no longer practical.• Any high temperature application.• Overhead structural obstruction that does not permit hangers.

Methods of continuous support:

• Angle Iron• Channel• Tray• Within another pipe

No sharp edges allowed

Always support valves independent from the pipe.• GF diaphragm and ball valves have mounting holes for ease of installation.

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Preparation for the Test, Check That:• System conforms with installation drawing.• Every mechanical connection is checked for proper torquing.

For example: Unions are installed per manufacture recommedations,Verify bolt torque on all diaphragm valves.

• Pipe, valves, and fittings are correctly supported and fixed.• System is filled with liquid (water) and all air is removed through high point

vents. Compressed gas is not allowed!

Pressure Test Suggestion:Test system to 150% of operational pressure but do not exceed the lowest rated component. See the next slide for detailed information.

Pressure Loss Due to Elastic Expansion:It is normal to experience a pressure loss due to elastic expansion generated from the internal pressure and external temperature changes. In the event of pressure loss, walk the system and look for water on the ground to determine if there is a leak.

Pressure Testing of Plastic Piping Systems

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Pressure Test Procedure

Pressure Test Procedure of all Georg Fischer Thermoplastic Piping Systems

The following is a general test procedure for Georg Fischer plastic piping. It applies to most applications. Certain applications may require additional consideration. For further questions regarding your application,please contact a Georg Fischer representative.

1. All piping systems should be pressure tested prior to being put into operational service.

2. All pressure tests should be conducted in accordance with the appropriate building, plumbing, mechanical, and safety codes for the area where the piping is being installed.

3. When testing plastic piping systems, all tests should be conducted hydrostatically and should not exceed the pressure rating of the lowest rated component in the piping system (often a valve). Test the system at 150% of the designed operational pressure. i.e.: If the system is designed to operate at 80 PSI, then the test will be done at 120 PSI.

4. When hydrostatic pressure is introduced to the system, it should be done gradually through a low point in the piping system with care taken to eliminate any entrapped air by bleeding at high points within the system. This should be done in four stages, waiting ten minutes at each stage (adding ¼ the total desired pressure at each stage).

5. Allow one hour for system to stabilize after reaching desired pressure. After the hour, in case of pressure drop, increase pressure back to desired amount and hold for 30 minutes. If pressure drops by more than 6%, check system for leaks.

Note: If ambient temperature changes by more than 10°F during the test, a retest may be necessary.

Do not test with gases

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Service and Preventative Maintenance

1. Clean the bottom inlet piece of the heater with a stainless steel brush in case melted plastic builts up. (See example).

2. If shavings stick to ceramic coated heater, leave them alone. Shavings will burn off themselves.

Plastic Buildup

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Troubleshooting

Fault Cause Remedy Faced surfaces are not smooth or chatter marks are produced

Facer blades are dull Disconnect the main plug! Turn the facer blades.

Surface of the heater has come into contact with plastic

Leave the heater switched on. Plastic residue will vaporize fully within half an hour.

Surface of the heater has come into heavy contact with plastic

Leave the heater switched on. Carefully remove plastic residue with a wooden spatula.

Facer does not work Fuse defective Replace the fuse Heater does not reach the required fusion temperature

Fuse defective Replace the fuse

Heating time does not start (IR-63)

Heater frame is contaminated with melted plastic

Clean the bottom bracket of the heater

No log printout Wrong printer driver Set the printer to standard ASCII code.

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Transportation of IR63 Plus®

Place the machine base, heater and facing tool in their designated spots in the transportation box. Make sure everything is securely fastened to avoid transportation damage.

Do not pack the power converter in this box!

Weight with box and power converter: 150 poundsDimensions: 32x24x24 inches

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Contact Information

Please contact your local Area Sales Manager with general questions about the machinesand material.

If you have specific questions about machines or their service, contact our Machine Department

Address of Machine Service Center:

Georg Fischer LLC Machine Service Department2882 Dow AvenueTustin, CA 92780

Phone: (714) 368-4280Fax: (714) 731-9056

Place business card here!!

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IR225 / 315 Plus®

Fusion Training

GF Piping Systems2882 Dow AvenueTustin, CA 92780# 236 – IR 225PM-403 IR225 Level1 Rev.002

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To determine the integrity of IR fusions

IR-Fusion Technology

Understanding materials and the fusion parameters

The envirnonmental influence

Goal of the IR Plus® Fusion Training

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Material Handling




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d

e

150

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1 Bar = 14.51 PSI 6 Bar = 87 PSI

10 Bar = 145 PSI 16 Bar = 232 PSI









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yellow ink

single

Black ink

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Ambient temperature must be between 41°F (5°C) and 104°F (40°C).Material and fusion machine must be the same temperature prior to fusion. This can be achieved when components and machine

are in the same enviroment for 2 hours.

Sun

Wind (max. 0.6 ft./sec.)You should not be able to feel any air movement around the machine!

DustCold

Rain

IR Plus® Fusion Conditions

Airflow

Temperature & Clean Environment

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IR FusionPROGEF® Standard (PP-H), PROGEF® Natural (PP-n) SYGEF® PVDF, PE100

IR Plus® Fusion Machines

IR225 Plus®

d63-d225mm

IR315 Plus®

d250-d315mmThe IR315 is for PVDF only and can only be

rented.

IR63 Plus®

d20-d63mm

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Hot #1 (X)Black 1, Black 2 & Black 3 or Brown(Hot # 1- Hot # 2, 220V)

Earth GroundGreen/Yellow(Ground – Neutral, 0V)

Hot #2 (Y)Black 4 or Blue(Hot # 2- Hot # 1, 220V)(Hot # 2 – Ground, 110V)

All voltage can be +/- 10%

110V

220V

Not used (Z)

220V, 16 Amps

Power Requirements IR225 Plus, 1 Phase

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Power Requirements IR225 Plus, 3 Phase

Earth GroundGreen/Yellow(Ground – Neutral, 0V)

Hot #1 (X)Black 1 & Black 2(Hot # 1-Hot # 2, 220V)(Hot # 1-Hot # 3, 220V)

Hot #2 (Y)Y Black 3 or Brown(Hot # 2-Hot # 1, 220V)(Hot # 2-Hot # 3, 220V)

Hot #3 (Z)Black 4 or Blue(Hot # 3-Hot # 1, 220V)(Hot # 3-Hot # 2, 220V)

All voltage can be +/- 10%

220V, 12 Amps

110V

110V

220V

220V

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IR225 Plus®, Set Up

2.1.

1. Remove the U-shape plastic block.(This block is placed during transportationto prevent any damages)

2. Remove the 13mm hex screw and L-shape stop.

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• Turn the heater 90° to the stop

• Fix the heater with the L-shaped stop and screw in this position.

Do the same steps in reverse to prepare the machine for transportation!

90°

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Change the clamp inserts to the size of pipe to be fused.

Each clamp insert half is held in place by two Allen screws.

All clamp inserts are stored in the second drawer of the HP table.

Set up is finished!

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IR225 Plus®, Switch ON

Power ON the IR225 Plus with the main switch.

Verify machine No. Appears on the display

Check the Serial # on the Machine Base, Heater and Facing Tool.All 3 components must have the same Serial #.Components are not interchangeable with parts from different machines because all the components are aligned and calibrated to each other.

Press ENTER, after you checked the Serial Numbers.

