4
SAFRAN ELECTRICAL & POWER 21 POWER RELAYS — GASKET SEALED - 100 AMPS TO 1,000 AMPS Typical Characteristics Specifications Design to meet the general requirements of MIL-R-6106 Type II continuous Duty Unsealed Contacts are covered & gasketed Double break contacts All units are thermal breaker compatible at rated relay resistive load Some models available with auxiliary circuits Gold-plated auxiliary contacts for low-level applications available Auxiliary contacts ratings: 28 Vdc: 5 amps resistive 3 amps inductive 2.5 amps lamp Ratings Per MIL-R-6106: Salt spray, humidity, accelera tion, sand & dust, intermediate current • Vibration: 5 to 10 Hz -.08 DA 10 to 55 Hz -.05 DA 55 to 500 Hz -2.0 g's Shock: 25 g's (6-9 MS ½ sine wave) Life: (-55 to 71°C) 50,000 cycles electrical at full rated load 100,000 cycles mechanical tested at 25% rated load Altitude: 50,000 feet Typical Characteristics (Figures 1 through 8) (For additional details, con- tact your local Safran Electrical & Power Technical Sales Representative) Power Contact Voltage Drop: Initial 0.15 V After Life Test: 0.175 V • Insulation Resistance: Initial 200 Meg ohm. After Life Test: 100 Meg ohm Dielectric Withstanding Voltage: 2.5 Seconds Sea Level Initial: 1250 V After Life Test: 1000 V Power Contacts: 650 V 50,000 Feet 60 Seconds Initial & After Life Test: 500 V Circuit Diagrams A1 A2 #1 X1 X2 X1 X2 A1 13 12 11 A2 23 22 21 A2 #3 X1 X2 B1 A1 12 11 11 A2 23 22 21 #1 #2 #3 Part Number Rated Contact Load Rupture Current Contact Rating 28 Vdc Intermittent Power 28 Vdc Res. Ind. Motor Intermediate 15 Minute 5 Minute 1 Minute Max. o Inrush SM100D2 SM100D3 SM150D1 SM150D2 SM150D3 SM150D4 SM150D5 l SM200D1 SM200D2 SM200D3 SM400D1 SM400D2 SM400D3 SM1000D11 r 100 100 150 n 150 n 150 n 150 n 150 200 200 200 400 400 400 1000 80 80 50 50 50 50 50 100 100 100 100 100 100 100 100 150 150 150 150 150 200 200 200 400 400 400 4 4 15 15 15 15 15 20 20 20 40 40 40 50 1000 1000 1200 1200 1200 1200 1200 2000 2000 2000 4000 4000 4000 6000 130 130 195 195 195 195 195 260 260 260 520 520 520 1200 150 150 225 225 225 225 225 300 300 300 600 600 600 1500 200 200 300 300 300 300 300 400 400 400 800 800 800 2000 600 600 900 900 900 900 900 1200 1200 1200 2400 2400 2400 2500 s 600 Amp make, 200 Amp break k Duty cycle: 1 minute on, 1 minute off; 1 minute on, 20 minutes off l Maximum vibration 2000 Hz 2 g’s m Duty cycle: 1.5 minutes on, 3 minutes off n Will carry 200 Amps at 20% on duty cycle per minute o Maximum inrush provided coil voltage as noted is maintained p Operate time at 28 Vdc & 25 deg. C. q Contact bounce is average of 5 conse cutive ratings. r Available in normal closed circuit. s 1 sec. on, 60 sec. off “Safran Electrical & Power Proprietary Information. Information contained in this document is Safran Electrical & Power Proprietary Information and is disclosed in confidence. It is the property of Safran Electrical & Power and shall not be used, disclosed to others, or reproduced without the express written agreement of Safran Electrical & Power. If consent is given for reproduction in whole or in part, this notice set forth on each page of this document shall appear in any such reproduction in whole or in part. Unauthorized export or re-export is prohibited.”

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  • SAFRAN ELECTRICAL & POWER 2120 LABINAL POWER SYSTEMS TF300-9E

    POWER RELAYS — GASKET SEALED - 100 AMPS TO 1,000 AMPS

    Typical Characteristics

    Specifications• Design to meet the general

    requirements of MIL-R-6106Type II continuous DutyUnsealed

    • Contacts are covered & gasketed• Double break contacts• All units are thermal breaker

    compatible at rated relayresistive load

    • Some models available withauxiliary circuits

    • Gold-plated auxiliary contactsfor low-level applicationsavailable

    • Auxiliary contacts ratings:28 Vdc: 5 amps resistive

    3 amps inductive2.5 amps lamp

    Ratings Per MIL-R-6106:• Salt spray, humidity,

    accelera tion, sand & dust,intermediate current

    • Vibration:5 to 10 Hz -.08 DA10 to 55 Hz -.05 DA55 to 500 Hz -2.0 g's

    • Shock: 25 g's (6-9 MS ½ sinewave)

