D-9Powertite® 60 Amp Pin and SleeveCable Connectors, Receptaclesand Plugs: Raintight250 Volt D.C., 600 Volt A.C. 50-400 Hz Pressure Type Terminals.Wire Recess Diameter: .312". Wire Size Range: #6—#2. BScrew Cap—Raintight Receptacles and Plugs

Catalog NumbersScrew Cap—Raintight Connectors and Plugs

Catalog Numbers

Receptaclewith AEEMounting Boxf

Receptaclewith AJAMounting Box

ReceptacleOnly

ClampingRing Plug*

Connector Completewith Plug*

ConnectorBody Only

ClampingRing Plug*

ACRE6022-100ACRE6022-125ACRE6033-100ACRE6033-125ACRE6044-125ACRE6044-150

ACJA6022-100ACJA6022-125ACJA6033-100ACJA6033-125ACJA6044-125ACJA6044-150

ACR6022ACR6022ACR6033ACR6033ACR6044ACR6044

ACP6022BCACP6022BCACP6033BCACP6033BCACP6044BCACP6044BC

ARCC6022BCARCC6022BCARCC6033BCARCC6033BCARCC6044BCARCC6044BC

ARC6022BCARC6022BCARC6033BCARC6033BCARC6044BCARC6044BC

ACP6022BCACP6022BCACP6033BCACP6033BCACP6044BCACP6044BC

ACRE6023-100ACRE6023-125ACRE6034-125ACRE6035-150

ACJA6023-100ACJA6023-125ACJA6034-125ACJA6035-150

ACR6023ACR6023ACR6034ACR6034

ACP6023BCACP6023BCACP6034BCACP6034BC

ARCC6023BCARCC6023BCARCC6034BCARCC6034BC

ARC6023BCARC6023BCARC6034BCARC6034BC

ACP6023BCACP6023BCACP6034BCACP6034BC

Pin and Sleeve Design: 60 Amp Powertite®Receptacles, Plugs and Connectors(Connector shown). _,———————— Copper-free

Grounding strap(used in Style 2).

Widely spaced contactsfor extra safety.

I

Neoprene bushingseals out waterand dust.

Energized contacts deeply recessed toeliminate danger of accidental touching,minimize possibility of exposed arcs. In-sulator quenches arcing, and is resistant toabnormal heat and to fire.

Positive mechanical cable clamps providestrain relief at conductor connections, alloweasy cable replacement.

Pressure Wire Terminals

Beryllium CopperSpring Contacts

Pressure wire terminals allow cable to bereadily replaced when necessary. Terminalscrews grip conductors firmly. Spring con-tacts provide constant pressure.

* Plug is raintight when clamping ring is fully tightened on receptacle, t For additional mounting boxes, see page 12.

Effective October, 1993Copyright 1993 Printed in U.S.A. A\))Appleton

• I ELECTRIC COMPANY

1701 West Wellington AvenueChicago, Illinois 60657

PAGES

D-2Classified by U.L. for use inspecific combinations withGrouse-Hinds Arktite.

DApplications• Designed to supply power to portableor fixed electrical equipment such asmotor generator units, welders, pumps,compressors and similar apparatus.• Ideal for use on shipping docks, ports,and other "ship to shore" applications.• Suitable for use in locations where aweatherproof enclosure is required.• Rough usage construction.Features• Available in 30-, 60-, 100-, 200-, and400-ampere units.• Available in two grounding styles: Style1, shell grounding only; and Style 2, shelland extra pole grounding.O Grounding strap in Style 2 Recep-tacle from extra pole to receptaclehousing.© Screw locks receptacle housing andinterior into an assembly— also permitseasy field conversion to reverse serv-ice.© Receptacle interior retaining ring.O Raintight mounting box gasket.© Grounding detent springs in Style 1and Style 2.O Longer ground terminal in Style 2 re-ceptacle "makes first, breaks last."© Floating-type plug terminal self-alignsto receptacle contacts.© Screw locks plug housing and inte-rior into an assembly; also permits easyfield conversion to reverse service.(30,60,100 A)© Grounding strap in Style 2 Plug fromextra pole to plug housing.© Cable grip assembly.O Arc snuffing chamber.© Plug with clamping ring has neo-prene gasket. Ring threads onto screwcap receptacle to provide raintight as-sembly when properly tightened. Avail-able in 30-, 60- and 100-ampere units.• Neoprene bushing compressed bycable collar prevents entrance of water.Bushing is highly resistant to hydro-carbon deterioration and is self-extin-guishing.• Locking screw and slot prevents cablecollar from "backing off."• Brass contacts exert constant pres-sure along entire contact surface andprovide electrical continuity.• 30-, 60- and 100-ampere contactshave beryllium springs; 200-ampere

Pin and Sleeve Receptacles, Plugs, andCable Connectors: Powertite Series

Effective October, 1993Copyright 1993 Printed in U.S.A.