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Service Information

The machine displays the Date for the next service and the remaining fusions for a few seconds. Day/Month/YearMachines can be used for 18 Months or 2500 fusions until next service. Regular cleaning and maintenance is still necessary when operating the machine. Once the machine is over due for service the machine will display:

Recomended Factory Service or a calibration extension is suggested, contact a GF level 2 or 3 personel. On PFA machines the machine is restricted from further use. Contact GF Service Department.

Service !!!===> +GF+ <===

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Set Date and Time

When the machine started up, you will see the display on the right.

The heater starts to heat up automatically.

Press the down button until you get to Date / Time and press ENTER.

Check and adjust Date and Time to ensure proper documentation.

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Change Pipe Data

Press the down button once and the arrow advances to Pipe Data.

Press ENTER to select the material, pipe size and pressure rating of the pipe to be fused.

The pipe data needs to be reset only when material or size is changed, not for every fusion!

Select the material to be fused:PVDF (SYGEF® PVDF)PP-H (PROGEF® Standard PP)PP-n (PROGEF® Natural PP)PE (Polyethylene) Press ENTER

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Enter Pipe Data

Select the dimension:d63 2”d75 2½” d90 3”d110 4” d160 6”d200 8”d225 9” Press ENTER

Select the Pressure Rating of the Pipe:PN6PN10PN16 Press ENTER

Parameters for sizes d125 and d140 are available but material is not sold in the US.

For most pipe sizes just one pressure rating is available and the machine will advance to the next step automatically.

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Enter Pipe Data, Set Overlap

The designated Overlap distance is displayed in the first line. - 0.70 mm in this case.

Hold the handle for the clamp carriage closed using two finger pressure, and set the overlap with a 6mm Allen wrench 0.05 to 0.1 mm under the desired value.

Then close the handle all the way until it locks.

The left inside clamp has to be closed when adjusting the overlap. Otherwise the machine does not display the actual reading.

Change act.: *.**

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Confirm Pipe Data

Goal is to have the overlap set point and actual setting exactly the same. The overlap setting can be +/- 0.05 mm off from the target set point to advance. Press ENTER

The display shows the pipe data you have chosen for a few seconds and then advances to the main menu.

The heater temperature, heating time, changeover and cooling time is shown in the second line.

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GF Piping Systems

Material Loss Information (PVDF d63 x 3.0 mm)

Pipe

Facing (-2 mm each side)

Overlap (-0.7 mm)

PVDFPVDF

PVDF PVDF

PVDF PVDF

502.5mm 502.5mm

500.5mm 500.5mm

ca. 1000mm

Material loss per fusion:IR 63 = 4.6 - 5.4mm IR 225 = 4.8 - 5.8mm IR 315 = 7.3 - 7.5 mm

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Start - IR Fusion Process

Press ENTERto start the fusion process.

Optional:Press MENUE/STOPTo enter an operator name and a work site location or company name.


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IR Fusion Process

Check if the chosen material, size and pressure rating corresponds with the material you are going to fuse.

Press ENTER

Check that the fusion area is free of plastic shavings.

See next slide.

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GF Piping Systems

IR Fusion Process

At the beginning of each work day the rotating discs and blades on both sides of the facing tool need to be cleaned.

Use lint-free cleaning tissues and alcohol IPA at 70% concentration or higher.

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IR Fusion Process


Clean the fusion ends of the pipe/fittings.


Latex gloves are recommended for all applications and required for high purity fusions.

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GF Piping Systems

IR Fusion Process

Clamp the U- shaped facer stop to the designated location on the facing tool.

Close the clamping carriage with the lever, so that the stops on the inside clamps touch the facer stop.

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IR Fusion Process

Clamp the components to be fused with the cleaned end against the facing tool.

Always close the inside clamps first.

Whenever possible, use all 4 clamps to support the parts. The two outside clamps are movable.

Make sure the outside clamps are locked.

Clamp the components firm but not too tight. The outside clamps should always be a little tighter then the inside clamps.

The clamping tension can be adjusted by the thumbscrew.

1.

2.

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Spannen von SchweissteilenClamping of Components (Examples)

FlangeAdapter

Pipe Extension at least 30 cm or 12 inch!!The pipe extension prevents the component from overheating

and slipping in just one clamp!

End Cap!

Reducer


End Cap!

End Cap!


InnerClamp

OuterClamp

Elbow 90°Pipe

Support

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GF Piping Systems

Rejectable Fusion, Flange Adapter

No pipe extension was used. The end cap was directly attached to the flange adapter.

This caused the small air volume in the flange adapter to heat up and overheat or burn some of the Standard PP on the front side.

Result, a weak joint with burned material in the interface.

This is particularly critical with PROGEF® Standard and Natural.The black or brown line

between the two fusion beads is burned material.

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GF Piping Systems

IR Fusion Process


The machine is ready to start the facing process.

See next slide.

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GF Piping Systems

IR Fusion Process

Remove the U- shaped facer stop from the facing tool.

Press and hold the ON switch for the facing tool on the display. At the same time, firmly pull the clamp carriage lever towards the facing tool.

Both pipe ends will be faced at the same time. Stop facing when the facing tool rotates freely and does not face material anymore.

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IR Fusion Process

Open the clamp carriage with the lever and move the facing tool out of the fusion area.

Clean all the plastic shavings out of the fusion area with a brush or vacuum.

Do not touch the pipe ends with the brush since contamination will occur and could result in a rejectable fusion.

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IR Fusion Process

Remove the plastic shavings from the pipe ends with your fingers without touching the pipe.

The length of the pipe shavings need to be at least as long as the circumference of the pipe.

Visually check if both pipe ends are faced properly on the entire circumference.Proceed to the next step if it’s o.k.

If an insufficient amount of material was faced, clamp this component new and repeat the facing process.

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IR Fusion Process

Close the clamp carriage and apply slight pressure with two fingers to the lever.Do not lock down the lever!

The reading on the display should be +0.00 mm.

The machine will allow you to advance if the facing position is +0.05 or -0.05 mm.

Press ENTERto confirm the proper facing position.

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IR Fusion Process

Check the wall offset from one component to the other by viewingfrom the front and top.

The wall offset cannot be greater then 10% of the pipe wall thickness. High and low adjustments can be changed by clamping one component tighter than the other.

Press ENTER, to confirm the wall offset is within tolerance.

Front Top

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Wandversatz / Planparallelität / Wandstärken

ss s max. = 0.1 x s

max. 10 % wall offset allowed depending on the pipe wall thickness

Wall Offset

Maximum GAP (Gap between the two parts to be fused)

s max. = 0.2 mm with IR-Fusion

Wall Thickness (Same PN, SDR)

Wall Offset / Maximum Gap / Wall Thickness

incorrect correct

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IR Fusion Process

Close all pipe ends with end caps.

If there are not enough pipe end caps, cover the ends with plastic bags and tape. Refrain from applying tape directly to the pipe ends.

Press ENTER, to confirm all pipe ends have been closed.

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GF Piping Systems

Required Holes in End Caps

Please allow for holes in the PE end caps on IR 225/315 Plus machines:

Material Size PE Cap Hole Size

75mm 3/16”90mm 1/4”

110mm 5/16”125mm 5/16”140mm 3/8”160mm 1/2”200mm 1/2”225mm 1/2”250mm 1/2”280mm 1/2”315mm 1/2”

All caps furnished with the IR 225 and 315 Plus are pre-drilled.