    • Life: (-55 to 71°C)50,000 cycles electrical atfull rated load100,000 cycles mechanical tested at 25% rated load

    • Altitude: 50,000 feet

    Typical Characteristics (Figures 1 through 8)(For additional details, con-tact your local Safran Electrical & Power Technical Sales Representative)

    • Power Contact Voltage Drop:Initial 0.15 V After Life Test: 0.175 V

    • Insulation Resistance: Initial200 Meg ohm.

    • After Life Test: 100 Meg ohm

    Dielectric Withstanding Voltage:

    2.5 Seconds Sea LevelInitial: 1250 VAfter Life Test: 1000 VPower Contacts: 650 V

    50,000 Feet 60 SecondsInitial & After Life Test: 500 V

    Circuit Diagrams

    A1 A2

    #1

    X1

    X2

    #2

    X1

    X2

    A1

    13

    12

    11

    A2

    23

    22

    21

    A2

    #3

    X1

    X2

    B1

    A1

    12

    11

    11

    A2

    23

    22

    21

    A1 A2

    #1

    X1

    X2

    #2

    X1

    X2

    A1

    13

    12

    11

    A2

    23

    22

    21

    A2

    #3

    X1

    X2

    B1

    A1

    12

    11

    11

    A2

    23

    22

    21

    A1 A2

    #1

    X1

    X2

    #2

    X1

    X2

    A1

    13

    12

    11

    A2

    23

    22

    21

    A2

    #3

    X1

    X2

    B1

    A1

    12

    11

    11

    A2

    23

    22

    21

    #1#2 #3

    Part Number Rated Contact Load Rupture Current

    Contact Rating

    28 Vdc Intermittent Power

    28 Vdc

    Res. Ind. Motor Intermediate 15Minute

    5Minute

    1Minute

    Max.o

    Inrush

    SM100D2SM100D3SM150D1SM150D2SM150D3SM150D4SM150D5l

    SM200D1SM200D2SM200D3SM400D1SM400D2SM400D3SM1000D11r

    100100

    150n

    150n

    150n

    150n

    1502002002004004004001000

    80805050505050100100100100100100—

    100100

    150150150150150200200200400400400—

    44151515151520202040404050

    10001000120012001200120012002000200020004000400040006000

    1301301951951951951952602602605205205201200

    1501502252252252252253003003006006006001500

    200200300300300300300400400400800800800

    2000

    600600900900900900900120012001200240024002400

    2500s

    600 Amp make, 200 Amp breakkDuty cycle: 1 minute on, 1 minute off; 1 minute on, 20 minutes offlMaximum vibration 2000 Hz 2 g’smDuty cycle: 1.5 minutes on, 3 minutes offnWill carry 200 Amps at 20% on duty cycle per minuteoMaximum inrush provided coil voltage as noted is maintainedpOperate time at 28 Vdc & 25 deg. C.qContact bounce is average of 5 conse cutive ratings.rAvailable in normal closed circuit.s 1 sec. on, 60 sec. off

    “Safran Electrical & Power Proprietary Information. Information contained in this document is Safran Electrical & Power Proprietary Information and is disclosed in confidence. It is the property of Safran Electrical & Power and shall not be used, disclosed to others, or reproduced without the express written agreement of Safran Electrical & Power. If consent is given for reproduction in whole or in part, this notice set forth on each page of this document shall appear in any such reproduction in whole or in part. Unauthorized export or re-export is prohibited.”

  • LABINAL POWER SYSTEMS TF300-9E 2322 SAFRAN ELECTRICAL & POWER

    POWER RELAYS — GASKET SEALED - 100 AMPS TO 1,000 AMPS

    Insulation Resistance:Initial: 100 Meg ohmsAfter Life Test: 50 Meg ohms

    Dielectric Withstanding Voltage:(2.5 Seconds Sea Level)Initial: 1250 VAfter Life Test: 1000 V

    Dimensions (See next page for other dimension figures)

    Figure 9

    Life at 1000 Amps limited to 10,000 cycles. Life at 50 Amps is 50,000 cycles minimum. Rupture life is 20 cycles at 6000 Amps. This unit is available with inverted termi-nals, bottom mounting, available with normally closed power contacts, and DPDT auxiliary circuits.

    Unit Shown Without Auxiliary Contacts

    Contact TransferMilliseconds, Max.

    Coil Data

    Op.o

    TimeRel.