PAGE 2®)Appleton

' II ELECTRIC COMPANY

1701 West Wellington AvenueChicago, Illinois 60657

D-3

contacts are split-type; 400-amperecontacts have four spring-loadedborosilicate bearings.• Choice of receptacle types: weather-proof spring door and raintight screw cap( 3 0 - , 60 - and 1 0 0 - a m p e r e ) .Weatherproof spring door and raintightclamp cover (200-ampere). Raintightclamp cover (400-ampere).• Insulating blocks provide greatestdielectric and mechanical strength andlowest moisture absorption, lowest "arctracking."• Positive polarization: only plugs ofsame style, number of poles andampere rating can be used together.• "Circuit breaking": in 30- through200-amp units, any arcing created asline and load terminals disengage issafely confined deep within terminalcavities. Plugs may be withdrawn in anemergency under full rated loadswithout separate disconnect switches(400-amp plug for disconnecting useonly—not for current rupturing).• 30-, 60- and 100-ampere Powertite®plugs also suitable for classifiedlocations when used with AppletonEBR, EBRH or DBR explosion-proofinterlocking receptacles (see CatalogSection L).Standard Materials• Plug, receptacle, connector andmounting box housings: copper-freealuminum.• Insulating blocks: fiber glass rein-forced polyester.• Contacts: brass; 30-, 60- and 100-ampere have beryllium copper springsand 400-ampere has borosilicatebearings. 200-ampere has split-typecontacts.Standard Finishes• Aluminum plug, receptacle, connec-tor and mounting box housings: epoxypowder coat.• Insulating blocks and contacts: nat-ural finish.Options• Special Polarization: Add suffix— P4to catalog number of receptacle orconnector. Prevents plug insertion ina receptacle or connector wired for adifferent voltage.

Pin and Sleeve Receptacles,Plugs, and Cable Connectors:Powertite® Series

Suffix— P4: Looking at face of recep-tacle, the receptacle interior or con-nector interior is rotated 22-1/2° (rel-ative to the polarization rib) clockwiseof standard and plug is polarized tocorrespond.• Reverse Service: Add suffix— RS tocatalog number. Useful where a "hot"plug feeds a dead receptacle.30-, 60- and 100-ampere— add suf-fix— RS to catalog number (or may beeasily performed in the field with ascrewdriver only) when matching plugand receptacle are ordered.200- and 400-ampere— add suffix— RSto catalog number. Available as a fac-tory assembled item only at extra cost.Compliances• UL Standard 498, 1682.• CSA Specification C22.2 No. 42.• Appleton malleable iron productsconform to ASTM A47-77, Grade32510, which has the following prop-erties: tensile strength, 50,000 psi;yield, 32,000 psi; and elongation, 10%.• Appleton aluminum products areproduced from a high strength copper-free (4/10 of 1% max.) alloy.Product Cross Reference• For classified location plugs, recep-tacles, and connectors, see CatalogSection L.Illustrated Features:

Spring Door cover of the 60A and 10OA unitsmay be located at any position in a 360°circle by adjusting a setscrew. Set screwalso allows complete removal of cover.Spring door available on 200A units.

NOTE: Spring Door cover in open positionfor illustration only.

eooACP plugs are supplied with four bushingsto accommodate a wide variety of cablediameters. 30 Amp plug clamp used in firstposition with smallest I.D. bushing providespositive grip on cables as small as .390",such as are used in oil rig installations.

2nd Position

ThreadedSpringDoorhousing

30A, 60A and 100A Spring Door and ScrewCap receptacles are threaded to acceptclamping ring ACP plug. The ring threadsonto the receptacle to form a raintightassembly with plug in use—and also toprevent plug fallout. When the plug iswithdrawn, the gasketed Spring Door covercloses tightly against receptacle openingautomatically, providing weatherproofprotection. Spring Door has stainless steelspring and shaft.

Reversible cable clamp (just loosen screwsand flip over) permits wide cable range.Each position accommodates one of twobushings. Convenient in installations havingdifferent cable sizes.