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Wärmeübertragung

Contact Butt Fusion, BF

Infrared, IR

507°C

(945°F) PVDF

240°C

(464°F)PVDF

Heat Conduction

Solid Body

Heat Radiation

Beginning at 68°F

rising to 464°F

Fusion Method / Heat Transfer

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Aerodynamical Influences During Welding Process

Draft

Chimney effect

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GF Piping Systems

Please Note:• All openings of the piping system must be limited. Use caps.• Protect fusion area against airflow, less than 0.6 ft./second.• Don‘t fuse near open doors or directly under HEPA filters.• Fans should never be used around the fusion machine.• Airflow is the #1 cause of a substandard fusion.• Waves in a weld bead are a sign of airflow.

Avoiding Airflow During Fusion Process

End Caps

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GF Piping Systems

IR Fusion Process

Clean the ends of the pipe/fitting to be fused.



Press ENTER, to confirm pipe ends are cleaned.

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IR Fusion Process

Wait until the alcohol is completety evaporated!

The display shows the current heater temperature if it has not reached the fusion temperature yet. Once the temperature is reached, the display shows ready for fusion, insert heater.

Pull the heater between the inside clamps, and close the clamping carriage with the lever. Do not lock down the lever!

The heating time will start and counts down.

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GF Piping Systems

IR Fusion Process

The machine will beep the last 5 seconds of the heating time to warn the user that the changeover time is coming up.

Once the time is up, open the clamp carriage with the lever, manually push the heater in the rear position, close the clamp carriage and lock it!

The time allowed for changeover is only 4 seconds.

Act quickly but calmly and bring the parts slowly together allowing the material to flow and create the fusion bead.

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IR Fusion Process

The cooling time will count down and show the remaining time and actual pipe temperature in °C on the display.

The cooling fan will automatically turn on and has to be placed over the two inside clamps as shown in the picture. The cooling fan helps to speed up the cooling process.

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GF Piping Systems

IR Fusion Process

The fusion components can be removed from the machine.

The machine is ready for the next fusion. The pipe data needs to be reset only when material or size is changed, not for every fusion.

Once the cooling time is up you will see the OK message on the display.

Press ENTER, to save the fusion protocol and if you have printers connected the fusion protocol will be printed.

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Evaluation of Fusion Bead QualityVisual Inspection and Fusion Report

on weld report

on display

Check for....

Parameters (temperature, overlap distance, changeover time etc.) are within specification tolerance.

The OK message alone does not mean a good fusion!

OK - MessageOK - Message

Criteria for visual inspection after each fusion:

Correct material and dimension were used

Double bead around entire circumference

Positive K-value (Center of fusion bead › 0.0 mm)

No contamination

Offset of 10% or less of the pipe wall thickness

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GF Piping Systems

IR Plus Documentation and Traceability

Label Printout(To Be Fixed to Fusion)

Full Page Printout(Must be available for all technical questions)

+GF+ 13.10.2008IR 133500803 !No. 03767Sig. . . . . . /. . . . .

We recommend to use a label and standard printer every time for complete documentation.

Compatible Printers:

Label Printer: Zebra TLP2844, Zebra GX430t(Printers need to be configured before the first use, see Instruction Manual)

Standard Printer:Any printers with parallel interface.

Check the process status states O.K. (! On the Label)

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GF Piping Systems

Bead Formation

K > 0mm

Every fusion has to be visually inspected!

• Double bead around entire circumference• Positive K - value (Center of fusion bead › 0.0 mm)• No contamination• Offset of 10% or less of the pipe wall thickness

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GF Piping Systems

Evaluation Criteria for Weld Bead Inspection

Display

K- valuewall offset

Contamination

Double beadcircumference

Weld Bead Inspection

Quality Controller

Fusion OK

REJECT THE FUSION!

OK (Control Protocol/Label) Not OK

OK

No

OKOK

Yes

Not OK K-Value < 0.00mm

Offset > 10%

No Not OK

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GF Piping Systems

Clamping of Components

Note:

Do not clamp material too tight!Adjust clamp lever screws to control pressure on components.

Close fusions must be separated by the clamp due to the nature of the machines.

Minimum required spigot lengths to clamp the component:

IR 63 Plus = 1“IR225 Plus = 1 ¼“IR315 Plus = 2“

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Weldability of a Tee with a Flange Adapter IR-225 Plus®

Dimen-sion

Flange Adaptor with Flange

Length of

Pipe Extension (mm/inch)

including weld loss

d63 not possible 110 / 4 5/16





d140 OK --

d160 OK --

d200 OK --

d225 OK --

Pipe Extension

Problem no clearance to clamp!

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Surface Scratches:




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0.0115 0.017 0.02 0.022

0.070.08

0.1

0.120.13

0.15

0.2


PVDF = 10 x Steel



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GF Piping Systems


Temperature change


[mm/m x 1/C)


Steel 10m/33ft 10°C/18°F 0.012 1.2 (0.05in)

PVC-C 10m/33ft 10°C/18°F 0.070 7 (0.3in)

PVC-U 10m/33ft 10°C/18°F 0.080 8 (0.3in)

ABS 10m/33ft 10°C/18°F 0.100 10 (0.4in)

PVDF 10m/33ft 10°C/18°F 0.120 12 (0.5in)

PB 10m/33ft 10°C/18°F 0.130 13 (0.5in)

PP - H 10m/33ft 10°C/18°F 0.150 15 (0.6in)

PE 80 10m/33ft 10°C/18°F 0.200 20 (0.8in)


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202

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203

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204

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Troubleshooting

Fault Cause Remedy Faced surfaces are not smooth or chatter marks are produced

Facer blades are dull Disconnect the main plug! Turn the facer blades.

Surface of the heater has come into contact with plastic

Leave the heater switched on. Plastic residue will vaporize fully within half an hour.

Surface of the heater has come into heavy contact with plastic

Leave the heater switched on. Carefully remove plastic residue with a wooden spatula.

Facer does not work Fuse defective Replace the fuse Heater does not reach the required fusion temperature

Fuse defective Replace the fuse

Heating time does not start ( IR-63 )

Heater frame is contaminated with melted plastic

Clean the bottom bracket of the heater

No log printout Wrong printer driver Set the printer to standard ASCII code.

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Contact Information





Phone: (714) 368-4280Fax: (714) 731-9056


207

Socket Fusion Training

GF Piping Systems2882 Dow AvenueTustin, CA 92780# 236 – SCKPM-404 Socket Fusion Level1 Rev.002

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GF Piping Systems

Socket Fusion Training Schedule

SG110 & MSE63 Socket Fusion Tools

Socket Fusion Principles & Procedures

Properties of Plastic

Conversion Metric – US Standards

Material Handling

7

6

5

4

3

2

1

Joint Inspection

8

Clamping and Supporting of Plastic Pipes

Pressure Testing Procedure

209

GF Piping Systems

Pipe and Fitting Handling




210

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d

e

211

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1 Bar = 14.51 PSI 6 Bar = 87 PSI

10 Bar = 145 PSI 16 Bar = 232 PSI









212

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yellow ink

single

Black ink

213

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Socket FusionPROGEF® Standard (PP-H), PROGEF® Natural (PP-n) SYGEF® PVDF, PE, PB

Socket Fusion

SG110: 16 - 110mm (¼”-4”) MSE63: 16 - 63mm (¼”-2”)

Power : 1200 Watt, 5 AmpVoltage: 115 V AC (230V tools are also available)

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GF Piping Systems

Socket Fusion Definitions

PipeFittingBushing

Heater Plate

FittingFinished Fusion

Pipe

Spigot

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GF Piping Systems

Socket Fusion Temperature

Heater Setpoint Temperature for

Beta PP, PP-n, PE and PVDF

Minimum: 230°C / 446°F

Target: 260°C / 500°F

Maximum: 270°C / 518°F

According to Standard: DVS 2207

Tendency

cold environment

PVDF

20°C / 68°FBeta PP

hot environmentPP-n, PE

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GF Piping Systems

Socket Fusion Bushing Preparation

Adjust the fusion temperature control according to page 4. Check temperatureon the outside of the heater bushings with a temperature measuring device. Oncethe temperature is reached, wait 10 minutes prior to the first fusion to equalize the fluctuation of the temperature on the heating element.Protect fusion area from wind, rain etc.