    TimeContact

    BounceqPoles

    & ThrowWeightLbs./gm

    CircuitDia.

    DimensionFig.

    Res.(OHMS)

    Max.VoltsPick Up

    MaxVolts-Drop Out

    DutyCycle

    Mounting AuxiliaryTermination

    PartNumber

    3535404015154025252540402060

    1515151512121510101815151530

    6655555

    2.52.551010103

    SPST/NOSPST/NOSPST/NOSPST/NO

    SPDTSPDTSPDT

    SPST/NOSPST/NOSPST/NOSPST/NOSPST/NOSPST/NOSPST/NO

    0.6/2720.6/2720.95/4300.95/4301.25/5671.25/5671.25/5671.3/5881.3/5881.3/5882.6/11772.6/11772.6/11774/1810

    11223332222221

    12334445667889

    94.294.282.782.76.66.66066661060601038

    1818

    16.516.56.56.51818187.518187.018

    7 to 1.57 to 1.51 to 71 to 7

    0.2 to 30.2 to 3

    0.6 to 8.51.5 to 71.5 to 70.5 to 31.5 to 71.5 to 70.5 to 31 to 7

    ContContContCont

    InterkInterkContContCont

    IntermContCont

    IntermCont

    SideTopBBBBB

    SideBB

    SideBB

    Side

    ——

    ScrewIWTSScrewIWTSScrew

    LugLugLugLugLugLug—

    SM100D2SM100D3SM150D1SM150D2SM150D3SM150D4SM150D5SM200D1SM200D2SM200D3SM400D1SM400D2SM400D3

    SM1000D11

    600 Amp make, 200 Amp break

    kDuty cycle: 1 minute on, 1 minute off; 1 minute on, 20 minutes off

    lMaximum vibration 2000 Hz 2 g’s

    mDuty cycle: 1.5 minutes on, 3 minutes off

    nWill carry 200 Amps at 20% on duty cycle per minute

    oMaximum inrush provided coil voltage as noted is maintained

    pOperate time at 28 Vdc & 25 deg. C.

    qContact bounce is average of 5 consecutive ratings.

    rAvailable in normal closed circuit.

    “Safran Electrical & Power Proprietary Information. Information contained in this document is Safran Electrical & Power Proprietary Information and is disclosed in confidence. It is the property of Safran Electrical & Power and shall not be used, disclosed to others, or reproduced without the express written agreement of Safran Electrical & Power. If consent is given for reproduction in whole or in part, this notice set forth on each page of this document shall appear in any such reproduction in whole or in part. Unauthorized export or re-export is prohibited.”

  • SAFRAN ELECTRICAL & POWER 2322 LABINAL POWER SYSTEMS TF300-9E

    POWER RELAYS — GASKET SEALED - 100 AMPS TO 1,000 AMPS

    Dimension Figures

    Figure 1 Figure 2

    Figure 3 Figure 4

    X1 X2

    1.875(47.62)

    2.385(60.55)

    .937 (23.8)

    .219 (5.56) DIA.(2) MOUNTING

    HOLES

    .422 (10,7)

    2.68(68.0)

    #6-32 UNC-2A2 COIL TERM

    1.72

    (43.

    69).

    986

    (25.

    0)

    .625(15.87)

    2.22(56.38)

    2.75

    (69.

    85)

    .250(6.35)-28 UNF-3A2 Power Term

    SM100D2 SM100D3

    SM150D4

    Unit Shown Without Auxiliary Contacts

    2.64(67)

    .219(5.56) DIA. MOUNTING HOLES

    1.312(33.3)

    2.68

    (68)

    2.22(56.3)

    2.188(55.5)

    .250 (6.35)-28 UNF-3A2 POWER TERM

    .625(15.8)

    2.68(68)

    1.72

    (43.

    6)

    X2 X1

    SM150D1

    SM150D2

    SM150D3SM150D5

    SM150D4

    SM150D2

    Unit Shown Without Auxiliary Contacts

    X2X1

    A2

    A1

    WILL ACCEPT TERMINAL-PINCONNECTION (DEUTSCH PARTNO. 1841-1-5620)

    .203 (5.15) ± .005 DIA.4 MOUNTING HOLES

    2.75

    (69.

    8)

    187

    MTG

    (47.

    5)

    2.19

    (55.

    6)

    1.87 MTG

    (47.5)

    4.50

    (114

    .3)

    2.25

    (57.1)

    2.25

    (57.1)

    #6-32 UNC-2A6 AUX. TERMINALS

    #6-32 UNC-2A2 COIL TERMINALS

    .75

    (19)

    .250 (6.35)-28 UNF-2A2 POWER TERMINALS

    X2X1

    B2

    B3

    A2

    A1

    .250 (6.35)-28 UNF-2A4 POWER TERMINALS

    WILL EXCEPT TERMINAL-PINCONNECTION (DEUTSCH PARTNO 1841-1-5620)

    .203 (5.15) ± .005 DIA.4 MOUNTING HOLES

    2.75

    (69.