Effective October, 1993Copyright 1993 Printed in U.S.A. Appleton

• I ELECTRIC COMPANY

1701 West Wellington AvenueChicago, Illinois 60657

PAGE 3

(

D-5Powertite® Technical Data:Reverse Service, Polarization,Pin and Sleeve Design

Reverse ServiceUseful Where Energized Plug Feeds Dead Receptacle

Standard ServiceEnergized receptacle has recessedmale contacts to eliminate danger ofaccidental touching. Plug has femalecontacts that are energized only uponinsertion in receptacle.

PolarizationRib

PolarizationSlot

Reverse ServiceReceptacle houses a dead plug in-terior. Plug houses an energized re-ceptacle interior, which has recessedmale contacts to eliminate danger ofaccidental touching.

PolarizationRib

PolarizationSlot

Special PolarizationStandard Powertite® receptacles, plugsand connectors have positive polari-zation, which ensures that only plugsof the same style, number and ampererating can be used together. In in-stallations where there are different linevoltages, the SPECIAL POLARIZA-TION option is desirable. This allowsonly plugs and receptacles wired forthe same line voltage to be mated to-gether. The receptacle or connectorinterior is positioned 22-1/2°, relativeto the polarization rivet, to the right (asspecified) of standard, and plug is po-larized to correspond. This makes itimpossible to mate plugs and recep-tacles of dissimilar voltages.

For ordering information see options.

B

Male ReceptacleInterior

Female PlugInterior

Female PlugInterior

Male ReceptacleInterior

Powertite® Pin and Sleeve Design

30 and60 AMP

200 AMP

400 AMP.84"SolderRecess

400 AMP1.25"SolderRecess

_T£3==s )̂ £- 100 AMP

Pressure Wire Terminals. Solid Copper Contacts with Beryllium Copper Springs.

O^^cPressure Wire Terminals. Solid Copper Split-Type Contact.

oooo xSolder Well Wire Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.

~^________ _/

OOOO

Solder Well Wire Terminals. Solid Copper Contacts with Four Spring-Loaded Borosilicate Bearings.

Effective October, 1993Copyright 1993 Printed in U.S.A. Appleton

• I ELECTRIC COMPANY

1701 West Wellington Avenue• : Chicago, Illinois 60657

PAGE 5

D-8

DPowertite® 60 Amp Pin and SleeveReceptacles and Plugs:Weatherproof or Raintight250 Volt D.C., 600 Volt A.C. 50-400Hz. Pressure Wire Terminals.Wire Recess Diameter: .312". Wire Size Range; #6—#2.

DescriptionSpring Door—Weatherproof Receptacles and Plugs

Catalog Number

GroundingStyle Wire/Pole

Hub Size,Inches

Plug CableRange,Inches

Hingerotates360°

Receptaclewith AEEMounting Box*

Receptaclewith AJAMounting Box*

ReceptacleOnly

ClampingRing Plug**

Style 1 2W,2P

3W,3P

4W,4P

11-1/411-1/41-1/41 - 1 / 2

.500 to 1.375

.500 to 1.375

.500 to 1.375

.500 to 1.375

.500 to 1.375

.500 to 1.375

ADRE6022-100ADRE6022-125ADRE6033-100ADRE6033-125ADRE6044-125ADRE6044-150

ADJA6022-100ADJA6022-125ADJA6033-100ADJA6033-125ADJA6044-125ADJA6044-150

ADR6022ADR6022ADR6033ADR6033ADR6044ADR6044

ACP6022BCACP6022BCACP6033BCACP6033BCACP6044BCACP6044BC

Style 2 2W,3P

3W,4P

11-1/41 - 1 / 41 - 1 / 2

.500 to 1.375

.500 to 1.375

.500 to 1.375

.500 to 1.375

ADRE6023-100ADRE6023-125ADRE6034-125ADRE6034-150

ADJA6023-100ADJA6023-125ADJA6034-125ADJA6034-150

ADR6023ADR6023ADR6034ADR6034

ACP6023BCACP6023BCACP6034BCACP6034BC

Maximum Horsepower Ratings: 60 Amp Receptacles, Plugs and Connectors.

Not for normal starting and stopping, butplug may be withdrawn in an emergency ifwithin these maximum H.P. ratings. Phase

MotorMotor Horsepower

Wire/Pole 120V 240V 480V 600V

1-Phase 2W.2P or 2W.3P 3HP 10HP 20HP 20HP

3-Phase 3W.3P; 3W,4P; or 4W.4P 7-1/2HP 15HP 30HP 30HP

* For Additional Mounting Boxes, See Page 12. ** Plug is raintight when clamping ring is fully tightened on receptacle.

Effective August, 1994Copyright 1994 Printed in U.S.A.PAGES gOAppleton

>—</ I • ELECTRIC COMPANY

1701 West Wellington AvenueChicago, Illinois 60657