Temperature has to be:230 - 270°C446 - 518°F

260

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GF Piping Systems

Socket Fusion Pipe Preparation

Pipe Peeling and Chamfering

• Bevels pipe end for insertion into fitting.• Removes oxidized layer of material.• Indicates fusion depth.

It is not necessary to use these special chamfering and peeling tools.

But the pipe has to be chamfered to ease the insertion into the fitting. And good cleaning with IPA is necessary.

For Hand Fusion Tool only:Mark the socket dept (peeling length) according to the table below, if you did not use these peeling tool.

218

GF Piping Systems

Socket Fusion Pipe Preparation

Clean all components before fusion with approved cleaner:

Isopropyl alcohol (IPA) 70% minimum concentration.

Use lint-free “clean room” cloths and wear latex gloves.

219

GF Piping Systems

SG 110 Socket Fusion Procedure

1. Check for proper power and machine completeness

2. Prepare pipe and fitting per the guidlines

3. Position pipe and fitting in machine clamps and check alignment of components.

4. Press compotents onto the heater bushing until both stops touch

5. Start heating and look for 1/3 of the pipe wall bead formation(Use time chart on page 29 & 30 as reference)

6. Open machine, remove components from the heater bushing

7. Bring components together quickly until the two beads meet

8. Do not over penetrate the pipe into the fitting. The two beads should both be visible after the completed fusion.

Hold Time = Heat Time

Clean bushing after every fusion with a dry cloth (No Tangit or IPA)

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GF Piping Systems

Socket Fusion Procedure

Step 1:After pipe preparation and cleaning, insert pipe and fitting

into heated Teflon coated bushings.

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GF Piping Systems


Step 2:Once bead has formed to 1/3 of the pipe wall thickness,

remove pipe and fitting from heater bushings.

(Use time chart on page 29 & 30 as reference)

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GF Piping Systems


Step 3:Insert pipe into fitting as quick as possible to prevent cooling of material.

Insert pipe until both beads touch.

223

GF Piping Systems

SG 110 Socket Fusion Machine

Advantages:

• Correct alignment during fusion

• Accurate penetration stops for heating and fusion

• Mechanical fusion force

• Fast change over process

• Lightweight construction

224

GF Piping Systems

Socket Fusion Hand Tool

MSE 63 T16mm to 63mm(shown) MSE 110 T

16mm to 110mm

Hand Socket Fusion is only recommended up to 50mm, 1½” on systems with few fusions.A fusion machine should be used for sizes larger than 50mm to provide the necessary fusion force. The machine should also be used when performing more than a few fusions.

225

GF Piping Systems

Socket Fusion Hand Tool Instructions

1. Prepare pipe and fitting appropriately. (See page 6)2. Press fitting over the heater spigot and then pipe in the heater bushing.

(Check the mark for the socket depth on the pipe side)3. Look for a 1/3 of the pipe wall thickness bead formation.

(Use heating time charts on page 29 & 30 as reference)

Push firmly without twistingletting the material melt ontothe heater bushing.

Do not force the material onto the heater bushing. This will remove the Teflon coating prematurely.

226

GF Piping Systems

Socket Fusion Hand Tool Instructions

HOLD TIME = HEAT TIME

Do not pressure test piping system until 1 hour after fusion.

4. Once the bead size on the heater bushing is 1/3 of the pipe wallthickness, quickly remove the fitting and pipe from the heaterbushing and spigot.

5. Push aligned fitting and pipe together without twisting until both beads touch.

227

GF Piping Systems

Socket Fusion Inspection

1. Double bead has to be visible over the entire circumference of theweld without gaps

2. No Contanination3. Proper cleaning and removal of ink prior to fusion4. Penetration of pipe into the fitting

(The inserted pipe should not touch the stop in the fitting. Check the peeling depth or mark for proper penetration).

Fusion inspection is according to:DVS 2201-1

228

GF Piping Systems


Surface Scratches:




229

GF Piping Systems


0.0115 0.017 0.02 0.022

0.070.08

0.1

0.120.13

0.15

0.2


PVDF = 10 x Steel



230

GF Piping Systems


Temperature change


[mm/m x 1/C)


Steel 10m/33ft 10°C/18°F 0.012 1.2 (0.05in)

PVC-C 10m/33ft 10°C/18°F 0.070 7 (0.3in)

PVC-U 10m/33ft 10°C/18°F 0.080 8 (0.3in)

ABS 10m/33ft 10°C/18°F 0.100 10 (0.4in)

PVDF 10m/33ft 10°C/18°F 0.120 12 (0.5in)

PB 10m/33ft 10°C/18°F 0.130 13 (0.5in)

PP - H 10m/33ft 10°C/18°F 0.150 15 (0.6in)

PE 80 10m/33ft 10°C/18°F 0.200 20 (0.8in)


231

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232

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233

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234

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235

GF Piping Systems

Guidelines for Beta PP, PP-n and PE Socket Fusion @ 68°F

236

GF Piping Systems

Guidelines for PVDF Socket Fusion @ 68°F

237

GF Piping Systems

Contact Information





Phone: (714) 368-4280Fax: (714) 731-9056


238

Installation Instructions

2009 Volume, Rev 02

PM450

PROGEF® Standard PP PROGEF® Natural PP Flange

239

Please read all instructions before attempting to install flanges.

IntroductionWhen to Use a Flange

Flanges may be used when

the piping system may need to be dismantled•

the installation is temporary or mobile•

transitioning between dissimilar materials that can not •

be cemented together

the installation environment is not conducive to fusion •

joining

Why Choose a Flange?

All PROGEF® Polypropylene flange adapters, in

combination with GF flange rings, pipe and fittings, are

lightweight and easy to install. However, PP has different

physical properties than metals, and therefore special care

is required to ensure that your PP flange connections have

a long, reliable service life. Installers should study these

instructions and follow them carefully in every installation

in order to ensure satisfactory performance and enjoy the

full benefits of the GF warranty.

When using a polypropylene flange, ensure that the entire

system is well-supported and that the flange does not bear

the weight of a massive, unsupported system component

such as a cast iron valve. See support instructions in the

GF Technical Manual online:

http://www.gfpiping.com/downloads/engbook/engbook.pdf

MaterialsPolypropylene (PP) Flange Adapters

Visually inspect flange adapters for cracks, deformities,

and solvent cement or other obstructions on the sealing

surfaces.

Flange Seals

A seal must be used between the flange adapter faces in

order to ensure a good seal. The seal can be a flat gasket

or gasket with profile. Select the seal material based on

the chemical resistance requirements of your system.

For applications with maximum 90 PSI (6 Bar), working

pressures the flat gaskets can be used. Steel-reinforced

flange rings are recommended in combination with flat

gaskets due to the higher torque values. Full-face gaskets

with shore A scale hardness of 70 ±5 should be used. All

recommended torque values in tables 5 and 6 are based on

this gasket hardness. For other hardness requirements,

contact GF Technical Services.