    8)

    187

    MTG

    (47.

    5)

    2.19

    (55.

    6)

    1.87 MTG(47.5)

    4.50

    (114

    .3)

    2.25(57.1)

    2.25(57.1)

    #6-32 UNC-2A6 AUX. TERMINALS

    #6-32 UNC-2A2 COIL TERMINALS

    .75(19)

    .75(19)

    “Safran Electrical & Power Proprietary Information. Information contained in this document is Safran Electrical & Power Proprietary Information and is disclosed in confidence. It is the property of Safran Electrical & Power and shall not be used, disclosed to others, or reproduced without the express written agreement of Safran Electrical & Power. If consent is given for reproduction in whole or in part, this notice set forth on each page of this document shall appear in any such reproduction in whole or in part. Unauthorized export or re-export is prohibited.”

  • LABINAL POWER SYSTEMS TF300-9E 2524 SAFRAN ELECTRICAL & POWER

    POWER RELAYS — GASKET SEALED - 100 AMPS TO 1,000 AMPS

    Dimension Figures

    Figure 5 Figure 6

    Figure 7 Figure 8

    SM200D1

    SM400D1

    SM200D2SM200D3

    SM400D2SM400D3

    2.00(50.8)

    .916(23)

    .984

    (25)

    3.85

    (97.

    8)

    .266 2 MTG. HOLES(6.75)

    .781

    (1

    9.8)

    X2X1

    A2A1

    4.00(101.6)

    2.395(60.8)

    3.5(68.9) 4.500

    (76)

    .375 (9.5)- UNF-2A

    #6-32 UNC-2ACOIL TERMINALS

    .058 (1.47) DIA. TERMINALSTO FIT "AMP" LUG PT.NO. 61276-2

    .058 (1.47) DIA. TERMINALS TO FIT"AMP" LUG PT 61276-2

    4.38 MAX(61.93)

    4.31(109.47)

    1.05(26.67)

    TYP.

    5.50(139.70)

    1.06

    (26.

    9)3.

    92(9

    9.57

    )

    1.28

    (32)

    MA

    X

    .81

    (20.

    57)

    2.406(61.11)

    .500 (12.7)-20 UNF-2APOWER TERMINAL

    #6-32 UNC-2ACOIL TERMINAL

    .266 (6.76) DIA.2 HOLES FOR MTG

    MAX.

    A2A1

    X1 X2

    .058 DIA. TERMINALS TO FIT "AMP" LUG

    PT 61276-2

    1.219 MAX.

    .266(6.76)

    2 HOLES FOR MOUNTING

    3.25

    (82.

    55)

    3.000(76.20) 3.53

    (89.66)MAX.

    1.89(48.01)

    1.00

    0±.

    125

    .475

    .500MIN.

    5.500(139.70)

    MAX.

    .062(1.575)

    4.45

    (113

    .03)

    MA

    X.

    2.438 MAX.

    4.312(109.47)

    2.25

    (57.

    15)

    A2

    X2 X1

    A1

    2 X STUD, THD .138-32 UNC-2A2 X STUD, THD .500-20 UNF-2APOWER TERMINAL

    .058 DIA. TERMINALSTO FIT “AMP” LUGPT 61276-2 1.219 MAX.

    .266(6.76)

    2 HOLES FOR MOUNTING

    3.25

    (82.

    55)

    3.000(76.20) 3.65

    (92.7)MAX.

    1.89(48.01)

    ±.12

    5(1

    .13)

    .475

    .500 MIN.

    5.500(139.70)

    MAX.

    .062(1.575)

    4.45

    (113

    .03)

    MA

    X.

    2.438 MAX.

    4.312(109.47)

    2.25

    (57.

    15)

    A2

    X2 X1

    A1

    2 X STUD, THD .138-32 UNC-2A

    2 X STUD, THD .500-20 UNF-2APOWER TERMINAL

    “Safran Electrical & Power Proprietary Information. Information contained in this document is Safran Electrical & Power Proprietary Information and is disclosed in confidence. It is the property of Safran Electrical & Power and shall not be used, disclosed to others, or reproduced without the express written agreement of Safran Electrical & Power. If consent is given for reproduction in whole or in part, this notice set forth on each page of this document shall appear in any such reproduction in whole or in part. Unauthorized export or re-export is prohibited.”