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PowerCommander V Installation Instructions for the KTM 390
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18-015 www.powercommander.com 2015 KTM 390 - PCV - 1
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
PARTS LIST
1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab1 O2Optimizer2 Zipties
2015 KTM 390 Duke
2015 KTM RC390
18-015 www.powercommander.com 2015 KTM 390 - PCV - 2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasPOD-300unitorAuto-tunekit
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
18-015 www.powercommander.com 2015 KTM 390 - PCV - 3
1 Removethebatteryaccesscover,fueltankcover,andsidepanels(Fig.A).
FIG.A
FIG.C
FIG.B
4 Removethebattery.
5 Toremovethefueltankremovethetwoboltsatthebottomofthebatterybox(Fig.B).
6 Removethe2boltsattherearofthefueltank(Fig.C).
7 UnplugthewiringharnessfromtheECUandremovethefueltank.
18-015 www.powercommander.com 2015 KTM 390 - PCV - 4
FIG.F
FIG.D
FIG.E
8 Unplugthestockwiringharnessfromtheignitioncoil(Fig.D).
This is a BLACK, 2 pin connector on the right hand side.
9 PlugthePCVin-lineofthestockwiringharnessandstockignitioncoil(Fig.E)
10 UnplugthestockThrottlePositionSensorconnector(Fig.F).
This is a BLACK, 3 pin connector on the RH side of the throttle body.
11 PlugthePCVin-lineofthestockTPSandwiringharness.
Unplug
Unplug
Stk
PCV
PCV
18-015 www.powercommander.com 2015 KTM 390 - PCV - 5
FIG.G
FIG.H
FIG.J
12 Unplugthewiringharnessfromthefuelinjector(Fig.G).
13 PlugthePCVin-lineofthestockfuelinjectorandwiringharness(Fig.H).
14 RoutethePCVharnessasshowninFigureHandsecuretotheframeusingtheziptie.
15 Unplugthestockcrankpositionsensorconnector(Fig.J).
ThisisaBLACK,4pinconnectorneartheFRT,LHsideofthecylinderhead.
Unplug
PCV h
arne
ss
Unplug
18-015 www.powercommander.com 2015 KTM 390 - PCV - 6
FIG.K
FIG.L
16 PlugthePCVin-lineofthestockCPSandwiringharness(Fig.K).
17 LocatethestockO2sensorconnectionontheleftsideoftheframeandplugthesuppliedO2Optimizerin-lineofthestockO2sensorandwiringharness.
18 UsethesuppliedziptietosecuretheOptimizertotheframe(Fig.L).O2 Optimizer
Stk
PCV
PCV
FIG.M
19 Reinstallfueltankandbattery.
20 SecurethePCVtothefrontofthebattery(Fig.M).
21 AttachthegroundwireofthePCVtothenegativesideofthebattery.
22 Reinstallbodywork.