At increased working and testing pressures, the profile

flange gasket is recommended. Compared to a flat gasket,

the profile gasket is made of two components. One is the

crowned flat gasket part, which is reinforced with steel,

and the other is the profile part (O-ring, lip seal) on the seal

inner side.

The stabilized profile flange gaskets have the following

advantages:

• Reliable seal with minimum fastener torque

• Can be used with higher internal pressure or internal

vacuum

• Easy to install

• Influenced less by the flange surface

• Safe when connecting pipes of different materials

Table 1ANSI Class 150 Flat Flange Dimensions(Recommended only up to maximum operating pressure of 90 PSI)

Size OD ID Thicknessin mm in mm in mm in mm¾ 25 3.88 99 1.06 27 0.12 3

1 32 4.25 108 1.31 33 0.12 3

1¼ 40 4.63 118 1.66 42 0.12 3

1½ 50 5.00 127 1.90 48 0.12 3

2 63 6.00 152 2.38 60 0.12 3

2½ 75 7.00 178 2.88 73 0.12 3

3 90 7.50 191 3.50 89 0.12 3

4 110 9.00 229 4.50 114 0.12 3

6 160 11.00 280 6.63 168 0.12 3

8/9 200/225 13.50 343 8.63 219 0.12 3

10 250 16.00 407 10.75 273 0.12 3

12 315 19.00 483 12.75 324 0.12 3

14 355 21.00 534 14 356 0.12 3

16 400 23.50 597 16 406 0.12 3

240

Table 2ANSI Class 150 Profile Flange Dimensions

Size DI D H1in mm in mm in mm in mm¾ 25 1.06 27 2.13 54 0.12 3

1 32 1.30 33 2.52 64 0.12 3

1¼ 40 1.65 42 2.87 73 0.12 3

1½ 50 1.89 48 3.27 83 0.12 3

2 63 2.36 60 4.01 102 0.16 4

2½ 75 2.87 73 4.76 121 0.16 4

3 90 3.50 89 5.23 133 0.16 4

4 110 4.53 115 6.73 171 0.2 5

6 160 6.30 160 8.58 218 0.24 6

8/9 200/225 8.62 220 10.86 273 0.24 6

10 250 10.74 273 13.26 337 0.24 6

12 315 12.79 325 15.98 406 0.24 6

14 355 14.36 356 17.63 448 0.27 7

16 400 15.98 406 20.15 512 0.27 7

Fasteners

It is critical to avoid excessive compression stress on a

flange. Therefore, only low-friction fastener materials

should be used. Low-friction materials allow torque to be

applied easily and gradually, ensuring that the flange is

not subjected to sudden, uneven stress during installation,

which can lead to cracking.

Either the bolt or the nut, and preferably both, should be

zinc-plated to ensure minimal friction. If using stainless

steel bolt and nut, lubricant must be used to prevent high

friction and seizing. In summary, the following fastener

combinations are acceptable:

• zinc-on-zinc, with or without lube

• zinc-on-stainless-steel, with or without lube

• stainless-on-stainless, with lube only

Cadmium-plated fasteners, while becoming more

difficult to obtain due to environmental concerns, are

also acceptable with or without lubrication. Galvanized

and carbon-steel fasteners are not recommended. Use

a copper-graphite antiseize lubricant to ensure smooth

engagement and the ability to disassemble and reassemble

the system easily.

Bolts must be long enough that two complete threads

are exposed when the nut is tightened by hand. Using a

longer bolt does not compromise the integrity of the flange

connection, although it wastes material and may make

tightening more difficult due to interference with nearby

system components.

Table 3PP-V Flange Fastener Specifications

Flange Size (in)

No. of Bolts

Length1 (in)

Bolt Size (in) & Type

Washer Size (in) & Type2

½ 4 3 ½-13-UNC ½ SAE3

¾ 4 3¼ ½-13-UNC ½ SAE

1 4 3¼ ½-13-UNC ½ SAE

1¼ 4 3½ ½-13-UNC ½ SAE

1½ 4 3¾ ½-13-UNC ½ SAE

2 4 4¼ 5/8-11-UNC 5/8 SAE

2½ 4 4½ 5/8-11-UNC 5/8 SAE

3 4 4¾ 5/8-11-UNC 5/8 SAE

4 8 5 5/8-11-UNC 5/8 SAE

6 8 6 ¾-10-UNC ¾ F4364

8 and 9 8 7 ¾-10-UNC ¾ F436

10 12 7½ 7/8-9-UNC 7/8 F436

12 12 8 7/8-9-UNC 7/8 F436

Table 4PP Steel Flange Fastener Specifications

Flange Size (in)

No. of Bolts

Length1 (in)

Bolt Size (in) & Type

Washer Size (in) & Type2

½ 4 2½ ½-13-UNC ½ SAE3

¾ 4 3 ½-13-UNC ½ SAE

1 4 3½ ½-13-UNC ½ SAE

1¼ 4 3¾ ½-13-UNC ½ SAE

1½ 4 3¾ ½-13-UNC ½ SAE

2 4 4 5/8-11-UNC 5/8 SAE

2½ 4 4 5/8-11-UNC 5/8 SAE

3 4 4¼ 5/8-11-UNC 5/8 SAE

4 8 4¼ 5/8-11-UNC 5/8 SAE

6 8 5½ ¾-10-UNC ¾ F4364

8 and 9 8 6½ ¾-10-UNC ¾ F436

10 12 6½ 7/8-9-UNC 7/8 F436

12 12 6½ 7/8-9-UNC 7/8 F436

14 12 7½ 7/8-9-UNC 7/8 F436

16 16 8 1-8-UNC 1 F4361 Suggested bolt length for flange-to-flange connection with

0.125” thick gasket. Adjust bolt length as required for other types of connections.

2 Minimum spec. Use of a stronger or thicker washer is always acceptable as long as published torque limits are observed.

3 Also known as Type A Plain Washers, Narrow Series.4 ASTM F436 required for larger sizes to prevent warping at high

torque.

H H1D1

D

241

A washer must be used under each bolt head and nut. The

purpose of the washer is to distribute pressure over a wider

area, reducing the compression stress under the bolt head

and nut. Failure to use washers voids the GF warranty.

Torque Wrench

Compared to metals, plastics are relatively flexible and

deform slightly under stress. Therefore, not only must

bolt torque be controlled in order to avoid cracking the

flange, but continuing to tighten the bolts beyond the

recommended torque levels may actually make the seal

worse, not better.

Because bolt torque is critical to the proper function of a

flange, a current, calibrated torque wrench accurate to

within ±1 ft-lb must be used.

Experienced installers may be tempted to forgo the use

of a torque wrench, relying instead on “feel.” GF does not

endorse this practice. Job-site studies have shown that

experienced installers are only slightly better than new

trainees at estimating bolt torque by feel. A torque wrench

is always recommended.

Never use an impact wrench to install a flange.

Refer to Tables 5 and 6 for recommended fastener torque

settings.

InstallationChecking System Alignment

Before assembling the flange, be sure that the two parts

of the system being joined are properly aligned. GF has

developed a “pinch test” that allows the installer to assess

system alignment quickly and easily with minimal tools.

First check the gap between the flange adapter faces by

pinching the two mating components toward each other

with one hand as shown below. If the faces can be made to

touch, then the gap between them is acceptable.

Next check the angle between the flange adapter faces. If

the faces are completely flush when pinched together, as

shown above, then the alignment is perfect, and you may

continue installation. Otherwise, pinch the faces together

so that one side is touching, then measure the gap between

the faces on the opposite side. The gap should be no more

than 1/8”.

To assess high-low misalignment, pull the flange faces

flush together. If the faces are concentric within 1/8”, then

the high-low misalignment is acceptable.

If the gap between the mating components can not be

closed by pinching them with one hand, or if the angle or

high-low misalignment between them is too large, then

using the bolts to force the components together will result

in excessive stress and possible failure during or after

installation. In this case, inspect the system to find the

greatest source of misalignment and refit the system with

proper alignment before bolting.

The pinch test is a good rule of thumb, but always use

common sense as well. If it seems difficult or awkward to

pull the flange faces together, then stop the installation and

either refit the system or consult your GF representative

before proceeding.

242

Bolt Hole Alignment

Orientation of bolts should be outside of main axis.

Horizontal pipelines should have the shown orientation of

the bolts. This will avoid medium drops on the bolts in case

of a leak.

To align the bolt holes of a fixed flange, use standard two-

holing procedure.

Placing the Gasket

Center the gasket between the flange adapter faces, with

the bolt holes at the outer edge of the gasket. A gasket cut

to the specified dimensions (see Table 1) should come just

to the inner edge of the flange adapter face near the flow

path, or overlap the edge slightly.

Inserting the Bolts

If using copper-graphite antiseize lubricant as

recommended, apply the lubricant evenly with a brush

directly to the bolt threads, and to the nut if desired. Cover

the bolt from its tip to the maximum extent to which the nut

will be threaded.

Insert bolts through washers and bolts holes as shown:

Tighten all nuts by hand. As you tighten each nut, the nuts

on the other bolts will loosen slightly. Continue to hand-

tighten all of the nuts until none remain loose. Now the

flange assembly will remain in place as you prepare to fully

tighten it.

Again, when hand-tightened, at least two threads beyond

the nut should be exposed in order to ensure permanent

engagement. If less than two threads are exposed,

disassemble the flange and use longer bolts.

Tightening the Bolts

Plastic flanges require gradual, even bolt tightening.

Tightening one bolt to the maximum recommended torque

while other bolts are only hand-tight, or tightening bolts in

the wrong order, produces uneven stresses that may result

in cracking or poor sealing.

To ensure even distribution of stresses in the fully-installed

flange, tighten the bolts in a star pattern as described in

ANSI B16.5:

The torque required on each bolt in order to achieve

the best seal with minimal mechanical stress has been

carefully studied in laboratory and field installations, and is

given in Tables 5 and 6.

To ensure even distribution of stresses and a uniform seal,

tighten the bolts to the first torque value in the sequence,

using a star pattern, then repeat the star pattern while

tightening to the next torque value, and so on up to the

maximum torque value.

Polypropylene, like all polymers, deforms slightly under

stress. A final tightening after 24 hours is recommended,

when practical, to ensure that any bolts that have loosened

due to relaxation of the polymer are fully engaged.

If a flange leaks when pressure-tested, retighten the bolts

to the full recommended torque and retest. Do not exceed

the recommended torque before consulting an engineer or

GF representative.

243

Table 5Flat Gasket Multiple-Pass Bolt Torque(Values based on a 70 ± 5 Shore A hardness)

Size (in) Torque Sequence(ft-lb, lubed*)

Torque Sequence(ft-lb, unlubed**)

1st 2nd 3rd 4th 1st 2nd 3rd 4th

½ 5 10 - - 8 15 - -

¾ 5 10 - - 8 15 - -

1 5 10 - - 8 15 - -

1¼ 5 10 - - 8 15 - -

1½ 5 10 - - 8 15 - -

2 5 15 25 - 8 15 30 -

2½ 8 15 32 - 8 15 38 -

3 10 30 35 - 10 30 40 -

4 8 15 25 - 8 15 30 -

6 10 20 35 45 20 30 40 50

8 20 30 40 50 20 30 40 55

10 20 30 45 50 20 30 45 60

12 15 30 50 66 20 45 60 75

14 15 30 50 66 20 45 60 75

16 20 45 60 75 20 45 60 80

Table 6Profile Gasket Multiple-Pass Bolt Torque(Values based on a 70 ± 5 Shore A hardness)

Size (in) Torque Sequence(ft-lb, lubed*)

Torque Sequence(ft-lb, unlubed**)

1st 2nd 3rd 4th 1st 2nd 3rd 4th

½ 4 7 - - 5 10 - -

¾ 4 7 - - 5 10 - -

1 4 7 - - 5 10 - -

1¼ 4 7 - - 5 10 - -

1½ 4 7 - - 5 10 - -

2 10 15 - - 10 20 - -

2½ 10 18 - - 10 23 - -

3 10 20 25 - 10 20 30 -

4 8 13 18 - 10 15 23 -

6 10 20 26 - 10 20 33 -

8 10 20 26 - 10 20 33 -

10 15 30 33 - 15 30 40 -

12 15 30 40 - 15 30 40 50

14 15 30 40 - 20 30 40 50

16 10 20 35 45 20 30 40 55

* Assumes the use of SS, zinc- or cadmium-plated bolt and/or nut along with copper-graphite antiseize lubricant brushed directly onto the bolt threads.

** Assumes the use of zinc- or cadmium-plated bolt, nut, or both. Never use unlubricated, uncoated bolts and nuts with flanges, as high friction and seizing lead to unpredictable torque and a high incidence of cracking and poor sealing.

Note that the torques listed in Tables 5 and 6 are for flange

adapter to flange adapter connections. For other types

of connections, such as between a flange and a butterfly

valve, where the full face of the flange is not in contact with

the mating component, less torque will be required. Do

not apply the maximum listed torque to the bolts in such

connections, which may cause deformation or cracking,

since the flange is not fully supported by the mating

component. Instead, start with approximately two-thirds

of the listed maximum torque and increase as necessary to

make the system leak-free after pressure testing.

DocumentationKeep Instructions Available

Provide a copy of these instructions to every installer on the

job site prior to beginning installation. Installers who have

worked primarily with metal flanges often make critical

mistakes when installing polypropylene flanges. Even

experienced installers will benefit from a quick review of

good installation practices before starting a new job.

Installation Tags

Best practices include tagging each flange with

• installer’s initials

• installation date

• final torque value (e.g., “29.2-31.5”)

• confirmation of 24-hour torque check (“y” or “n”)

This information can be recorded on pre-printed stickers,

as shown below, and placed on each flange immediately

after installation.

Experience has shown that installation tags speed up

the process of resolving system leaks and product

failures, improve communication between the contractor

and distributor or manufacturer, highlight training

opportunities, and promote worker diligence.

244

Item #M306PP (10/09)© Georg Fischer LLC 2009

Common Questions and ConcernsQ: Will my warranty be voided if these instructions are not

followed precisely?

A: Not necessarily. We recognize that not every installation

occurs under perfect conditions, and our flanges are

designed to withstand reasonable variations in operating

conditions and stress. If there is any doubt about the

cause of a failure, contact your GF representative. We’ll

work with you to find a solution.

Q: What if the specified materials aren’t available?

A: We perform our testing with the most commonly

available bolts, lubricants, and gasket materials

whenever possible. If you must use a material or

component not mentioned in these instructions,

call your GF representative to ask about acceptable

substitutions.

Q: Can I purchase installation materials from GF?

A: We offer the profile flange gaskets, and recommend to

buy it from GF to be sure you are using the correct type.

GF does not offer bolts and lubricants. However, we will

gladly review the materials you intend to use prior to

installation.

Q: Is it possible to tell if a flange was installed incorrectly?

A: Yes, usually. Bolt torque is easy to verify with a torque

wrench, and excessive force, rough handling, or use

of non-specified components are often apparent from

marks, indentations, discoloration, the microscopic

appearance of cracks, etc. When in doubt, your GF

representative can put you in touch with a factory expert

who can help determine whether a flange has been

installed correctly.

Q: I installed a flange as instructed, and it still leaks. Do I

have to replace the flange?

A: First you should loosen and inspect the flange. Make

sure there are no cracks, the gasket is in good condition,

the bolts are well-lubricated (if applicable) and the

system is properly aligned. Then reassemble the flange

according to these instructions and test the system

again. If you still have a problem, contact your GF

representative for help.

245

Please read all instructions before attempting to install unions or valves.

IntroductionBecause unions and ball valves have similar, threaded nut

connectors, these instructions have been written with both

of these components in mind. GF unions and ball valves are

designed to provide many years of service when installed

properly.

As with any piping system component, unions and valves

have particular considerations that must be kept in mind

during installation in order to ensure best performance.

Even experienced installers will benefit from reviewing

these instructions before each installation.

Valve SupportBall valves must be well-supported. Refer to the GF

Engineering Handbook for detailed instructions on support

installation. (http://www.gfpiping.com)

An unsupported or insufficiently-supported valve body

will twist when opened and closed, subjecting the union

connection to torque stress that may cause cracking or

distortion and subsequent leakage.

System AlignmentThe major contributor to union nut failures is misalignment.

Uneven compression of the o-ring will cause leaks to occur.

Union nuts can be damaged by the stress of holding a

misaligned system together.

Sealing MechanismGF union connections use an o-ring as the sealing

mechanism which is highly effective under relatively low

tightening force.

Dirt and DebrisAn often overlooked issue is the presence of dirt and debris

on the o-ring or sealing surface. This will prevent proper

o-ring sealing; if it is present on the nut or body threads, it

will clog the threads and prevent proper tightening.

InstallationUnderstand and carefully follow these installation steps

in order to ensure a seal that is sufficient to guard against

leaks while avoiding excessive forces that can damage the

union nut.

End ConnectorsAlways remove the union nut and end connectors from the

ball valve for installation.

Make sure that you slide the union nut onto the pipe, with

the threads facing the proper direction, BEFORE installing

the end connector.

Solvent CementingSolvent cementing of pipe into the union or ball valve

sockets should be done before the union nut connections

are engaged. Be careful not to get any cement on the

sealing surfaces, which can disrupt the seal and cause

leaks. For best results, allow the cemented joint to

properly cure prior to assembling the union nut connection,

in order to avoid damaging the uncured joint.

O-Ring PlacementOnce the cement has cured, ensure that the o-ring is

securely seated in its groove. The o-ring should rest

securely in place without adhesive or other aids.

Never use any foreign substance or object to

hold the o-ring in place.

Union ConnectionThere should be no gap between the mating components,

so that the threaded nut serves only to compress the o-ring

thus creating the seal. However, a small gap (less than

1/8”) between the mating components is acceptable.

Never use the union nuts to draw together any

gaps between the mating faces of the components

or to correct any system misalignment.

!

!

Installation Instructions: Unions and True Union Ball Valves

246

Hand-Tightening (All Sizes) (see Table 1)

The next step is to hand-tighten the union nut. With the

o-ring in place, engage the nut with its mating threads

and turn clockwise with one hand. Continue turning with

moderate force until the nut no longer turns.

Be careful to use reasonable force when tightening the nut.

Your grip should be firm but not aggressive. The nut should

turn easily until it bottoms out and brings the mating faces

into direct contact.

It is recommended that you place an indexing mark, with a

permanent marker, on the union nut and body to identify the

hand tight position.

Do not use any form of lubricant on the threads of

the union nut.

Union and ball valve sizes 3/8” through 1½” should be

sufficiently sealed after hand-tightening, for the hydrostatic

pressure test of the system.

Optional Further Tightening (Sizes 2” to 4”) (see Table 1)

Based on experience, or system requirements, the

installer may choose to turn the nut an additional 1/8 turn

(approximately 45°) in order to ensure a better seal before

hydrostatically pressure testing the system.

To do this, use a strap wrench to turn the nut 1/8 turn past

the index mark applied after assembly.

Do not exceed 1/8 turn past the index mark.

Do not use any metallic tools. Tool marks on the union nut

will void manufacturer’s warranty.

At this point, the system should be hydrostatically pressure

tested before turning the union nut any farther.

!

!

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Table 1Tightening Guide for Union and Ball Valve Nuts

Size (in) Initial Additional, Pre-Test

Additional, Post-Test

3/8 Hand- Tight None 1/8 Turn Max

1/2 Hand-Tight None 1/8 Turn Max

3/4 Hand-Tight None 1/8 Turn Max

1 Hand-Tight None 1/8 Turn Max

1¼ Hand-Tight None 1/8 Turn Max

1½ Hand-Tight None 1/8 Turn Max

2 Hand-Tight 1/8 Turn Max Consult Factory

2½ Hand-Tight 1/8 Turn Max Consult Factory



Post-Test Tightening (Sizes 3/8” to 1½” only)(see Table 1)

It is highly unlikely that any union nut connection, when

tightened as instructed above, will leak under normal

operating conditions.

In the unlikely event that a leak occurs, the union nut at the

leaking joint may be tightened an additional 1/8 turn, as

described above. The system should then be re-tested.

If the joint still leaks after post-test tightening, do not

continue to tighten the nut at the leaking joint. Disassemble

the leaking joint, re-check system alignment, and check for

obstructions in the sealing area.

If the cause of a leak can not be determined, or if you

suspect that the union or valve is defective, contact your GF

representative at (800) 854-4090 for further instructions.

Item #M281mg (9/09)© Georg Fischer LLC 2009

Quality Check After AssemblyTo check if the union connections are installed in a stress-

free manner, GF recommends that a random check of

alignment be done by removing the nut on selected union

connection one at a time. A properly installed system will

not have any movement of the piping as the nut is loosened.

If any springing action is noticed, steps should be taken to

remove the stress prior to re-installing the union nut.

DocumentationKeep Instructions AvailableProvide a copy of these instructions to every installer on the

job site prior to beginning installation.

Installation TagsBest practices include tagging each union with:

• installer’s initials

• installation date

This information can be recorded on pre-printed stickers,

as shown below, and placed on each union nut immediately

after installation.

Experience has shown that installation tags speed up

the process of resolving system leaks and product

failures, improve communication between the contractor

and distributor or manufacturer, highlight training

opportunities, and promote worker diligence.

See the GF vinyl technical manual for information on

guides, support spacing, and allowance for thermal

expansion.

installed by

date

248

Please read all instructions before attempting to install threaded parts.

IntroductionNPT threaded connections are not recommended for high

pressure systems or those greater than two inches. They

also should be avoided in systems where leaks would be

dangerous or costly.

When properly installed, threaded connections offer the

benefit of an easy and inexpensive transition to metal

systems. They can also be used for joining plastic where

the installation is expected to be modified or moved later.

Design ConsiderationsDue to the difference in stiffness between plastic and

metal, a metal male-to-plastic female joint must be

installed with care and should be avoided if possible.

Only Schedule 80 pipe may be threaded. Threading reduces

the rated pressure of the pipe by one-half.

PreparationThread SealantA thread sealant (or “pipe dope”) approved for use with

plastic or PTFE (“Teflon®”) tape must be used to seal

threads. Use either sealant or tape, not both, on the

connection.

InstallationThread SealantUse a thin, even coat of sealant.

PTFE taped must be installed in a clockwise direction,

starting at the bottom of the thread and overlapping each

pass. Do not employ more than three wraps.

Making the ConnectionStart the threaded connection carefully by hand to avoid

cross threading or damaging threads. Turn until hand tight.

Mark the location with a marker. With a strap wrench on

the plastic part, turn an additional half turn.

If leakage occurs during pressure testing, consult the chart

for next steps.

Connection Type Next Step

Plastic to Plastic Tighten up to ½ turn

Plastic Male to Metal Female Tighten up to ½ turn

Metal Male to Plastic Female Consult Factory

AlignmentThreaded connections are susceptible to fracture or leaking

due to misalignment. Pipe should be installed without

bending. See GF technical information on guides, support

spacing, and allowance for thermal expansion.

Item #M279mg (9/09)© Georg Fischer LLC 2009

Teflon® is a registered trademark of E. I. du Pont de Nemours and Company

Installation Instructions: NPT Threaded Connections

249

Warranty Statement

GENERAL WARRANTYSeller’s Products are carefully inspected for manufacturing defects; however, it is not always possible to detect hidden defects.

Said Products are warranted to the extent that Seller will repair or replace without charge or issue a credit, should this be the most practical resolution to a validated warranty claim. Engineered Piping Products, Valves and Actuation Products (excluding the Type 546 manual valve), Waste and Containment Products, and Vinyl Piping Products proved to have manufacturing defects within twelve (12) months, Signet products twenty-four (24) months, from of the date of shipment per invoice and provided Seller has been given an opportunity to inspect the Product alleged to be defective and the installation and/or use thereof. The Type 546 manual valve has a Limited Lifetime Warranty. Details of this Limited Lifetime Warranty can be found below. Seller does not warrant any Products obtained through an unauthorized Distributor, Dealer or Agent.

For Signet Products moving parts, such as meter movements, are warranted from manufacturing defects for twelve (12) months from date of shipment per invoice. Signet pH and ORP electrodes are warranted out of box but not warranted against any post calibration damage, due to process or application failures (e.g. high temperature, chemical poisoning, dry-out) or mishandling (e.g. broken glass, freezing temperatures).

Limitations of RemedyDamages, warranties, and liability in the event of any breach of warranty by the Seller, the exclusive remedy of the customer shall be the REPAIR OR REPLACEMENT of the non-conforming goods in the manner and for the period of time as provided in the “warranty” section above. No warranty is included against any expense for removal, reinstallation, or consequential damages of any nature arising from any defect. Seller shall not be liable for special, incidental or consequential damages, such as (but not limited to) damage or loss of other property of equipment, business interruption, or loss of profits or revenue. The warranties set out above are the only warranties made by Seller and are expressly in lieu of all other warranties, expressed or implied, including the warranties or merchantability and fitness for a particular purpose. Any and all warranties implied by any course of dealing or usage of trade between the parties are expressly excluded. Any action for breach of any contract made by seller for the sale of goods must be commenced within twelve (12) months (Signet Instrumentation products twenty-four months) of Seller’s tender of delivery of the subject goods.

TYPE 546 MANuAL VALVE LIMITED LIfETIME WARRANTYWhat This Warranty Covers

This Limited Lifetime Warranty is provided only to the original user of the Type 546 Manual Valve, or a Type 546 Manual Valve distributor authorized by Georg Fischer Piping Systems Americas (hereinafter “Seller”). Seller warrants to the original user or to the authorized distributor that the Type 546 Manual Valve, if used in accordance with these instructions, will be free of defects in material and workmanship. This limited lifetime warranty is not applicable to any other Georg Fischer Piping products, or to any products not manufactured by Georg Fischer Piping.

How Long This Warranty Lasts

This Limited Lifetime Warranty lasts as long as the original user or authorized distributor owns the Type 546 Manual Valve.

What Georg fischer Piping Systems Americas Will Do

At Seller’s option, Seller will repair, replace, or substitute a defective Type 546 Manual Valve with a Type 546 Manual Valve of equal value. Repair or replacement as provided under this Limited Lifetime Warranty is the EXCLUSIVE remedy under this Limited Lifetime Warranty.

What This Warranty Does Not Cover

This Limited Lifetime Warranty does not apply to Type 546 Manual Valves characterized by one or more of the following:1. Valves that have been subject to abuse, misuse, neglect, accident, fire,improper installation, storage, handling or adjustment, or corrosion.2. Acts of God, including, but not limited to fire, flood, hurricane, tornado, earthquake, electro-static or any other similar natural cause beyond the control of Seller.3. Valves that have been modified or altered outside of or beyond Seller specifications.4. Valves used in application other than those recommended by Seller, either in its most recent catalog or in the instructions accompanying the Type 546 Manual Valve.5. Freight charges, installation cost, labor cost, damage to related components, and cost incurred due to down time, from normal wear and tear of the valve.

What To Do To Make A Claim

To make a claim under this Limited Lifetime Warranty, product must be returned to Seller for evaluation and disposition. Please contact Seller for a Return Material Authorization (RMA) number prior to sending product back. When returning the product, please include (i) written proof of purchase, which includes the date, amount, and place of purchase; (ii) a written description of the claimed defect(s) using the GF Material Evaluation Form with a photo of the application if practical; and (iii) completed GF Material Safety Disclosure Form. Seller shall have 48 hours following receipt of any Type 546 valve returned for warranty claim to investigate the claimed defects, and the original user or authorized distributor shall give Seller (or its agents) reasonable access to the application of the valve for inspection purposes. Seller’s address for warranty services is:

Returns Department

2882 Dow Ave Tustin, CA 92780

Each of the above mentioned terms must be met in order to qualify for Limited Lifetime Warranty coverage.

Application of Additional Warranties

GEORG FISCHER PIPING SYSTEMS AMERICAS LIMITED LIFETIME WARRANTY AND REMEDIES SET FORTH HEREIN ARE THE ORIGINAL USER’S, AND AUTHORIZED DISTRIBUTOR’S, SOLE AND EXCLUSIVE REMEDIES, AND ARE OFFERED BY SELLER IN LIEU OF ALL OTHER WARRANTIES, GUARANTEES, AND/OR REMEDIES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE, OR OTHER WARRANTIES OR GUARANTEES ARISING BY OPERATION OF LAW, WHICH ARE HEREBY EXPRESSLY DISCLAIMED.

In no event shall Seller be liable to the original user or authorized distributor or third parties for lost profits, consequential, incidental, punitive, exemplary or other similar damages.

This Limited Lifetime Warranty may not be modified except in a written instrument signed by an officer of Georg Fischer Piping Systems Americas. Seller shall not be bound by, and the original user or authorized distributor shall not rely upon, representations made by individuals or agents of Seller (including, without limitation, authorized distributors of GF Type 546 Manual Valve) in regards to GF Type 546 Manual Valves, except as contained in this Limited Lifetime Warranty. This Limited Lifetime Warranty is only valid in the United States of America. This Limited Lifetime Warranty gives the original user and authorized distributor certain specific legal rights, and the original user or authorized distributor may also have other rights that vary from state to state. Some states’ laws do not allow the limitation/exclusion of incidental or consequential damages, or otherwise restrict the limitations contained herein, so some of the exclusions above may not apply to you.

#95977

Always check for the most current General Terms and Conditions and Warranty Statement at www.gfpiping.com under "Price Lists."

Rev. 7/2006

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PP pipe and fitting complete data